Casio CTK 2000 Service Manual
Casio CTK 2000 Service Manual
Casio CTK 2000 Service Manual
CTK-2000
MAY. 2008
CTK-2000
ELECTRONIC KEYBOARD
Ver.2 : Nov. 2008
INDEX
CONTENTS
SPECIFICATIONS------------------------------------------------------------------------------------------ 1
BLOCK AND WIRING DIAGRAM --------------------------------------------------------------------- 2
PCB LAYOUT ----------------------------------------------------------------------------------------------- 3
CIRCUIT DESCRIPTION --------------------------------------------------------------------------------- 4
PRINTED CIRCUIT BOARDS -------------------------------------------------------------------------- 5
DISASSEMBLY --------------------------------------------------------------------------------------------- 8
DIAGNOSTIC PROGRAM ------------------------------------------------------------------------------13
EXPLODED VIEW ----------------------------------------------------------------------------------------16
PARTS LIST ------------------------------------------------------------------------------------------------17
SCHEMATIC DIAGRAMS -------------------------------------------------------------------------------20
SPECIFICATIONS
Keyboard 61 standard-size keys
Maximum Polyphony 48 notes (24 for certain tones)
Tones
Built-in Tones 400
Sampling Tones 1
Sampling time: 1 second (fixed)
Effects: 10 types
Reverb 1 to 10, Off
Metronome
Beats per Measure 0, 2 to 6
Tempo Range 30 to 255
Song Bank
Tunes 110
Step Up Lesson
Lessons 4 (Listen, Watch, Remember, Auto)
Lesson Part L, R, LR
Functions Repeat, Voice Fingering Guide, Note Guide, Performance Evaluation
Music Challenge 20 notes
Auto Accompaniment
Rhythm Patterns 150
Other Functions
Transpose ±1 octaves (12 semitones)
Tuning A4 = approx. 440 Hz ±100 cents
MIDI 16 multi-timbre received, GM Level 1 standard
Musical Information Function Tone, Rhythm, Song Bank, numbers and names; staff notation, fingering,
pedal operation, tempo, measure and beat number, chord name, etc.
Inputs/Outputs
USB port TYPE B
Sustain jack Standard jack (sustain, sostenuto, soft, rhythm start/stop)
Phones/Output jack Stereo standard jack
Output Impedance: 200Ω, Output Voltage: 4.8V (RMS) MAX
Audio In jack Stereo mini jack
Input Impedance: 40kΩ, Input Sensitivity: 200mV
Power Jack 9V DC
Power Supply 2-way
Batteries 6 AA-size zinc-carbon batteries or alkaline batteries
Battery Life Approximately 4 hours continuous operation on alkaline batteries
AC Adaptor AD-5
Auto Power Off Approximately 6 minutes after last key operation (Operates during battery use only)
Speakers 10cm × 2
Output 2W + 2W
Power Consumption 9V 7.7W
Dimensions 94.9 × 35.4 × 11.2 cm (37 3/8× 13 15/16× 4 7/16inch)
Weight Approximately 3.8kg (8.4 lbs) (without batteries)
–1–
BLOCK AND WIRING DIAGRAM
M800-KYA2 M800-KYA1
CN801 (13pin) CN802 (13pin) CN803 (16pin)
APO
VE5
D/D CONVERTER VC
VD5
VD3 IC4,IC5
CN5 (12pin) CN6 (10pin) CN3 (11pin)
LCD CONTROLLER
SUB PCB CN109 (11pin)
IC401
(M800-PSA1)
VC AUDIO IN
POWER
LCD CIRCUIT
Q101,Q102, D107
APO
D104,D106 Filter
VCP IC2
DC JACK
CONSOLE PCB Filter
VCP
CN401 (8pin) (M800-CNA) D103 IC3
CN106 (8pin)
POWER SW PHONES
PEDAL
–2–
PCB LAYOUT
PCB Components
MAIN PCB M802-MDA1 MPU, ROM(16Mbit), D/D converter, USB terminal
SUB PCB M800-PSA1 Power supply circuit, Power amplifer
Phones terminal, Pedal terminal, Audio terminal, DC JACK
Console PCBs M802-CNA LCD controller, Button
M802-CNB Power switch, Main volume, Button
Keyboard PCBs M802-KYA1 Keyboard
M802-KYA2
–3–
CIRCUIT DESCRIPTION
KEY MATRIX
KC0 KC1 KC2 KC3 KC4 KC5 KC6 KC7
KI0 C2 C2# D2 D2# E2 F2 F2# G2
KI1 G2# A2 A2# B2 C3 C3# D3 D3#
KI2 E3 F3 F3# G3 G3# A3 A3# B3
KI3 C4 C4# D4 D4# E4 F4 F4# G4
KI4 G4# A4 A4# B4 C5 C5# D5 D5#
KI5 E5 F5 F5# G5 G5# A5 A5# B5
KI6 C6 C6# D6 D6# E6 F6 F6# G6
KI7 G6# A6 A6# B6 C7
NOMENCLATURE OF KEYS
C2 C3 C4 C5 C6 C7
BUTTON MATRIX
KC0 KC1 KC2 KC3 KC4 KC5 KC6 KC7
TEMPO PLAY/
KI1 TONE SONG GAME WAIT METRONOME REPEAT
UP STOP
TEMPO START/
KI2 RHYTHM TYPE PHRASE REW FUNCTION FF
DOWN STOP
KI9 0 1 2 3 4 5 6 -
PART
KI10 7 8 9 + GUIDE PAUSE SAMPLING
SELECT
–4–
PRINTED CIRCUIT BOARDS
Main PCB M800-MDA1 Sub PCB M800-PSA1
Top View
Top View
Bottom View
Bottom View
–5–
Console PCB M800-CNA Console PCB M800-CNB
Top View
Bottom View
–6–
Key PCB M800-KYA1
–7–
DISASSEMBLY
–8–
6. To remove the main PCB (M800-MDA1).
6-1. Remove three screws on the PCB (M800-MDA1).
6-2. Remove three cables by soldering.
6-3. Remove the PCB (M800-MDA1).
Cable (CN3)
Precaution while assembling the main Connector 3.
Number of pins on the PCB and pins on the cable
are different.
Start connecting from the NO.1 pin whose color is
orange.
Cable (CN5)
Cable (CN6)
Cable (CN106)
Precaution while assembling the main Connector 106.
Number of pins on the PCB and pins on the cable are different.
Start connecting from the NO.1 pin whose color is orange.
–9–
8. To remove the console PCBs (M800-CNA, M800-CNB).
8-1. Remove the volume and Power knob.
8-2. Remove 29 screws and then the PCBs (M800-CNA and M800-CNB).
4 2 5
– 10 –
11. To remove the key PCBs (M800-KYA1/KYA2)
11-1. Remove eight screws and then two side cases.
– 11 –
11-3. Remove the black keys.
5 4 3 2 1
– 12 –
DIAGNOSTIC PROGRAM
Initial Setting
1. Connect the AC adaptor.
2. "Main" volume: MAX
Diagnostic program
Message on LCD
1. Button check
Press "1" button.
1:SW
If the switch function is OK: You will hear the OK sound signal and the button number will be displayed.
If the switch function is NG or switches were pressed in a wrong order: You will hear the NG sound signal
and the button number will be displayed.
1F 1A 17 18 19
1E 1B 14 15 16
1D 10 11 12 SW OK!
04 06 1C 08 0D 0B 0C
03 05 07 09 02 01 00 0A 0E 0F
– 13 –
Message on LCD
2. AC adaptor check
Press "3" button.
* Make sure that a value "XXX" shown in the illustration is in the 1:AD1XXX
range of 000 to 3FF.
000 to 3FF
4. LCD check
Press "2" button.
2:LCD
– 14 –
5. USB check
* Operating System
Windows® XP (SP2 or later)*1
Windows Vista® *2
Mac OS® X (10.3.9, 10.4.11 or later, 10.5.2 or later)
*1: Windows XP Home Edition
Windows XP Professional (32- bit)
*2: Windows Vista (32- bit)
Check that the message "USB AUDIO DEVICE" appears in "Device Manager" → "Sound, Video and
Game Controller" on the computer monitor.
Check that the message "USB AUDIO DEVICE" disappears in "Device Manager" → "Sound, Video and
Game Controller" on the computer monitor.
– 15 –
EXPLODED VIEW
12 R-1
13
R-3
16
21
22
15 23
17 14
20 9
19 8
R-2
18
23 3
11
4
1 10
7
6
2 R-4
25
24 R-7
R-6
R-5
– 16 –
PARTS LIST
CTK-2000
Notes: This parts list does not include the cosmetic parts,
which parts are marked with item No. “R-X” in the
exploded view.
Contact our spare parts department if you need
these parts for refurbish.
1. Prices and specifications are subject to change
without prior notice.
2. As for spare parts order and supply, refer to
the “GUIDEBOOK for Spare parts Supply”,
published seperately.
3. The numbers in item column correspond to the
same numbers in drawing.
– 17 –
1 CTK-2000_DI
2 CTK-2000_CHINA
3 CTK-2000_EU
4 CTK-2000_UK
5 CTK-2000_US
QTY Price
N Item Parts No. Parts Name Specification R Remarks
1 2 3 4 5 Code
Main PCB
N 1 10304685 PCB ASSY/MDA1 TK-RJM508605*001 1 1 1 1 1 CU A
D3 10276977 CHIP DIODE L1SS400T1G 1 1 1 1 1 AA X
D2 79114195 DIODE UDZSTE-175.6B 1 1 1 1 1 AA X
IC6 10211950 I.C NJM2068M-D(TE1) 1 1 1 1 1 AC C
IC4 10269340 IC XC6403FY51PR 1 1 1 1 1 AE X
L9 10193074 COIL DLW21HN181SQ2L 1 1 1 1 1 AC X
L11 10238668 CHIP BEAD CORE EBMS160808A102 1 1 1 1 1 AA X
Sub PCB
N 2 10304686 PCB ASSY/PSA1 TK-RJM508607*001 1 1 1 1 1 CM B
J104 10206815 CONNECTOR JY-6314*01-030 1 1 1 1 1 AA C PEDAL JACK
L103,105 10231919 COIL RB53-856396NP 2 2 2 2 2 AA X
L102,104 10231920 COIL RB53-856397NP 2 2 2 2 2 AA X
J102 10088189 DC JACK DS-240A2-383V4H 1 1 1 1 1 AC C
D103,104,106,107 10276977 CHIP DIODE L1SS400T1G 4 4 4 4 4 AA X
D101,102 10210387 DIODE RSX101VA-30TR 2 2 2 2 2 AA X
IC2,IC3,IC4 10211950 I.C NJM2068M-D(TE1) 3 3 3 3 3 AC X
Q101 22592702 CHIP TRANSISTOR 2SB1188T100R 1 1 1 1 1 AB X
Q102 69300298 CHIP TRANSISTOR 2SC4081T106R 1 1 1 1 1 AA X
Console PCBs
N 3 10304684 PCB ASSY/CNA1 TK-RJM508599*001 1 1 1 1 1 CO C
IC401 10222381 LSI ST7066U-0A-QG 1 1 1 1 1 AU C
TH401 10138692 THERMISTOR NCP18XH103J03RB 1 1 1 1 1 AA X
VR401 69304870 VOLUME EVND8AA03B53 1 1 1 1 1 AA X
D401-408 10276977 CHIP DIODE L1SS400T1G 8 8 8 8 8 AA X
Keyboard PCBs
N 4 10304689 PCB UNIT/RUBBER TK-RJM508597*001 1 1 1 1 1 CB C
N 5 10304690 PCB ASSY/KYA K-RJM508609*001 1 1 1 1 1 CB C
Keyboard Unit
6 10163902 RUBBER/CONTACT/CB RJM503854-001 4 4 4 4 4 AD B
7 10163903 RUBBER/CONTACT/CS RJM503855-001 1 1 1 1 1 AG B
N 8 10304687 WHITE KEY/CB TK-RJM507243*002 4 4 4 4 4 AW C
N 9 10304688 WHITE KEY/CS TK-RJM507244*002 1 1 1 1 1 AX C
10 10274032 BLACK KEY/10P RJM506595-001V02 2 2 2 2 2 AL C
11 10274160 BLACK KEY/5P RJM506595-002V02 1 1 1 1 1 AE C
Case Unit
N 12 10301466 PLATE/DISPLAY RJM508541-001V01 1 1 1 1 1 AG C
13 10199714 KNOB/SLIDE RJM503803-002V01 2 2 2 2 2 AB C
14 69095890 CONTACT/SLIDE CSB-12D 2 2 2 2 2 AC C
N 15 10301465 CONNECTOR RJM508539-001V01 2 2 2 2 2 AD C
N 16 10301473 LCD TY-11151N 1 1 1 1 1 AZ C
N 17 10301453 RUBBER KEY/A RJM508524-001V01 1 1 1 1 1 AH C
N 18 10301454 RUBBER KEY/B RJM508525-001V01 1 1 1 1 1 AJ C
N 19 10301455 RUBBER KEY/C RJM508526-001V01 1 1 1 1 1 AH C
N 20 10301456 RUBBER KEY/D RJM508527-001V01 1 1 1 1 1 AH C
N 21 10301457 RUBBER KEY/E RJM508528-001V01 1 1 1 1 1 AL C
N 22 10301458 RUBBER KEY/F RJM508529-001V01 1 1 1 1 1 AJ C
23 10264808 SPEAKER C10J01A 2 2 2 2 2 AJ C
24 10243428 COVER ASSY/BATTERY TK-M340884*020 1 1 1 1 1 BE C
25 10310585 PCB ASSY/PSA2 TK-RJM509016*001 1 1 1 1 1 BV C
– 18 –
1 CTK-2000_DI
2 CTK-2000_CHINA
3 CTK-2000_EU
4 CTK-2000_UK
5 CTK-2000_US
QTY Price
N Item Parts No. Parts Name Specification R Remarks
1 2 3 4 5 Code
Accessories
- 10118186 STAND/MUSIC M311760-001V02 1 1 1 1 1 AK C
Refurbish
N R-1 10301447 PANEL RJM508496-001V01 1 1 1 1 1 CP C
N R-2 10301445 PANEL/SIDE/L RJM508445-001V01 1 1 1 1 1 AQ C
N R-3 10301446 PANEL/SIDE/R RJM508446-001V01 1 1 1 1 1 AQ C
N R-4 10313606 CASE UNIT/MAIN TK-RJM508586*001 1 1 1 1 1 DC C
N R-5 10302799 LOWER COVER/A RJM508655-001V01 1 1 1 1 1 AD X
N R-6 10302800 LOWER COVER/B RJM508656-001V01 1 1 1 1 1 AD X
N R-7 10302801 LOWER COVER/C RJM508657-001V01 1 1 1 1 1 AD X
– 19 –
SCHEMATIC DIAGRAMS
Main PCB M800-MDA1
Not used:
pin12,pin13
Not used
Not used:
C170
Not used
– 20 –
Sub PCB M800-PSA1
Not used
Not used:
FU104
Not used
Not used
– 21 –
Console PCB M800-CNA
– 22 –
Console PCB M800-CNB
– 23 –
Keyboard PCBs M800-KYA1/KYA2
– 24 –
Ver.1 : Oct. 2008
• Addition of The DISASSEMBLY (P8 to P11)
• Addition of The DIAGNOSTIC PROGRAM (P14)