Proses Kimpalan 6G
Proses Kimpalan 6G
Proses Kimpalan 6G
in 6G Position
Specification:
Welding process: SMAW
Welding position: Pipe in 6G
Weld Progression: Down – Up
Weld Polarity: DCEP
Root Opening: 2mm to 3mm
Groove Angle: 60 degrees
Materials: 6” diameter/Schedule 40 pipe
Electrodes: E7016/E7018
Safety First:
Bottom
Tack weld
Gunakan E7016 DCEP
Set current pada 90 amperes
Masukkan spacer 2.0mm or 3.0mm
Melakukan 4 tack welds
Kimpalan bertentangan dengan setiap
paku untuk mengelakkan salah jajaran
Kimpal paku tidak lebih dari 1 inchi
Capping Pass
Filling Filling
Pass Pass
Filling pass
Hot Pass
Root
Pass
Root pass
Tips: Melakukan Root
Pass / Hot pass
Use E6010/E7016 2.6mm
DCEP polarity set up
Set current at minimum( 2.6mm = 90 amperes)
– test arc
Laraskan mengikut keutamaan anda
Groove face
Clean Root Pass
Root pass
Hot pass/filling pass
Deposit subsequent filling
passes
• Use E7018 1/8”
then 3 to 12
9 3
Weld from 6
to 9 6
Then 9 to 12
Angle of Electrode
Angle of Electrode
Angle of Electrode
Angle of Electrode
Angle of Electrode
Before
After
Root penetration
AWS B2.1 6G open root pipe
welding certification testing
AWS B2.1 6G open root pipe
welding certification testing
End of lecture
Prepared by Lawrence Lerias
Thank you