Weishaupt WL 10 and WL20 oil burners

2/2002 CA

New W series capacity range

The Weishaupt WL10 and WL20 oil burners join the WL5, WL30 and WL40 to complete the line-up of products successfully introduced over the course of the last few years. As with all new W series Weishaupt burners, the WL10 and WL20 burners also use the latest microprocessor technology for the control and monitoring of all burner functions. As a result not only do they offer improved precision and ease of use, but they also represent fantastic value for money. Economical The best technology, functional design and proven quality have always been the hallmarks of Weishaupt products. With the WL10 and WL20 oil burners, we are introducing new burners that continue this tradition in an exemplary fashion. They fulfil the demand for economical and environmentally friendly operation combined with a low purchase cost. Fully automatic operation The burners function fully automatically. They reliably cater for multifarious heat exchangers for heating and hot water. Compact construction All of the new burner types components are brought together into a compact space. The fuel and air regulating components are clearly laid out and easily accessible. The mixing head can be accessed from behind and completely removed. The burner can be hung on the right hand side of the casing during servicing. This enables easy access to the fan in particular. An easily removable cover protects all the components and electrics. Noteworthy points: the radial fan, the sound absorbing air inlet housing, the air damper for suction side air regulation (servomotor optional on single stage burners) and the microprocessor controlled combustion manager. The W-ZG 01 electronic ignition unit, which has replaced the ignition transformer on all W series Weishaupt burners, provides reliable ignition. Error-free plug connection Coded plug connections ensure the correct electrical connection of all components. Applications Standard version WL10 and WL20 burners are suitable for a very wide range of heat exchangers and without alteration they are also suitable, for example, for air heaters. Operational safety and reliability. Proven technology makes the new oil burners safe and reliable. The individual components as well as the completed product are comprehensively tested, guaranteeing safe operation for many years. Fuel The burners fire light oil #2 in accordance with ASTM D396. Test procedures The WL10 and WL20 oil burners comply with European and North American applicable standards, including: UL std 296-1995 CAN/CSA std B140.2.1-M90 CAN/CSA std B140.0-M87 CAN/CSA std C22.2 No.3-1988 In standard version the burners are only suitable for indoor operation.

Single stage operation with W-FM 05 combustion manager

Ignition unit

Oil solenoid valve Air servomotor (optional) W-FM 05 combustion manager

Single stage operation with servomotor

W-FM 05 combustion manager The W-FM 05 combustion manager independently monitors and controls all of the burners functions. Digital combustion management makes communication with other systems possible. The Bus connection allows the engineer to monitor the sequence of operations and diagnose any fault conditions.

The main details: Microprocessor controlled combustion manager for single stage operation Identical for both oil and gas burners Oil burner with photocell 7 pole connection plug integrated into burner housing Electrical remote reset Bus connection Prepurge time can be set by computer via the Bus Safety via two microprocessors (reciprocal monitoring) Multi color LED annunciation to indicate operational stage and fault conditions Suitable for hot water plant, including continuous operation (After 24 h operation a necessary short shutdown takes place automatically) Suitable for hot air heaters and steam boilers

W-FM 05 combustion manager

Two stage operation with W-FM 10 combustion manager

Ignition unit

Oil solenoid valve Air servomotor

W-FM 10 combustion manager

Two stage operation via the pump (WL20/1) or second nozzle (WL20/2)

W-FM 10 combustion manager The W-FM 10 combustion manager independently monitors and controls all of the burners functions. Digital combustion management makes communication with other systems possible. The Bus connection allows the engineer to monitor the sequence of operations and diagnose any fault conditions.

The main details: Microprocessor controlled combustion manager for two stage operation Identical for both oil and gas burners Oil burner with photocell 7 + 4 pole connection plug integrated into burner housing Electrical remote reset Bus connection Prepurge time can be set by computer via the Bus Safety via two microprocessors (reciprocal monitoring) Multi color LED annunciation to indicate operational stage and fault conditions Suitable for hot water plant, including continuous operation (After 24 h operation a necessary short shutdown takes place automatically) Suitable for air heaters and steam boilers

W-FM 10 combustion manager

Installation, setting and service: Easier, quicker and more precise than ever before

Time is money Weishaupt burners of this rating are also easy to install. It is possible for one person to mount the burner on the boiler. Optimum accessibility Optimum accessibility becomes apparent the moment the cover is removed. All the components are clearly laid out, electrical connection is unmistakable. The components are also easily accessible for servicing. This state of the art technology is typical of Weishaupt products. The burner can be easily hinged open to carry out service work on the mixing head. The fan housing cover and the components fixed to it can be removed and placed into a service position to allow easy access for servicing the fan. Every service engineer benefits from this accommodating construction.

Burner hinged open for easy access to the mixing head

The service position allows good access to the fan

Technical Data

Capacity graph: WL10.../2-C single and two stage

0.4 0.3 0.2 0.1 0 -0.1 -0.2 -0.3 100 GPH 120 0.9 140 1.0 160 1.2 180 1.3 200 1.4 220 1.6 240 1.7 260 280

Capacity graph: WL20.../1-C, single stage

Capacity graph: WL20.../1-C version Z, two stage

0.6 0.4 0.2 0 -0.2 -0.4 150 GPH 1.2 200 1.4 250 1.7 2.0 300 2.3 350 2.6 400 2.9 450 3.2

0.6 0.4 0.2 0 -0.2 -0.4 150 GPH 1.2 200 1.4 250 1.7 300 2.0 2.3 350 2.6 400 2.9 450 3.2

Capacity graph: WL20.../2-C, single stage

Capacity graph: WL20.../2-C version Z, two stage

1.2 0.8 0.4 0 -0.4 -0.8 200 GPH 250 1.7 300 350 400 450 3.2 500 550 4.0 600 650 700 4.9

1.2 0.8 0.4 0 -0.4 -0.8 200 GPH 250 1.7 300 350 400 450 500 550 4.0 600 650 700 4.9

2.0 2.3

2.6 2.9

3.5 3.8

4.3 4.6

2.0 2.3

2.6 2.9 3.2

3.5 3.8

4.3 4.6

The ratings depending on combustion chamber pressure are limit values, which have been measured on idealized test flame tubes. All ratings data given relate to 68F air temperature and an altitude of 1,640 ft. Depending on installation altitude, a ratings reduction of approx. 1% per 328 ft. above sea level must be taken into account. Oil throughput figures are based on light oil #2 with a calorific value of 140,000 BTU/gallon.

Explanation of designation W L 20 / 1 C version Z Two stage Index Capacity range Size L = #2 light oil Weishaupt W series burner

6 * The burner ratings are based on lower calorific value

Model Overview
Burner type Mode of operation Order number Rating MBTU/h* Oil throughput GPH Combustion head

Distillate oil burner for light oil up to 6mm2/s at 68F in accordance with ASTM D396
WL10/2-C WL10/2-C WL10/2-C version Z WL20/1-C WL20/1-C WL20/1-C version Z WL20/2-C WL20/2-C WL20/2-C version Z Single stage Single stage with servomotor Two stage Single stage Single stage with servomotor Two stage Single stage Single stage with servomotor Two stage 241 110 22 241 110 20 241 110 23 241 210 21 241 210 11 241 213 21 241 210 22 241 210 12 241 213 22 120 240 120 240 120 240 170 410 170 410 170 410 240 515 240 515 240 680 0.8 1.7 0.8 1.7 0.8 1.7 1.2 2.9 1.2 2.9 1.2 2.9 1.7 3.6 1.7 3.6 1.7 4.9 W 10/2-C W 10/2-C W 10/2-C W 20/1-C W 20/1-C W 20/1-C W 20/2-C W 20/2-C W 20/2-C

Optional equipment
WL10/2-C Order number Head extension Head extension Head extension by 4 (100mm) by 8 (200mm) by 12 (300mm) on request on request on request on request on request WL20/1-C Order number 240 003 84 240 003 85 240 003 86 240 003 87 240 003 72 WL20/2-C Order number 240 003 84 240 003 85 240 003 86 240 003 87

Solenoid valve as additional shut off device Spacer ring for ratings < 240 MBTU/h

Technical Data
Burner type WL10/2-C Combustion manager W-FM 05 110 V Motor ECK 03/F 2 110 V, 60 Hz 0.13 kW, 0.95 A cap. 4 F ECK 03/F 2 110 V, 60 Hz 0.13 kW, 0.95 A cap. 4 F ECK 04/F 2 110 V, 60 Hz 0.25 kW, 1.5 A cap. 8 F ECK 04/F 2 110 V, 60 Hz 0.25 kW, 1.5 A cap. 8 F Stepping motor W-St 02/2 (optional) Fan 146 x 40 Ignition unit W-ZG 01 Oil pump AL 30 C Oil hoses DN 4 mm 1200 mm (47) connection G 3/8 DN 4 mm 1200 mm (47) connection G 3/8 DN 4 mm 1200 mm (47) connection G 3/8 DN 4 mm 1200 mm (47) connection G 3/8 Weight Flame lb (approx) sensor 32 lbs. QRB1B photo resistor QRB1B photo resistor QRB1B photo resistor QRB1B photo resistor

WL10/2-C version Z W-FM 10 110 V

W-STD 4.5

146 x 40

W-ZG 01

AT 45 C

32 lbs.

WL20/1-C WL20/2-C

W-FM 05 110 V

W-St 02/2 (optional)

160 x 60

W-ZG 01

AL 30 C

45 lbs.

WL20/1-C version Z W-FM 10 WL20/2-C version Z 110 V

W-STD 4.5

160 x 60

W-ZG 01

AT 45 C AL 30 C

47 lbs.

* The burner ratings are based on lower calorific value

Dimensions Scope of delivery

d3 d4 d1 h3 h1 h2 d2

b1 l2 l1 l4 l5 d3 d5

d6 h4

t = 15

b2 l3 l6

Burner type

Dimensions in inches l2 l3 l4 l1 13.6 1.1 13.6 1.1 15.5 1.2 15.5 1.2

l5

l6

b1

b2

h1

h2

h3

h4 7.2 7.2

d1 3.9 3.9 4.3 4.7

d2 M8 M8 M8 M8

d3 5.9-6.7 5.9-6.7 6.7 6.7

d4 4.3 4.3 5.1 5.1

d5 4.8 4.8

d6 5.9 5.9

WL10/2-C 5.5 WL10/2-C, version Z 5.5 WL20/1-C WL20/2-C 5.7 6.9

18.7 15.7 2.0 18.7 15.7 2.0 20.7 17.1 22.0 17.1 2.9 2.9

13.0 6.5 13.0 6.5 14.1 7.0 14.1 7.0

13.9 10.6 6.5 13.9 10.6 6.5 14.8 11.2 7.2 14.8 11.2 7.2

Scope of delivery Burner with sound absorbing inlet housing Housing with burner motor, oil pump and fan wheel Flange with servicing bracket, fixing screws and gasket Single stage version Air regulation housing with air damper settingmotor optional) Two stage version Air regulation housing with servomotor Nozzle assembly with diffuser and ignition electrodes Combustion head
8

W-ZG 01 electronic ignition unit with shielded ignition line Microprocessor controlled W-FM 05 (single stage) W-FM 10 (two stage) combustion manager with integrated plug console and externally accessible 7 pole Bus connection Cover Oil hoses For further detailed information please refer to the technical documentation provided with the burner

Weishaupt Corporation 6280 Danville Road Mississauga, ON L5T 2H7, Canada Tel: (905) 564 0946 Fax: (905) 564 0949 Email: [email protected] www.weishaupt-corp.com Print No. 83203116, February 2003 Printed in Germany. All rights reserved.