Review of Comparative Analysis of Speed Control Techniques of BLDC & PMSM Motor

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11 V May 2023

https://doi.org/10.22214/ijraset.2023.52995
International Journal for Research in Applied Science & Engineering Technology (IJRASET)
ISSN: 2321-9653; IC Value: 45.98; SJ Impact Factor: 7.538
Volume 11 Issue V May 2023- Available at www.ijraset.com

Review of Comparative Analysis of Speed Control


Techniques of BLDC & PMSM Motor
Awantika Shinde1, Ankita Shinde2, Payal Patil3
1, 2, 3
Walchand College Of Engineering, Sangli

Abstract: Electric vehicles are becoming increasingly popular due to their environmental benefits and the need to reduce
dependency on fossil fuels. Due to their great efficiency, dependability, and low maintenance requirements, BLDC (Brushless
DC) motors and PMSM (Permanent Magnet Synchronous motors) are frequently utilized in EVs. For these motors to operate as
efficiently and as effectively as possible, control is essential. This study provides an overview of the control strategies utilized for
BLDC and PMSM motors in EVs. This study examines and compares the torque ripple, efficiency, and cost of these motors,
along with the different control techniques utilized. This review paper highlights the problems and potential in this area while
providing a thorough analysis of the current state of the art in the control of BLDC and PMSM motors in EVs.

I. INTRODUCTION
An electric motor, a motor controller, and Batteries are the three essential parts of an electric vehicle. An electric vehicle's main
energy source for propulsion is its electric motor. Using the electric motor, the battery's electric energy is converted into mechanical
energy. The suitable transmission system transmits this mechanical energy to the wheels, which move the vehicle in the desired
direction. Depending on the purpose of the vehicle, electric vehicles employ a variety of electric motor types. Because motor
parameters have an impact on a vehicle's total performance, careful consideration must be given when choosing a specific motor for
an electric vehicle.[1]
A Brushless DC motor (BLDC motor) is a motor that generates a trapezoidal back electromotive force (EMF) wave. This motor is
known for its high-power-density, strong torque at the output, and excellent dynamic characteristics. straightforward structure and
control process, as well as its high reliability, are some of the important features of the motor. As a result, the BLDC motor has
gained extensive utilization in various industries such as machine tools, electric automotive, and aerospace. It has also started to
replace conventional induction motors and brushed motors in numerous applications. [2]
There is growing interest in using permanent magnet synchronous motors (PMSM) in electric vehicles for high efficiency and
weight reduction due to the superior dynamic performance, higher power factor, and higher power density as well as higher
efficiency. A high ratio of torque-to-current, a high ratio of power-to-weight, high efficiency, and resilience are all potential benefits
of permanent magnet synchronous motors. [3]
Effective speed control of PMSM motors involves regulating the rotational speed of the motor shaft, ensuring it operates at the
desired speed with accuracy and stability. This control is achieved through advanced control algorithms, feedback mechanisms, and
power electronic converters.
Section II comprises speed control techniques for BLDC Motors, Section III comprises the speed control techniques for PMSM
Motors and Section IV shows the comparison between the two motors on various parameters. Overall, this paper offers valuable
perspectives on the performance and control aspects of electric motors in the context of EV applications, with a specific emphasis
on BLDC and PMSM motors.

II. SPEED CONTROL TECHNIQUES FOR BLDC MOTOR


Many different traction motor variations have been investigated for EVs. Still, Brushless direct current motors are more prevalent
because of their features like simple design, small weight, a wide speed range, maintenance-free operation, plenty of starting torque,
accurate and precise control, quick dynamic reaction, and excellent efficiency.[4] These motors are popular not just because of the
torque characteristics and efficiency, but also because they have the advantage of being supplied with direct current, removing the
drawbacks associated with brushes. Since BLDC motors have such a high-speed range, speed management is a critical concern. The
BLDC Motor can be controlled using a variety of control methods which are discussed in this paper.

©IJRASET: All Rights are Reserved | SJ Impact Factor 7.538 | ISRA Journal Impact Factor 7.894 | 6148
International Journal for Research in Applied Science & Engineering Technology (IJRASET)
ISSN: 2321-9653; IC Value: 45.98; SJ Impact Factor: 7.538
Volume 11 Issue V May 2023- Available at www.ijraset.com

One of the most used control techniques to manage non-linear systems is Sliding Mode Control (SMC). The robustness of SMC
against parameter changes and outside disruptions is its key characteristic.[5] The fundamental principle of this control is to
generate a control law that compels the system's state to slide over a predetermined surface. (Known as the sliding surface) towards
the desired setpoint. The controller makes sure that the state of the system stays on the sliding surface, even in the presence of
disturbances, by switching between different control modes. The sliding mode controller produces a control signal that is provided
to the motor inverter in order to adjust the motor phase currents and, hence, the motor speed. The controller is designed to make sure
that the motor speed tracks the desired setpoint accurately, even during the disturbances, such as variations in the supply voltage or
load torque. Drive systems such as BLDC and DC motors have been effectively controlled using SMC. The main benefits of SMC
include its simplicity, high precision, and excellent reference tracking even when the system is subject to a variety of disturbances
and parameter fluctuations.[2]

A. Speed Control of a BLDC Motor using an Intelligent Fuzzy Sliding Mode Controller
With the intention of improving performance of the motor control system, this intelligent control approach for speed control of a
Brushless Direct Control motor integrates sliding mode control, fuzzy logic, and an intelligent algorithm.The control method
enhances the control precision and resilience by using a system of fuzzy inference to modify the sliding surface parameters of the
sliding mode controller in real-time. A sliding mode controller and a fuzzy logic controller make up the two components of the
control strategy.A Fuzzy logic controller consists of three units namely, a decision making unit, a fuzzification unit, and a
defuzzification unit. The FLC is intended to modify the SMC's sliding surface's properties in real-time. The output obtained from
the FLC, which is utilised to modify the sliding surface parameters, is produced by taking the error and its derivative as inputs. The
FLC increases the control's precision and robustness by using a set of fuzzy rules to choose the proper values for the sliding surface
parameters. The control approach achieves quick and precise speed control and is resistant to external disturbances and BLDC
motor system uncertainties.[6]

B. Speed Control of BLDC Motor Drive using a Hybrid Fuzzy Sliding Mode Controller
This control approach enhances the the effectiveness of a Brushless Direct Current motor drive by integrating sliding mode control
with fuzzy logic control. Compared to fuzzy logic control and traditional PI control, the controller strives to achieve superior speed
regulation and transient response. For speed control when driving a BLDC motor, SMC is incredibly reliable and effective. The
soundness and dynamic execution of the system are advanced. Yet, what is referred to as "chattering" is the primary issue with the
SMC.The chattering is a result of the controller's erratically moving during control. High torque throbs are visible in the structure as
a result of chattering. For the BLDC motor drive a hybrid fuzzy sliding mode controller is employed specifically for this reason. For
drive speed control, a fuzzy controller is utilised simultaneously with a sliding mode controller. A fuzzy logic controller is used to
calculate the switching gain of the sliding mode controller. The fuzzy logic controller takes the error rate and the error as input and
produces a smooth and continuous gain value. This gain value is then used by the sliding mode controller to produce the control
signal required for the motor. By doing this, the fuzzy controller lessens chattering while the sliding mode controller controls the
drive's speed to the correct level.[4]

C. Speed Control of BLDC Motor with Sliding Mode Control and Observer
The BLDC motor speed control's performance is enhanced by the help of this control approach, which combines sliding mode
control with observer techniques. The control technique eliminates the need for expensive sensors and improves control accuracy
and robustness by using a sliding mode controller to create the control signal and an observer to determine the speed of the motor
and position of rotor.
Understanding the position of rotor is crucial for the BLDC motor’s electronic commutation. As a result, Hall sensors or encoders
are always included in BLDC motors as position sensors to provide precise rotor information. However, the major limitations of
position sensors are their dependability, maintenance, expense, and variability in measurement readings when exposed to changes in
ambient conditions.
In order to overcome the limitation, sliding mode observers (SMO) are used for the estimation, because of their desirable properties
such as robustness, easy to implement and the ability to handle the parametric variations and the disturbances. Higher-order Sliding
Mode Observer (HOSMO) is employed to calculate the rotor speed and position, which will ultimately lead to the removal of
quadrature encoders (position sensors) and lower maintenance costs of motor.[7]

©IJRASET: All Rights are Reserved | SJ Impact Factor 7.538 | ISRA Journal Impact Factor 7.894 | 6149
International Journal for Research in Applied Science & Engineering Technology (IJRASET)
ISSN: 2321-9653; IC Value: 45.98; SJ Impact Factor: 7.538
Volume 11 Issue V May 2023- Available at www.ijraset.com

Fig1. BLDC motor control using SMC based FOC with Sliding Mode Observer

D. Speed Control of BLDC Motor using Sliding Mode Control Based on Sliding Mode Torque Observer
It is quite challenging to efficiently control a BLDC motor having low inductance with high performance requirements using both
the intelligent control methods, such as neural network control method and fuzzy control method , and the traditional PI control
method due to the ultra-low inductance and multi-parameter nonlinearity of the brushless DC motor control system.
Because of the non-linear features of Brushless Direct Control motor control systems and the requirement for motor with low
inductance management techniques for high-performance current control, this control technique employs a dual loop control
structure to create the BLDC motor’s control system with a very small inductor. This control system incorporates the exponential
approach law sliding mode speed controller and sliding mode observer for the speed loop, as well as the current hysteresis control
for the current loop. It can be seen that the overshoot is decreased, the change in speed when an interruption occurs is also
decreased, and the performance is enhanced when compared to the PI Control technique.[2]

E. Variable Structure Control


To stabilise and control non-linear systems, Variable Structure Control along with sliding mode is a common control method. VSC,
a form of nonlinear control, employs discontinuous feedback to achieve resilience and stability in dynamic and unpredictable
systems. Variable Structure Control with switching is built on the idea of varying control rules or feedback gains according to the
condition of the system. Several industries, including aerospace, robotics, power electronics, and automobile control, use this
control method. The robustness, simplicity, and ability of VSC to handle non-linearities, uncertainties, and disturbances in the
system are some of its benefits. The chattering phenomena, sensitivity to parameter changes, and difficulty in choosing the control
parameters are some of the drawbacks of VSC.[8]

F. Speed Control of BLDC Motor Using ANN Regulator and PI Regulator


The classic proportional-integral (PI) control is a common control approach that changes the input voltage of the motor according to
the discrepancy between the intended and actual motor speed. The PI control is a straightforward and efficient control system, but it
has certain drawbacks, including nonlinearities and poor performance under shifting load situations.
The three-layer feedforward neural network used by the ANN control maps the input current and voltage to the motor's output
speed. In order to teach the neural network the nonlinear connection between the input and output variables, backpropagation is used
during training. The speed of the motor is then controlled by the trained neural network.[9]

Fig 2. Speed Control of BLDC Motor using ANN Regulator

It has been found that ANN control offers better speed regulation and transient response than standard PI control after comparing
the two control systems under various load circumstances. When compared to conventional PI control, ANN control has superior
performance and resilience and a faster response time.

©IJRASET: All Rights are Reserved | SJ Impact Factor 7.538 | ISRA Journal Impact Factor 7.894 | 6150
International Journal for Research in Applied Science & Engineering Technology (IJRASET)
ISSN: 2321-9653; IC Value: 45.98; SJ Impact Factor: 7.538
Volume 11 Issue V May 2023- Available at www.ijraset.com

1) Implementation of a Fuzzy Logic Controller for a Indirect Current Controlled Active Filter's Compensating Capacitor Voltage
In a system with an indirect current-controlled active filter (ICCAF), this fuzzy logic technique is used to manage the voltage of the
compensating capacitor. ICCAF systems are frequently used in industrial and commercial applications to filter out harmonic
currents from power systems. In order to make sure the system is functioning properly., the compensating capacitor voltage—an
essential parameter in ICCAF systems—must be controlled. This control approach uses a fuzzy logic controller to continuously
regulate the voltage of the compensating capacitor. The FLC accounts for both the error in the capacitor voltage between the desired
and actual voltages as well as the evolution of the error over time. The FLC then modifies the pulse width modulation (PWM)
converter's switching frequency in order to control the voltage of the compensating capacitor. This control method works effectively
to regulate the voltage of the compensating capacitor and to control the system in real-time.[10]

III. SPEED CONTROL TECHNIQUES FOR PMSM MOTOR


A. Model Predictive Control Implementation of QTOSC and Inner Modulated-FS-MPC Torque Control for the PMSM Drive
This control scheme is based on a Model Predictive Control strategy that aims to achieve quasi-time-optimal speed control while
maintaining high torque accuracy. The scheme consists of two main modules: outer controller i.e. speed control and inner controller
i.e. torque control. The speed control module utilizes a Model Predictive Control algorithm to anticipate the motor's future behavior
and optimize the control inputs, aiming to minimize the anticipated deviation between the actual speed and the expected speed. The
speed control module i.e. Quasi time-optimal speed control (QTOSC) module is used. The torque controller uses a Finite set model
predictive control (FS-MPC) module to approach the optimization of the voltage actuation. The control algorithm also uses the
Kalman filter for the determination of the state of the system, for this Kalman filter uses stator currents and the rotor angle. This
control maintains high torque accuracy, rejects disturbances, and maintains stable operation of the motor.[11]

B. A Modular Control Scheme with Minimization of Pulsating Torque for PMSM Speed Control
This control strategy is used for achieving smooth and efficient speed control of PMSMs with minimized pulsating torque. The
control scheme consists of three modules: PI speed regulator, Iterative control module (ILC), and PI current control module. The
tracking error between the actual oscillatory torque and the required torque is kept in the memory of the ILC module for one
complete cycle, and it is then utilised to produce the reference current for following cycle. The ILC torque control scheme requires
torque feedback data to function successfully and also the torque transducer has the disadvantage of low bandwidth. In this control
scheme, it is recommended to incorporate a torque estimation module employing a gain-shaped sliding-mode observer. This module
enables the estimation of torque ripples that might surpass the bandwidth limitations of a torque transducer. This model is helpful
when PMSM is utilized as a high-performance servo.[12]

Fig (3) Modular control scheme of PMSM

C. Sensorless Control with Neural Adaptive-Band Filtering and Signal Injection For Speed Control of PMSM Fractional
Horsepower Drives
In this control strategy, to accomplish precise speed control of PMSM using sensorless control strategy, ingestion of high frequency
pulsing voltage and technique of adaptive voltage band filtering based on linear neural network based adaptive linear neuron
(ADALINE) is used.

©IJRASET: All Rights are Reserved | SJ Impact Factor 7.538 | ISRA Journal Impact Factor 7.894 | 6151
International Journal for Research in Applied Science & Engineering Technology (IJRASET)
ISSN: 2321-9653; IC Value: 45.98; SJ Impact Factor: 7.538
Volume 11 Issue V May 2023- Available at www.ijraset.com

An adaptive band filter is used to extract required speed information from stator current sidebands. This filter is adaptive for two
functions, first, it extracts frequency components inside the bandwidth, and for this, it adapts the weights online, second function is
it is able to modify the filter's bandwidth based on variations in the drive's speed commands. This adjustment directly impacts the
learning rate of the system.
When a speed command is given, and there are larger errors in the instantaneous speed estimation, the bandwidth of the filter is
increased. This results in a broader frequency range being considered, allowing the desired sidebands of the current to be selected.
This selection enables a quicker convergence of the filter. After the drive attains a steady-state speed, where the estimated speed
aligns with the actual speed, the filter's bandwidth is narrowed. This narrow bandwidth serves as a selective filter, eliminating any
undesired harmonics of the stator current.
The control strategy achieves accurate speed control with minimal hardware requirements and reduced cost while maintaining high
efficiency and robustness.[13]

D. Non-Salient Permanent Magnet Synchronous Machine: Adaptive Voltage Feedback Controllers for Enhanced Control
In this control system for the voltage feedback controller, an adaptive control parameter tuning method is proposed. Limited voltage
margin in the flux-weakening region causes the current dynamic performance to unavoidably suffer, which in turn causes voltage-
loop performance to suffer. The current dynamic performance is crucial in the overmodulation zone because the objective of the
flux-weakening controller is to avoid voltage saturation by modulating the current command.
When the voltage reference scaling factor becomes greater than one i.e. reference voltage locates outside the boundary of the
inscribed circle of a hexagon. Thus, conflict arises between the current reference modifier and voltage feedback controller as the
voltage command lies between the boundary of the hexagon and the reference voltage circle. The voltage feedback controller tries to
bring the voltage command vector toward the reference circle while the current reference modifier tries to bring the voltage
command vector toward the boundary of the hexagon. The voltage reference modifier resolves this conflict by modifying the
boundary of the hexagon into a voltage reference when the voltage reference lies outside the boundary of the hexagon.
By employing the proposed voltage feedback controller and utilizing current and voltage reference modifiers, the performance of
the system enhances in both the flux weakening and overmodulation regions.[14]

E. Enhancing Transient Performance of PMSM with High-Order Disturbance Observer-Based PI-PI Control System and
Tracking Anti-Windup Technique
PMSMs offer several advantages over DC motors, including their compact design, high air-gap flux density, high power density,
and superior torque-to-inertia ratio. Comparatively speaking, PMSMs are more efficient than induction motors. Direct Torque
Control (DTC) is a widely employed method for streamlining control systems in PMSM applications. Benefits of DTC include four-
quadrant operation, quick acceleration, and smooth starting. By streamlining motor modelling, the control system becomes less
difficult. DTC may, however, result in less torque and current ripples. An additional control method applied in PMSM applications
is called field-oriented control (FOC). It provides four-quadrant functioning, quick acceleration, and smooth starting. DTC
minimizes the complexity of the control system and simplifies the motor modelling. To mitigate torque and current ripples, the
implementation of cascaded PI-PI control is recommended for effective closed-loop control of PMSMs. This control structure offers
direct access to the armature current limiter through a simple saturation block. The outer loop regulates the motor speed by
providing the reference current or torque, while the inner loop governs the armature currents or torque. In conclusion, PMSMs have
a number of benefits over DC motors and induction motors. For PMSM applications, DTC and cascaded PI-PI control are efficient
control strategies that simplify the control system while offering dependable operation and easy access to the limit armature
current.[15]

IV. COMPARISON BETWEEN BLDC AND PMSM


Brushless Direct Current motors and Permanent Magnet Synchronous Motors are two prevalent varieties of electric motors utilized
in electric vehicles. Both types of motors have their own advantages and disadvantages, which makes them suitable for different
applications.
BLDC motors have a simple construction and are less expensive compared to PMSM motors. They also have a wide speed range
and can provide high torque at low speeds. This feature makes them suitable to use for EVs that demand a lot of torque at low
speeds, such as electric bicycles and scooters. BLDC motors are also efficient, reliable, and have a long life span.

©IJRASET: All Rights are Reserved | SJ Impact Factor 7.538 | ISRA Journal Impact Factor 7.894 | 6152
International Journal for Research in Applied Science & Engineering Technology (IJRASET)
ISSN: 2321-9653; IC Value: 45.98; SJ Impact Factor: 7.538
Volume 11 Issue V May 2023- Available at www.ijraset.com

On the other hand, the power density of PMSM motors is higher, has better efficiency, and has a wider operating range than BLDC
motors. They are also more expensive as the cost of the rare earth magnets which are required in the construction. PMSM motors
are suitable for use in EVs that require high speed, such as electric cars, because they can operate at high speeds without
experiencing significant losses in efficiency.

COMPARISON BETWEEN PMSM AND BLDC[16]


Comparison Criteria PMSM BLDC

Power Density PMSM motors exhibit high power BLDC motors offer good power
density. density, although slightly lower
compared to PMSMs.
Efficiency PMSMs generally demonstrate high BLDC motors also exhibit good
efficiency efficiency but may have slightly
lower efficiency compared to
PMSMs.
Back EMF PMSMs produce a sinusoidal back BLDC motors generate a trapezoidal
EMF waveform, resulting in back EMF waveform, which may
smoother motor operation with lead to increased harmonics and
reduced harmonics. slightly less smooth operation
compared to PMSMs.
Torque PMSMs offer high torque BLDC motors also provide good
capabilities torque, although they may have
slightly lower torque values
compared to PMSMs,
Core loss PMSMs typically exhibit lower core BLDC motors may have slightly
losses due to their optimized higher core losses compared to
magnetic design and sinusoidal PMSMs due to the trapezoidal
current waveforms. current waveforms and associated
harmonics.
Switching loss PMSMs generally have relatively BLDC motors can have slightly
higher switching losses lower switching losses compared to
PMSMs
Speed PMSMs offer a wide speed range BLDC motors have a limited speed
and can achieve high speeds while range compared to PMSMs and may
maintaining precise control and not be suitable for applications
stability requiring extremely high speeds

V. CONCLUSION
In terms of control, PMSM motors are more difficult to control than BLDC motors due to their sinusoidal back EMF waveform,
which requires more advanced control techniques. However, PMSM motors offer better control and higher efficiency when properly
controlled. Overall, the choice between BLDC and PMSM motors for EVs depends on the specific application and requirements of
the vehicle. BLDC motors are suitable for low-speed and low-power applications, while PMSM motors are suitable for high-power
and high-speed applications.

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©IJRASET: All Rights are Reserved | SJ Impact Factor 7.538 | ISRA Journal Impact Factor 7.894 | 6153
International Journal for Research in Applied Science & Engineering Technology (IJRASET)
ISSN: 2321-9653; IC Value: 45.98; SJ Impact Factor: 7.538
Volume 11 Issue V May 2023- Available at www.ijraset.com

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