DSB 070 LH
DSB 070 LH
: DSB070LH10_2
✔ Caution
: In this Manual, some parts can be changed for improving, their
performance without notice in the parts list. So, if you need the
latest parts information,please refer to PPL(Parts Price List) in
Service Information Center (http://svc.dwe.co.kr).
CONTENTS
1. Specifications..........................................................................................................2
2. Outline and Dimensions .........................................................................................6
3. Operation ..............................................................................................................12
4. Wiring Diagram.....................................................................................................28
5. Refrigerant Cycle..................................................................................................32
6. Control Block Diagram .........................................................................................33
7. Electric Circuit Diagram........................................................................................34
8. Trouble Shooting ..................................................................................................36
9. Key Components of Electronic Circuit.................................................................62
10. Disassembly Instructions .....................................................................................65
1) Indoor Unit ........................................................................................................65
2) Outdoor Unit .....................................................................................................68
3) Exploded Diagram (Indoor Unit)......................................................................71
4) Exploded Diagram (Outdoor Unit)...................................................................79
5) Control Box Assembly......................................................................................87
MODEL
DSB-070LH
ITEM
Class T
Capacity W 2,051/2,051
Btu/h 7,000/7,000
Starting Current A 18
Type Rotary
Capacitor 25µF/400VAC
Control Capillary
Refrigerant
(R-22)
Charge Q'ty g 900
Type Flare
Connection
OD (Liquid/Suction) in(mm) 1/4 (6.35) 1/2 (12.7)
MODEL
DSB-091LH
ITEM
Class T
Capacity W 2,637/2,637
Btu/h 9,000/9,000
Starting Current A 24
Type Rotary
Control Capillary
Refrigerant
(R-22)
Charge Q'ty g 1,150
Type Flare
Connection
OD (Liquid/Suction) in(mm) 1/4 (6.35) 1/2 (12.7)
MODEL
DSB-121LH/122LH
ITEM
Class T
Capacity W 3,654/3,946
Btu/h 12,500/13,500
Starting Current A 37
Type Rotary
Control Capillary
Refrigerant
(R-22)
Charge Q'ty g 1,060
Type Flare
Connection
OD (Liquid/Suction) in(mm) 1/4 (6.35) 1/2 (12.7)
MODEL
DSB-240LH
ITEM
Class T
Capacity W 7,030
Btu/h 24,000
Type Recipro
Type Flare
Connection
OD (Liquid/Suction) in(mm) 3/8 (9.52) 5/8 (15.9)
750
Connecting Pipe
Grille Insert
Plate Mounting
Frame Grille
174
Body
REMOCON
REMOTE CONTROLLER
245
Plate Mounting
6
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Connecting Pipe
406 Plate Mounting
REMOTE CONTROLLER
REMOCON
925
Plate Mounting
7
Body
Frame Grille
Grille Insert
Inlet
Outlet
Foot Cushion
Outlet
Inlet
654
Cabinet Front
Foot
256
Service Valve
Handle
549
Cabinet Side
Panel Top
Guide Support
9
552
572
* DSB -1 2 1 LH / 1 2 2 LH (Before)
10
Body
Frame Grille
Grille Insert
Inlet
873
Cabinet front
foot
323
380
Service Cover
Service valve
Cabinet Side
699
11
Indoor Unit
Deodorizing Filter
Electrostatic Filter (option)
(option) Air Inlet
Lamp
Fan Direction Remote
Antibacterial (Up, Down) Controller
Filter Receiver
REMOTE CONTROLLER
Remote Controller
12
Indoor Unit
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13
EMR. REMOCON
14
EMERGENCY
REMOCON
16
Outdoor Unit
Connection Wire
Connecting Pipe
Drain Hose
Air Outlet
17
Outdoor Unit
Air Inlet (side Back)
AIR
Connection
Wire
Drain Hose
Connecting
Pipe
Air Outlet
NOTE:
How to remove Top Panel
1. Loosen the screw at left and right side.
2. Push the three parts op Front and Back sides like figure orderly.
3. Unhook the locking parts of Top Panel.
The front locking parts The back locking parts
18
Connection wire
Air Inlet
Drain Hose
Air Outlet
Connection Pipe
19
AUTO Display
Displays information
pertaining to unit.
ON/OFF Button
Press to turn the unit
on or off.
TEMPERATURE Buttons
Press to raise or lower
FAN SPEED Button the desired temperature.
Press to select the fan speed
(High " ", Middle " ", FAN DIR. Button
Low " "). MODE FAN SPEED FAN DIR.
Press to select up/down
direction for fan.
MODE Button
Press to cycle through the modes SLEEP
TIMER
(Auto/Quick/Cooling/Fan/Dry)
COVER
Slide down to access most
of the remote buttons.
Slide down further to
REMOTE CONTROLLER access the battery
compartment.
20
Unit ON
ON
Unit OFF
OFF
ON-Timer
If you set time in ON-Timer Mode, the unit will run at the set time.
Unit ON
ON
Unit OFF
OFF
-1°C +1°C
0°C (RT-DT) -1°C +1°C
0°C (RT-DT)
(COOLING) HEATING
(3) During the time of test operating, Fan (Indoor, Outdoor) and Compressor is running regardless of room
temperature.
Buzzer
If the Indoor Unit Display receive the signal of Remote Controller, you can hear the signal "beep –" or "beep,
beep".
(1) In the case of receiving ON/OFF signal-"beep" "beep"
(2) And so on-"beep"
22
DEHUMI-
FAN ONLY COOL AUTO QUICK HEAT
DIFICATION
H H H L H H H
M M M L M H M
L L L L L H L
(COOLING)
H
(HEATING)
H
23
DT +0.5°C DT
+0.5°C –0.5°C
+0.5°C –0.5°C
–0.5°C
(3) To cancel sleep mode, press the SLEEP button again or press the MODE button once.: the SLEEP
indicator will disappear in the display.
Emergency Operation
(1) When the remote controller is lost, damaged or the battery is discharged, the Emergency operation can be
used to run the unit.
(2) The setting conditions of Emergency operation are as follows.
* Operation mode: Quick
* Preset temperature:18°C: Cooling, 32°C: Heating)
* Fan speed: High
* You cannot operate with remote controller.
When the unit operates at low ambient temperature, frost may appear on the Evaporator. When the indoor coil
temperature is lower than 0°C at the end of 10 minutes of continuous compressor operation from the start, the
microcomputer of the unit stops the compressor to protect the unit from the frost. The control procedure for
indoor coil freeze protection.
-1°C +7°C
In normal operation, there is a time delay of three minutes between turn off and turning back on including initial
power up.
Auto Mode
(1) In Auto Mode
After the indoor fan is operated for 20 seconds in the Auto Mode the unit will operate automatically by selecting
operating Mode according to the room temperature
(RT: Room temperature)
25
COOLING POSITION
26
The control will contain diagnostic test to verify the integrity of the system.
27
WHT
GRN
GRY
RED
RED
BRN
RED
BLU
BLK
BLK
BLK
YEL
BLK
BLK
BLK
BLK
BLK
BLK
4WAY 2 2 1
WHT O/D FAN
BROWN
1 1 1
COMP
BLUE BLU
4. WIRING DIAGRAM
Y Y 1
BLU
CAPACITOR 1
YELLOW/GREEN YEL/GRN
YEL 2
28
FAN BRN L BROWN L BRN 3
COMPRESSOR RED C
PINK
ORG
ORG
RED
RED
BLU
BLU
BLK
YEL
YEL
S HERM
BLU 1 2 3 1 2 1 2 3 4 5
YEL/GRN
BRN BRN
R
C S C
R
BLK FAN MOTOR
CAPACITOR
SWING
BLU FAN MOTOR MOTOR
YEL/GRN
WHT
GRN
GRY
RED
BRN
BLU
YEL
BLK
BLOCK
BLK BLK BLK BLK BLK 4 WAY CN2 CN6 CN3 CN11
4W 2 2
BLK WHT WHT WHT
1 1
H RED RED COMP
BRN
YEL/GRN
S ORG 1 6 RED RED RED RL1 RL2 RL3 CONTROL PCB
Y Y
FAN MOTOR 3 5 BLU BLU BLU BLU
CAPACITOR DRAL N N
YEL/GRN YEL/GRN YEL/GRN
29
CN1
4 2 FUSE
FAN BRN BRN BRN
HERN L L
RATH: ROOM AIR THERMSTOR
POWER RELAY OUTDOOR YEL/GRN IDC TH: INDOOR COIL THERMSTOR
COMPRESSOR RED TERMDNAL ODC TH: OUTDOOR COIL THERMSTOR
WHT BLOCK
S CN4 CN3
C BLU RED DGR BRN CN10 CN13
S C
ORG
RED
PNK
BLU
YEL
YEL/GRN R
R BRN BRN YEL BLK
BLU POWER FAN MOTOR INDOOR
CORD CAPACITOR FAN MOTOR
* DSB-091LH
PART NAME PART CODE SPEC. QUANTITY REMARK
Fan Motor 3108003800 IC-8417DWKF5A 1
Fan Motor Capacitor 3106900300 1.0uF 400VAC 1
Indoor Fuse 5FVLB3152L 250V 3.15A 1
Unit Transformer 5EPV050120 230V 50Hz 1
Stepping Motor 3108003900 GSP-24SW-061 1
Terminal Block 3108912301 SN-DBW-05P 1
3RC0020KE0 RBB100A001 1
Compressor
3107101900 QK185PN13F 1
Fan Motor 3108004100 IC-9630DWLF5A 1
Outdoor 3109502010 1.8+30µF 400VAC 1
Dual Capacitor
Unit 3109502030 1.8+35µF 400VAC 1
Terminal Block 3108912301 SN-DBW-05P 1
Reversing Valve 3104401010 CHV-0104 1
Solenoid coil 3109700110 CHV01AJ 1
* DSB-121LH/122LH
PART NAME PART CODE SPEC. QUANTITY REMARK
Fan Motor 3108001220 IC-8428DWKG7C 1
Fan Motor Capacitor 3106900300 1.0uF 400VAC 1
Indoor Fuse 5FVLB3152L 250V 3.15A 1
Unit Transformer 5EPV050100 220V/18V 1
Stepping Motor 3108000100 MP28GA (L=400mm) 1
Terminal Block 3108912301 SN-DBW-05P 1
Compressor 3100030CE0 RCB150A001 1
Fan Motor 3108000800 IC-9430DWLC5A 1
Outdoor Dual Capacitor 3109500700 3.5+25µF 400VAC 1
Terminal Block 3108912301 SN-DBW-05P 1
Unit
Reversing Valve 3105401000 VH7-A TYPE 1
Solenoid coil 1
30
31
Note) If the pipe length exceeds the standard length, add 30g of refrigerant per extra meter.
32
* DSB-070LH/DSB-091LH/DSB-121LH/DSB-122LH/DSB-240LH
Operating Mode
Unit on lamp Remote Signal
receiver
Air clean lamp Emergency Fan Speed
Temp. Setting
ON/OFF
Room air temp.
SLEEP
Indoor coil temp.
REMOCON
Outdoor coil
temp
Circuit for signal receiver
33
34
2. If the power ON/OFF button is pressed once more, the relay and triac are turn off and the unit stops
operation.
3. The unit turns on or off according to the temperature set point by sensing the room air temperature through
thermistor.
4. If the fan speed selection is set to the auto position, the fan speed is automatically controlled according to the
temperature differance between room temperature and temperature set point.
5. If you press the ON/OFF button during operating the unit, Relay and LED is OFF and the unit is OFF.
35
Does
NO YES
the compressor run
normally?
Is the Place the switch
switch position NO position to the
36
press the power ON/OFF
YES button on remote controller on switch pannel at "Remote" and then
"Remote" Check it once
YES more
Indoor unit does NO
not run(note 1) YES
NO
Is the unit YES
display Does the
Normal
mormal? beeper beep two
times? Does
NO Check the failure control PCB
code according to status LED repeat one
Self-Diagnostic Function
• Error Code •
1 When the compressor do not run.
i) Check the voltage between L and Y of terminal block.
(Indoor Unit, Outdoor Unit)
ii) Check connecting wire of indoor unit and outdoor unit.
iii) Check relay RL1 on power P.C.B
2 Check fixing of indoor coil thermistor.
3 Check the GAS LEAKAGE of the pipe.
37
Yes
Yes
Press the ON/OFF switch of
No Check according to
Remote Control
self Diagnostic function
Is the indoor unit display all off?
38
YES
Normal
Run again
No
Check the starting of indoor fan motor Normal
Run again
39
Check compressor,
outdoor fan motor individually
40
OK
41
45
46
47
48
49
50
G
+ + +
3.15A D4 D3 104 16V
104 35V 25V 104
1000µF 470µF 100µF
POWER TRANS
DESCRIPTION
DC Power Supply in circuit needs +12V and +5V. +12V is used for Compressor Driving Relay, Triac Driving
Photo Triac, Buzzer Driving Swing, Sweep Motor. AC voltage of secondary Power Transformer is rectified by
Bridge Diode, and it is filtering by Main Condensor CE1.
Filtered DC voltage is about +18V, is regulated +12V DC by Regulator IC7812.
And it is regulated +5V DC by Regulator IC7805.
VAR is serge filter and CC1, CC2, CC3 is Noise filter.
Oscillator(2)
5V
19
CC13
OSC 104
20
8M
DESCRIPTION
VDD-10%
VSS+10%
Fig 2-1
51
070LH,091LH
182LH, 240LH
330 R8
23
R9 CC7
O/C SENSOR
CN10 12.7kF 103 MICOM
103
CN9 CC6
24
I/C SENSOR R10 R7 330
12.7KF
25
ROOM SENSOR R11 R6 330
12.7KF CC5
103
DESCRIPTION
-5 1.127 1.127
0 1.378 1.378
5 1.650 1.650
10 1.936 1.936
15 2.228 2.228
Table 3-1
52
12V
N
TLP561 L1 AC 220V
PT1 1 2 L
130µH
3A
MICOM SN1
0.1µF
T1 120Ohm
IC4 SM3JZ47
KID 65004
2 15 R5 TO MOTOR
38
1K
1/2W
DESCRIPTION
Number 38 Terminal of Micom is put out Pulse Output, by way of Buffer it is driving Photo Triac is supplied
Trigger Signal.
Trigger Test of Triac is detected Zero Cross Part of AC input and it is triggered from Zero Cross part to Time
delay part according to Fan Speed. (Ref. Fig 4-1) SN1 is Snubber.
AC220V
TRIGGER
LOW SPEED
LOW SPEED MEDIUM SPEED
MEDIUM SPEED HIGH
HIGH SPEED
SPEED
MOTOR
INPUT
Fig 4-1
53
DESCRIPTION
Signal from Remote Controller put in only Control Data Signal at Micom Terminal of Number 33, which is gotten
fid of Carrier (38KHz) from Receive Module. Signal Wave repeat third as following Fig 5-1.
But in Secondary Wave Custom Code is Reversed Face.
Selecting Mode(6)
5V
RA1
R14
MICOM 1K
MODE
13 SELECT
P2 PUSH S/W
CA1
F4104Z
DESCRIPTION
54
5V
VDD 42 +
CE5 CC11
10 F 104
16V
41
40
MICOM 39
OSC 19
8MHz
20
21
VSS 22 CC13
104
DESCRIPTION
MICOM Power is supplied 5V at Number 42 using VDD, Number 19, 20 Vsing Oscillator, CC13 is noise filter.
55
MICOM
R13 5.6K
1K R12
7042P 18
IC5 CC9
10.3
CE4
4.7uF/50V
DESCRIPTION
Voltage less than about 0.8V put in Micom Terminal of Number 18 and then Micom reset. Reset IC detect
Power ON and Voltage less than 4.25V, and then send Reset Signal.
Vcc (+5V)
4.25V
t
DELAY TIME
FOR POWER ON
H RESET
L t
POWER
ON
56
CA3 RA3
F3 104Z 4A 103J RA3
41
R32 1K JS5
40 MILD/HIGH
R31 1K JS4
39 HEAT/COOL
R30 1K
MICOM
F5 104Z 6A 103J
heat/low
CA1 RA1 R36
30
1K R28
model R35 cool/low
JS3 1K R17 29
14 1K R25
R34 heat/high
JS2 1K R16 28
15 1K R24
R33 cool/high
JS1 1K R15 27
16 1K R23
RA2
CA2 R37 monitoring
26
1K R29
DESCRIPTION
Buzzer Driving(10)
VCC
12V
DESCRIPTION
MICOM
R4
1K BZ1
KID 65004 Micom 34 Terminal put out Buzzer Driving Pulse,
34
6 11 its output is driving Buzzer through Buffer.
Ocillatory Frequency of buzzer is selected by
internal Micom.
This unit is setting at 4KHz.
57
VCC
R3
TR1 10K
KRC120M
R27
2
D5 1K MICOM
1 2 1 31
3
TRANS
OUTPUT
1
D6 R2 CC4 2 1
5.6K 103
DESCRIPTION
It defect Zero Cross part of Trans output voltage, Transistor TR1 is used to put in the Micom.
Detail Driving is as following Fig 11-1.
R19 is Resistance to limit current.
AC18V
The
Number
31 of H
Micom
terminal
DETECT POINT
Fig 11-1
58
12V
CN13
1
IC6
2 B+
1 3 Ø1
M1
2 4 Ø2 FOR SWING
MICOM
3 5 Ø3
4 6 Ø4
KID65004
DESCRIPTION
There are one Stepping Motor for Flap (up and down) and it is used 4 face Drive Method.
It is driving as following Fig 12-1. (Ring Count Method of 8 Status)
Ø4
Ø3
Ø2
Ø1
59
Power Supply
Is Display at the No
beginning ON?
Select ON/OFF button
Check the Following
Yes BATTERY SPRING
Is Display at the No MICOM
beginning ON? PCB
LCD
No
Is it normal? ERROR
No
Is it normal? ERROR
No
Is it normal? ERROR
Is display at the No
ERROR
begining ON?
No
Is it normal? ERROR
60
No
Is it normal ERROR
No
TIMER display? ERROR
No
Is all display OFF? ERROR
No
Is it normal? ERROR
SLEEP MODE No
ERROR
Display ON?
Is display at the No
ERROR
beginning ON?
TEST OK!
61
1 P77(HSO) VDD 42
62
IN1 1 16 OUT 1
KID65004AP
IN2 2 15 OUT 2
COMMON
IN 3 3 14 OUT 3 INPUT
OUTPUT
IN 4 4 13 OUT 4 10.5K‰
IN5 5 12 OUT 5 7.2K‰
3K‰
IN6 6 11 OUT 6 GND
IN7 7 10 OUT 7
GND 8 9 COMMON FREE
WHEELING DIODES
(Equivalent Circuit)
(Top View)
SCHEMATIC DIAGRAM
INPUT
100K 500 100 100 10K
240
16K
100
300 200
36K
64K 300
50K
012
520 50 200
40
pF OUTPUT
60K
26K
29K
Pin 1. INPUT 20K
2. GROUND
3. OUTPUT 20K
GND
(Equivalent Ciircuit)
63
1 VCC
KIA70
42P 3 OUT
2 GND
INPUT
GROUND OUTLINE
OUTPUT
64
1. Stop the Air conditioner and disconnect the power cord from the wall
outlet.
Fig 1
2. Removing the Insert Grille and Frame Grille. (Fig 1~2)
1 Draw up the Insert Grille and remove it.
2 Loosen one screw for fixing the Cover Ter-Block.
3 Loosen two screw at the Frame Grille.
4 Remove the Frame Grille. Fig 2
65
1. Stop the Air conditioner and disconnect the power cord from the wall
outlet.
Fig 1
2. Removing the Insert Grille and Frame Grille. (Fig 1~2)
1 Draw up the Insert Grille and remove it.
2 Loosen two special screw for fixing the Cover Ter-Block.
3 Loosen three screw at the Body.
4 Remove the Frame Gille. Fig 2
66
1. Stop the Air conditioner and disconnect the power cord from the wall
outlet.
Fig 1
2. Removing the Insert Grille and Frame Grille. (Fig 1~2)
1 Draw up the Insert Grille and remove it.
2 Loosen one screw for fixing the Cover Ter-Block.
3 Loosen two screw at the Frame Grille.
4 Remove the Frame Grille. Fig 2
Fig 7
67
1.Stop the air conditioner and disconnect the wire from Indoor Unit to
Outdoor Unit.
Fig 6
Fig 7
68
1.Stop the air conditioner and disconnect the wire from Indoor Unit to
Outdoor Unit.
Fig 6
Fig 7
69
PROCEDURES PHOTOS
1.Stop the air conditioner and dis connect the wire from in door unit to out
door unit.
Fig 6
70
71
72
73
74
* NO 15, 15-11, 16, 26, 28 Will be changed depend on export destination & buyer requirements.
75
76
77
78
30
29
23
22
21
31
38
17
22
39
18
6
36
21
37
35
1
2
4
33
10 ~ 16
7
27
5
8
26
40
41
32
28
25
34
24
42
39
79
80
80
81
82
83
84
24
16-4
16-1
16-5
16-6 16-2
16-3
16
21
6
20
15
18
10
9
2
8
2
23
11
7
12
13
14
24
25
85
86
4 3
q
0
5
9
8
7
L Y 1 2
2 w
e
87
88
89
90
3
13
7
4
6
9
10
5
11
12
91
92