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    Gage R&R Cheat Sheet

    Uploaded by

    Mario Rojas
    The document provides information on conducting a gage repeatability and reproducibility (Gage R&R) study, including the key concepts, what is needed, the steps to follow, and how to interpret the results. A Gage R&R study assesses the measurement system variability between parts, equipment, and appraisers. The goal is for most variation to be from parts and less than 10% from the measurement system.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Gage R&R Cheat Sheet

    Uploaded by

    Mario Rojas
    195 views2 pages
    The document provides information on conducting a gage repeatability and reproducibility (Gage R&R) study, including the key concepts, what is needed, the steps to follow, and how to interpret the results. A Gage R&R study assesses the measurement system variability between parts, equipment, and appraisers. The goal is for most variation to be from parts and less than 10% from the measurement system.

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    gage-r&r-cheat-sheet

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    The document provides information on conducting a gage repeatability and reproducibility (Gage R&R) study, including the key concepts, what is needed, the steps to follow, and how to interpret the results. A Gage R&R study assesses the measurement system variability between parts, equipment, and appraisers. The goal is for most variation to be from parts and less than 10% from the measurement system.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    195 views2 pages

    Gage R&R Cheat Sheet

    Uploaded by

    Mario Rojas
    The document provides information on conducting a gage repeatability and reproducibility (Gage R&R) study, including the key concepts, what is needed, the steps to follow, and how to interpret the results. A Gage R&R study assesses the measurement system variability between parts, equipment, and appraisers. The goal is for most variation to be from parts and less than 10% from the measurement system.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
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    MSA Gage R&R Cheat Sheet

    Key Concepts How to Conduct a Gage R&R Study


    ◊ MSA Gage R&R is a test of your measurement system, not your parts. What You Will Need
    ◊ You need bad parts to conduct a good Gage R&R study. 1. Five to ten parts that span the distance between the upper and lower
    ◊ Parts in the study should span the distance between the specification limits. spec limits. The parts should represent the actual or expected range of
    variation.
    ◊ If your parts don’t have enough variation, then the Gage R&R study is invalid.
    ◊ The NDC metric indicates if there is enough part variation for a good test.
    ◊ NDC (number of distinct categories) should be ≥ 5.
    2. Two or three appraisers (people who measure the parts).

    Three Types of Variation 3. One measurement tool or gage.

    Parts Equipment Appraisers Steps to Follow


    1. Number the parts in random order, not in order of size.

    % PV % EV % AV 2. Have each appraiser measure each part two to five times.


    Repeatability Reproducibility 3. Input the measurements into the QI Macros Gage R&R Template.
    4. Is the NDC ≥ 5? If no, your parts are too similar.
    Differences Can the same person get Can two people measuring
    between the parts. the same result using the the same part with the
    same gage on the same same gage, get the same Interpreting the Results
    part in two or more trials? result consistently?
    You want most of the variation to be between the parts, and less than 10%
    to be caused by the measurement system (appraisers and equipment).
    If % EV > % AV If % AV > % EV
    Gage may need Appraisers may need better • % R&R<10% - Gage system is okay (most variation caused by parts)
    maintenance, redesign, or training or gage is hard to • % R&R<30% - May be acceptable
    better clamping. read. • % R&R>30% - Gage system needs improvement (appraisers and
    equipment > 1/3 of the variation)

    © 2022 KnowWare International Inc.


    Download 30-Day Trial at: www.qimacros.com 2696 S. Colorado Blvd., Ste. 555
    Denver, CO 80222
    rev 2-2022 888-468-1537 or 303-756-9144
    MSA Gage R&R Cheat Sheet
    Types of Gage R&R Studies included in QI Macros for Excel
    Gage R&R Study (Long Form) - Type II Bias Linearity
    Average and Range Method and
    Calculate the “bias” of a gage using a Calculate if a gage over or under reads
    ANOVA Method
    “target” or “reference” value. across a range of different sized parts.
    10 parts x 2 or 3 appraisers x 2 or 3 measures

    Range Method (Short Form) Destructive Testing Type 1 Gage R&R Type III Gage R&R
    When a measurement can’t be repeat- 1 part 25 parts
    A quick approximation of overall mea-
    ed because the product is destroyed 1 appraiser 1 appraiser
    surement variability.
    during the test. 50 measures 2 or more measures

    Attribute Gage Worksheet Attribute Agreement Analysis Analytic Attribute Method


    Evaluate appraisers making subjective Assess the repeatability and bias of an
    For Pass / Fail Gages
    judgments. attribute gage.

    Advantages of Using QI Macros Gage R&R Template Example of QI Macros Gage R&R Template
    • Just drop data into yellow shaded input cells.
    • Performs calculations and interprets the results for you.
    • Red alarm if NDC ˂ 5.
    • Validated using AIAG MSA 4th Ed & Ford Data.
    • Works in PC and Mac. Excel 2013-2021 and Office 365.
    • Reduces risk vs. manual calculations.
    • Saves time!

    Learn More and Watch Gage R&R Video Series at:


    www.qimacros.com/gage-r-and-r-study/video-tutorials/

    © 2022 KnowWare International Inc.


    Download 30-Day Trial at: www.qimacros.com 2696 S. Colorado Blvd., Ste. 555
    Denver, CO 80222
    rev 2-2022 888-468-1537 or 303-756-9144

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