This document contains details of an examination for the subject ME 8793 - Process Planning and Cost Estimation, including:
1. The exam date, duration, department, subject, academic year and maximum marks.
2. Details of 15 questions across 3 parts - Part A contains 10 short questions worth 2 marks each, Part B contains 5 long-form questions worth 13 marks each, and Part C contains 1 long-form question worth 15 marks.
3. The questions cover various topics related to process planning and cost estimation such as selecting machine parameters, composing process planning documents, principles of jig and fixture design, quality functions, contingency allowances, depreciation, for
This document contains details of an examination for the subject ME 8793 - Process Planning and Cost Estimation, including:
1. The exam date, duration, department, subject, academic year and maximum marks.
2. Details of 15 questions across 3 parts - Part A contains 10 short questions worth 2 marks each, Part B contains 5 long-form questions worth 13 marks each, and Part C contains 1 long-form question worth 15 marks.
3. The questions cover various topics related to process planning and cost estimation such as selecting machine parameters, composing process planning documents, principles of jig and fixture design, quality functions, contingency allowances, depreciation, for
This document contains details of an examination for the subject ME 8793 - Process Planning and Cost Estimation, including:
1. The exam date, duration, department, subject, academic year and maximum marks.
2. Details of 15 questions across 3 parts - Part A contains 10 short questions worth 2 marks each, Part B contains 5 long-form questions worth 13 marks each, and Part C contains 1 long-form question worth 15 marks.
3. The questions cover various topics related to process planning and cost estimation such as selecting machine parameters, composing process planning documents, principles of jig and fixture design, quality functions, contingency allowances, depreciation, for
This document contains details of an examination for the subject ME 8793 - Process Planning and Cost Estimation, including:
1. The exam date, duration, department, subject, academic year and maximum marks.
2. Details of 15 questions across 3 parts - Part A contains 10 short questions worth 2 marks each, Part B contains 5 long-form questions worth 13 marks each, and Part C contains 1 long-form question worth 15 marks.
3. The questions cover various topics related to process planning and cost estimation such as selecting machine parameters, composing process planning documents, principles of jig and fixture design, quality functions, contingency allowances, depreciation, for
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Reg.
no:
DHANALAKSHMI SRINIVASAN COLLEGE OF ENGINEERING COIMBATORE
Exam Date: 03/11/23 Duration : 3 Hrs
Type of Test: Model Exam Department : MECH Subject : ME 8793-Process Planning and Cost Estimation Academic Year : 2023 - 2024 Year/ Sem : IV/VII Maximum Marks: 100
Answer ALL Questions Learnin
COs PART-A(10 X 2 = 20 Marks) g Level 1. Select the process parameters for setting machines and toolings. CO1 K2 2. Compose the documents required for Process Planning CO1 K3 3. Analyze the basic principles of jig and fixture design can be categorized CO2 K1 4. Point out the quality function for process plan CO2 K3 5. Define contingency allowances CO3 K2 6. Explain briefly about depreciation? CO3 K1 7. Give the losses in forging process. CO4 K2 8. Give the formula for calculating the cost of power consumed in arc welding. CO4 K1 9. List various factors affecting cutting speed CO5 K1 10. Define drilling, reaming and boring CO5 K2 PART B (5 X 13 = 65 Marks) 11. a. Explain in detail process planning activities? (13) CO1 K2
OR b. (i) List out the objectives of process planning. (7) CO1 K2 (ii) Explain the various approaches of process planning? (6) 12. a. (i) List out set of documents required for process planning? (6) (ii) List out the factors to be considered for selecting measuring CO2 K2 (7) instruments? Explain each one. OR b. Summarize the main factors must be considered according to the (13) CO2 K2 principles of jig and fixture design? 13. (i) Discuss the objectives of cost estimation and advantages of cost (6) estimation? CO3 K1 (7) (ii) Differentiate cost accounting and cost estimating? OR
b. Discuss in detail about the types and methods of cost estimating? (13) CO3 K2 14.
(13) CO4 K2 Calculate the net weight and gross weight for the component shown in Fig. 5.7.Density of material used is 7.86 gm/cc. Also calculate: 1. Length of 14 mm dia bar required to forge one component. 2.Cost of forging/piece if: Material cost = Rs. 80 per kg; Labour cost = Rs. 5 per piece; Overheads = 150 percent of labour cost
OR b. What are the various losses considered while calculating the material (13) cost for a forged component? CO4 K1
15. a) i)Analyze the time required to manufacture the tapered cylindrical job of dimensions; minor diameter 30 mm, major diameter 80 mm and length 120 mm from a given round bar of 80 mm diameter and 120 mm (7) length. Assume: Cutting speed = 75 m/min. Max. feed by compound rest = 0.05 mm/rev CO5 K3 Depth of cut should not exceed 4 mm. ii) A 20 cm × 5 cm C.I. surface is to be faced on milling machine with a cutter having a dia of 10 cm and 16 teeth. If the cutting speed and feed (6) are 50 m/min and 5 cm/min respectively, examine the milling time, r.p.m. of the cutter and feed per tooth. OR b) i) Examine the planing time for a casting 1.25 m long and 0.5 m wide which is machined on a planer having cutting speed of 12 m/min and a return speed of 30 m/min. Two cuts are required, one roughing (7) with a depth of 3.125 mm and a feed of 0.1 mm/rev and other finishing with a depth of 0.125 mm and using a feed of 0.125 mm? CO5 K2 ii) A 3 cm deep slot is to be milled with a 8 cm diameter cutter. The length of the slot is 30 cm. What will be the total table travel to (6) complete the cut? If the cutting speed is 20 meters/min and feed per tooth is 0.2 mm, examine the milling time. The cutter has 24 teeth and one cut is sufficient for the slot. PART C (1 X 15 = 15 Marks) 16 a) Calculate the selling price per unit from the following data : Direct material cost = Rs. 8,000 Direct labour cost = 60 percent of direct material cost Direct expenses = 5 percent of direct labour cost Factory expenses = 120 percent of direct labour cost Administrative expenses = (15) CO3 K3 80 percent direct labour cost Sales and distribution expenses = 10 percent of direct labour cost Profit = 8 percent of total cost No. of pieces produced = 200 OR b) Evaluate the cost of welding of two plates 100 × 100 × 8 mm thick to obtain a plate of dimensions 200 ×100 × 8 mm. The following data is available: (i) Welding is done on both the sides (ii) Electrode diameter = 5 mm (iii) Electrode used per meter of weld = 0.500 kg (iv) (15) CO4 K3 Minimum arc voltage = 30 Volts (v) Current used = 225 Amperes (vi) Labour charges = Rs. 10/m of weld (vii) Electrode price = Rs. 10/kg (viii) Efficiency of welding machine = 50 percent (ix) Welding speed = 2 meters/hour (x) Ratio of operating to connecting time = 1.5
