1 Soya Paneer: Project Profiles - MP Agros Global Agrisystem Pvt. Ltd. Your Partner in Agri-Business 1

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1 1.

SOYA PANEER Introduction

Soya bean is a leguminous crop and is rich in proteins. Many value-added products are made from it like milk, sauce, paneer etc. Soya products are increasingly becoming popular especially amongst health conscious people. This product has potential in states like Maharashtra, MP, and Gujarat etc. But this note considers Madhya Pradesh as the preferred location. Soya paneer is made from soya milk which is a rich source of high quality proteins and vitamins. Paneer is made by coagulating soya bean milk. It is white & soft. 1.2 Objective

The primary objective of the model report is to facilitate the entrepreneurs in understanding the importance of setting up unit of Soya panner. This model report will serve as guidance to the entrepreneurs on starting up such a new project and basic technical knowledge for setting up such a facility. 1.3 Raw Material Availability

The most important raw material will be good quality Soybeans. Total production of soyabeans in MP in year 2004-05 is 37.47 lakh MT. Dewas district reportedly produces around 3.16 lakh tonnes of Soya beans followed by Ujjain (2.59 lakh MT), Shajapur (2.51lakh MT), Indore (2.31 lakh MT) and Rajgarh (2.3 lakh MT). Citric acid will be required in small quantity. 1.4 Market Opportunities

Soya beans are very nutritious and their acceptance is increasing rapidly. Soya sauce, soya milk and soya bean edible oil are some of the examples. With increasing health awareness, soya-based products are preferred. Yet another favourable aspect of soya paneer would be its price. As against the price of milk paneer which is in excess of Rs.130/- per kg; soya paneer can be offered at half the price. This would be a major feature. At the same time, it is still a new concept and soya paneer is gradually being accepted by the consumers. Hence adequate marketing efforts coupled with attractive commission to the middlemen shall have to be offered. Nearby semi-urban and urban locations should be targeted.

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1.5 1.5.1

Project description Applications

Paneer is one of the popular milk-based products. Many vegetarian preparations are made from it. Milk paneer is an established product but it is a costly product. Soya paneer would be an ideal substitute in terms of price as well as nutritious values. 1.5.2 Capacity of the Project

Rated production capacity of 26 tonnes considering 350 working days is suggested. 1.5.3 Manufacturing process

Soya bean milk will not be available easily and hence it is contemplated to produce it inhouse. Good quality soya beans shall have to be cleaned and then soaked in water for around 4 hours. Then they are washed in warm water before grinding them in water. Quantity of water is 7-8 times more than the beans with some hot water poured in the grinder through a hopper during the process. Grinding time is about 25 minutes. Then the slurry is cooked in grinder-cum-cooker for about 3 minutes at a temperature of around 120OC. Then this slurry is filtered through muslin cloth to obtain soya milk. Small quantity of citric acid is added to the milk and this coagulated material is pressed in the mechanical press for about half an hour which removes bulk of the water and finally paneer is packed. The process flow chart is as under:
Cleaning and Soaking of Soya Beans

Washing and Grinding

Cooking of Slurry

Filtration

Pressing and Packing

Project Profiles - MP Agros

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1.6

Project component and cost

Major components of the projects and their costs are described in the table hereunder:
Particulars LAND & BUILDING Land Land Development Land Area Building Production Block Main Production Area Misc Handling Area Contingencies PLANT & MACHINERY Filter Press Grinder cum cooker Gas fired furnace Deep freezer SS vessels and weighing scales Contingencies MISCELLANEOUS FIXED ASSETS Miscllaneous assets Contingencies PRE-OPERATIVE EXPENSES Establishment Interest etc Security Deposits TOTAL Unit SqM Qty 200 200 Cost/unit 250.00 500.00 Total 5.63 0.50 1.00

SqM SqM

40 35 10% 1 1 1 1 1 20% 1 20% 1 1 1

5,000.00 5,000.00

LS

10,000.00 80,000.00 15,000.00 35,000.00 30,000.00

LS

25,000

39,000 25,000 30,000

2.00 1.75 0.38 1.98 0.10 0.80 0.15 0.35 0.30 0.28 0.30 0.25 0.05 0.94 0.39 0.25 0.30 8.85

1.7

Plant and Machinery

The total cost of plant and machinery mentioned above in the project cost is Rs. 1.98 lakhs. 1.8 Building

The main production block will cost around Rs. 4.13 lakhs. 1.9 Miscellaneous Assets

A provision of Rs. 30000/- would take care of all the requirements. 1.10 Preliminary & Pre-operative Expenses A provision of Rs. 9400/- would take care of pre-production expenses like establishment, professional charges, security deposits etc.

1.11 Working Capital Assessment


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ITEMS STOCK OF RAW MATERIAL & PACKING MATERIAL SUNDRY DEBTORS TOTAL MARGIN MPBF INTEREST ON WC

Year 1 1.24 4.30 5.54 1.38 4.15 0.46

Year 3 1.65 5.73 7.38 1.85 5.54 0.61

Year 5 1.65 5.73 7.38 1.85 5.54 0.61

1.12 Means of Finance


EQUITY CAPITAL MOFPI SUBSIDY TERM LOAN FINANANCIAL INSTITUTIONS -Payable half yearly Installments TOTAL 25% 10 50.00 10.00% 0.50 25.00% 25.00% 50.00% 100% 2.56 2.56 5.11 10.23

1.13 Cash flow statement


PARTICULARS SOURCES OF FUNDS EQUITY CAPITAL SUBSIDY NET PROFIT (INTEREST ADDED BACK) DEPRECIATION PRELIMINARY EXP.W/O INCREASE IN TERM LOAN INCREASE IN BANK BORROWINGS-WC TOTAL Year 1 1.01 0.39 0.13 4.15 5.68 Year 3 2.86 0.39 0.13 0.83 4.22 Year 5 2.36 0.39 0.13 2.89 Year 7 1.84 0.39 0.13 2.36

1.14 Projected balance sheet


PARTICULARS LIABILITIES EQUITY CAPITAL RESERVES & SURPLUS TERM LOAN BANK BORROWINGS-WC TOTAL Year 1 2.56 2.60 4.61 4.15 13.92 Year 3 2.56 5.16 2.61 5.54 15.87 Year 5 2.56 8.58 0.61 5.54 17.29 Year 7 2.56 11.31 5.54 19.40

1.15 Profitability
Particulars INCOME EXPENDITURE VARIABLE FIXED GROSS PROFIT PROFIT BEFORE TAX RETAINED PROFIT Year 1 15.75 14.22 8.32 5.90 1.53 0.04 0.04 Year 3 21.00 17.61 10.84 6.77 3.39 1.92 1.92 Year 5 21.00 18.11 10.77 7.34 2.89 1.62 1.62 Year 7 21.00 18.64 10.70 7.94 2.36 1.23 1.23

1.16 Key Indicators


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NET PRESENT VALUE at current Inflation Rs. in lakhs) INTERNAL RATE OF RETURN % AVERAGE DSCR BREAK EVEN POINT % PAY BACK PERIOD ( YEARS)

13.77 29.76 1.67 88.07 4.30

1.17 Manpower Requirement


PARTICULARS SUPERVISORY STAFF WORKERS Production Supervisors Semi-Skilled Labour Salesman NO. 1 2 4 1

1.18 Assumptions
Project & Financing Contingencies on Building Contingencies on Equipment Term Loan Rate of Interest on Term Loan Subsidy Considered Subject to ceiling Expected time of Installation Moratorium CAPACITY Rated Capacity Per Annum 90% of Installed capacity Number of Operational Days DAYS Working Hours Per day Hrs CAPACITY UTILIZATION Year I Year II Year III SALES PRICE W S Price OTHER EXPENSE Commission Marketing Expenses POWER Connected Load HP DEPRICIATION AS PER COMPANYS ACT BUILDING PLANT & MACHINERY MISC. FIXED ASSETS LAND & SITE DEVELOPMENT MAINTENANCE BUILDING PLANT & MACHINERY MISC. FIXED ASSETS LAND & SITE DEVELOPMENT 10% 20% 50% 10% 25% 2 6 30 350 16 75% 85% 100% 70000 10.0% 2.5% 8 3.34% 10.34% 7.07% 1.63% 1.00% 3.00% 2.00% 1.00%

Months Months TPA

1.19 Sources of technology De Leval Pvt. Ltd., A-3, Abhimanshree Society,


5 Global AgriSystem Pvt. Ltd. Your Partner in Agri-business

Project Profiles - MP Agros

Pashan

Road,

Pune-411008,

Tel.

No.

25675881/2,

Fax:

25675916

Foodmac Engg., Pvt. Ltd., 37038, Sector II, Parwanoo-173220(HP). Tel No. 233294/5, Fax: 233296 Sahyog Steel Fabrications, 28, Bhojrajpara, Gondal-360311. Tel No. 224075 Milkcraft Projects and Consultants Pvt. Ltd. , A-417, Kalkaji Double Storey, New Delhi-110019. Tel No. 26473112

The actual cost of project may deviate on change of any of the assumptions.

Project Profiles - MP Agros

Global AgriSystem Pvt. Ltd. Your Partner in Agri-business

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