6.5 25 Single Package - MFL67445820 - en
6.5 25 Single Package - MFL67445820 - en
6.5 25 Single Package - MFL67445820 - en
INSTALLATION MANUAL
AIR
CONDITIONER
Please read this installation manual completely before installing the product.
Installation work must be performed in accordance with the national wiring
standards by authorized personnel only.
Please retain this installation manual for future reference after reading it
thoroughly.
www.lg.com
P/NO : MFL67445820 Copyright © 2017 - 2018 LG Electronics Inc. All Rights Reserved.
2 TIPS FOR SAVING ENERGY
ENGLISH
• Do not cool excessively indoors. This may be harmful for your health and may consume more
electricity.
• Block sunlight with blinds or curtains while you are operating the air conditioner.
• Keep doors or windows closed tightly while you are operating the air conditioner.
• Adjust the direction of the air flow vertically or horizontally to circulate indoor air.
• Speed up the fan to cool or warm indoor air quickly, in a short period of time.
• Open windows regularly for ventilation as the indoor air quality may deteriorate if the air condi-
tioner is used for many hours.
• Clean the air filter once every 2 weeks. Dust and impurities collected in the air filter may block the
air flow or weaken the cooling / dehumidifying functions.
Model number :
Serial number :
Dealer’s name :
Date of purchase :
SAFETY PRECAUTIONS 3
ENGLISH
IMPORTANT SAFETY INSTRUCTIONS
READ ALL INSTRUCTIONS BEFORE INSTALLATING THE APPLIANCE.
Always comply with the following precautions to avoid dangerous situations and ensure peak
performance of your product
! WARNING
It can result in serious injury or death when the directions are ignored
! CAUTION
It can result in minor injury or product damage when the directions are ignored
! WARNING
• Installation or repairs made by unqualified persons can result in hazards to you and others.
• Installation shall be in accordance with national standards of electrical appliances
• The information contained in the manual is intended for use by a qualified service technician
familiar with safety procedures and equipped with the proper tools and test instruments.
• Failure to carefully read and follow all instructions in this manual can result in equipment mal-
function, property damage, personal injury and/or death.
Installation
• Do not use a defective or underrated circuit breaker. Use this appliance on a dedicated circuit.
- There is risk of fire or electric shock.
• For electrical work, contact the dealer, seller, a qualified electrician, or an Authorized Service Center.
- Do not disassemble or repair the product. There is risk of fire or electric shock.
• Always ground the product.
- There is risk of fire or electric shock.
• Install the panel and the cover of control box securely.
- There is risk of fire or electric shock.
• Always install a dedicated circuit and Circuit breaker.
- Improper wiring or installation may cause fire or electric shock
• Use the correctly rated Circuit breaker or fuse.
- There is risk of fire or electric shock.
• Use the specified wires to connect the unit.
- There is risk of fire or electric shock.
• Do not install, remove, or re-install the unit by yourself (customer).
- There is risk of fire, electric shock, explosion, or injury.
• Be cautious when unpacking and installing the product.
- Sharp edges could cause injury. Be especially careful of the case edges and the fins on the con-
denser and evaporator.
• For installation, always contact the dealer or an Authorized Service Center.
• Do not install the product on a defective installation stand.
- It may cause injury, accident, or damage to the product.
• Be sure the installation area does not deteriorate with age.
- If the base collapses, the air conditioner could fall with it, causing property damage, product failure,
and personal injury.
4 SAFETY PRECAUTIONS
ENGLISH
• Use a vacuum pump or Inert (nitrogen) gas when doing leakage test or air purge. Do not compress
air or Oxygen and Do not use Flammable gases. Otherwise, it may cause fire or explosion.
- There is the risk of death, injury, fire or explosion.
Operation
• Take care to ensure that power cable could not be pulled out or damaged during operation.
- There is risk of fire or electric shock.
• Do not place anything on the power cable.
- There is risk of fire or electric shock.
• Do not touch(operate) the product with wet hands.
- There is risk of fire or electrical shock.
• Do not place a heater or other appliances near the power cable.
- There is risk of fire and electric shock.
• Do not allow water to run into electric parts.
- It may cause failure of the product or electric shock.
• Do not store or use flammable gas or combustibles near the product.
- There is risk of fire or failure of product.
• Do not use the product in a tightly closed space for a long time.
- Oxygen deficiency could occur.
• When flammable gas leaks, turn off the gas and open a window for ventilation before turn the prod-
uct on.
- Do not use the telephone or turn switches on or off. There is risk of explosion or fire
• If strange sounds, or small or smoke comes from product. Turn the Circuit breaker off or disconnect
the power supply cable.
- There is risk of electric shock or fire.
• Stop operation and close the window in storm or hurricane. If possible, remove the product from the
window before the hurricane arrives.
- There is risk of property damage, failure of product, or electric shock.
• Do not open the panel of the product during operation. (If the unit has the electrostatic filter, Do not
touch it. )
- There is risk of physical injury, electric shock, or product failure.
• When the product is soaked (flooded or submerged), contact an Authorized Service Center.
- There is risk of fire or electric shock.
• Be cautious that water could not enter the product.
- There is risk of fire, electric shock, or product damage.
• Ventilate the product from time to time when operating it together with a stove, etc.
- There is risk of fire or electric shock.
• Turn the main power off when cleaning or maintaining the product.
- There is risk of electric shock.
• When the product is not be used for a long time, turn off the Circuit breaker.
- There is risk of product damage or failure, or unintended operation.
• Take care to ensure that nobody could step on or fall onto the unit.
- This could result in personal injury and product damage.
SAFETY PRECAUTIONS 5
ENGLISH
! CAUTION
Installation
• Always check for gas (refrigerant) pressure after installation or repair of product.
- Low refrigerant levels may cause failure of product.
• Install the drain hose to ensure that water is drained away properly.
- A bad connection may cause water leakage.
• Keep level even when installing the product.
- To avoid vibration or water leakage.
• Do not install the product where the noise or hot air from the outdoor unit could damage the neigh-
borhoods.
- It may cause a problem for your neighbors.
• Don't use people to lift and transport the product.
- Avoid personal injury.
• Do not install the product where it will be exposed to sea wind (salt spray) directly.
- It may cause corrosion on the product. Corrosion, particularly on the condenser and evaporator
fins, could cause product malfunction or inefficient operation.
• Do not let the air conditioner run for a long time when the humidity is very high and a door or a win-
dow is left open.
- Moisture may condense and wet or damage furniture.
Operation
• Do not expose the skin directly to cool air for long periods of time. (Don't sit in the draft.)
- This could harm to your health.
• Do not use the product for special purposes, such as preserving foods, works of art, etc. It is a con-
sumer air conditioner, not a precision refrigeration system.
- There is risk of damage or loss of property.
6 TABLE OF CONTENTS
ENGLISH
TABLE OF CONTENTS
2 TIPS FOR SAVING ENERGY
3 IMPORTANT SAFETY INSTRUCTIONS
7 INTRODUCTION
7 Features (6.5 / 7.5 RT)
8 Features (10 / 12.5 RT)
9 Features (15 / 17.5 / 20 / 25 RT)
ENGLISH
INTRODUCTION
Features (6.5 / 7.5 RT)
Front View
Air outlet vents
Return
Supply
Rear View
Return
Control
access panel
Compressor
access panel Air intake vents
Drain Hole
INTRODUCTION 9
ENGLISH
Features (15 / 17.5 / 20 / 25 RT)
Front View
Air outlet vents
Return
Drain Hole
Rear View
Air outlet
vents
Control
access panel
Compressor
access panel
ENGLISH
DIMENSIONAL DATA (10 / 12.5 RT)
Single packaged cooling units are designed for CLEARANCE 1 160mm
outdoor mounting with vertical condenser dis- CLEARANCE 860mm
charge. They can be located either at ground
level or on roof.
Each unit contains an operating charge of Re-
frigerant as shipped. F
E
Product Dimensions (Figure 1A) D
C
[Unit : mm (inch)] H B
CLEARANCE 1 160mm CLEARANCE 860mm
Tool 10 / 12.5 RT A
G
A 1 237 (48-7/10) Figure 1B
B 2 230 (87-25/32)
C 1 958 (77-3/32)
D 36 (1-13/32) DOWN FLOW APPLICATION
E 60 (2-3/8) (Figure 1C) [Unit : mm (inch)]
CLEARANCE 1 160mm Tool 10 RT 12.5 RT
CLEARANCE 860mm
A 908 (35-3/4)
B 455 (17-7/8)
C 477 (18-3/4)
A D 180 (7-2/23)
E E 66 (2-5/8)
D
F 630 (24-4/5)
B
C CLEARANCE 860mm G 92 (3-5/8)
H 800 (31-1/2) 336 (13-1/5)
CLEARANCE 1 160mm
Figure 1A
A B C D
G
E
Tool 10 RT 12.5 RT
A 477 (18-3/4)
B 451 (17-6/8)
C 630 (24-4/5)
D 490 (19-2/7)
E 130 (5-1/8)
TOP VIEW
F 908 (35-3/4)
Figure 1C
G 130 (5-1/8)
H 800 (31-1/2) 336 (13-1/5)
12 DIMENSIONAL DATA
ENGLISH
C 3 520 (138-19/32)
DOWN FLOW APPLICATION
CLEARANCE 860mm (Figure 1C) [Unit : mm (inch)]
CLEARANCE 1 160mm
Tool 15 / 17.5 / 20 / 25 RT
A 655 (25-25/32)
B 457 (18)
C 616 (24-1/4)
A
D 196 (7-23/32)
E 116 (4-9/16)
C
F 882 (34-23/32)
B
CLEARANCE 1 160mm G 116 (4-9/16)
CLEARANCE 860mm
H 860 (33-27/32)
A B C D
Figure 1A
HORIZONTAL FLOW APPLICATION
G
E
(Figure 1B)
F
SUPPLY
RETURN
H
[Unit : mm (inch)]
Tool 15 / 17.5 / 20 / 25 RT
A 616 (24-1/4)
B 678 (26-11/16)
C 655 (25-25/32)
D 60 (2-3/8)
E 125 (4-29/32)
F 882 (34-23/32)
G 115 (4-17/32)
H 860 (33-27/32)
TOP VIEW
Figure 1C
INSTALLATION OF UNIT 13
ENGLISH
INSTALLATION OF UNIT
Inspection Lifting Beam
Recommended
1 Check for damage after unit is unloaded. Rigging Method
Report promptly, to the carrier, any dam-
age found to unit. Do not drop unit.
Spreader Bar
2 Check the unit nameplate to determine if
the unit voltage is correct for the applica-
tion. Determine if adequate electrical
power is available. Refer to the application
specifications.
3 Check to be sure the refrigerant charge
has been retained during shipment. Ac-
cess to 1/4" flare pressure taps may be
Cable
gained by removing compressor compart- or Chain
ment access panel.
(2)
! NOTE
• Do not draw the canvas taut between
the solid ducts.
Return cover
Supply cover
Figure 3
INSTALLATION OF UNIT 15
ENGLISH
Condensate Drain Piping Installation of Remote Con-
A 1 inch female condensate drain connection troller (Accessory)
is located on the corner of the unit next to the
motor access panel. A trap should be installed 1 Please insert wired remote controller con-
and filled with water before starting the unit to nection cable to the CN-REMO in indoor
avoid air from being drawn through. Follow PCB, or connect directly local connection
local codes and standard piping practices cable to terminal block in control box.
when running the drain line. Pitch the line - It should be use supplied local connection
downward, away from the unit, and avoid long cable permitted in each national standard.
horizontal runs. See Figure 4. - Must check that the power is off.
Do not use reducing fittings in the drain lines.
The condensate drain must be:
<6.5 / 7.5 / 10 / 12.5 / 15 / 17.5 / 20 / 25 RT>
1 Made of 25.4mm(1") pipe size.(NPT)
2 For 6.35mm per 30.48cm(Pitched 1/4" per
foot) to provide free drainage to conven-
ient drain system.
3 Trapped
4 Must not be connected to closed drain
system.
Panel Enclosure
25.4mm(1”) Male (NPT)
76.2mm(3”)
minimum
Static pressure
Drain Pan CN-REMO :
Remote controller
connection
76.2mm(3”)
minimum
Cleanout
Plug
<6.5 / 7.5 RT>
Figure 4
Filter Installation
This Unit Filters are anti-bacteria and washable
type.
The filter is placed in the flange connected on
the return opening. It can be removed by
opening the cover plate on the side of the
flange
The flange can be detached and connected to
the bottom return opening when down flow
installation is required.
! NOTE
Use when needed
• Do not operate unit without filters in
place.
16 INSTALLATION OF UNIT
ENGLISH
3
3
1
Wall Wall
Side Side
ENGLISH
5 Please connect indoor unit and remote controller using connection cable.
Product
side
Connecting cable
6 Please use extension cable if the distance between wired remote controller and the product is
more than 10m(32.8ft).
! CAUTION
When installing the wired remote controller, do not bury it in the wall.
(It can cause damage in the temperature sensor.)
Do not install the cable to be 50m(164ft) or above.
(It can cause communication error.)
• When installing the extension cable, check the connecting direction of the connector of the
remote controller side and the product side for correct installation.
• If you install the extension cable in the opposite direction, the connector will not be
connected.
• Specification of extension cable: 2 547 1 007 22# 2 core 3 shield 5 or above.
• Apply totally enclosed noncombustible conduit in case of local building code Requiring
plenum cable usage.
18 INSTALLATION OF UNIT
ENGLISH
Direct
Sun ray contact area
yes
no
no
1.2~1.5m
(4~5ft)
no
ENGLISH
Electronic Wiring ! CAUTION
Follow ordinance of your governmental organi- • Provide a circuit breaker between power
zation for technical standard related to electri- source and the unit as shown below.
cal equipment, wiring regulations and
guidance of each electric power company.
Main power source
! WARNING
• Be sure to have authorized electrical
engineers do the electric work using
Air Circuit Breaker
special circuits in accordance with
Conditioner Use a circuit breaker
regulations and this installation manual.
or time delay fuse.
If power supply circuit has a lack of
capacity or electric work deficiency, it
may cause an electric shock or fire.
! CAUTION
• The circuit diagram is not subject to
change without notice.
• Be sure to connect wires according to
the circuit diagram.
• Connect the wires firmly, so that not to
be pulled out easily.
• Connect the wires according to color
codes by referring the circuit diagram.
• If the supply cord is damaged, it must be
replaced by a special cord or assembly
available from the manufacturer of its
service agent.
20 INSTALLATION OF UNIT
ENGLISH
Field Wiring
6.5 / 7.5 RT – 380-415 V 3N~ 50 Hz
Power supply
3 Phase 4 Wires
50Hz 380-415V
(Main Switch)
R STN
Switch
ELCB
Power Line
(4 Wires Cable)
Power supply
3 Phase 4 Wires
60Hz 400V
(Main Switch)
R STN
Switch
ELCB
Power Line
(4 Wires Cable)
! CAUTION
• Unit ground Lines are required for preventing electrical shock accident during current
leakage,
Communication disorder by noise effect and motor current leakage (without connection to
pipe).
• Install the main switch that can interrupt all the power sources in an integrated manner
because this system consists of the equipment utilizing the multiple power sources.
• If there exists the possibility of reversed phase, lose phase, momentary blackout or the
power goes on and off while the product is operating, attach a reversed phase protection
circuit locally.
Running the product in reversed phase may break the compressor and other parts.
INSTALLATION OF UNIT 21
ENGLISH
10 / 12.5 RT – 380-415 V 3N~ 50 Hz
Power supply
3 Phase 4 Wires
50Hz 380-415V
(Main Switch)
R STN
Switch
ELCB
Power Line
(4 Wires Cable)
Power supply
3 Phase 4 Wires
60Hz 400V
(Main Switch)
R STN
Switch
ELCB
Power Line
(4 Wires Cable)
! CAUTION
• Unit ground Lines are required for preventing electrical shock accident during current
leakage,
Communication disorder by noise effect and motor current leakage (without connection to
pipe).
• Install the main switch that can interrupt all the power sources in an integrated manner
because this system consists of the equipment utilizing the multiple power sources.
• If there exists the possibility of reversed phase, lose phase, momentary blackout or the
power goes on and off while the product is operating, attach a reversed phase protection
circuit locally.
Running the product in reversed phase may break the compressor and other parts.
22 INSTALLATION OF UNIT
ENGLISH
(Main Switch)
Power supply
3 Phase 4 Wires
50Hz 380-415V
RS T N
Switch
ELCB
Power Line
(4 Wires Cable)
! CAUTION
• Unit ground Lines are required for preventing electrical shock accident during current
leakage,
Communication disorder by noise effect and motor current leakage (without connection to
pipe).
• Install the main switch that can interrupt all the power sources in an integrated manner
because this system consists of the equipment utilizing the multiple power sources.
• If there exists the possibility of reversed phase, lose phase, momentary blackout or the
power goes on and off while the product is operating, attach a reversed phase protection
circuit locally.
Running the product in reversed phase may break the compressor and other parts.
INSTALLATION OF UNIT 23
ENGLISH
15 / 17.5 / 20 / 25 RT – 400 V 3N~ 60 Hz
(Main Switch)
Power supply
3 Phase 4 Wires
60Hz 400V
RS T N
Switch
ELCB
Power Line
(4 Wires Cable)
! CAUTION
• Unit ground Lines are required for preventing electrical shock accident during current
leakage,
Communication disorder by noise effect and motor current leakage (without connection to
pipe).
• Install the main switch that can interrupt all the power sources in an integrated manner
because this system consists of the equipment utilizing the multiple power sources.
• If there exists the possibility of reversed phase, lose phase, momentary blackout or the
power goes on and off while the product is operating, attach a reversed phase protection
circuit locally.
Running the product in reversed phase may break the compressor and other parts.
24 INSTALLATION OF UNIT
ENGLISH
! CAUTION
• To select Circuit Breaker correctly, refer to Electric Characteristics in the Product Data Book.
Main Power
Terminal Block
Insulatio sleeves
attachments
Ground Cable
Main Power
Terminal Block
Insulatio sleeves
attachments
Ground Cable
ENGLISH
15 / 17.5 / 20 / 25 RT - 380-415 V 3N~ / 400 V 3N~
Communicationline
ODU-ODU
Insulatio sleeves
Ground Cable
attachments
The power source must be supplied to the Master Control Box (A:Master) only.
26 INSTALLATION OF UNIT
ENGLISH
Conduit panel
Lock nut
Conduit
15 / 17.5 / 20 / 25 RT
Conduit panel
Lock nut
Conduit
! WARNING
• Ground Lines to the product are required for preventing electrical shock accident during
current leakage, Transmission disorder by noise effect and motor current leakage
(without connection to pipe).
! CAUTION
• After the confirmation of the above conditions, prepare the wiring as follows.
1. Never fail to have an individual power circuit specifically for the air conditioner.
As for the method of wiring, be guided by the circuit diagram posted on the inside of
control cover.
2. Firmly tighten the terminal screws to prevent them loosening. After tightening, pull the
wires lightly to confirm that they do not move. (If they are loose the unit, the unit will not
operate normally or it can cause burn-out of the wires.)
3. Specification of power source.
4. Confirm that electrical capacity is sufficient.
5. See to that the starting voltage is maintained at more than 90 percent of the rated voltage
marked on the name plate.
6. Confirm that the cable thickness is as specified in the power source specification.
(Particularly note the relation between cable length and thickness.
7. Do not install an earth leakage circuit breaker in a wet or moist area.
8. The following would be caused by voltage drop.
- Vibration of a magnetic switch, which will damage the contact point, fuse breaking,
disturbance of the normal function of the overload.
9. The means for disconnection from a power supply shall be incorporated in the fixed wiring
and have an air gap contact separation of at least 3mm in each active(phase) conductors.
INSTALLATION OF UNIT 27
ENGLISH
Dip Switch Setting in Indoor Main PCB
Function Description Setting "Off" Setting "On" Default
Selection of Master or
SW3 Group Control Master Slave Off
Slave
Selection of Dry Contact
SW4 Dry Contact Mode Variable Auto Off
Mode
SW5 Return Air Sensor Installed Sensor or Not Not installed Installed Off
Group Control
It operates maximum 16 Units by only one Wired Remote Controller,
and each Unit starts sequentially to prevent over current.
Main PCB
Indoor Unit 1 Indoor Unit 2 Indoor Unit 16
Terminal(Local Supply) Terminal(Local Supply) Terminal(Local Supply)
Block Block Block
Connector Connector Connector
RED(12V) RED(12V)
Main PCB Main PCB Main PCB
YL(SIGNAL)
BK(GND)
YL(SIGNAL)
BK(GND) #1
YL(SIGNAL)
BK(GND)
YL(SIGNAL)
BK(GND) #2 .... YL(SIGNAL)
BK(GND)
YL(SIGNAL)
BK(GND) #16
- Using the supplied Wired Remote Controller, wire them like above.
- Ensure that the color of wire.
- If the main PCB is not directly connected to the wired remote controller, set the Dip switch “3"
in the main PCB as "ON" position.(OFF ’ Master / ON ’ Slave)
- Please connect with same type unit. (Single Package)
- If there were connected with different type Indoor unit, It is can not operate some functions.
Indoor PCB
DIP Switch
28 INSTALLATION OF UNIT
ENGLISH
! NOTE
• Fan Break Horsepower (BkW) listed in the Table is the percentage range of nameplate
amperage the motors will safely work within, before an oversized motor is required.
The indoor fan speed is changed by opening or closing the adjustable motor sheave. See Figure 8.
To Increase CMM
Loosen the pulley adjustment set screw and turn sheave clockwise.
To Decrease CMM
Loosen the pulley adjustment set screw and turn sheave counterclockwise.
! NOTE
• The actual external static pressure may varies from design ESP due to actual duct work
installation. The required air flow should be respected to provide the design cooling capacity.
! CAUTION
• The Tightening torque of the pulley set screw : 80~100 kgf
• When tightening the screw, must the position is middle of D-Cut of pulley.
Adjustment nut
CMM
To Decrease CFM To Decrease CMM
To Increase CFM
CMM To Increase CMM
ENGLISH
To Increase Belt Tension
1 Loosen adjustment nut(4places). F S
2 Pull motor back until belt is tight.
3 Tighten adjustment bolt after belt has cor-
rect tension.
Self-Diagnosis Function
Error Indicator
- This function indicates types of failure in self-diagnosis and occurrence of failure for air condition.
- Error mark is displayed on display window of indoor units and wired remote controller, and 7-seg-
ment LED of outdoor unit control board as shown in the table.
- If more than two troubles occur simultaneously, lower number of error code is first displayed.
- After error occurrence, if error is released, error LED is also released simultaneously.
Error Display
1st,2nd LED of 7-segment indicates error number, 3rd LED indicates unit number.
Ex) 211 : No.21 error of Master 1 Unit 862 : No.86 error of Slave 011 ’ 051 : No.105 error of Master
unit.
0 1 -
(only return air sensor was installed) or short
Communication error : wired remote con- Failing to receive wired remote controller sig-
0 3 -
troller ÷ indoor unit nal in indoor unit PCB
Communication error : outdoor unit ÷ indoor Failing to receive outdoor unit signal in indoor
0 5 -
unit unit PCB
In case when the serial number marked on
0 9 - Indoor EEPROM Error
EEPROM of Indoor unit is 0 or FFFFFF
Master Unit Inverter Compressor Drive IPM
1 Master Unit Inverter Compressor IPM Fault
Fault
2 1
Slave Unit Inverter Compressor IPM Fault Slave Unit Inverter Compressor Drive IPM
2
(For 15 / 17.5 / 20 / 25RT Only) Fault
Inverter Board Input Over Current (RMS) of Master Unit Inverter Board Input Current ex-
1
Master Unit cess (RMS)
2 2
Inverter Board Input Over Current (RMS) of Slave Unit Inverter Board Input Current
2
Slave Unit (For 15 / 17.5 / 20 / 25RT Only) excess (RMS)
Master Unit Inverter Compressor DC link DC charging is not performed at Master Unit
1
Low Voltage after starting relay turn on.
2 3
Outdoor unit related error
Slave Unit Inverter Compressor DC link Low DC charging is not performed at Slave Unit
2
Voltage (For 15 / 17.5 / 20 / 25RT Only) after starting relay turn on.
System is turned off by Master Unit high
1 Master Unit High Pressure Switch
pressure switch.
2 4
Slave Unit High Pressure Switch System is turned off by Slave Unit high pres-
2
(For 15 / 17.5 / 20 / 25RT Only) sure switch.
Master Unit input voltage is over 487V or
1 Master Unit Input Voltage High/ Low Voltage
below 270V
2 5
Slave Unit Input Voltage High/ Low Voltage Slave Unit input voltage is over 487V or
2
(For 15 / 17.5 / 20 / 25RT Only) below 270V
The First Start Failure by Master Unit Inverter
1 Master Unit Inverter Compressor Start Failure
Compressor Abnormality
2 6
Slave Unit Inverter Compressor Start Failure The First Start Failure by Slave Unit Inverter
2
(For 15 / 17.5 / 20 / 25RT Only) Compressor Abnormality
System is turned off by Master Unit DC Volt-
1 Master Unit Inverter DC link High Voltage
age Over Charging
2 8
Slave Unit Inverter DC link High Voltage System is turned off by Slave Unit DC Volt-
2
(For 15 / 17.5 / 20 / 25RT Only) age Over Charging
INSTALLATION OF UNIT 31
ENGLISH
Display Title Cause of Error
Master Unit Inverter Compressor Fault OR Drive
1 Master Unit Inverter Compressor Over Current
Fault
2 9
Slave Unit Inverter Compressor Over Current Slave Unit Inverter Compressor Fault OR Drive
2
(For 15 / 17.5 / 20 / 25RT Only) Fault
Master Unit Inverter Compressor High Dis- System is turned off by Master Unit Inverter
1
charge Temperature Compressor High Discharge Temperature
3 2
Slave Unit Inverter Compressor High Discharge System is turned off by Slave Unit Inverter
2
Temperature (For 15 / 17.5 / 20 / 25RT Only) Compressor High Discharge Temperature
System is turned off by Master Constant
Master Constant Speed Compressor1 High
1 Speed Compressor1 High Discharge
Discharge Temperature
3 3 Temperature
Slave Constant Speed Compressor1 High System is turned off by Slave Constant Speed
2
Discharge Temperature (For 20 / 25RT Only) Compressor1 High Discharge Temperature
System is turned off by excessive increase of
1 High Pressure of Master Unit
high pressure of Master Unit
3 4
High Pressure of Slave Unit System is turned off by excessive increase of
2
(For 15 / 17.5 / 20 / 25RT Only) high pressure of Slave Unit
System is turned off by excessive decrease of
1 Low Pressure of Master Unit
low pressure of Master Unit
Outdoor unit related error
3 5
Low Pressure of Slave Unit System is turned off by excessive decrease of
2
(For 15 / 17.5 / 20 / 25RT Only) low pressure of Slave Unit
5 minutes after the compressor operation, the
compression ratio is less than 1.6 or continuous
1 Master unit low compression ratio.
operation for 3 minutes in condition less than
differential pressure 400kPa.
3 6
5 minutes after the compressor operation, the
Slave unit low compression ratio. compression ratio is less than 1.6 or continuous
2
(For 15 / 17.5 / 20 / 25RT Only) operation for 3 minutes in condition less than
differential pressure 400kPa.
Master Unit Inverter Compressor CT Sensor Master Unit Inverter Compressor CT Sensor
1
Fault open or short
4 0
Slave Unit Inverter Compressor CT Sensor Fault Slave Unit Inverter Compressor CT Sensor open
2
(For 15 / 17.5 / 20 / 25RT Only) or short
Master Unit Inverter Compressor Discharge Master Unit Inverter Compressor Discharge
1
Temperature Sensor Fault Temperature Sensor open or short
4 1 Slave Unit Inverter Compressor Discharge Tem-
Slave Unit Inverter Compressor Discharge Tem-
2 perature Sensor Fault
perature Sensor open or short
(For 15 / 17.5 / 20 / 25RT Only)
Master Unit Low Pressure Sensor open or
1 Master Unit Low Pressure Sensor Fault
short
4 2
Slave Unit Low Pressure Sensor Fault
2 Slave Unit Low Pressure Sensor open or short
(For 15 / 17.5 / 20 / 25RT Only)
Master Unit High Pressure Sensor open or
1 Master Unit High Pressure Sensor Fault
short
4 3
Slave Unit High Pressure Sensor Fault
2 Slave Unit High Pressure Sensor open or short
(For 15 / 17.5 / 20 / 25RT Only)
32 INSTALLATION OF UNIT
ENGLISH
Slave Outdoor Unit Faulty IPM Slave Outdoor Unit IPM Temperature Sensor
2
Temperature Sensor (For 17.5 /20 / 25RT Only) short/open
Omitting connection of R, S, T power of Master
1 Omitting connection of Master unit
Unit
5 0
Omitting connection of R, S, T power of Slave
2 Omitting connection of Slave unit
Unit (For 15 / 17.5 / 20 / 25RT Only)
Failing to receive inverter signal at main PCB of
1 Communication error : inverter PCB ’ Main PCB
Master Unit
5 2
Communication error : inverter PCB ’ Main Failing to receive inverter signal at main PCB of
2
PCB (For 15 / 17.5 / 20 / 25RT Only) Slave Unit
Communication error : indoor unit ’ main PCB Failing to receive indoor unit signal at main PCB
5 3 1
of Master Unit of Master Unit.
Reversed connection of R,S,T power supply
1 Reversed connection of R,S,T power of Unit
cable
5 4
Reversed connection of R,S,T power of Unit Reversed connection of R,S,T power supply
2
(For 15 / 17.5 / 20 / 25RT Only) cable
Master Unit Controller part cannot receive in-
Master Unit Communication Error with Inverter
1 verter control signals (usually happens after on-
Controller
boarding)
5 7
Slave Unit Controller part cannot receive in-
Slave Unit Communication Error with Inverter
2 verter control signals (usually happens after on-
Controller (For 15 / 17.5 / 20 / 25RT Only)
boarding)
1 Series Installation Error Different capacity of the EEPROM
5 9 Series Installation Error
2 Different capacity of the EEPROM
(For 15 / 17.5 / 20 / 25RT Only)
INSTALLATION OF UNIT 33
ENGLISH
Display Title Cause of Error
1 Inverter PCB EEPROM Error of Master Unit Access Error of Inverter PCB of Master Unit
6 0 Inverter PCB EEPROM Error of Slave Unit
2 Access Error of Inverter PCB of Slave Unit
(For 15 / 17.5 / 20 / 25RT Only)
Temperature of Inverter IPM Heat sink is ex-
1 Inverter IPM temperature excessive rise error.
cessive rises.
6 2
Inverter IPM temperature excessive rise error. Temperature of Inverter IPM Heat sink is ex-
2
(For 15 / 17.5 / 20 / 25RT Only) cessive rises.
Master Unit IPM Temperature Sensor
1 Master Unit Faulty IPM Temperature Sensor
short/open
6 5
Slave Unit Faulty IPM Temperature Sensor
2 Slave Unit IPM Temperature Sensor short/open
(For 15 / 17.5 / 20 / 25RT Only)
1 Master Unit Fan Lock Restriction of Master Unit
6 7
2 Slave Unit Fan Lock (For 15 / 17.5 / 20 / 25RT Only) Restriction of Slave Unit
1 Constant1 CT Sensor Error of Master Constant1 CT Sensor open or short of Master
6 9 Constant1 CT Sensor Error of Slave
2 Constant1 CT Sensor open or short of Slave
(For 20 / 25RT Only)
1 Instant Over Current(Peak) of Master PFC Instant Over Current(Peak) of Master PFC
Outdoor unit related error
Master outdoor unit Main Board - External Master Outdoor Unit Main Board Main-Sub
1
Board communication error Micom communication failed
1 4 5
Slave outdoor unit Main Board - External Board Slave Outdoor Unit Main Board Main-Sub
2
communication error Micom communication failed
Outdoor Unit Compressor Discharge Superheat
1 Master Unit Discharge Superheat not satisfied
not satisfied during 5 Min.
1 5 0
Outdoor Unit Compressor Discharge Superheat
2 Slave Unit Discharge Superheat not satisfied
not satisfied during 5 Min.
Failure of operation mode conversion at Master
1 Pressure unbalance between Master Units
Unit
1 5 1
Failure of operation mode conversion at Slave
2 Pressure unbalance between Slave Units
Unit (For 15 / 17.5 / 20 / 25RT Only)
Comp locking, Check Valve leakage, comp
1 Master Constant Speed Compressor Fault
dielectric break down at Master
1 7 3
Slave Constant Speed Compressor Fault Comp locking, Check Valve leakage, comp
2
(For 20 / 25RT Only) dielectric break down at Slave
Master Main PCB Main-Sub Micom communi- Master Main PCB Main-Sub Micom communi-
1
cation error cation failed
1 8 2
Slave Main PCB Main-Sub Micom communica- Slave Main PCB Main-Sub Micom communica-
2
tion error (For 17.5 / 20 / 25RT Only) tion failed
Excessive increase of Master Unit Fan PCB Master Unit Fan Inverter PCB Temperature is
1
Heat Sink Temperature Over 95°C
1 9 3
Excessive increase of Slave Unit Fan PCB Heat Slave Unit Fan Inverter PCB Temperature is
2
Sink Temperature (For 15 / 17.5 / 20 / 25RT Only) Over 95°C
Master Unit Fan PCB Heat Sink Temperature Master Unit Fan PCB Heat Sink Temperature
1
Sensor Error Sensor open or short
1 9 4
Slave Unit Fan PCB Heat Sink Temperature Slave Unit Fan PCB Heat Sink Temperature
2
Sensor Error (For 15 / 17.5 / 20 / 25RT Only) Sensor open or short
INSTALLATION OF UNIT 35
ENGLISH
Starting the Unit Voltage
With the compressor operating, check the line
Heating Mode voltage at the unit. The voltage should be
(If unit is equipped with electric heater.) within the range shown on the unit name-
plate. If low voltage is encountered, check the
Check to ensure all grilles and registers are
size and length of the supply line from the
open and all unit access doors are closed be-
main disconnect to the unit. The line may be
fore start-up.
undersized for the length of the run.
Turn on unit main power supply.
Press the E/Heater operation button on the
Remote controller. ! WARNING
Set the temperature approximately 5˚C above • Bodily injury can result from high voltage
room temperature. electrical components. If operating
checks must be performed with the unit
Cooling Mode operating, it is the technician's responsi-
Verify that the unit airflow rate is adjusted ac- bility to recognize these hazards and pro-
cording to information provided in "Determin- ceed safely. Failure to do so could result
ing Evaporator Fan Adjustment" section of this in severe personal injury or death due to
manual. electrical shock or contact with moving
To start the unit in the cooling mode, close parts.
unit disconnect switch and set the operating
mode to COOL and move the cooling set
point approximately 5˚C below room tempera-
ture. The condenser fan motor, compressor
and evaporator fan motor should operate auto-
matically. There will be a delay of up to 3 min-
utes before the unit will start in the cooling
mode.
Operating Pressures
After the unit has operated in the cooling
mode for a short period of time, install pres-
sure gauges on the gauge ports of the suction
line valves.
! NOTE
• Always route refrigerant hoses through
the port hole provided and have com-
pressor access panel in place.
! NOTE
• Do not use pressures to determine the
unit refrigerant charge. The correct
charge is shown on the unit nameplate.
To charge the system accurately, use
superheat charging or weigh the charge.
36 INSTALLATION OF UNIT
ENGLISH
- Is the condenser fan and indoor blower operating correctly, with proper rotation and without
undue noise?
- Have voltage and running currents been checked to determine if it is within limits?
- Have the air discharge grilles been adjusted to balance the system?
- Has the ductwork been checked for air leaks and condensation?
- Has the indoor airflow been checked and adjusted if necessary?
- Has the unit been checked for tubing and sheet metal rattles and are there unusual noises to
be checked?
- Are all covers and panels in place and properly fastened?
- Has the owner or maintenance personnel been given this manual, warranty, and been in-
structed on proper operation and maintenance?
! WARNING
• Before removing access panels to service unit, disconnect power supply. Failure to discon-
nect power before attempting any servicing can result in severe injury or death.
INSTALLATION OF UNIT 37
ENGLISH
Maintenance Performed by Serviceman-Cooling Season
To keep your unit operating safely and efficiently, the manufacturer recommends that a qualified
serviceman check the entire system at least once each year, or more frequently if conditions
warrant. Your serviceman may examine these areas of your unit:
1. Motors and drive system compo- ‘ In case of V-belt, inspect wear and tension every
nents three months to determine whether to replace.
2. Condenser coils ‘ For cleaning
3. Safety Controls ‘ For mechanical cleaning
4. Electrical components and wiring ‘ For possible replacement or connection tightness
5. Condensate drain ‘ For cleaning
6. Inspect the unit duct connections to ensure they are physically sound and sealed to the unit
casing.
7. Inspect the unit mounting support to see that it is sound.
8. Inspect the unit to ensure there is no obvious deterioration.
! CAUTION
• To prevent injury or death due to electrical shock of contact with moving parts, lock unit
disconnect switch in open position before servicing unit.
To prevent an explosion and possible injury, death and equipment damage, do not store
combustible materials, gasoline or other flammable vapors and liquids near the unit.
Inspect the control panel wiring to verify that all electrical connections are tight and wire insula-
tion is intact.
38 INSTALLATION OF UNIT
ENGLISH
Sea wind