QCP & Report Rev 03
QCP & Report Rev 03
QCP & Report Rev 03
GENERAL NOTES
THIS QUALITY CONTROL PLAN REFERS AND APPLY ONLY TO PRODUCT :
No. ITEM PRODUCT OD PPF STEEL GRADE ENDS LENGTH
1 CASING 10 ¾" 65.7 PPF T-95 TSH W563 R3
2 CASING 9 ⅞" 62.8 PPF T-95 TSH W563 R3
Accesories ( PJ &
3 All All T-95 All N/A
X-Over)
Each receiving
Coating Material Inspection ASTM B833 Comply with Manufacturer Certificate H R/ M M
material
M : Routine monitoring
Customer representative shall be informed in advance about starting scheduled activity, nevertheless, that activity may be carried out without customer representative presence.
H : Hold point Customer representative shall be present during the activity. The activity shall not be performed without his presence. If customer representative fails to attend, CA Inspector
shall obtain documented waiver from customer prior to proceeding with the activity.
I : Inspection CA Inspector will perform a set of inspections according to ITP and corresponding procedures
REQUEST FOR INSPECTION (RFI)
Gentlemen,
We would like to have your presence for inspection according to the following schedules.
Note :
protector
Description material :
Pipe
Customer :
Quantity Inspected :
Pipe Condition Protector Condition Pin Condition Conferma Heat Box/ Coupling Condition
Pipe Heat
No Pipe No Coupling Coupling Coupling No Remarks
No No oil & grease Rubber ring Body Pipe Tightening Body prot. Seal Tread Face Surf treat. API Seal Tread Face Surf treat.
No No
Note : Accept : √
Reject : x
Result
No Description Batch/ Coil No Spool No Qty Unit Remarks
Acc Rej.
Note :
Time
No Date Environment Remarks
7:00 8:00 9:00 10:00 11:00 12:00 13:00 14:00 15:00 16:00 17:00 18:00
Wet bulb (°C )
Dry bulb (°C )
1 Relative humidity (%)
Dew point (°C )
Steel temperature (°C )
Wet bulb (°C )
Dry bulb (°C )
2 Relative humidity (%)
Dew point (°C )
Steel temperature (°C )
Wet bulb (°C )
Dry bulb (°C )
3 Relative humidity (%)
Dew point (°C )
Steel temperature (°C )
Wet bulb (°C )
Dry bulb (°C )
4 Relative humidity (%)
Dew point (°C )
Steel temperature (°C )
Wet bulb (°C )
Dry bulb (°C )
5 Relative humidity (%)
Dew point (°C )
Steel temperature (°C )
Wet bulb (°C )
Dry bulb (°C )
6 Relative humidity (%)
Dew point (°C )
Steel temperature (°C )
Wet bulb (°C )
Dry bulb (°C )
7 Relative humidity (%)
Dew point (°C )
Steel temperature (°C )
*Temperature of the substrate is a minimum of 3°C (5°F) above the dew point
Time
Environment Condition
Result of Test :
Visual of blotter papper or white cl :
Picture/ Sketch :
Note :
Time Abrasive material/ Mesh No. : Steel grit/ # G25 & G40
Environment Condition
Surface cleanliness requirement : SSPC SP 5
Wet bulb (°C ) Surface profile requirement : 65 µm to 125 µm
Dry bulb (°C ) Dust level requirement : Max rating #2
Relative humidity (%)
Dew point (°C )
Steel temperature (°C )
*Temperature of the substrate is a minimum of 3°C (5°F)
above the dew point
PIPE & COUPLING TO BE BLASTED
Pipe Description :
Pipe Coupling
No Remarks
Conferma No Heat No Pipe No Conferma No Heat No Coupling No
1
2
3
4
5
6
7
8
9
10
Result of Test
Surface cleanliness : Dust level : Surface profile:
Reference standard : SSPC VIS 1, ISO 8502-3 & ASTM D4417 Method B or C
Equipment : 1. SSPC VIS 1 Photograph
: 2. Clear tape
: 3. Testex or replica tape & dial gauge (Serial No. NG 28497)
: 4. Surface profile gauge (Serial No. NF 18815)
Time Abrasive material/ Mesh No. : Steel grit/ # G25 & G40
Environment Condition
Surface cleanliness requirement : SSPC SP 5
Wet bulb (°C ) Surface profile requirement : 65 µm to 125 µm
Dry bulb (°C ) Dust level requirement : Max rating #2
Relative humidity (%)
Dew point (°C )
Steel temperature (°C )
*Temperature of the substrate is a minimum of 3°C (5°F)
above the dew point
PIPE & COUPLING TO BE BLASTED
Pipe Description :
Pipe Coupling
No Remarks
Conferma No Heat No Pipe No Conferma No Heat No Coupling No
1
2
3
4
5
6
7
8
9
10
Result of Test
Surface cleanliness : Dust level : Surface profile:
Reference standard : SSPC VIS 1, ISO 8502-3 & ASTM D4417 Method B or C
Equipment : 1. SSPC VIS 1 Photograph
: 2. Clear tape
: 3. Testex or replica tape & dial gauge (Serial No. NG 28497)
: 4. Surface profile gauge (Serial No. NF 18815)
Result of Test :
Salt content : Picture/ Sketch :
Sc : C x V x Δ (γ2-γ1) µg/cm²
A
:
Note :
Sketch :
Sketch :
Conclusion : Accepted
Rejected
Sketch :
DFT Reading (µm) DFT Reading (µm) Reference Standard : SSPC PA 2 Lev. 4
Item No 4 Item No 5
Rd 1 Rd 2 Rd 3 Avg Rd 1 Rd 2 Rd 3 Avg Thickness Equipment : Elcometer 234
Spot 1 (15°) Spot 1 (15°) Serial No : KF 45069-023
Spot 2 (90°) Spot 2 (90°) Coating appearence result :
Spot 3 (180°) Spot 3 (180°)
Spot 4 (270°) Spot 4 (270°) Conclusion : Accepted
Spot 5 (345°) Spot 5 (345°) Rejected
Total Avg DFT (µm) Total Avg DFT (µm)
Item to be TSA
Description
Pipe Coupling
Conferma No
Connection
Size/ grade
Heat No
Pipe No
Where
Cr : Conductivity result
γ0 : Conductivity value of the destilled water
γ1 : Conductivity value from the containing solution extracted
Reference standard : ASTM D4940
Equipment & Serial No : Elcometer 138/ PY 7K J1WD
Note :
Gauge/ Instruments
No Remarks
Description Serial No Due Date
Note :