Microstructure of Iron Carbon Alloys (2.4 MB)

Download as ppt, pdf, or txt
Download as ppt, pdf, or txt
You are on page 1of 17

ENR116 – Mod. 3- Slide No.

ENR116 Engineering Materials

Module 3 Metals

Dr David Steele

School of Advanced Manufacturing and Mechanical Engineering


ENR116 – Mod. 3- Slide No. 2

Copyright Notice
Do not remove this notice.

COMMMONWEALTH OF AUSTRALIA
Copyright Regulations 1969

WARNING
This material has been produced and communicated to you by or on
behalf of the University of South Australia pursuant to Part VB of the
Copyright Act 1968 (the Act).

The material in this communication may be subject to copyright under


the Act. Any further reproduction or communication of this material by
you may be the subject of copyright protection under the Act.

Do not remove this notice.


ENR116 – Mod. 3- Slide No. 3

Iron-Carbon alloys
ENR116 – Mod. 3- Slide No. 4

Intended Learning Outcomes

At the end of this section, students will be able to:-

• Identify the important phase transformations possible in the


Fe-C system.

• Identify the particular mechanical properties associated with


particular phases.
ENR116 – Mod. 3- Slide No. 5

Bainite: Another Fe-Fe3C


Transformation Product
Bainite:
Needles of cementite,
800 Austenite (stable)
TE in ferrite matrix
T(ºC) A
P
600 100% pearlite

100% bainite  Fe3C


400 A B
(cementite)
(ferrite)
200
1 00
0%

50%

10-1 10 103 105


time (s) 5 m
Adapted from Fig. 10.17, Callister & Rethwisch 8e.
Adapted from Fig. 10.18, Callister & Rethwisch 8e. (Fig. 10.17 from Metals Handbook, 8th ed., Vol. 8,
Metallography, Structures, and Phase Diagrams,
American Society for Metals, Materials Park, OH,
1973.)
ENR116 – Mod. 3- Slide No. 6

Spheroidite: Another microstructure


for the Fe-Fe3C system
Spheroidite:

• Fe3C particles within an
(ferrite)
-ferrite matrix.
• Formation requires
Fe3C
diffusion.
(cementite)
• Heat bainite or pearlite at
T° just below eutectoid for
long time
60 m
• Driving force – reduction Adapted from Fig. 10.19, Callister & Rethwisch 8e.
(Fig. 10.19 copyright United States Steel Corporation,
of the -ferrite/Fe3C 1971.)

interfacial area.
ENR116 – Mod. 3- Slide No. 7

Martensite: A nonequilibrium
transformation product
Martensite: (FCC) to Martensite (BCT)

60 m
Martensite needles
Austenite

Adapted from Fig. 10.21, Callister & Rethwisch 8e. (Fig.


Adapted from Fig. 10.20, Callister & Rethwisch 8e 10.21 courtesy United States Steel Corporation.)
ENR116 – Mod. 3- Slide No. 8

Tempered martensite
Heat treat martensite to form tempered martensite

1800

Tensile Strength (Mpa)


Yield Strength (MPa)
1600 TS
9 m

1400 YS

1200 60
1000 50
%RA %RA
40
800 30
α ferrite 200 400 600

Fe3C (cementite) Tempering T (ºC)

Adapted from Fig. 10.33, Callister & Rethwisch 8e. (Fig. 10.33 Adapted from Fig. 10.34, Callister & Rethwisch 8e.
copyright by United States Steel Corporation, 1971.) (Fig. 10.34 adapted from Fig. furnished courtesy of
Republic Steel Corporation.)
ENR116 – Mod. 3- Slide No. 9

Steel to Coarse Pearlite?


ENR116 – Mod. 3- Slide No. 10

Steel to Bainite to Spherodite?

10^2.5
ENR116 – Mod. 3- Slide No. 11

Steel to Tempered Martensite?


ENR116 – Mod. 3- Slide No. 12

Steel to 50% Fine Pearlite, 25% Bainite,


25% Martensite?

3s 50s
ENR116 – Mod. 3- Slide No. 13

Phase transformations of alloys

Effect of adding other elements


 Change transition temperature

Cr, Ni, Mo, Si, Mn

retard    + Fe3C reaction (and


formation of pearlite, bainite)

Adapted from Fig. 10.23,


Callister & Rethwisch 8e.
ENR116 – Mod. 3- Slide No. 14
Continuous cooling
transformation diagrams
Conversion of isothermal
transformation diagram to
continuous cooling
transformation diagram

Cooling curve
Adapted from Fig. 10.25,
Callister & Rethwisch 8e.
ENR116 – Mod. 3- Slide No. 15

Summary of possible transformations


Adapted from
Austenite () Fig. 10.36,
Callister &
Rethwisch 8e.
slow moderate rapid
cool cool quench

Pearlite Bainite Martensite


( + Fe3C layers + a ( + elong. Fe3C particles) (BCT phase
proeutectoid phase) diffusionless
transformation)

martensite reheat
t. martensite
Strength

Ductility

bainite Tempered
fine pearlite Martensite
coarse pearlite ( + very fine
spheroidite Fe3C particles)
General Trends
ENR116 – Mod. 3- Slide No. 16

Summary

• Isothermal transformation diagrams identify the beginning,


mid point and end of a transformation.

• Using both isothermal and continuous cooling


transformation diagrams the microstructure for specific
heat treatments can be predicted.

• For Fe-C alloys many microstructures with different


mechanical properties can be prepared
ENR116 – Mod. 3- Slide No. 17

Thank you

You might also like