Power Max 6000
Power Max 6000
Power Max 6000
3358-592 Rev A
Power Max® 6000 Snowthrower
Model No. 38597—Serial No. 280000001 and Up
Operator's Manual
Figure 1
1. Model and serial number location
Model No.
Serial No.
Operator 's
Position
2
wear safety glasses or eye shields during operation or • Use only attachments and accessories approved by
while performing an adjustment or repair. the manufacturer of snow thrower (such as wheel
weights, counterweights, cabs, etc.).
Operation • Never operate the snow thrower without good
visibility or light. Always be sure of your footing, and
• Do not put hands or feet near or under rotating parts. keep a firm hold on the handles. Walk; never run.
Keep clear of the discharge opening at all times.
• Never operate the snow thrower without good
• Exercise extreme caution when operating on or visibility or light.
crossing gravel drives, walks, or roads. Stay alert for
hidden hazards or traffic. • Take all possible precautions when leaving the
machine unattended. Shift into neutral, set the
• After striking a foreign object, stop the engine, parking brake, stop the engine and remove the key.
remove the wire from the spark-plug, thoroughly
inspect the snow thrower for any damage, and repair
the damage before restarting and operating the snow Maintenance and Storage
thrower. • Check all fasteners at frequent intervals for proper
• If the unit should start to vibrate abnormally, stop tightness to be sure the equipment is in safe working
the engine and check immediately for the cause. condition.
Vibration is generally a warning of trouble. • Never store the machine with fuel in the fuel tank
• Stop the engine whenever you leave the operating inside a building where ignition sources are present
position, before unclogging the collector/impeller such as hot water and space heaters, clothes dryers,
housing or discharge guide, and when making any etc. Allow the engine to cool before storing in any
repairs, adjustments, or inspections. enclosure.
• When cleaning, repairing, or inspecting, make certain • Always refer to owner’s guide instructions for
the collector/impeller and all moving parts have important details if the snow thrower is to be stored
stopped. Disconnect the spark-plug wire, and keep for an extended period.
the wire away from the plug to prevent accidental • Maintain or replace safety and instructions labels,
starting. as necessary.
• Do not run the engine indoors, except when starting • Run the machine a few minutes after throwing snow
it and for moving the snow thrower in or out of the to prevent freeze-up of the collector/impeller.
building. Open the outside doors; exhaust fumes
are dangerous.
• Do not clear snow across the face of slopes. Exercise
Toro Snowthrower Safety
extreme caution when changing direction on slopes. The following list contains safety information specific
Do not attempt to clear steep slopes. to Toro products or other safety information that you
must know.
• Never operate the snow thrower without proper
guards, plates, or other safety protective devices in • Rotating rotor blades can injure fingers or
place. hands. Stay behind the handles and away from the
discharge opening while operating the snowthrower.
• Never operate the snow thrower near glass
Keep your face, hands, feet, and any other part
enclosures, automobiles, window wells, drop-offs,
of your body or clothing away from moving or
etc. without proper adjustment of the snow
rotating parts.
discharge angle. Keep children and pets away.
• Before adjusting, cleaning, repairing, and inspecting
• Do not overload the machine capacity by attempting the snowthrower, and before unclogging the
to clear snow at too fast a rate. discharge chute, stop the engine, remove the key,
• Never operate the machine at high transport speeds and wait for all moving parts to stop.
on slippery surfaces. Use care when reversing. • Use the snow cleanout tool, not your hands, to
• Never direct discharge at bystanders or allow anyone remove obstructions from the discharge chute.
in front of the unit. • Before leaving the operating position, stop the
• Disengage power to the collector/impeller when engine, remove the key, and wait for all moving parts
snow thrower is transported or not in use. to stop.
3
• Do not wear loose-fitting clothing that could get container. Remove the key from the ignition switch
caught in moving parts. before storing the snowthrower.
• If a shield, safety device, or decal is damaged, • Purchase only genuine Toro replacement parts and
illegible, or lost, repair or replace it before beginning accessories.
operation. Also, tighten any loose fasteners.
• Do not smoke while handling gasoline. Sound Pressure
• Do not use the snowthrower on a roof. This unit has a maximum sound pressure level at the
• Do not touch the engine while it is running or soon operator’s ear of 86 dBA, based on measurements of
after it has stopped because the engine may be hot identical machines per EN 11201.
enough to cause a burn.
• Perform only those maintenance instructions Sound Power
described in this manual. Before performing any
maintenance, service, or adjustment, stop the engine, This unit has a guaranteed sound power level of 103
remove the key, and disconnect the wire from the dBA, based on measurements of identical machines per
spark plug. If major repairs are ever needed, contact EN 3744.
an Authorized Service Dealer.
• Do not change the governor settings on the engine. Vibration
• When storing the snowthrower for more than 30 This unit does not exceed a hand/arm vibration level of
days, drain the fuel from the fuel tank to prevent 4.5 m/s2, based on measurements of identical machines
a potential hazard. Store fuel in an approved fuel per EN 1033.
107-3040
1. Cutting dismemberment, impeller and cutting
dismemberment, auger hazards—keep bystanders a safe
distance from the snowthrower.
106-4525
Reorder part no. 112-6631
1. Fast 3. Slow
2. Forward speeds 4. Reverse speeds
4
112-6625
Reorder part no. 112-6629
1. Cutting/dismemberment hazard, impeller—do not place
your hand in the chute; stop the engine before leaving the
operator’s position, use the tool to clear the chute.
112-6626
1. Traction drive—squeeze the lever to 3. Cutting/dismemberment hazard, 5. Thrown object hazard—keep
engage; release the lever to disengage. impeller—do not place your hand in the bystanders a safe distance from the
chute; stop the engine before leaving snowthrower.
the operator’s position, use the tool
clear the chute.
2. Warning—read the Operator’s Manual. 4. Cutting/dismemberment hazard, 6. Auger/impeller drive—squeeze the
impeller—keep away from moving lever to engage; release the lever to
parts; remove the ignition key and read disengage.
the instructions before servicing or
performing maintenance.
5
Briggs Part No. 277566
1. When starting a cold 2. When starting a warm
engine, close the choke engine, open the choke
and press the primer two and do not press the
times. primer.
Setup
Loose Parts
Use the chart below to verify that all parts have been shipped.
Carriage bolts 2
3. Locknuts 2
Install the chute control rod.
6
1. Installing the Upper Handle 2. Installing the Traction
4 Handle bolts Control Linkage
4 Curved washers
4 Locknuts Procedure
1. Remove the hairpin cotter and washer from the
lower end of the speed control rod and insert the
Procedure lower end of the rod into the lower link arm so that
Note: Do not remove the rubber band on the cables the bent end of the speed control rod faces rearward
until you have installed the upper handle. (Figure 5).
1. Lift and rotate the upper handle and position it over
the lower handle (Figure 3).
Important: Route the cables attached to the
Quick Stick inside the upper handle legs and
ensure that the cables are not pinched between
the handle sections.
Figure 5
Figure 6
1. Speed selector lever 3. Inner washer
2. Trunnion 4. Outer washer
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cap down (but do not move the Quick Stick) and
rotate the discharge chute until they do.
3. Align the flattened back end of the long chute
control rod with the flattened front end of the short
rod that extends from the control panel so that they
nest together (Figure 9).
Figure 7
Figure 8
1. Speed selector
Figure 10
3. Installing the Chute Control
Rod 5. Align the holes in the nested ends of the rods and
2 Carriage bolts insert 2 carriage bolts (in the loose parts bag) through
2 Locknuts
the short rod from the left side of the snowthrower
(from the operating position).
6. Insert the cable clip that supports the deflector
Procedure cable onto the forward carriage bolt, and secure the
1. Unwrap the Quick Stick and rotate it so that it is carriage bolts with locknuts from the loose parts bag
upright and in the center. (Figure 11).
2. Hold the blue trigger cap down and pull the lever
fully rearward.
Note: The discharge chute and deflector should
face forward. If they do not, hold the blue trigger
8
5. Checking the Tire Pressure
Procedure
The tires are overinflated at the factory for shipping.
Reduce the pressure equally in both tires to between 17
and 20 psi (116 and 137 kPa).
Figure 11
6. Checking the Skids and
1. Cable clip 2. Deflector cable
Scraper
7. Hold the blue trigger cap down and rotate the Quick
Stick in a circle to ensure that the chute and deflector Procedure
operate smoothly. Refer to Checking and Adjusting the Skids and Scraper
in Maintenance.
4. Filling the Engine with Oil
7. Checking the Traction Drive
Procedure
Operation
Your snowthrower comes with 20 oz. of oil in the
engine crankcase.
Procedure
Note: Before starting the engine, check the oil level
and add oil if necessary.
Max. fill: 20 oz. (0.55 l), type: automotive detergent oil
with an API service classification of SF, SG, SH, SJ, SL, If the traction drive is not properly adjusted,
or higher. Use SAE 5W30 or SAE 10W30 oil. Refer to the snowthrower may move in the direction
your engine owner’s manual. opposite of what you intended, causing injury
1. Remove the dipstick and slowly pour oil into the oil and/or property damage.
fill tube to raise the oil level to the Full mark on the Carefully check the traction drive and adjust it
dipstick. Do not overfill.(Figure 12). properly, if necessary.
Figure 12
Figure 13
2. Install the dipstick securely.
Note: Do not spill oil around the oil fill tube; oil The snowthrower should move rearward. If the
could leak onto traction parts and cause the traction snowthrower does not move or moves forward,
to slip. complete the following:
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A. Release the traction lever and stop the engine.
B. Disconnect the trunnion from the speed selector
Product Overview
lever (Figure 6).
C. Turn the trunnion downward (clockwise) on the
speed control rod (Figure 6).
D. Connect the trunnion to the speed selector lever
(Figure 6).
4. Release the traction lever.
5. Move the speed selector to the Position 1; refer to
Operating the Speed Selector.
6. Squeeze the left hand (traction) lever to the hand-grip
(Figure 13).
The snowthrower should move forward. If the
snowthrower does not move or moves rearward,
complete the following:
A. Release the traction lever and stop the engine.
B. Disconnect the trunnion from the speed selector Figure 14
lever (Figure 6). 1. Hand-grip 8. Chute deflector
2. Auger/impeller lever 9. Discharge chute
C. Turn the trunnion upward (counterclockwise) on
3. Speed selector lever 10. Scraper
the speed control rod (Figure 6). 4. Quick Stick™ discharge 11. Auger
D. Connect the trunnion to the speed selector lever chute control
5. Traction lever 12. Skid (2)
(Figure 6). 6. Fuel tank cap 13. Snow cleanout tool
7. If you made any adjustments, repeat this procedure 7. Engine oil fill tube/dipstick
until no adjustments are required.
Important: If the snowthrower moves when the
traction lever is in the released position, check the
traction cable (refer to Checking and Adjusting
the Traction Cable) or take the snowthrower to an
Authorized Service Dealer for service.
Figure 15
1. Choke 5. Recoil starter
2. Ignition switch 6. Oil drain plug
3. Fuel shutoff valve 7. Primer
4. Throttle
10
Figure 16
1. Snow cleanout tool (attached to the handle)
Operation
Note: Determine the left and right sides of the machine
from the normal operating position.
11
Figure 21
Figure 22
Figure 20
Figure 23
1. Recoil starter
5. Rotate the choke to the Choke position (Figure 21).
12
Stopping the Engine Important: If the snowthrower moves when the
traction lever is in the released position, check the
1. Move the throttle to the Slow position, and then to
traction cable (refer to Checking and Adjusting
the Stop position (Figure 24).
the Traction Cable) or take the snowthrower to an
Authorized Service Dealer for service.
Important: To operate the traction drive, you
must operate the snowthrower with the self-propel
feature engaged. Refer to Freewheeling or Using
the Self-propel Drive.
1. To engage the traction drive, squeeze the left hand
(traction) lever to the handgrip (Figure 26).
Figure 24
Figure 25
13
Operating the Quick Stick™
Hold the blue trigger cap down to use the Quick Stick
to move the discharge chute and the chute deflector.
Release the trigger cap to lock the discharge chute and
chute deflector into position (Figure 29).
Figure 27
14
Moving the Chute Deflector Engage the auger/impeller to clear any remaining
snow from inside the housing. Rotate the Quick
Hold the blue trigger cap down and move the Quick Stick to prevent it from freezing. Stop the engine,
Stick forward to lower the chute deflector; move it wait for all moving parts to stop, and remove all ice
rearward to raise the chute deflector (Figure 31). and snow from the snowthrower.
• With the engine off, pull the recoil starter handle
several times to prevent it from freezing up.
Operating Tips
15
• If the engine slows down under a load or the wheels
slip, shift the snowthrower into a lower gear.
• If the front of the snowthrower rides up, shift the
snowthrower into a lower gear. If the front continues
to ride up, lift up on the handles.
Maintenance
Note: Determine the left and right sides of the machine from the normal operating position.
Before each use or daily • Check the engine oil level and add oil if necessary.
• Change the engine oil. Change the engine oil every 25 operating hours when
Every 50 hours operating the engine under a heavy load.
Every 100 hours • Replace the spark plug.
• Check the skids and the scraper and adjust them if necessary.
• Inspect the traction cable and adjust or replace it if necessary.
Yearly • Inspect the auger/impeller cable and adjust or replace it if necessary.
• Check the auger gearbox oil and add oil if necessary.
• Lubricate the hex shaft.
• Check the air pressure in the tires and inflate them to 17–20 psi (116–137 kPa).
• Drain the gasoline and run the engine to dry out the fuel tank and the carburetor at
Yearly or before storage the end of the season.
• Have an Authorized Service Dealer inspect and replace the traction drive belt and/or
the auger/impeller drive belt, if necessary.
Important: You can find more information about maintaining and servicing your snowthrower at
www.Toro.com.
Important: Refer to your engine operator’s manual for additional maintenance procedures. For engine
adjustments, repairs, or warranty service not covered in this manual, contact an Authorized Tecumseh
Servicing Dealer.
Preparing for Maintenance 1. Remove the dipstick, wipe it clean, then fully install
1. Move the snowthrower to a level surface. the dipstick.
2. Stop the engine and wait for all moving parts to stop. 2. Remove the dipstick and check the oil level
(Figure 32). If the oil level is below the Add mark
3. Disconnect the spark plug wire (Figure 43). Refer to on the dipstick, add oil. Refer to Filling the Engine
Replacing the Spark Plug. with Oil.
16
surfaces, adjust the skids further down to prevent
the snowthrower from picking up rocks.
5. Move the skids down until they are even with the
ground.
6. Firmly tighten the nuts that secure both skids to the
auger sides.
Note: To quickly adjust the skids if they loosen,
support the scraper 1/8 inch (3 mm) off the
pavement, then adjust the skids down to the
pavement.
Note: If the skids become excessively worn, you
can turn them over and set the unused side toward
Figure 32 the pavement.
Figure 33
1. 1/2 inch (1.3 cm)
17
2. Loosen or tighten the turnbuckle to adjust the pin
until it is the proper gap from the front edge of the
slot.
3. Tighten the jam nut (Figure 35).
Figure 37
1. Tab
2. 1/16 inch (1.5 mm)
Figure 35
4. If the auger/impeller cable is not properly adjusted,
1. Jam nut 2. Turnbuckle do the following steps:
5. Loosen the jam nut (Figure 38).
18
Checking the Auger Gearbox
Oil Level
Service Interval: Yearly—Check the auger gearbox oil
and add oil if necessary. Figure 40
1. Move the snowthrower to a level surface. 1. Oil drain cap
2. Clean the area around the pipe plug (Figure 39).
2. Slide an oil drain pan under the drain extension and
remove the oil drain cap.
3. Drain the oil.
Note: Dispose of the used oil properly at a local
recycling center.
4. Install the oil drain cap.
5. Fill the crankcase with oil. Refer to Filling the
Engine Crankcase with Oil.
Figure 39
Lubricating the Hex Shaft
3. Remove the pipe plug from the gearbox. Service Interval: Yearly—Lubricate the hex shaft.
4. Check the oil level in the gearbox. The oil should be Lightly lubricate the hex shaft yearly with automotive
at the point of overflowing at the filler opening. engine oil (Figure 41).
5. If the oil level is low, add GL-5 or GL-6, SAE 85-95
EP transmission oil to the gearbox until the point
of overflow.
Note: Do not use synthetic oil.
6. Install the pipe plug in the gearbox.
19
3. Slowly remove the snow hood, ensuring that the
primer bulb hose and the ignition wire remain
connected.
4. Clean around the base of the spark plug (Figure 44).
Figure 42
1. Back cover
Figure 45
1. 0.030 inch (0.76 mm)
20
Adjusting the Discharge Chute Note: The latch is spring loaded and will naturally
move into the teeth of the gear (Figure 48).
Latch
4. Remove any slack in the cable by pulling the cable
If the discharge chute does not lock into the desired conduit rearward.
position or does not unlock so that you can move it to
another position, adjust the discharge chute latch. 5. Tighten the bolt on the cable clamp.
1. Remove the fastener on the gear cover (Figure 46), 6. Install and secure the gear cover.
lift the front of the cover up, and slide it back and
out of the way.
Replacing the Drive Belts
If the auger/impeller drive belt or the traction drive belt
becomes worn, oil-soaked, or otherwise damaged, go
to www.Toro.com for additional service information or
have an Authorized Service Dealer replace the belt.
Figure 46
Figure 47
1. Cable conduit 2. Cable clamp
Figure 48
1. Discharge chute latch 2. Gear teeth
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Storage 16. Touch up chipped surfaces with paint available
from an Authorized Service Dealer. Sand affected
areas before painting, and use a rust preventative to
prevent the metal parts from rusting.
• Gasoline vapors can explode. 17. Tighten all loose screws, bolts, and locknuts. Repair
or replace any damaged parts.
• Do not store gasoline more than 30 days.
18. Cover the snowthrower and store it in a clean, dry
• Do not store the snowthrower in an place out of the reach of children. Allow the engine
enclosure near an open flame. to cool before storing it in any enclosure.
• Allow the engine to cool before storing it.
Removing the Snowthrower
Preparing the Snowthrower from Storage
1. Remove the spark plug and spin the engine rapidly
for Storage using the starter to blow the excess oil from the
1. On the last refueling of the year, add fuel stabilizer cylinder.
to fresh fuel as directed by the engine manufacturer.
2. Install the spark plug and tighten it firmly.
2. Run the engine for 10 minutes to distribute the
3. Connect the spark plug wire.
conditioned fuel through the fuel system.
3. Loosen the hose clamp that secures the fuel line to 4. Perform the annual maintenance procedures as given
the valve and slide the fuel line off the fuel shutoff in the Recommended Maintenance Schedule.
valve.
4. Open the fuel shutoff valve and allow the fuel to
drain out of the fuel tank into an approved fuel
container.
5. Install the fuel line onto the fuel shutoff valve and
secure it with a hose clamp.
6. Run the snowthrower until the engine stops from
running out of fuel.
7. Prime the engine and start it again.
8. Allow the engine to run until it stops. When you can
no longer start the engine, it is sufficiently dry.
9. Stop the engine and allow it to cool.
10. Remove the ignition key.
11. Disconnect the spark plug wire.
12. Remove the spark plug, add 1/2 oz. (15 ml) of oil
through the spark plug hole, and pull the starter rope
slowly several times to distribute oil throughout the
cylinder to prevent cylinder corrosion during the
off-season.
13. Loosely install the spark plug.
14. Dispose of any unused fuel properly. Recycle it
according to local codes, or use it in your automobile.
Note: Do not store stabilized fuel for more than
90 days.
15. Clean the snowthrower thoroughly.
22
Troubleshooting
Problem Possible Cause Corrective Action
Engine does not start or starts hard 1. The key is not in the ignition or is in the 1. Insert the key into the ignition and turn
Stop position. it to the On position.
2. The choke is in the Off position and the 2. Move the choke to the On position and
primer has not been pressed. press the primer 3 times.
3. The fuel shutoff valve is not open. 3. Open the fuel shutoff valve.
4. The throttle is not in the Fast position. 4. Move the throttle to the Fast position.
5. The fuel tank is empty or the fuel 5. Drain and/or fill the fuel tank with fresh
system contains stale fuel. gasoline (not more than 30 days old).
If the problem persists, contact an
Authorized Service Dealer.
6. The spark plug wire is loose or 6. Connect the wire to the spark plug.
disconnected.
7. The spark plug is pitted, fouled, or the 7. Check the spark plug and adjust the
gap is incorrect. gap if necessary. Replace the spark
plug if it is pitted, fouled, or cracked.
8. The fuel vent cap is restricted. 8. Remove the vent restriction or replace
the fuel cap.
9. The engine oil level in the engine 9. Add or drain oil to adjust the oil level in
crankcase is too low or too high. the engine crankcase to the Full mark
on the dipstick.
Engine runs rough 1. The choke is in the On position. 1. Move the choke to the Off position.
2. The fuel shutoff valve is not completely 2. Open the fuel shutoff valve.
open.
3. The fuel tank is nearly empty or 3. Drain and fill the fuel tank with fresh
contains stale fuel. gasoline (not more than 30 days old).
If the problem persists, contact an
Authorized Service Dealer.
4. The spark plug wire is loose. 4. Connect the wire to the spark plug.
5. The spark plug is pitted, fouled, or the 5. Check the spark plug and adjust the
gap is incorrect. gap if necessary. Replace the spark
plug if it is pitted, fouled, or cracked.
6. The engine oil level in the engine 6. Add or drain oil to adjust the oil level in
crankcase is too low or too high. the engine crankcase to the Full mark
on the dipstick.
Engine runs, but the snowthrower 1. The throttle is not in the Fast position 1. Move the throttle to the Fast position.
discharges snow poorly or not at all when throwing snow.
2. The snowthrower is moving too fast to 2. Shift the snowthrower into a lower gear.
clear the snow.
3. You are trying to remove too much 3. Reduce the amount of snow removed
snow per swath. per swath.
4. You are trying to remove extremely 4. Don’t overload the snowthrower with
heavy or wet snow. extremely heavy or wet snow.
5. The discharge chute is plugged. 5. Unclog the discharge chute.
6. The auger/impeller drive belt is loose 6. Install and/or adjust the auger/impeller
or is off the pulley. drive belt; refer to www.Toro.com
for servicing information or take the
snowthrower to an Authorized Service
Dealer.
7. The auger/impeller drive belt is worn 7. Replace the auger/impeller drive belt;
or broken. refer to www.Toro.com for servicing
information or take the snowthrower to
an Authorized Service Dealer.
Discharge chute either does not lock into 1. The discharge chute latch is not 1. Adjust the discharge chute latch.
place or does not move properly adjusted.
23
Problem Possible Cause Corrective Action
Snowthrower does not properly clear the 1. The skids and/or scraper are not 1. Adjust the skids and/or the scraper.
snow off the surface properly adjusted.
2. The pressure in the tires is not equal. 2. Check and adjust the pressure in one
or both tires.
24
Notes:
25
Notes:
26
International Distributor List—Consumer Products
374-0102 Rev A
The Toro Warranty
General Conditions
The purchaser is covered by the national laws of each country. The rights to
which the purchaser is entitled with the support of these laws are not restricted
by this warranty.
374-0101 Rev A