CEM II, Standardsement FA (CEM II/B-M) : Environmental Product Declaration

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1114

Ver. 2:2014

ENVIRONMENTAL PRODUCT DECLARATION epd-norge logo


In accordance with ISO 14025 ISO 21930 EN 15804
Owner of the declaration Norcem AS Kjøpsvik
Publisher The Norwegian EPD Foundation
Declaration number Refers to NEPD-211-199-NO, updated
Issue date
Valid to 16.04.2020

CEM II, Standardsement FA (CEM II/B-M)


Product

Norcem AS Kjøpsvik
Owner of the declaration
General information
Product Owner of the declaration
CEM II, Standardsement FA (CEM II/B-M) Norcem AS Kjøpsvik
Contact person: Anne Sigrid Solheim
Phone: +47 75 78 50 90 / +47 906 22 877
e-mail: [email protected]

Program holder Manufacturer


The Norwegian EPD Foundation Norcem AS Kjøpsvik
Post Box 5250 Majorstuen, 0303 Oslo Behrens vei 15,
Phone: +47 23 08 80 00 8590 Kjøpsvik
e-mail: [email protected]

Declaration number: Place of production:


Revised NEPD 0211N Norcem AS Kjøpsvik
The EPD is revised with respect to sement composition
with less clinker and more limestone.
This declaration is based on Product Category Rules: Management system:
EN 15804:2012+A1:2013 serve as core PCR. ISO 14001 serified (S-007)
ISO 9001 sertified (S-006)

Declared unit: Org. No:


1 tonne cement from raw material extraction to factory No-934949145
gate (A1-A3)

Declared unit with option: Issue date

Functional unit: Valid to


16.04.2020

The EPD has been worked out by: Comparability:


EPD of construction products may not be comparable if
Mie Vold they not comply with EN 15804 and seen in a building
context.

Year of study:
2013 + revision of cement mix in 2015
Verification:
Independent verification of data, other environmental
information and EPD has been carried out in accordance Approved
with ISO14025, 8.1.3 and 8.1.4
externally internally

Seniorforsker Anne Rønning Dagfinn Malnes


(Independent verifier approved by EPD Norway) (Manager EPD-Norway)

Declared unit
1 tonne cement from raw material extraction to factory gate (A1-A3)
Unit Cradle to gate Transport to warehouse
Key environmental indicators A1-A3 (km 50)***
Global warming potential** kg CO2 -eq 694 3
Energy consumption (CED) MJ 4654 38
Hazardous substances *
* The product contains no substances from the REACH Candidate list or the Norwegian priority list.
** Portions of the CO2 emitted by the burning of limestone will be taken up in the lifetime of the product where cement is used.
The amount varies with the application.
*** Transport from production site to central warehouse in Norway

NEPD-211-199-NO Updated, CEM II, Standardsement FA (CEM II/B-M), English 2/7


Product
Product description: Technical data:
Portland - composite cement (Standardsement FA) Standardsement FA (EN 197-1, CEM II/B-M 42,5 R)

Product specification For more information


Materials kg/DU % http://www.norcem.no/no
Clinker 728 72,8
Fly ash 180 18,0 Market:
Gypsum 49 4,9 Norway
Limestone 40 4,0
Others 3 0,3 Reference service life:
Total 1000 100 Depending on application

LCA: Calculation rules


Declared unit: System boundary:
1 tonne cement from raw material extraction to factory From raw material extraction to factory gate. Including a
gate (A1-A3) scenario for transport to market.

Clinker production process


The main processes at Norcem Kjøpsvik are:
* Extraction of limestone from a mine (open pit) nearby the production plant.
* Correction materials (quartz and iron oxide) are added to the limestone.
* The mix is ground and burned at high temperatures (1450 oC) to clinker.
* Clinker is ground and fly ash and smaller amounts of gypsum, limestone and iron sulphate are added to the cement.

NEPD-211-199-NO Updated, CEM II, Standardsement FA (CEM II/B-M), English 3/7


Data quality:
Data Quality Age of data
Spesific data. Emission data (incl CO2) are Norcem Kjøpsvik 2011
Clinker measured or calculated numbers, reported to the
authorities.
Fly ash EPD eMaterial AS 2013
Limestone Spesific data Norcem Kjøpsvik 2011
Gypsum General data EcoInvent 2 2006
Other Under cut-off

Allocation
The allocation is made ​in accordance with the provisions of EN 15804.
Incoming energy and water and waste production in-house production is allocated equally among all products through
mass allocation. Effects of primary production of recycled materials allocated to the main product in which the material was
used. The recycling process and transportation of the material is allocated to this analysis.

Cut-off criteria
All major raw materials and all the essential energy is included. The production process for raw materials and energy flows
that are included with very small amounts (<1%) are not included. This cut-off rule does not apply for hazardous materials
and substances.

LCA: Scenarios and additional technical information


The declaration is based on a "cradle to gate" analysis. Nevertheless, the transportation to a fictitious central warehouse is
shown in the key indicator table to highlight the contribution of transport to the market.

Transport from production place to user (A4)


Type Capacity utilisation (incl. return) Type of vehicle Distance Fuel/Energy Value
% km* consumption (l/t)
Truck l/tkm
Railway kWh/tkm
Boat Full one way > 50% Norcems own ship 50 0,74 l/tkm 38
* 50 km in accordance with requriements in the Norwegian EPD system.

NEPD-211-199-NO Updated, CEM II, Standardsement FA (CEM II/B-M), English 4/7


LCA: Results
The analysis includes the declared unit from raw material extraction to factory gate in addition to a scenario for transport to
market.
In module A1 included production of raw materials from extraction of resources. A2 includes transport of raw materials to
the production facility at Norcem Kjøpsvik. A3 includes production process at Norcem.

System boundaries (X=included, MND=module not declared, MNR=module not relevant)


Beyond the
Construction
Product stage Use stage End of life stage system
installation stage
boundaries
Construction installation

Operational energy use

Operational water use

Recycling-potential
Waste processing

Reuse-Recovery-
De-construction
Refurbishment
Raw materials

Manufacturing

Replacement
Maintenance

demolition
Transport

Transport

Transport

Disposal
Repair
stage

Use

A1 A2 A3 A4 A5 B1 B2 B3 B4 B5 B6 B7 C1 C2 C3 C4 D
x x x MND MND MND MND MND MND MND MND MND MND MND MND MND MND

Environmental impact
Parameter Unit A1 A2 A3 A1-A3
GWP kg CO2 -eqv 5,6 4,0 682 694
ODP kg CFC11-eqv 8,5E-07 4,7E-07 9,7E-06 1,1E-05
POCP kg C2H4 -eqv 3,5E-03 6,7E-03 7E-02 8E-02
AP kg SO2 -eqv 3,3E-03 7,6E-03 3E-01 3E-01
EP kg PO43--eqv 0,04 0,09 0,95 1,10
ADPM kg Sb-eqv 8,7E-04 3,0E-06 6,4E-05 9,4E-04
ADPE MJ 108 54 3 257 3456
GWP Global warming potential; ODP Depletion potential of the stratospheric ozone layer; POCP Formation potential of tropospheric
photochemical oxidants; AP Acidification potential of land and water; EP Eutrophication potential; ADPM Abiotic depletion potential for
non fossil resources; ADPE Abiotic depletion potential for fossil resources

Resource use
Parameter Unit A1 A2 A3 A1-A3
RPEE MJ 22 1,3 621 645
RPEM MJ 0 0,0 0 0
TPE MJ 22 1,3 621 645
NRPE MJ 110 55 3334 3538
NRPM MJ 0 0 0 0
TRPE MJ 110 55 3334 3538
SM kg 226 0 0 226
RSF MJ 0 0 0 0
NRSF MJ 6,85E-04 0 472 472
W m3 0,06 0,01 13 13
RPEE Renewable primary energy resources used as energy carrier; RPEM Renewable primary energy resources used as raw
materials; TPE Total use of renewable primary energy resources; NRPE Non renewable primary energy resources used as energy
carrier; NRPM Non renewable primary energy resources used as materials; TRPE Total use of non renewable primary energy
resources; SM Use of secondary materials; RSF Use of renewable secondary fuels; NRSF Use of non renewable secondary fuels; W
Use of net fresh water

End of life - Waste


Parameter Unit A1-A3
HW kg 9,0E-04
NHW kg 87,59
RW kg INA
HW Hazardous waste disposed; NHW Non hazardous waste disposed; RW Radioactive waste disposed; INA Indicator not assessed

NEPD-211-199-NO Updated, CEM II, Standardsement FA (CEM II/B-M), English 5/7


End of life - Output flow
Parameter Unit
CR kg
These parameters are not declared as the EPD does not declare end of life state for
MR kg cement products
MER kg
EEE MJ
ETE MJ
CR Components for reuse; MR Materials for recycling; MER Materials for energy recovery; EEE Exported electric energy; ETE Exported
thermal energy

Reading example: 9,0 E-03 = 9,0*10 -3 = 0,009

Figure 1 shows GWP emissions divided on sources. The FIgure shows that the Process, clinker oven gives the largest
contributions to greenhouse gas impacts. This is due to two aspects: the heating of limestone releases CO 2, as well as the
burning of fossil fuels to achieve the high kiln temperature required.

Figure 1: Greenhouse gas emissions divided on sources

Additional Norwegian requirements


Electricity
Nordic production mix
Greenhouse gas emissions: 0,0458 kg CO2 - eqv/MJ

Dangerous substances
None of the following substances have been added to the product: Substances on the REACH Candidate list (of
17.12.2014) of substances of very high concern or substances on the Norwegian Priority list (of 04.12.2014) or
substances that lead to the product being classified as hazardous waste. The chemical content of the product complies
with regulatory levels as given in the Norwegian Product Regulations.

Transport
Transport from production site to a fictive central warehouse in Norway is: 50 km

Indoor environment
The declared product has no relevant impact on indoor climate.

Carbon footprint
Carbon footprint has not been worked out for the product.

NEPD-211-199-NO Updated, CEM II, Standardsement FA (CEM II/B-M), English 6/7


Bibliography
ISO 14025:2006 Environmental labels and declarations - Type III environmental declarations - Principles and
procedures

ISO 14044:2006 Environmental management - Life cycle assessment - Requirements and guidelines

EN 15804:2012 + Sustainability of construction works - Environmental product declaration - Core rules for the
A1:2013 product category of construction products

ISO 21930:2007 Sustainability in building construction - Environmental declaration of building products

Vold [2013] Oppdaterte EPDer med 2011-tall for Norcem Kjøpsvik, Bakgrunnsrapport for verifisering , Mie
Vold, Østfoldforskning, Fredrikstad, Mai 2013

Vold [2015] Oppdaterte EPDer med 2012-tall for Norcem Kjøpsvik, Bakgrunnsrapport for verifisering, inkl
endret kalkinnhold , Mie Vold , Østfoldforskning, Fredrikstad, Februar 2015

Program holder and publisher Phone: +47 23 08 80 00


The Norwegian EPD Foundation
epd-norge logo
Post Box 5250 Majorstuen, 0303 Oslo e-mail: [email protected]
Norway web www.epd-norge.no
Owner of the declaration Phone: +47 75 78 50 90
Norcem AS Kjøpsvik Fax
Behrens vei 15, e-mail: [email protected]
8590 Kjøpsvik web www.norcem.no/no/Kjopsvik
Author of the Life Cycle Assessment Phone: +47 414 69 800
Mie Vold Fax +47 69 34 24 94
Ostfoldforskning AS e-mail: [email protected]
Stadion 4, 1671 Kråkerøy web www.ostfoldforskning.no

NEPD-211-199-NO Updated, CEM II, Standardsement FA (CEM II/B-M), English 7/7

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