Client Name QUALITY ASSURANCE PLAN Project

Kolkata Municipal QP NO. : Package -

RITES Ltd ITEM : Civil Work
Corporation REV. NO.: 1 Contract No
An ISO 9001-2000 Company
Name of work : Construction of Steel Foot DATE:
Over Bridge (single span, approx. 98m) PAGE: Construction Agency
including Well Foundation, Well Cap,
Abutment etc., near Floatel / Babu Ghat
on the bank of the River Hooghly of
Kolkata Municipal Corporation in
Kolkata

Sl. No Activity and Operation Characteristics / Class of check Type of check Quantum Of check Reference Acceptance Format of Remarks/ Precautions
instruments Documents Norms Record

1 2 3 4 5 6 7 8 9 10
1.0 CONCRETING WORK
1.1 Coarse Aggregate for concrete and filters
1.1.1 Particle Size & Shape (Sieve Sieves (confirming B Physical one test per 100 cum/ IS: 2386 Part-I, (for test SR/LB Results should be as per
analysis, flakiness index, to IS-460-1962) , change of source procedure), IS:383 (for request of design mix
elongation index including balance, Oven, whichever is earlier permissible value)/TS subjected to verification within
visual inspection. Thickness gauge, the limits specified in relevant
Length Gauge, IS code
Metal Scoop etc Check by RITES.

1.1.2 Deleterious materials & Balance, Sieve B Lab analysis & To be done twice per IS: 2386 Part-II, (for test SR/LB/ Experts opinion regarding
organic impurities (confirming to IS- Physical source. Once at the procedure), IS:383 (for Test suitability of the aggregates
460-1962) etc. starting, another in the permissible value)/TS Report shall be obtained from any
middle specialist institute, Results will
be reported nearest to 0.1% for
clay lumps
Check by RITES
1.1.3 Determination of specific Balance, Sieve B Physical Once in twelve weeks/ IS: 2386 Part-III, (for test SR/LB/ These tests shall be carried
gravity , water absorbtion, (confirming to IS- 500 cum or change of procedure), IS:383 (for Test out while establishing design
bulk density and voids 460-1962) etc. source whichever is permissible value)/TS Report mix & results be intimated.
earlier RITES

1.1.4 Determination of Crushing Standard Apparatus A Physical To be done twice per IS: 2386 Part-IV, (for test SR/LB/ These tests shall be carried
value, Determination of for these test shall source. Once at the procedure), IS:383 (for Test out while establishing design
impact value be used starting, another in the permissible value)/TS Report mix & results be intimated.
middle RITES to check
1.1.5 Moisture content Balance, Sieve( B Physical Once for each stack of IS:2386 Part-III SR/LB Accordingly water content of
confirming to IS- 100 Cu.M. or part there IS : 456 the concrete will be adjusted.
460-1962) and of Except during IS : 383/TS These tests shall be carried
Oven etc. monsoon when this has out while establishing design
to be done every day mix & results be intimated.
before start of concreting RITES to check

1.1.6 Soundness Reagents B Chemical/ To be done twice per IS: 2386 Part-V, (for test SR/LB/ These tests shall be carried
(sodium Sulphate Physical source. Once at the procedure), IS:383 (for Test out while establishing design
or Magnesium starting, another in the permissible value)/TS Report mix & results be intimated.
Sulphate) middle. RITES to check

1.2 Fine aggregate

238
 Client Name QUALITY ASSURANCE PLAN Project

Kolkata Municipal QP NO. : Package -

RITES Ltd ITEM : Civil Work
Corporation REV. NO.: 1 Contract No
An ISO 9001-2000 Company
Name of work : Construction of Steel Foot DATE:
Over Bridge (single span, approx. 98m) PAGE: Construction Agency
including Well Foundation, Well Cap,
Abutment etc., near Floatel / Babu Ghat
on the bank of the River Hooghly of
Kolkata Municipal Corporation in
Kolkata

Sl. No Activity and Operation Characteristics / Class of check Type of check Quantum Of check Reference Acceptance Format of Remarks/ Precautions
instruments Documents Norms Record

1 2 3 4 5 6 7 8 9 10
1.2.1 Bulkage, bulk density, As per IS Code B Physical Bulkage & surface IS: 2386 (Part III), IS:383/ TS SR/LB/TR Volume of sand and weight of
surface moisture & water moisture to be done water shall be adjusted as per
absorption everyday before starting bulk and moisture content
the work. RITES to check
Bulk density & water
absorption to be done
once in twelve weeks/
500 cum or change of
source whichever is
earlier
LEGEND: DOC. NO.: REV-

Legend to be used: Class # : A = Critical, B=Major, C=Minor; SR,TR,MfrTC

SR = Site Register , TR= Test Report , Mfr TC=Manufacturer's Test Certificate , duly correlated

This document shall be read in conjunction with RITES Tech. Specifications, BOQ & REVIEWED BY APPROV Approval Seal
Construction Agency Drawings. ED BY
Stamp and Signature
1.2.2 Mortar making properties As per IS Code B Physical Once per source & one IS: 2386 (Part VI), IS:383/ TS SR/LB/TR should be as per requirement
for every change of of design mix
source RITES to check
1.2.3 Silt, Clay content and organic Balance, Sieve B Physical To be done twice per IS: 2386 Part-II, (for test SR/LB/ should be as per requirement
impurities and deleterious (confirming to IS- source. Once at the procedure), IS:383 (for Test of design mix
materials 460-1962) etc. starting, another in the permissible value)/ TS Report RITES to check
middle
1.2.4 Sieve Analysis, particle set of sieves B Physical one test per 100 cum/ IS: 2386 (Part-I), IS:383/ TS SR/LB/TR Should be as per requirement
shape & size change of source of design mix subject to
whichever is earlier variation specified in relevant
IS codes.
RITES to check

1.2.5 Soundness Reagents B Chemical/ To be done twice per IS: 2386 Part-V, (for test SR/LB/ These tests shall be carried
(sodium Sulphate Physical source. Once at the procedure), IS:383 (for Test out while establishing design
or Magnesium starting, another in the permissible value) Report mix & results be intimated.
Sulphate) middle RITES to check
1.3 Water
1.3.1 Tests for PH Value PH meter/ PH B Testing at lab One per month for each IS:3025, IS:456 SR/LB/TR do
paper (to be source
recorded at site)
1.4 CEMENT (review of manufacturers test certicate for each consignment brought at site with the information to RITES.

239
 Client Name QUALITY ASSURANCE PLAN Project

Kolkata Municipal QP NO. : Package -

RITES Ltd ITEM : Civil Work
Corporation REV. NO.: 1 Contract No
An ISO 9001-2000 Company
Name of work : Construction of Steel Foot DATE:
Over Bridge (single span, approx. 98m) PAGE: Construction Agency
including Well Foundation, Well Cap,
Abutment etc., near Floatel / Babu Ghat
on the bank of the River Hooghly of
Kolkata Municipal Corporation in
Kolkata

Sl. No Activity and Operation Characteristics / Class of check Type of check Quantum Of check Reference Acceptance Format of Remarks/ Precautions
instruments Documents Norms Record

1 2 3 4 5 6 7 8 9 10
1.4.1 a) Ensure that cement is B Visual 100% covered storage Refer RITES tech SR/LB RITES site engineer to check.
stored in weather tight Spec Manufacturers test certificate
covered storage on raised to be submitted by the
platform. contractor

1.4.2 Fineness As required B Physical One per 200 MT IS: 4031/ SR/LB do
1489/269/455/TS
1.4.3 Initial & Final Setting time As required B Physical do IS:4031/TS SR/LB do
1.4.4 Soundness As required B Physical do IS:4031/TS SR/LB do

1.4.5 Specifiv Gravity As required B Physical do IS:4031/TS SR/LB do

1.4.6 Compressive Strength As required B Physical do IS:4031/TS SR/LB do
1.5 STAGING, SHUTTERING AND FORMS
1.5.1 Materials and accessories As required B Visual 100% IS 4014 SR proper care should be taken in
order to combat corrosion.
Proper care should be taken
while cleaning, moving and
stacking the scafolds. It should
be ensured that they are free
from warped, broken or
damaged edges or uneven
surface before putting them on
works.Cleaning and oiling is to
be done.to check for loose
connections if any
Check by RITES
1.5.2 Steel plate / Plywood for As required B Visual 100% IS 4990:1993, Relevant documents &
concrete shuttering work IS 1734; ( Part 1 -11)/TS recommended method of use
& loading etc. to be checked
by RITES
1.5.3 Durability, Strength & As required B Visual Once As per technical specification, SR To be checked by RITES
Soundness of staging, joists, manufacturer's spec.and IS: before & after placement of
shuttering and scaffolding 3696,4014, 4990 concrete
1.5.4 Connection between As required B Visual Fortnightly As per relevant IS Codes SR RITES site engineer to check
individual scaffolding units
and safe slenderness ratio.
Two independent safety
measures against collapse
1.5.5 Alignment/Shape As required B Measurement Each member & before As per approved drawings SR/LB length,breadth,depth,shape,
each lift of shuttering or level, plumb line to be
before next stage checked.
Diagonal bracings are to be
checked.

240
 Client Name QUALITY ASSURANCE PLAN Project

Kolkata Municipal QP NO. : Package -

RITES Ltd ITEM : Civil Work
Corporation REV. NO.: 1 Contract No
An ISO 9001-2000 Company
Name of work : Construction of Steel Foot DATE:
Over Bridge (single span, approx. 98m) PAGE: Construction Agency
including Well Foundation, Well Cap,
Abutment etc., near Floatel / Babu Ghat
on the bank of the River Hooghly of
Kolkata Municipal Corporation in
Kolkata

Sl. No Activity and Operation Characteristics / Class of check Type of check Quantum Of check Reference Acceptance Format of Remarks/ Precautions
instruments Documents Norms Record

1 2 3 4 5 6 7 8 9 10
1.5.6 Check form's seam marks As required B Physical Random As per approved drawings SR/LB RITES site engineer to check
and water tightness
1.6 1.6.1 Mix Design As required B Physical Once for every change in IS: 516 & IS:456, Mix Design mix is to be carried out
mix materials source. IS:10262/RITES Design at any approved lab.
Tech. Spec. Report

1.6.2 Trial mix (Cubes As required A Physical Min. 3 Trial Mixes with IS: 516 & IS:456, SR/LB/ RITES will conduct the trial
compressive strength)of the admixtures (if any) and IS:10262/ RITES Test mixes
Mix Design Without admixtures Tech. Spec. Report Mixing shall be in RITES
approved batching plant/
weigh batcher.
1.6.3 Crushing strength of trial mix As required for 7 & A Physical As per IS 456 IS: 516 & IS:456, SR/LB witness by RITES
cubes 28 days strength IS:10262/ RITES
test Tech. Spec.
1.7 Concrete conveying, placing and Compaction
1.7.1 Mixing of concrete mixing of concrete B Physical To be calibrated at the Review of time of mixing will be as given
shall be done in a time of starting and as calibration chart/ in Technical specification / IS
approved mixer/ desired by Engineer-in - Certificate, IS 456
weigh batcher/ charge 456/ TS Min. time of mixing should be
batching plant such 2 minutes for mixer capacity 2
as to produce a cum or less
homogenous mix Min. time of mixing should be
3 minutes or as recommended
by by the mixer manufacturer
for mixer capacity above 2 cum
1.7.2 Handling and Conveying Buckets , Chutes, B Physical 100% as per Tech. SR Technical specification is to be
belt conveyer etc Spcfn./constructi followed.
on/erection
methodology/ IS
457
1.7.3 Placement of concrete Visual B Physical 100% as per SR no concrete shall be placed
construction/erect until the place of deposite has
ion methodology been thoroughly inspected and
as per tech.specs accepted,
Check by RITES
1.7.4 Compacting As required B Physical 100% Check for SR Bleeding or segregation etc. is
segregation as to be avoided as far as
per IS 456 & TS possible. Accumulated water
is to be removed and shall not
be covered with concrete, or
dry concrete
Check by RITES

241
 Client Name QUALITY ASSURANCE PLAN Project

Kolkata Municipal QP NO. : Package -

RITES Ltd ITEM : Civil Work
Corporation REV. NO.: 1 Contract No
An ISO 9001-2000 Company
Name of work : Construction of Steel Foot DATE:
Over Bridge (single span, approx. 98m) PAGE: Construction Agency
including Well Foundation, Well Cap,
Abutment etc., near Floatel / Babu Ghat
on the bank of the River Hooghly of
Kolkata Municipal Corporation in
Kolkata

Sl. No Activity and Operation Characteristics / Class of check Type of check Quantum Of check Reference Acceptance Format of Remarks/ Precautions
instruments Documents Norms Record

1 2 3 4 5 6 7 8 9 10
1.7.5 Curing As required B Physical 100% Check for period SR Exposed concrete surface
minimum 7 days of curing as per shall be protected against
IS 456 & TS heating and drying for atleast
72 hrs after placement.
Check by RITES

1.8 Tests on Green Concrete

1.8.1 Workability :- Slump test Standard apparatus B Physical One sample every 2 hrs. IS:456, IS 1199- SR/LB/TR Slump test for medium & high
for different from every mixing plant/ 1959 & RITES workability
method used for IS 456 Tech. Spec. RITES site engineer to check
measuring
workability, slump
cone

1.8.2 Crushing strength (works As required for 7 & A Physical As per IS 456 IS:516, IS:456, SR/LB/ RITES site engineer to do the
Tests cubes) 28 days RITES Tech. Test test.
Spec. Report
1.8.3 Water cement ratio( Cement As required B Physical At random at the time of As per IS:1199 SR/LB As per mix design
Content And Water Content) batching. and approved RITES site engineer to check
design mix.

1.8.4 Check for cement content B Physical At random at the time of As per IS:3026, SR/LB do
batching. IS: 456, approved
design mix &
technical
specification.
1.8.5 Admixtures for Concrete (if As per IS : 9103 B Testing 100% IS:456, appd. Test Admixture of appd. Brand and
any) Design mix & Report tested quality shall be
technical used.Manufacturers TC
specification required.RITES site engineer
to check
1.8.6 Visual examination of As required B Visual 100% As per Tech. -do- RITES to check
finished structure Specification./Ap
pd. Drg./IS-456
1.8.7 Dimensions do B Measurement 100% As per Tech. do RITES to check
Specification./Ap
pd. Drg./IS-456
TEST/CHECK ON RCC STRUCTURE IN HARDENED CONDITIONS:
1.9

242
 Client Name QUALITY ASSURANCE PLAN Project

Kolkata Municipal QP NO. : Package -

RITES Ltd ITEM : Civil Work
Corporation REV. NO.: 1 Contract No
An ISO 9001-2000 Company
Name of work : Construction of Steel Foot DATE:
Over Bridge (single span, approx. 98m) PAGE: Construction Agency
including Well Foundation, Well Cap,
Abutment etc., near Floatel / Babu Ghat
on the bank of the River Hooghly of
Kolkata Municipal Corporation in
Kolkata

Sl. No Activity and Operation Characteristics / Class of check Type of check Quantum Of check Reference Acceptance Format of Remarks/ Precautions
instruments Documents Norms Record

1 2 3 4 5 6 7 8 9 10
1.9.1 Ultrasonic Pulse Velocity for critical A NDT 100% IS: 13311 Part- I and Tech. Test Shall be performed by
Test foundations Specification/ IS 456 Report qualified persons/institution
with calibrated equipments in
presence of RITES, if there is
any doubt in crushing stregth
and on specific instruction
1.9.2 Load Test , Core test & As required A Test As required by RITES As per Technical Test The test shall be carried out
Rebound Hammer Engineer. specification and Report only in case of doubt regarding
IS:456-2000 grade & quality of concrete.

Reinforcement Steel
2.0
2.1 Physical and Chemical As required/ agreed B Review of TCs In 100 MT or part thereof IS 1786/ 456/ TS MTC Approved brands are
Properties as per relevant IS SAIL/TATA TISCON/
codes RINL/IISCO
RITES to check

2.2 Tolerance As required/agreed C Physical At random IS:1786 SR/LB To be checked at site

2.3 Freedom from defects As required/ agreed C Visual Random before and As per technical specifications SR Any of the bars selected for
during placement & IS: 468 use shall be free from cracks,
surface flaws, laminations and
rough, jagged and imperfect
edges.Steel issued should be
free from excessive rust. To be
stored diameter wise in such a
place so as to permit easy
approach for inspection &
identification. It should be
cleaned of excessive rust
before use.R/f will be tied with
annealed wire. Water
accumulation & distortion of r/f
are to be avoided. To be
checked by RITES
2.4 Placement As required/ agreed B Visual 100% As per approved drawings and SR/LB/ RITES Engineer to check as
approved Bar Bending Pour card per Bar Bending Schedule
schedule/ IS 456/ TS (BBS) and as per relevant
codal provision

2.5 Cutting tolerance As required/ agreed B Physical 100% Approved drawings & check SR Tolerance as per
Measurement list. specifications

243
 Client Name QUALITY ASSURANCE PLAN Project

Kolkata Municipal QP NO. : Package -

RITES Ltd ITEM : Civil Work
Corporation REV. NO.: 1 Contract No
An ISO 9001-2000 Company
Name of work : Construction of Steel Foot DATE:
Over Bridge (single span, approx. 98m) PAGE: Construction Agency
including Well Foundation, Well Cap,
Abutment etc., near Floatel / Babu Ghat
on the bank of the River Hooghly of
Kolkata Municipal Corporation in
Kolkata

Sl. No Activity and Operation Characteristics / Class of check Type of check Quantum Of check Reference Acceptance Format of Remarks/ Precautions
instruments Documents Norms Record

1 2 3 4 5 6 7 8 9 10
3.0 Grout
3.1 Grouting Pressure Calibrated Pressure B Physical At random Approved Drwaing SR/LB To be checked at site by
Gauge RITES
3.2 Composition of Grout NIL B Verification of Each lot/Batch As per Technical Specification SR/LB To be checked at site by
MTC RITES
3.3 Compressive strength (7 & As required A Physical 6 cubes for every grout As per Technical specification SR/LB To be checked at site by
28 days) at the time of each RITES
grouting
6.0 BOUGHT OUT ITEMS - BOI
6.1 Bought out items to be As required / B Verification of 100% RITES tech spec. / BOQ. List of Relevant RITES to check
procured form the agreed MTC / Testing/ all BOI to be submitted for document
manufacturers acceptable to review approval along with proposed s/ TC
RITES vendors
Paver Block etc.
7.2 Checks at site
7.2.1 Check for Laying and As required / B Visual As per IS 783 As per IS 783 & RITES Tech. IR/TC RITES to check
Jointing agreed Spec
General Points: v) Swelling Index
1.0 Quality Control Manpower A check As per T.S.
2.0 Quality Control Laboratory A check As per T.S.
3.0 Construction Equipments A check As per T.S.
4.0 Organisation Chart B check As per T.S./As per requirement /
direction of EIC

244