JD TM101919 Preview
JD TM101919 Preview
JD TM101919 Preview
TECHNICAL MANUAL
9570 STS™, 9670 STS™, 9770 STS™
and 9870 STS™ Combine
Repair
TM101919 13JUL10 (ENGLISH)
PN=2
PN=1
PN=2
Page Page
PN=1
Page
PN=2
T81389 —UN—07DEC88
practices.
DX,ALERT 1929SEP981/1
TS187 —19—30SEP88
CAUTION safety signs. CAUTION also calls attention to
safety messages in this manual.
DX,SIGNAL 1903MAR931/1
TS227 —UN—23AUG88
Make sure machine is clean of trash, grease, and debris.
Do not store oily rags; they can ignite and burn
spontaneously.
DX,FLAME 1929SEP981/1
PN=7
TS204 —UN—23AUG88
Do not charge a frozen battery; it may explode. Warm
battery to 16°C (60°F).
DX,SPARKS 1903MAR931/1
TS204 —UN—23AUG88
a metal object across the posts. Use a
voltmeter or hydrometer.
Always remove grounded () battery clamp
first and replace it last.
PN=8
TS203 —UN—23AUG88
1. Do not induce vomiting.
2. Drink large amounts of water or milk, but
do not exceed 2 L (2 quarts).
3. Get medical attention immediately.
TS291 —UN—23AUG88
DX,FIRE2 1903MAR931/1
PN=9
TS203 —UN—23AUG88
exceed 2 L (2 quarts).
3. Get medical attention immediately.
DX,POISON 1921APR931/1
X9811 —UN—23AUG88
connections before applying pressure.
Search for leaks with a piece of cardboard. Protect hands
and body from highpressure fluids.
If an accident occurs, see a doctor immediately. Any fluid
injected into the skin must be surgically removed within
a few hours or gangrene may result. Doctors unfamiliar
with this type of injury should reference a knowledgeable
medical source. Such information is available in Moline, Illinois, U.S.A., by calling 18008228262 or +1
English from Deere & Company Medical Department in 3097485636.
DX,FLUID 1920AUG091/1
PN=10
TS281 —UN—23AUG88
near a pressurized accumulator or pressurized line.
Relieve pressure from the pressurized system before
removing accumulator.
Relieve pressure from the hydraulic system before
removing accumulator. Never attempt to relieve hydraulic
system or accumulator pressure by loosening a fitting.
Accumulators cannot be repaired.
DX,WW,ACCLA2 1922AUG031/1
TS1343 —UN—18MAR92
highpressure fuel pump and nozzles on engines with
High Pressure Common Rail (HPCR) fuel system, wait a
minimum of 15 minutes after engine is stopped.
DX,WW,HPCR2 1907JAN031/1
TS230 —UN—24MAY89
DX,PARK 1904JUN901/1
PN=11
Safety
TS229 —UN—23AUG88
Do not support the machine on cinder blocks, hollow tiles,
or props that may crumble under continuous load. Do not
work under a machine that is supported solely by a jack.
Follow recommended procedures in this manual.
When implements or attachments are used with a
machine, always follow safety precautions listed in the
implement or attachment operator’s manual.
DX,LOWER 1924FEB001/1
TS206 —UN—23AUG88
Wear a suitable hearing protective device such as
earmuffs or earplugs to protect against objectionable or
uncomfortable loud noises.
Operating equipment safely requires the full attention of
the operator. Do not wear radio or music headphones
while operating machine.
DX,WEAR 1910SEP901/1
T6642EJ —UN—18OCT88
• Read all instructions thoroughly; do not attempt
shortcuts.
DX,CLEAN 1904JUN901/1
PN=12
Safety
TS228 —UN—23AUG88
Remove rings and other jewelry to prevent electrical
shorts and entanglement in moving parts.
DX,LOOSE 1904JUN901/1
TS220 —UN—23AUG88
If you do not have an exhaust pipe extension, open the
doors and get outside air into the area.
DX,AIR 1917FEB991/1
TS223 —UN—23AUG88
DX,LIGHT 1904JUN901/1
PN=13
Safety
TS201 —UN—23AUG88
DX,SIGNS1 1904JUN901/1
TS226 —UN—23AUG88
DX,LIFT 1904JUN901/1
TS220 —UN—23AUG88
• Remove paint a minimum of 100 mm (4 in.) from area
to be affected by heating. If paint cannot be removed,
wear an approved respirator before heating or welding.
• If you sand or grind paint, avoid breathing the dust.
Wear an approved respirator.
• If you use solvent or paint stripper, remove stripper with
soap and water before welding. Remove solvent or
paint stripper containers and other flammable material
from area. Allow fumes to disperse at least 15 minutes Do all work in an area that is well ventilated to carry toxic
before welding or heating. fumes and dust away.
Do not use a chlorinated solvent in areas where welding Dispose of paint and solvent properly.
will take place.
DX,PAINT 1924JUL021/1
PN=14
Safety
TS953 —UN—15MAY90
burst when heat goes beyond the immediate flame area.
DX,TORCH 1910DEC041/1
TS211 —UN—23AUG88
DX,RIM1 1927OCT081/1
PN=15
Safety
TS220 —UN—23AUG88
fibers are brake pads, brake band and lining assemblies,
clutch plates, and some gaskets. The asbestos used in
these components is usually found in a resin or sealed in
some way. Normal handling is not hazardous as long as
airborne dust containing asbestos is not generated.
Avoid creating dust. Never use compressed air for
cleaning. Avoid brushing or grinding material containing
asbestos. When servicing, wear an approved respirator.
A special vacuum cleaner is recommended to clean Keep bystanders away from the area.
asbestos. If not available, apply a mist of oil or water on
the material containing asbestos.
DX,DUST 1915MAR911/1
DX,SERV 1917FEB991/1
PN=16
Safety
LX1016749 —UN—01JUL97
and experience to perform the job.
DX,SAFE,TOOLS 1910OCT971/1
TS779 —UN—08NOV89
For loosening and tightening hardware, use the correct
size tools. DO NOT use U.S. measurement tools on
metric fasteners. Avoid bodily injury caused by slipping
wrenches.
Use only service parts meeting John Deere specifications.
DX,REPAIR 1917FEB991/1
TS1133 —UN—26NOV90
Use leakproof containers when draining fluids. Do not use
food or beverage containers that may mislead someone
into drinking from them.
Do not pour waste onto the ground, down a drain, or into
any water source.
Air conditioning refrigerants escaping into the air can
damage the Earth’s atmosphere. Government regulations
may require a certified air conditioning service center to
recover and recycle used air conditioning refrigerants.
Inquire on the proper way to recycle or dispose of waste
from your local environmental or recycling center, or from
your John Deere dealer.
DX,DRAIN 1903MAR931/1
PN=17
Safety
Use Adequate Service Facilities Be sure all electrical outlets and tools are properly
Keep the service area clean and dry. Wet or oily floors grounded.
are slippery. Wet spots can be dangerous when working Use adequate light for the job at hand.
with electrical equipment.
Service the machine on a level, hardsurfaced area.
Make sure the service area is adequately vented.
Use lifting equipment and safety stands which have
Periodically check the shop exhaust system for leakage. adequate strength for the job being performed.
Engine exhaust gas is dangerous.
HX,1401,1005,A 1911DEC921/1
TS231 —19—07OCT88
DX,LIVE 1925SEP921/1
RG16946 —UN—31MAR09
1. Control units are not repairable; replace only if
indicated in the diagnostic procedure.
2. Since control units are the components LEAST likely
to fail, isolate failure before replacing by completing
the diagnostic procedure.
3. The wiring harness terminals and connectors for
electronic control units are repairable.
4. Before putting back into service, verify the control unit
IMPORTANT: Misleading diagnostic messages and is programmed identical to the original controller.
poor performance may occur if an electronic
control unit is not programmed identical
to the original controller.
DX,WW,ECU01 1911JUN091/1
PN=18
Safety
TS953 —UN—15MAY90
2. Disconnect the positive (+) battery cable(s).
3. Connect the positive and negative cables together. Do
not attach to vehicle frame.
4. Clear or move any wiring harness sections away from
welding area.
5. Connect welder ground close to welding point and
away from control units. 6. After welding, reverse Steps 1—5.
DX,WW,ECU02 1914AUG091/1
PN=19
Safety
PN=20
Group 10
Specifications
Ground Speeds (Fast Idle) Two Speed Four equipped with 35.5 x 32 R2 drive tires are
Wheel Drive shown with 28L x 26 R2 rear tires.
Turning Radius
Combine Two Speed Powered
Front Tires Rear Tires NonPowered Rear Axle
Model Rear Axle
7.4 m 7.4 m
9570 STS 30.5L32 18.426 (24 ft 2 in.) (24 ft 2 in.)
9670 STS, 9770 STS 7.73 m 8.19 m
and 9870 STS 30.5L32 18.426 (25 ft 3 in.) (26 ft 10 in.)
OUO6083,0000655 1907JUN071/1
PN=21
Specifications
Separator Speeds
High Range 480 1300 rpm
Low Range 230 600 rpm
Jackshaft Speeds
Front RightHand Jackshaft 532 rpm
Rear RightHand Jackshaft 532 rpm
Elevator Speeds
Clean Grain Elevator 394 rpm
Clean Grain Loading Auger 424 rpm
Tailings Elevator, Lower Auger 405 rpm
Tailings Elevator, Upper Auger 640 rpm
Shoe Drive 300 rpm
Conveyor Augers 433 rpm
PN=22
Specifications
Chopper Speeds
Chopper/Discharge Beater Jackshaft 2002 rpm
Chopper (Two Speed) 1600/2500 rpm
OUO6083,0000F1A 1916JUL072/2
PN=23
Specifications
Electrical System
Type 12 volt, negative ground with 200 amp alternator
Transmission Speeds
Manual Transmission Three Speeds
Feed Accelerator
Number of Wings 10
Separator Elements
Threshing Elements Corn/Small Grain 15
Tines 18
Concave
Number of Concaves 3
Number of Bars Per Concave Grain—Front 20, Mid/rear 20; Corn 25
Separating
Number of Grates 3
Discharge Grate
Number of Grates 3
Discharge Beater
Number of Wings 5
Grain Tank
Capacity 7750 L (220 bu.)
Capacity (Optional) 8850 L (250 bu.)
Average Unloading rate 4650 L/min (132 bu/min)
Maximum Unloading rate 5285 L/min (150 bu/min)
Weight
Corn Combine — less header 13,148 kg (28,991 lb)
PN=24
Specifications
Turning Radius
Rear Wheel Tread Width 3.3 m (10 ft. 10 in.)
Turning Radius (NonPowered Axles) 7.73 m (25 ft. 4 in.)
Turning Radius (Powered Axles) 8.19 m (26 ft. 9 in.)
Capacities
Fuel Tank 757 L (200 gal)
Cooling System w/heater 43 L (45.5 qt)
Engine Crankcase w/filter 32 L (34 qt)
Manual Transmission 9.6 L (10 qt)
Final Drives 8 L (8.5 qt)
Heavy Duty Feeder House Reverser Gear Case w/o cooler 2.3 L (4.75 pt)
Heavy Duty Feeder House Reverser Gear Case w/ cooler 3.5 L (7.4 pt)
Countershaft Drive Gear Case 1.2 L (2.5 pt)
Loading Auger Gear Case 3.8 L (4 qt)
Two Speed Separator Drive Gear Case 2.4 L (2.5 qt)
Engine Gear Case w/transfer 21.3 L (22.5 qt)
Hydraulic/Hydrostatic Reservoir 35 L (37 qt)
FS41334,0000178 1914JUL082/2
PN=25
Specifications
H87463 —UN—20FEB07
OUO6083,0000F1D 1901MAY071/1
PN=26
Specifications
Separator Speeds
High Range 380 1000 rpm
Low Range 210 550 rpm
Jackshaft Speeds
Front RightHand Jackshaft 532 rpm
Rear RightHand Jackshaft 532 rpm
Elevator Speeds
Clean Grain Elevator 426 rpm
Clean Grain Loading Auger 458 rpm
Tailings Elevator, Lower Auger 405 rpm
Tailings Elevator, Upper Auger 640 rpm
Shoe Drive 300 rpm
Conveyor Augers 433 rpm
PN=27
Specifications
Chopper Speeds
Chopper/Discharge Beater Jackshaft 2002 rpm
Chopper (Two Speed) 1600/2500 rpm
OUO6083,0000F1E 1916JUL072/2
PN=28
Specifications
Electrical System
Type 12 volt, negative ground with 200 amp alternator
Transmission Speeds
Manual Transmission Three Speeds
Feed Accelerator
Number of Wings 10
Separator Elements
Threshing Elements Corn/Small Grain 15
Rice Option 24
Tines 24
Concave
Number of Concaves 3
Number of Bars Per Concave Grain—Front 25, Mid/rear 25; Corn 31
Separating
Number of Grates 4
Discharge Grate
Number of Grates 3
Discharge Beater
Number of Wings 5
Grain Tank
Capacity 8850 L (250 bu.)
Capacity 10570 L (300 bu.)
Average Unloading rate (Standard Unload Rate) 4650 L/min (132 bu/min)
Average Unloading rate (Optional High Unload Rate) 6977 L/min (198 bu/min)
Maximum Unloading rate (Standard Unload Rate) 5285 L/min (150 bu/min)
Maximum Unloading rate (Optional High Unload Rate) 7612 L/min (216 bu/min)
PN=29
Specifications
Weight
Corn Combine — less header 13,917 kg (30,682 lb)
Rice Combine — less header 14,619 kg (32,230 lb)
Turning Radius
Rear Wheel Tread Width 3.3 m (10 ft. 10 in.)
Turning Radius (NonPowered Axles) 7.73 m (25 ft. 4 in.)
Turning Radius (Powered Axles) 8.19 m (26 ft. 9 in.)
Capacities
Fuel Tank 945 L (250 gal)
Cooling System w/heater 53 L (56 qt)
Engine Crankcase w/filter 29 L (30.7 qt)
Manual Transmission 9.6 L (10 qt)
Final Drives 8 L (8.5 qt)
Heavy Duty Feeder House Reverser Gear Case w/o cooler 2.3 L (4.75 pt)
Heavy Duty Feeder House Reverser Gear Case w/ cooler 3.5 L (7.4 pt)
Extra Heavy Duty Feeder House Reverser Gear Case w/ cooler 4.9 L (10.4 pt)
Countershaft Drive Gear Case 1.2 L (2.5 pt)
Loading Auger Gear Case 3.8 L (4 qt)
Two Speed Separator Drive Gear Case 4.7 L (5 qt)
Engine Gear Case w/transfer 21.3 L (22.5 qt)
Hydraulic/Hydrostatic Reservoir 35 L (37 qt)
FS41334,0000179 1914JUL082/2
PN=30
Specifications
Electrical System
Type 12 volt, negative ground with 200 amp alternator
Transmission Speeds
Manual Transmission Three Speeds
Feed Accelerator
Number of Wings 10
Separator Elements
Threshing Elements Corn/Small Grain 15
Rice Option 24
Tines 24
Concave
Number of Concaves 3
Number of Bars Per Concave Grain—Front 25, Mid/rear 25; Corn 31
Separating
Number of Grates 4
Discharge Grate
Number of Grates 3
Discharge Beater
Number of Wings 5
Grain Tank
Capacity 10570 L (300 bu.)
Average Unloading rate (High Unload Rate) 6977 L/min (198 bu/min)
Maximum Unloading rate (High Unload Rate) 7612 L/min (216 bu/min)
Weight
Corn Combine — less header 14,707 kg (32,423 lb)
Rice Combine — less header 15,457 kg (34,077 lb)
PN=31
Specifications
Turning Radius
Rear Wheel Tread Width 3.3 m (10 ft. 10 in.)
Turning Radius (NonPowered Axles) 7.73 m (25 ft. 4 in.)
Turning Radius (Powered Axles) 8.19 m (26 ft. 9 in.)
Capacities
Fuel Tank 945 L (250 gal)
Cooling System w/heater 53 L (56 U.S. qt)
Engine Crankcase w/filter 29 L (30.7 U.S. qt)
Manual Transmission 9.6 L (10 U.S. qt)
Final Drives 8 L (8.5 U.S. qt)
Heavy Duty Feeder House Reverser Gear Case w/o cooler 2.3 L (4.75 U.S. pt)
Extra Heavy Duty Feeder House Reverser Gear Case w/ cooler 4.9 L (10.4 pt)
Countershaft Drive Gear Case 1.2 L (2.5 U.S. pt)
Loading Auger Gear Case 3.8 L (4 U.S. qt)
Two Speed Separator Drive Gear Case 4.7 L (5 U.S. qt)
Engine Gear Case w/transfer 21.3 L (22.5 U.S. qt)
Hydraulic/Hydrostatic Reservoir 35 L (37 U.S. qt)
FS41334,000017A 1914JUL082/2
PN=32
Specifications
PN=33
Specifications
H87465 —UN—20FEB07
OUO6083,0000F22 1901MAY071/1
PN=34
Specifications
Separator Speeds
High Range 420 1000 rpm
Low Range 230 550 rpm
Jackshaft Speeds
Front RightHand Jackshaft 532 rpm
Rear RightHand Jackshaft 532 rpm
Elevator Speeds
Clean Grain Elevator 426 rpm
Clean Grain Loading Auger 458 rpm
Tailings Elevator, Lower Auger 405 rpm
Tailings Elevator, Upper Auger 640 rpm
Shoe Drive 300 rpm
Conveyor Augers 433 rpm
PN=35
Specifications
Chopper Speeds
Chopper/Discharge Beater Jackshaft 2002 rpm
Chopper (Two Speed) 1600/2500 rpm
OUO6083,0000F23 1916JUL072/2
PN=36
Specifications
Electrical System
Type 12 volt, negative ground with 200 amp alternator
Transmission Speeds
Manual Transmission Three Speeds
TwoRange Automatic Transmission Two Ranges, Low and High
Feed Accelerator
Number of Wings 10
Separator Elements
Threshing Elements Corn/Small Grain 15
Rice Option 24
Tines 24
Concave
Number of Concaves 3
Number of Bars Per Concave Grain—Front 25, Mid/rear 25; Corn 31
Separating
Number of Grates 4
Discharge Grate
Number of Grates 1
Discharge Beater
Number of Wings 10
Grain Tank
Capacity 10570 L (300 bu.)
PN=37
Specifications
Weight
Corn Combine — less header 15,246 kg (33,617 lb)
Rice Combine — less header 15,956 kg (35,178 lb)
Grain Combine — less header (Intelligent Power Management) 15,291 kg (33,711 lb)
Turning Radius
Rear Wheel Tread Width 3.3 m (10 ft. 10 in.)
Turning Radius (NonPowered Axles) 7.73 m (25 ft. 4 in.)
Turning Radius (Powered Axles) 8.19 m (26 ft. 9 in.)
Capacities
Fuel Tank 1,155 L (305 gal)
Cooling System w/heater 65 L (68.7 qt)
Engine Crankcase w/filter 39.1 L (41.3 qt)
Manual Transmission 9.6 L (10 qt)
Final Drives 8 L (8.5 qt)
Extra Heavy Duty Feeder House Reverser Gear Case w/o cooler 3.6 L (7.7 pt)
Five Speed Feeder House Reverser Gear Case w/ cooler (optional) 5.2 L (11 pt)
Countershaft Drive Gear Case 1.2 L (2.5 pt)
Loading Auger Gear Case 3.8 L (4 qt)
Two Speed Separator Drive Gear Case 4.7 L (5 qt)
Engine Gear Case w/transfer (Non Five Speed Feeder House Drive) 21.3 L (22.5 qt)
Engine Gear Case w/transfer (Five Speed Feeder House Drive) 31.7 L (33.5 qt)
Hydraulic/Hydrostatic Reservoir 35 L (37 qt)
FS41334,000017B 1909JUL082/2
PN=38
Specifications
PN=39
Specifications
H87465 —UN—20FEB07
OUO6083,0000F26 1901MAY071/1
PN=40
Specifications
Bolt or Class 4.8 Class 8.8 or 9.8 Class 10.9 Class 12.9
Screw Lubricateda Dryb Lubricateda Dryb Lubricateda Dryb Lubricateda Dryb
Size N∙m lb.in. N∙m lb.in. N∙m lb.in. N∙m lb.in. N∙m lb.in. N∙m lb.in. N∙m lb.in. N∙m lb.in.
M6 4.7 42 6 53 8.9 79 11.3 100 13 115 16.5 146 15.5 137 19.5 172
N∙m lb.ft. N∙m lb.ft. N∙m lb.ft. N∙m lb.ft.
M8 11.5 102 14.5 128 22 194 27.5 243 32 23.5 40 29.5 37 27.5 47 35
N∙m lb.ft. N∙m lb.ft. N∙m lb.ft.
M10 23 204 29 21 43 32 55 40 63 46 80 59 75 55 95 70
N∙m lb.ft.
M12 40 29.5 50 37 75 55 95 70 110 80 140 105 130 95 165 120
M14 63 46 80 59 120 88 150 110 175 130 220 165 205 150 260 190
M16 100 74 125 92 190 140 240 175 275 200 350 255 320 235 400 300
M18 135 100 170 125 265 195 330 245 375 275 475 350 440 325 560 410
M20 190 140 245 180 375 275 475 350 530 390 675 500 625 460 790 580
M22 265 195 330 245 510 375 650 480 725 535 920 680 850 625 1080 800
M24 330 245 425 315 650 480 820 600 920 680 1150 850 1080 800 1350 1000
M27 490 360 625 460 950 700 1200 885 1350 1000 1700 1250 1580 1160 2000 1475
M30 660 490 850 625 1290 950 1630 1200 1850 1350 2300 1700 2140 1580 2700 2000
M33 900 665 1150 850 1750 1300 2200 1625 2500 1850 3150 2325 2900 2150 3700 2730
M36 1150 850 1450 1075 2250 1650 2850 2100 3200 2350 4050 3000 3750 2770 4750 3500
Torque values listed are for general use only, based on the strength of Shear bolts are designed to fail under predetermined loads. Always
the bolt or screw. DO NOT use these values if a different torque value or replace shear bolts with identical property class. Replace fasteners with
tightening procedure is given for a specific application. For stainless steel the same or higher property class. If higher property class fasteners are
fasteners or for nuts on Ubolts, see the tightening instructions for the used, tighten these to the strength of the original. Make sure fastener
specific application. Tighten plastic insert or crimped steel type lock nuts threads are clean and that you properly start thread engagement. When
by turning the nut to the dry torque shown in the chart, unless different possible, lubricate plain or zinc plated fasteners other than lock nuts,
instructions are given for the specific application. wheel bolts or wheel nuts, unless different instructions are given for the
specific application.
a
“Lubricated” means coated with a lubricant such as engine oil, fasteners with phosphate and oil coatings, or M20
and larger fasteners with JDM F13C zinc flake coating.
b
“Dry” means plain or zinc plated without any lubrication, or M6 to M18 fasteners with JDM F13B zinc flake coating.
DX,TORQ2 1908DEC091/1
PN=41
Specifications
Bolt or SAE Grade 1 SAE Grade 2a SAE Grade 5, 5.1 or 5.2 SAE Grade 8 or 8.2
Screw Lubricatedb Dryc Lubricatedb Dryc Lubricatedb Dryc Lubricatedb Dryc
Size N∙m lb.in. N∙m lb.in. N∙m lb.in. N∙m lb.in. N∙m lb.in. N∙m lb.in. N∙m lb.in. N∙m lb.in.
1/4 3.7 33 4.7 42 6 53 7.5 66 9.5 84 12 106 13.5 120 17 150
N∙m lb.ft. N∙m lb.ft.
5/16 7.7 68 9.8 86 12 106 15.5 137 19.5 172 25 221 28 20.5 35 26
N∙m lb.ft. N∙m lb.ft.
3/8 13.5 120 17.5 155 22 194 27 240 35 26 44 32.5 49 36 63 46
N∙m lb.ft. N∙m lb.ft. N∙m lb.ft.
7/16 22 194 28 20.5 35 26 44 32.5 56 41 70 52 80 59 100 74
N∙m lb.ft.
1/2 34 25 42 31 53 39 67 49 85 63 110 80 120 88 155 115
9/16 48 35.5 60 45 76 56 95 70 125 92 155 115 175 130 220 165
5/8 67 49 85 63 105 77 135 100 170 125 215 160 240 175 305 225
3/4 120 88 150 110 190 140 240 175 300 220 380 280 425 315 540 400
7/8 190 140 240 175 190 140 240 175 490 360 615 455 690 510 870 640
1 285 210 360 265 285 210 360 265 730 540 920 680 1030 760 1300 960
11/8 400 300 510 375 400 300 510 375 910 670 1150 850 1450 1075 1850 1350
11/4 570 420 725 535 570 420 725 535 1280 945 1630 1200 2050 1500 2600 1920
13/8 750 550 950 700 750 550 950 700 1700 1250 2140 1580 2700 2000 3400 2500
11/2 990 730 1250 930 990 730 1250 930 2250 1650 2850 2100 3600 2650 4550 3350
Torque values listed are for general use only, based on the strength of the bolt Replace fasteners with the same or higher grade. If higher
or screw. DO NOT use these values if a different torque value or tightening grade fasteners are used, tighten these to the strength of the
procedure is given for a specific application. For plastic insert or crimped steel original. Make sure fastener threads are clean and that you
type lock nuts, for stainless steel fasteners, or for nuts on Ubolts, see the properly start thread engagement. When possible, lubricate
tightening instructions for the specific application. Shear bolts are designed to fail plain or zinc plated fasteners other than lock nuts, wheel bolts
under predetermined loads. Always replace shear bolts with identical grade. or wheel nuts, unless different instructions are given for the
specific application.
a
Grade 2 applies for hex cap screws (not hex bolts) up to 6. in (152 mm) long. Grade 1 applies for hex cap screws over 6
in. (152 mm) long, and for all other types of bolts and screws of any length.
b
“Lubricated” means coated with a lubricant such as engine oil, fasteners with phosphate and oil coatings, or 7/8
in. and larger fasteners with JDM F13C zinc flake coating.
c
“Dry” means plain or zinc plated without any lubrication, or 1/4 to 3/4 in. fasteners with JDM F13B zinc flake coating.
DX,TORQ1 1908DEC091/1
PN=42
Specifications
Bonding
Gasketing
Priming
Retaining
PN=43
Specifications
PN=44
Specifications
Metric Face Seal And ORing Stud End Fitting Torque Chart—Standard Pressures
N79757 —UN—13FEB08
I B E
G C F
G
F
A D
A—Straight Stud and Tube Nut D—90° Adjustable Stud Elbow G—Tube Nut
B—Bulkhead Union and E—Port Plug H—Swivel Nut
Bulkhead Jam Nut F— Stud End I— Jam Nut
C—90° Swivel Elbow and Tube
Nut
Metric Face Seal and ORing Stud End Fitting Torque Chart—Standard PressureBelow 27.6 MPA (4,000 PSI)
Nominal Tube OD ORing Face Seal/ Bulkhead Jam Nut ORing Straight, Adjustable, and External Port
Hose ID Tube Swivel Nut TorqueA Plug Stud EndsA
Met Inch Tube OD Thread Swivel Tube Jam Jam Nut Thread Size Straight Adj Steel Alu
ric Size Nut Nut/Swivel Nut Torque Hex Lock Nut or minum
Tube Hex Nut Torque Hex SizeB Hex Gray Iron or
OD Size Size Size Torque Brass
TorqueC
mm Dash in. mm in. mm N∙m lbft mm N∙m lbft mm mm mm N∙m lbft N∙m lbft
Size
4 2 0.125 3.18 — — — — — — — M8 X 1 12 12 8 6 5 4
5 3 0.188 4.76 — — — — — — — M10 X 1 14 14 15 11 10 7
6 4 0.250 6.35 9/1618 17 16 12 22 32 24 M12 X 1.5 17 17 25 18 17 12
8 5 0.312 7.92 — — — — — — — M14 X 1.5 19 19 40 30 27 20
10 6 0.375 9.53 11/1616 22 24 18 27 42 31 M16 X 1.5 22 22 45 33 30 22
12 8 0.500 12.70 13/1616 24 50 37 30 93 69 M18 X 1.5 24 24 50 37 33 25
16 10 0.625 15.88 114 30 69 51 36 118 87 M22 X 1.5 27 27 69 51 46 34
20 12 0.750 19.05 13/1612 36 102 75 41 175 129 M27 X 2 32 32 100 74 67 49
22 14 0.875 22.23 13/1612 36 102 75 41 175 129 M30 X 2 36 36 130 96 87 64
25 16 1.000 25.40 17/1612 41 142 105 46 247 182 M33 X 2 41 41 160 118 107 79
28 — — — — — — — — — — M38 x 2 46 46 176 130 117 87
32 20 1.250 31.75 111/1612 50 190 140 50 328 242 M42 X 2 50 50 210 155 140 103
38 24 1.500 38.10 212 60 217 160 60 374 276 M48 X 2 55 55 260 192 173 128
50 32 2.000 50.80 — — — — — — — M60 X 2 65 65 315 232 210 155
A
Tolerance is +15%, minus 20% of mean tightening torque unless otherwise specified.
B
The straight hex wrench sizes listed apply to connectors only and may not be the same as the corresponding plug of the same thread size.
C
These torques were established using steel plated connectors in aluminum and brass.
OUO6083,000005C 1902JUL081/1
PN=45
Specifications
Metric Face Seal and ORing Stud End Fitting Torque Chart—High Pressure Applications
N79757 —UN—13FEB08
I B E
G C F
G
F
A D
A—Stud Straight and Tube Nut D—90° Adjustable Stud Elbow G—Tube Nut
B—Bulkhead Union and E—Port Plug H—Swivel Nut
Bulkhead Lock Nut F— Stud End I— Lock Nut
C—90° Swivel Elbow and Tube
Nut
Metric Face Seal and ORing Stud End Fitting Torque Chart—High PressureAbove 27.6 MPA (4,000
PSI), Working Pressure41.3 MPA (6,000 PSI)
Nominal Tube OD ORing Face Seal/ Bulkhead Jam Nut ORing Straight, Adjustable, and External
Hose ID Tube Swivel Nut TorqueA Port Plug Stud EndsA
Met Inch Tube OD Thread Size Swivel Tube Jam Jam Nut Thread Size Straight Adj Steel
ric Nut Hex Nut/Swivel Nut Hex Torque Hex SizeB Lock Nut or
Tube Size Nut Torque Size Hex Size Gray Iron
OD Torque
mm Dash in. mm in. mm N∙m lbft mm N∙m lbft mm. mm mm N∙m lbft
Size
4 2 0.125 3.18 — — — — — — — M8 X 1 12 12 8 6
5 3 0.188 4.76 — — — — — — — M10 X 1 14 14 15 11
6 4 0.250 6.35 9/1618 17 24 18 22 32 24 M12 X 1.5 17 17 35 26
8 5 0.312 7.92 — — — — — — — M14 X 1.5 19 19 45 33
10 6 0.375 9.53 11/1616 22 37 27 27 42 31 M16 X 1.5 22 22 55 41
12 8 0.500 12.70 13/1616 24 63 46 30 93 69 M18 X 1.5 24 24 70 52
16 10 0.625 15.88 114 30 103 76 36 118 87 M22 X 1.5 27 27 100 74
20 12 0.750 19.05 13/1612 36 152 112 41 175 129 M27 X 2 32 32 170 125
22 14 0.875 22.23 13/1612 36 152 112 41 175 129 M30 X 2 36 36 215 159
25 16 1.000 25.40 17/1612 41 214 158 46 247 182 M33 X 2 41 41 260 192
28 — — — — — — — — — — M38 x 2 46 46 320 236
32 20 1.250 31.75 111/1612 — 286 211 50 328 242 M42 X 2 50 50 360 266
38 24 1.500 38.10 212 — 326 240 60 374 276 M48 X 2 55 55 420 310
A
Tolerance is +15%, minus 20% of mean tightening torque unless otherwise specified.
B
The straight hex wrench sizes listed apply to connectors only and may not be the same as the corresponding plug of the same thread size.
OUO1073,00022E2 1929JAN081/1
PN=46
Specifications
SAE Face Seal and ORing Stud End Fitting Torque Chart—Standard Pressures
N79757 —UN—13FEB08
I B E
G C F
G
F
A D
A—Stud Straight and Tube Nut D—90° Adjustable Stud Elbow G—Tube Nut
B—Bulkhead Union and E—Port Plug H—Swivel Nut
Bulkhead Lock Nut F— Stud End I— Lock Nut
C—90° Swivel Elbow and Tube
Nut
SAE Face Seal and ORing Stud End Fitting Torque Chart—Standard PressureBelow 27.6 MPA (4,000 PSI)
Nominal Tube OD ORing Face Seal/ Bulkhead Jam ORing Straight, Adjustable, and External Port Plug Stud EndsA
Hose ID Tube Swivel Nut Nut TorqueA
Metric Inch Tube OD Thread Swivel Tube Nut Jam Jam Thread Straight Adj Steel Aluminum
Tube Size Nut Hex Swivel Nut Nut Size Hex Lock or or
OD Size Nut Hex Torque SizeB Nut Gray Iron Brass
Torque Size Hex Torque TorqueC
Size
mm Dash in. mm in. in. N∙m lbft N∙m lbft in. in. in. N∙m lbft N∙m lbft
Size
5 3 0.188 4.78 — — — — — — — 3/824 5/8 9/16 12 9 8 6
6 4 0.250 6.35 9/1618 11/16 16 12 13/16 32 24 7/1620 5/8 5/8 16 12 11 8
8 5 0.312 7.92 — — — — — — — 1/220 3/4 11/16 24 18 16 12
10 6 0.375 9.53 11/1616 13/16 24 18 1 42 31 9/1618 3/4 3/4 37 27 25 18
12 8 0.500 12.70 13/1616 15/16 50 37 11/8 93 69 3/416 7/8 15/16 50 37 33 25
16 10 0.625 15.88 114 11/8 69 51 15/16 118 87 7/814 11/16 11/16 69 51 46 34
20 12 0.750 19.05 13/1612 13/8 102 75 11/2 175 129 11/1612 11/4 13/8 102 75 68 50
22 14 0.875 22.23 13/1612 — 102 75 — 175 129 13/1612 13/8 11/2 122 90 81 60
25 16 1.000 25.40 17/1612 15/8 142 105 13/4 247 182 15/1612 11/2 15/8 142 105 95 70
32 20 1.25 31.75 111/1612 17/8 190 140 2 328 242 15/812 13/4 17/8 190 140 127 93
38 24 1.50 38.10 212 21/4 217 160 23/8 374 276 17/812 21/8 21/8 217 160 145 107
50.8 32 2.000 50.80 — — — — — — — 21/212 23/4 23/4 311 229 207 153
A
Tolerance is +15%, minus 20% of mean tightening torque unless otherwise specified.
B
The straight hex wrench sizes listed apply to connectors only and may not be the same as the corresponding plug of the same thread size.
C
These torques were established using steel plated connectors in aluminum and brass.
OUO1073,00022DE 1929AUG081/1
PN=47
Specifications
SAE Face Seal and ORing Stud End Fitting Torque Chart—High Pressure Applications
N79757 —UN—13FEB08
I B E
G C F
G
F
A D
A—Stud Straight and Tube Nut D—90° Adjustable Stud Elbow G—Tube Nut
B—Bulkhead Union and E—Port Plug H—Swivel Nut
Bulkhead Lock Nut F— Stud End I— Lock Nut
C—90° Swivel Elbow and Tube
Nut
SAE Face Seal and ORing Stud End Fitting Torque Chart—High Pressure Above 27.6 MPA (4,000
PSI), Working Pressure41.3 MPA (6,000 PSI)
Nominal Tube OD ORing Face Seal/ Bulkhead Jam Nut ORing Straight, Adjustable, and External
Hose ID Tube Swivel Nut TorqueA Port Plug Stud EndsA
Met Inch Tube OD Thread Size Swivel Tube Jam Jam Nut Thread Straight Adj Steel
ric Nut Hex Nut/Swivel Nut Hex Torque Size Hex SizeB Lock or
Tube Size Nut Torque Size Nut Gray Iron
OD Hex Torque
Size
mm Dash in. mm in. in. N∙m lbft N∙m lbft in. in. in. N∙m lbft
Size
5 3 0.188 4.78 — — — — — — — 3/824 5/8 9/16 18 13
6 4 0.250 6.35 9/1618 11/16 24 18 13/16 32 24 7/1620 5/8 5/8 24 18
8 5 0.312 7.92 — — — — — — — 1/220 3/4 11/16 30 22
10 6 0.375 9.53 11/1616 13/16 37 27 1 42 31 9/1618 3/4 3/4 37 27
12 8 0.500 12.70 13/1616 15/16 63 46 11/8 93 69 3/416 7/8 15/16 75 55
16 10 0.625 15.88 114 11/8 103 76 15/16 118 87 7/814 11/16 11/16 103 76
20 12 0.750 19.05 13/1612 13/8 152 112 11/2 175 129 11/1612 11/4 13/8 177 131
22 14 0.875 22.23 13/1612 — 152 112 — 175 129 13/1612 13/8 11/2 231 170
25 16 1.000 25.40 17/1612 15/8 214 158 13/4 247 182 15/1612 11/2 15/8 270 199
32 20 1.25 31.75 111/1612 17/8 286 211 2 328 242 15/812 13/4 17/8 286 211
38 24 1.50 38.10 212 21/4 326 240 23/8 374 276 17/812 21/8 21/8 326 240
A
Tolerance is +15%, minus 20% of mean tightening torque unless otherwise specified.
B
The straight hex wrench sizes listed apply to connectors only and may not be the same as the corresponding plug of the same thread size.
OUO1073,00022E0 1918JAN081/1
1. Inspect the sealing surfaces for nicks or scratches, 4. For single piece flange; put hydraulic line in the center
roughness or outofflat condition. Scratches cause of the flange and install four cap screws. With the
leaks. Roughness causes seal wear. Outofflat flange centrally located on the port, hand tighten cap
causes seal extrusion. If these defects cannot be screws to hold it in place. Do not pinch Oring.
polished out, replace the component.
5. For both single piece flange and split flange, be sure
2. Install the correct Oring (and backup washer if the components are properly positioned and cap
required) into the groove using petroleum jelly to hold screws are hand tight. Tighten one cap screw, then
it in place. tighten the diagonally opposite cap screw. Tighten the
3. For split flange; loosely assemble split flange halves, two remaining cap screws. Tighten all cap screws
being sure that the split is centrally located and within the specified limits shown in the chart.
perpendicular to the port. Hand tighten cap screws to DO NOT use air wrenches. DO NOT tighten one cap
hold parts in place. Do not pinch Oring. screw fully before tightening the others. DO NOT
overtighten.
OUO6435,0001558 1917DEC011/1
PN=48
Specifications
SAE Four Bolt Flange Cap Screw Torque Values—Standard Pressure Applications
H70423 —UN—30NOV01
SAE Four Bolt Flange Cap Screw Torque Values—27,600 KPA (4,000 PSI) Pressure Applications
Torque
Newton Meters Foot Pounds
Nominal Flange Size Screw Sizea,b Min Max Min Max
1/2 5/1618 UNC 20 31 15 23
3/4 3/816 UNC 28 54 21 40
1 3/816 UNC 37 54 27 40
11/4 7/1614 UNC 47 85 35 63
11/2 1/213 UNC 62 131 46 97
2 1/213 UNC 73 131 54 97
21/2 1/213 UNC 107 131 79 97
3 5/811 UNC 187 264 138 195
31/2 5/811 UNC 158 264 117 195
4 5/811 UNC 158 264 117 195
5 5/811 UNC 158 264 117 195
a
JDM A17D, SAE Grade 5 or better cap screws with plated hardware.
b
1.5.1.2 Lock washers are permissible but not recommended.
OUO6435,0001549 1920NOV011/1
PN=49
Specifications
SAE Four Bolt Flange Cap Screw Torque Values—High Pressure Applications
H70423 —UN—30NOV01
SAE Four Bolt Flange Cap Screw Torque Values—41,400 KPA (6,000 PSI) Pressure Applications
Torque
Newton Meters Foot Pounds
Nominal Flange Size Screw Sizea,b Min Max Min Max
1/2 5/1618 UNC 20 31 15 23
3/4 3/816 UNC 34 54 25 40
1 7/1614 UNC 57 85 42 63
11/4 1/213 UNC 85 131 63 63
11/2 5/811 UNC 159 264 117 195
2 3/410 UNC 271 468 200 345
a
JDM A17D, SAE Grade 5 or better cap screws with plated hardware.
b
1.5.1.2 Lock washers are permissible but not recommended.
OUO6435,000154C 1929NOV011/1
H70356 —UN—30NOV01
M12 x 1.5 28 N∙m (20.6 lbft)
M14 x 1.5 39 N∙m (28.7 lbft)
M16 x 1.5 48 N∙m (35.4 lbft)
M18 x 1.5 60 N∙m (44.2 lbft)
M20 x 1.5 60 N∙m (44.2 lbft)
M22 x 1.5 85 N∙m (62.7 lbft)
M27 x 2 135 N∙m (99.6 lbft)
M30 x 2 165 N∙m (121.7 lbft)
M33 x 2 235 N∙m (173.3 lbft)
M38 x 2 245 N∙m (180.7 lbft)
M42 x 2 260 N∙m (191.8 lbft)
M48 x 2 290 N∙m (213.9 lbft)
M60 x 2 330 N∙m (243.4 lbft)
a
Port to JDSG173.1; stud end to JDSG173.3.
OUO6083,0000109 1924JUL081/1
PN=50
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