InteliMains

1010
Controller for parallel gen-set
applications

SW version 2.5.1
1 General information 2
2 Changes in the version 2.5.1 3
3 Changes in the version 2.5.0 4
4 Changes in the version 2.4.0 5
5 Changes in the version 2.3.1 7
6 Changes in the version 2.2.2 8
7 Changes in the version 2.2.1 9
8 Changes in the version 2.2.0 10
9 Changes in the version 2.1.0 11
10 Changes in the version 2.0.0 13
11 Notes 15

Copyright © 2023 ComAp a.s.

Written by Jakub Slavata, Ján Schrötter
Prague, Czech Republic
ComAp a.s., U Uranie 1612/14a,
170 00 Prague 7, Czech Republic
Tel: +420 246 012 111
E-mail: [email protected], www.comap-control.com New Features List
1 General information
1.1 Version information
WARNING: Since the FW 2.5.0, new communication modes have been added to the setpoint
CAN Intercontroller Comm Mode. Because of that, when upgrading the FW from 2.4.0 (and older)
to 2.5.0 (and newer), the value of this setpoint might get changed in the upgraded archive. Keep
this in mind in case of using more controllers on a site - change of this setpoint on one of the
controllers will lead to controllers not seeing each other on the intercontroller CAN bus.

This FW version is compatible with:

InteliConfig version 2.38.0.38 and newer
InteliSCADA version 2.5.0.10 and newer
InteliVision 5.2 FW 1.6.1.1 and newer

1.2 Clarification of Notation

Note: This type of paragraph calls the reader’s attention to a notice or related theme.

IMPORTANT: This type of paragraph highlights a procedure, adjustment etc., which can cause a
damage or improper function of the equipment if not performed correctly and may not be clear at
first sight.

WARNING: This type of paragraph highlights a procedure, adjustment etc., which can cause a
damage or improper function of the equipment if not performed correctly and may not be clear at
first sight.

Example: This type of paragraph contains information that is used to illustrate how a specific function
works.

InteliMains 1010 2.5.1 New Features List 2

2 Changes in the version 2.5.1
2.1 Bug fixes
Minor fixes for controller stabilization

InteliMains 1010 2.5.1 New Features List 3

3 Changes in the version 2.5.0
3.1 New features
New CAN communication modes added to setpoint CAN Intercontroller Comm Mode
32C CAN-FD
Up to 32 controllers on the bus, bus length up to 400m, arbitration/data bit-rate 125kbps/1Mbps
16C CAN
Up to 16 controllers on the bus, bus length up to 400m, arbitration/data bit-rate 125kbps/125kbps
Setpoint Nominal Mains Import range changed
User protection blocking by LBI added

3.2 Bug fixes

Maximum count for PLC Decomposer16 block set to 4 without Extended PLC SW key
User Buttons subgroup renaming allowed

InteliMains 1010 2.5.1 New Features List 4

4 Changes in the version 2.4.0
4.1 New features
Breaker behavior update - new setpoints, modified functionality of breaker's related LBOs. The new
setpoints are:
Attempts To Close Breaker
Delay Between Closing Attempts
Waiting For Breaker Feedback
Splitting IO modules and ECU on CAN1 line - enables to prevent overloading the bus line. New setpoint:
CAN1 ECU/IOModules Split
PLC - new and improved PLC blocks:
Validator
AxB/C±D
Convert
Bit Sum 16
Differ
Configurable ethernet ports - allows user to choose type of the ethernet interface
(Trusted/Untrusted/MODBUS) for each physical ethernet socket
New setpoint group ETH Port Configuration with three setpoints for configuring each physical ethernet
socket:
Port mirroring function added
Renamed and updated setpoint groups for each type of ethernet interface:
ETH Interface 1 - Trusted

ETH Interface 2 - Untrusted

ETH Interface 3 - Modbus

Maximum number of possible connections to ethernet interfaces:

Type of interface ComAp clients Modbus clients

Trusted 6 3
Untrusted 8 3
Modbus 0 3
SD card handling
Supported (compatible) memory cards:
SDSDQAF3-008G-XI

SDSDQAF3-016G-XI (also available in ComAp portfolio under product number OT1C16GBXQX)

SDSDQAF3-032G-XI

SDSDQAF3-064G-XI

SDSDQAF3-128G-XI

InteliMains 1010 2.5.1 New Features List 5

 Alarm ALI Unexpected SD Card renamed to ALI SD Card In Slot
New alarm ALI SD Card Formatting/Mounting
Support for renameable objects - possibility to rename some controller objects in InteliConfig
New setpoint User Logging Record - enables recording of user login/out to the controller history
Update of daylight saving mode
New setpoints:
DST Switching Mode

DST Period Rule

Time Mode
Removed setpoint #Summer Time Mode
Up to 2x AI32 generic module
New option for Timers: Rem Start/Stop

4.2 Bug fixes

ROCOF protection opens breaker independently from setting of setpoint MCB Opens On
Fixed timing in Modbus RTU protocol
Fixed reversed bus <V limits in IC for MonoPhase connection
Mains PF and Mains Import S calculated
Fixed Value Max Vector Shift calculation
Not working Hot Swap Backup when CAN redundancy enabled
Fixes on intercontroller CAN communication
Improvement of long-term stability of drivers

InteliMains 1010 2.5.1 New Features List 6

5 Changes in the version 2.3.1
5.1 Bug fixes
Under certain conditions the fallowing problems can occur after 50 days without controller restart:
Communication problems with ECU.
Communication problems with Modbus Master.
Voltage Regulator and Speed Governor Bias was added to the output with 1 step delay (last value was
added to the output instead of the actual written new value).
The low range for current measurement is changed from 50 mA to 10 mA. Values under 10 mA are filtered
as zero input.

InteliMains 1010 2.5.1 New Features List 7

6 Changes in the version 2.2.2
6.1 Bug fixes
Communication speed while using direct ETH connection between PC and controller.
Electronic sensor for AIN Generic.

InteliMains 1010 2.5.1 New Features List 8

7 Changes in the version 2.2.1
7.1 Bug fixes
Fix in configuration of the on-board switch.
The Ethernet 1, 2, and 3 are separated even while controller is restarting (controller is not fully
loaded).

InteliMains 1010 2.5.1 New Features List 9

8 Changes in the version 2.2.0
8.1 New features
CAN Bus Log - allows a user to log communication between the CU, ECU, and I/O modules on the CAN
line.
Configurable history - it is possible to configure the columns (values) which will be displayed in the History
window.
Update of the logic for circuit breakers
Repeated command - When binary output breaker close/open change it state there is 2 sec waiting
time for feedback. If the feedback doesn't match, the output close/open is reset and the state is
changed again after 3 sec. If feedback doesn't match after second try and 2 second delay elapsed, the
alarm will appear in the alarm list.
New alarms - The CU distinguish if breaker fails during opening or closing, so the alarm breaker fail to
close or fail to open is shown in the alarm list.
If the feedback change it's state without changing breaker slose/open state the basic breaker fail
alarm is shown in the alarm list.
Update of the AMF function
Minor changes in the electronic state automate - AMF start is deactivated only after the mains is
healthy and MCB is closed again.
The new setpoint Mains Stabilization Delay is added - This setpoint adjusts the time that Mains
parameters need to remain within limits of voltage and frequency protections before the return to
Mains is initiated. This delay is active only when the GCB is not closed and the load is not powered
from the Gen-sets.
New supported combination for the CAN modules
The maximal number of CAN modules is limited by the number of the controller's generic modules.
Once the physical module is configured, it allocates necessary generic modules. So, it is possible to
configure as many CAN modules as many generic modules are available.
The maximum number of CAN modules is also limited by the number of addresses (indexes) that can
be configured for each type of the generic module.
CAN modules and generic modules share indexes (addresses).
Backward compatibility for the old type of CAN modules
I-AOUT8
IS-AIN8
IS-AIN8TC
IS-BIN16/8

8.2 Bug fixes

The PLC block Ana Switch 8 was causing watchdog if it switched to the input which was not configured
(connected).
IG1000 was sending wrong command for MCB opening to IM1010 - MCB Open On: Gen Run. The
command for opening was send once the motor gets to state runnings. Now the command is send once
the generator voltage and frequency are in limits.

InteliMains 1010 2.5.1 New Features List 10

9 Changes in the version 2.1.0
9.1 New features
Exercise timers
Increased number of exercise timers to 12.
Setpoint Timer XY Function → New option
Manual On: The Timer is disabled but its binary output is activated (can be used for testing
purposes).
Setpoint: #System Base Q
New shared setpoint which is used to define required total reactive power of the gen-set group in
parallel to mains operation in Q Control BASE mode.
Extended PLC
New archive with extended PLC, and new premium and standard blocks.
Ana Switch 8

Bit Sum - only in extended PLC archive with activated SW key

Comp Delay

Composer 4

Composer 16 - only in extended PLC archive with activated SW key

Decomposer 16 - only in extended PLC archive with activated SW key

Heartbeat - only in extended PLC archive with activated SW key

PID - only in extended PLC archive with activated SW key

Up/Down Control Block - only in extended PLC archive with activated SW key
Pulse Counters
Old Pulse Counters working only with physical BI9 and BI10 are renamed to Fast Pulse Counters.
New "slow" Pulse Counters were added which supports input from LBIs.
These changes will cause lose of statistics of the original Pulse Counters.
Setpoint: Load shedding → All the time option
All Loadshedding outputs are never tripped at once when gen-set is going in parallel with the mains.
All Loadshedding outputs are tripped at once when gen-set is going to island. The Loads are
connected one by one according to the Loadshedding setpoints.
LBI: Synchronization Disabled
Activation of this LBI disables synchronization. That means that the controller won't attempt to close
breaker(s) if synchronization would be needed.
AIN Switch
Whole functionality is removed.
Grid Codes
Minimal Power PTM → This setpoint defines minimal acceptable required power of the Gen-set.
Load ramp default value is set to 200 s

InteliMains 1010 2.5.1 New Features List 11

 LAI: Load Reduction → Always the lowest load defined by the LAI Load Reduction or by LBIs, Load
Reduction 1, Load Reduction 2, etc. is allowed.
Setpoint: Mains Measurement Q
Defines source value of the Mains Import Q.
Sum of energies - statistic values
The IM1010 receivesGenset kWh, kVArh and kVAh statistical values from Gen-set controllers in same
control group and makes the sums which are showed as statistical values Sum MWh, MVArh, MVAh.
Setpoint: Ignore Load Reserve For Island
This setpoint defines if load reserve condition has to be fulfilled to close the MGCB.
System Stop Protection
This is new protection type which will deactivate LBO System Start/Stop, perform soft unload via
MGCB (in case that Application Mode is MGCB) and opens MGCB breaker.

9.2 Bug fixes

Modbus - error of slave devices operation when using Modbus Master on RS-485
Wrong starting of second Genset in Power Management

InteliMains 1010 2.5.1 New Features List 12

10 Changes in the version 2.0.0
10.1 New features
Hot Swap Redundancy
Increase the reliability of the control system.
The control system consists of two pair controllers.
MODBUS Master
The controller initiates the modbus communication (asks and commands other devices).
Shared Modules
Support of Shared Modules as you know from IGS-NT family.
6 modules for Binary Inputs, 2 modules for Analog Inputs.
Configuration Lock
You may lock configuration by a password and encrypt your PLC data.
Access Lock
Lock the controller for others (except the administrator), including remote display.
Voltage Measurement Reference Error Detection
The controller now informs you when Voltage Measurement Reference is out of range and therefore
measured data may be invalid.
Dynamic Spinning Reserve
Affects power management operation in case of anticipated renewable output drops.
Enables to shift the load reserve start level and load reserve stop level for power management.
Multi Soft Start
It is possible to close the MGCB during SUS sequence without voltage on the Bus in Island / Multiple
Island operation.
Added Grid Codes
Power regulation based on over frequency/under frequency
Power regulation based on actual mains voltage
Load reduction
Dynamic Support - VRT
P For Q
Q&U Protection
Synchronization & Connection conditions
After Mains Trip Period
Pave
Moving Average
System operation area
Application Curves used in Grid Codes:
Q(m), Qref/Ulim, PF(P), Capability C, P For Q, LVRT, OVRT, etc.

InteliMains 1010 2.5.1 New Features List 13

 Mains Protections
Increased range for hysteresis setpoints
Support of AIO 9/1 module

10.2 Bug fixes

RTC Battery Flat protection evaluation
History record was made for protection states without assigned protection
Can not add 30th user account
Pulse Counter 1 and 2 writes statistics to the Pulse Counter 1
Wrong Statistics after overflow and CU restart
Remove of BOC Message setpoint and rename Sd Message to MPR Message

InteliMains 1010 2.5.1 New Features List 14

11 Notes
11.1 Document history
Revision number Related sw. version Date Author
9 2.5.1 19.7.2023 Ján Schrötter
8 2.5.0 22.6.2023 Ján Schrötter
7 2.4.0 13.3.2023 Ján Schrötter
6 2.3.1 26.7.2022 Jakub Slavata
5 2.2.2 11.5.2022 Jakub Slavata
4 2.2.1 5.4.2022 Jakub Slavata
3 2.2.0 16.3.2022 Jakub Slavata
2 2.1.0 22.12.2021 Jakub Slavata
Michal Fišar
1 2.0.0 3.9.2021
Jakub Slavata

InteliMains 1010 2.5.1 New Features List 15