02.01 Meciii 24.9 en

HAVER
MEC III
Electronic Evaluation Instrument
Operating Instructions
Rotopacker
Version 24.9
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Contents
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1 Functional Overview
2 Functional Description
2.1 Parameter summary
2.1.1 Spout parameters
2.1.2 Sort parameters
2.1.3 Calibration parameters
2.2 Functional description
2.2.1 Automatic function test
2.2.2 Functional sequence
2.3 Positions on the packer periphery
2.4 Angle measurement
3 Operating Instructions
3.1 Controls and display elements
3.1.1 Operating message
3.2 Terminal dialog
3.3 Short dialog
3.4 Main dialog
3.4.1 Main menu
3.4.3 Display values
3.4.4 Set up weigher
3.4.5 Calibration
4 Error Handling
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5 Connector Assignments
6 Input Signals
7 Output Signals
8 Description of the Input/Output Signals
8.1 Description of the input signals
8.2 Description of the output signals
9 Technical Data
10 Installation Requirements
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Functional Overview 1
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MEC III is an electronic evaluation instrument with up to 6000 parts, which can be calibrated and is
combined with a control system that supports all the functions of a filling spout.
A Rotopacker that is equipped with MEC III has a weigher fitted to each spout on the rotating portion.
The MECIII scale has both MID and OIML approval.
The operation and display of all functions is performed through an operating terminal.
The entire adjustment of the converter card is made through the dialog.
A multi-scale weigher with 3 partial weighing ranges can be set up, and each range can be
individually adjusted.
The weigher controls all the spout functions independently.

The definition of up to 99 different sorts is carried out from the integral keypad and the built-in LCD
graphics display, in English, German and various other languages. These settings are saved in non-
volatile memory.
The changeover to a different sort can be made with a selector switch on the stationary section of the
machine, or by selecting the sort via the keypad. When the bag that was most recently filled has been
discharged, the machine automatically adjusts itself to the newly selected sort, and is immediately
ready for operation again.
The controls are linked through an Ethernet network.
In a further stage of expansion, a central input/output unit – the server – is connected to the network
and so linked to all the spouts.
Weigher data, control signals, error messages and warning signals are sent from the individual
spouts to the MECIII server via the network. The server displays the messages that have been
received and establishes the connections to other peripheral units and systems.
Two check-weighers and a higher-level (supervisory) computer can be connected to the server.
Parallel inputs and outputs provide the connections to the system.
One check-weigher per discharge belt can be connected to the MECIII server, as a higher-level bag-
weight correction system. From here, a new adjustment can be made for a spout that has produced a
bag that was too light or too heavy. The check-weigher can initiate the ejection of bags that have an
incorrect weight.
If no check-weigher is available, the server can control one ejection device per output belt instead.
Both the weigher/control system and the server have been designed as a compatible system of
modules, with components that can be exchanged with one another. This means that even a non-
professional is able to do any trouble-shooting that may be required by exchanging modules. This
solution significantly increases machine availability.
The MECIII can also be remotely operated through PCs connected via Ethernet. This allows the
upload and download of parameters, text tables, and software.
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Functional Description 2
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2.1 Parameter summary
2.1.1 Weigher parameters
On each spout, several parameters can be set that do not depend on the sort. These parameters
are called Weigher parameters.
Weigher parameters Possible entries Validity

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==
Spout number 1 - 50
Line number 1 - 199
Pulses per turn 0 - 9999 1)

Offset 0 - 359.9 degrees 1)
Auto Place Start Belt1 0 - 359.9 degrees 1)

Auto Place Stop Belt1 0 - 359.9 degrees 1)
Operate bag holder Belt1 0 - 359.9 degrees 1)
Manual placing Belt1 0 - 359.9 degrees 1)
Empty-bag position Belt1 0 - 359.9 degrees 1)
Broken-bag position Belt1 0 - 359.9 degrees 1)
Start discharge position Belt1 0 - 359.9 degrees 1)
Stop discharge position Belt1 0 - 359.9 degrees 1)
Auto Place Start Belt2 0 - 359.9 degrees 1)

Auto Place Stop Belt2 0 - 359.9 degrees 1)
Operate bag holder Belt2 0 - 359.9 degrees 1)
Manual placing Belt2 0 - 359.9 degrees 1)
Empty-bag position Belt2 0 - 359.9 degrees 1)
Broken-bag position Belt2 0 - 359.9 degrees 1)
Start discharge position Belt2 0 - 359.9 degrees 1)
Stop discharge position Belt2 0 - 359.9 degrees 1)
Start switch on / off

Network monitoring on / off
1 = Packers with position detection based on angle measurement
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Functional description 2.1.2
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The sort-dependent parameters can be set up individually for each sort.
Sort parameters Possible entries Validity

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Product name __________
Function gravimetric - volumetric
Target weight 0.000 - 9000.0 kg
Classification 0.2 / 0.5 / 1 / 2 / 5 / x
Underweight depending on classification
Overweight depending on classification
Fine-feed quantity 0.00 - target weight
Fine-feed cross-section 0 - 999
Filling break (pause) 0.0 - 9.9 sec
Correction 0.0 - 9.9 kg
Fine-feed dosing time 0.0 - 9.9 sec
Lead dynamic / static
Fixed value yes / no
Static lead 0.0 - 9.9 kg
Machine constant 0.0 - 5.0 sec
Turbine delay 0.0 - 2.0 sec
Start aeration 0.0 - 9.9 sec
Initial air 0 - 99 sec
Maximum pause time 0 - 99 minutes
Filling interruption on / off
Maximum filling time 0 - 250 sec
Turbine speed, coarse feed 0- 7
Turbine speed, fine feed 0- 7
Turbine speed, rest emptying 0- 7
Turbine speed clean 0- 7
Saddle height 0 - 999 pulses
Standstill time 0.0 - 5.0 sec
Fine-feed dead-time 0.0 - 1.9 sec
Blow-out delay 0.5 - 9.9 sec
Blow-out time 0.0 - 9.9 sec
Inflation time 0.0 - 9.9 sec
Inflation threshold 0.000 - 9000.0 kg
Dedusting ON 0.000 - 9000.0 kg
Bag venting 1 0.0 - 25.0 sec
Bag venting 2 none, coarse feed, fine feed, coarse+fine
Bag venting 3 0.0 - 25.0 sec
Number of bags in residue removal 0 - 99
Settling time 0.0 - 9.9 sec
Speed duration 0.0 - 5.0 sec
Minimum speed 0.0 - 8.3 kg/sec
Speed delay 0.0 - 9.9 sec
Aeration threshold: coarse feed 0.0 - 50.0 kg/sec
Aeration threshold: fine feed 0.0 - 50.0 kg/sec
Aeration duration 0 - 99 sec
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Dosing-time regulator on / off

Dribble-feed regulator on / off
Dribble-feed regulator delay 0.1 - 9.9 sec
Regulator factor 0 - 150%
Additional dosing none, fine feed, coarse feed
Pulse duration 0.1 - 9.9 sec
Refuse position 2 - 5
Bad bags ON Refuse position, belt, spout, empty-bag/waste
Flushing bags to Refuse position, belt, spout, empty-bag/waste
Minimum weight 0.0 - 80.0 kg
Discharge lead: Belt 1 0 - 999
Discharge lead: Belt 1 Hand 0 - 999
Discharge lead: Belt 2 0 - 999
Discharge lead: Belt 2 Hand 0 - 999
DelayDampingOut 0.0 - 9.9 sec
DelayDampingIn 0.0 - 9.9 sec
Placing lead 1 0 - 999
Placing lead 2 0 - 999
Discharge duration 0.0 - 2.5 sec
Ejector time 0.0 - 9.9 seconds
0/taring frequency 0 - 99
Taring delay 0.0 - 9.9 sec
Empty limit 0.0 - 9.9 kg
Empty damping 0-6
Full damping 0-6
Coarse damping 0-6
Fine damping 0-6
Bag-OK check until start, empty level, none, always
Bag-OK delay 0.0 - 9.9 sec
Bag-OK check yes / no
Bag-OK blow-out yes / no
Bag holder as stop yes / no
Spout selection Bag holder at front, at back
Control output 1 none, coarse feed, fine feed, coarse + fine, always
Control output 3 0.0 - 45.0 kg/sec
Welding delay 0.0 - 5.0 sec
Welding time 0.0 - 0.7 sec
Anvil delay 0.0 - 9.9 sec
Tipper saddle limit 1 0.0 - 80.0 kg
Tipper saddle limit 2 0.0 - 80.0 kg
Bag clamp, limit 1 0.0 - 80.0 kg
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Bag clamp, limit 2 0.0 - 80.0 kg

Inflation threshold 0.0 - 80.0 kg
Spillage rejection 0.0 - 80.0 kg
Spillage rejection delay 0.0 - 9.9 sec
Silo vibration pulse 0.0 - 9.9 sec
Silo vibration pause 0.0 - 9.9 sec
Suction nozzle delay 0.0 - 9.9 sec
Suction nozzle on 0.0 - 9.9 sec
Suction nozzle off 0.0 - 9.9 sec
Fast-empty delay 0.0 - 9.9 minutes
Fast-empty duration 0.0 - 9.9 minutes
Fast-empty aeration 0.0 - 9.9 minutes
Placing position 1 - spout number
Empty-bag position 1 - spout number
Waste position 1 1 - spout number
Waste position 2 1 - spout number
Discharge position 1 1 - spout number
Discharge position 2 1 - spout number
Pressure release time 0.0 - 9.9 sec
Lower cone delay 0.0 - 9.9 sec
Cone always open yes / no
Coarse feed delay 0.0 - 9.9 sec
Cone aeration 0.0 - 9.9 sec
Number of bags in residue removal 0 - 99
Cleaning mode scissors, cone, scissors + cone
Cleaning air blower air, compressed air
Bottom flap open at Empty waste bag, waste position, belt, any
Sample weight 0.0 - 80.0 kg
Closure time 0.0 - 9.9 sec
Opening time 0.0 - 9.9 sec
Flushing in residual bag, in new bag
Flushing quantity 0.0 - 80.0 kg
Fast-empty cycle 0 - 99 sec
Sort enabled yes / no
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2.1.3 Calibration parameters
Calibration parameters Possible entries

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Unit kg, lb, t, klb

Weighing range 1-3
Display division(s) 1000g / 500g / 200g / 100g / 50g / 20g / 10g / 5g / 2g / 1g
Range limit 0,0 - 9000,0 kg
Calibration weight 0.000 - range limit kg
Minimum weight 0.1kg / 20e - lowest range limit

R61 mode yes / no
Operating mode multi-scale weigher / multi-range weigher
Zeroing range -24,5% - +25%
Warm up 0 - 60 minutes
To see the identity number of the protected weigher software, keep the '?' key pressed
for five seconds.
Parameters that are displayed for information only are comprised in the menu item
Display values. They cannot be edited.
Display values
=============================================================
0 - memory
Tare memory
Zeroing range
Coarse speed
Fine speed
Filling time C+F
Calibration counter
Fine-feed quantity
Static lead
Machine constant
R61 mode
Vibration
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Functional description 2.2
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2.2.1 Automatic function test
To ensure reliable filling operation, the following system components are checked:
• Measurement channel
• ROM area
• RAM area
• Parameters
• Weight display
• Interfaces
• Program sequence
If an error is detected, then the controls produce a corresponding error message in the text display,
and filling operation is blocked.
Measurement channel
The measurement channel is checked once after switching on the electronics, and then cyclically
every 5 minutes during operation. The test is made by applying a test voltage to the measurement
channel input, and comparing this with a test value that is stored in the EEPROM. This test voltage
corresponds to about 90% of the full-scale value for the A/D converter. If the difference is larger than
½ d, then the converter is recalibrated for zero and full scale. Afterwards, if the difference is larger
than 2 d, then (in R61 mode) the error message Check value error appears in the text display.
ROM area
A checksum is recorded for the entire ROM area that is checked once at switch-on and then
cyclically, in the background, during operation.
RAM area
The entire RAM area is checked once at switch-on and then cyclically, in the background, during
operation. The RAM test consists of the writing and reading of bit patterns.
Parameters
All parameters (weigher, sort and adjustment/calibration parameters, I/O-assignment tables,
configuration tables) are checked once after switch-on, and then cyclically in operation or each time
they are accessed, using checksums.
Weight display
After switch-on, the weight display within the graphics display will show 88888888 for a short time.
Interfaces
The data on the interfaces are checked for errors. The data sets themselves are provided with
checksums to verify correct reception. In addition, each byte is checked through a parity bit.
Important messages are acknowledged. Collisions are detected.
Program sequence
In order to be able to recognise a possible program crash and then re-initialize the
system, there is an internal watchdog timer that must be regularly re-triggered by writing
to a memory location. If this is missing, the watchdog interrupt carries out a reset.
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2.2.2 Functional sequence
Switch-on:
After switching on, the electronics carries out an initialization and checks all the battery-buffered
parameters. After this, the “Warm-up” time will run provided it has been set up.
Finally, the weigher automatically selects the sort that was last selected. The weigher will signal its
presence to the server, if one is connected, so that it can obtain the current sort number from the
server.
Place empty bag:

Various different configurations must be distinguished for applying (placing) bags.
1) Continuously rotating packer, no bag placer available:

The bags are placed by hand. The bag holder is operated at Position 1 or 2. This depends on the
input ‘Placing: manual/automatic’. If a 24V signal is applied to the input, the bag holder is
operated at Position 2.
However, a start switch can also be installed. In this case, the bag holder will only be operated
when the switch has been activated by the empty bag.
2) Continuously rotating packer, bag placer installed but out of operation:

A 24V signal is applied to the ‘Manual/automatic’ input so that the bag holder is operated at
Position 2 to allow the operator to place the bag by hand.
3) Continuously rotating packer, bag placer in operation:

A 0V signal is applied to the ‘Manual/automatic’ input so that the bag holder is operated at
Position 1 to allow for bag placement by the automatic placer.
4) Intermittently rotating packer:

On these machines, the bag is placed while the packer is at standstill. An optical switch is
installed that switches when the bag is in position.
The bag holder is operated at this moment. The optical switch is wired to the Start switch input.
After the bag holder has been operated, it is checked whether the bag is hanging properly from the
spout. If there is no Bag-OK signal by the time the ‘Bag-OK delay’ time runs out, then the empty bag
is ejected to a special empty-bag/waste position. If the Bag-OK signal is already present before the
time has elapsed, filling will start immediately.
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Standstill
Standstill has been reached if the measured values do exceed a given range of variation during the
time specified by Standstill duration. If this condition is fulfilled, the icon for the standstill display will
be displayed. At the same time, the status will be output at the “STANDSTILL” output. The range
limits for normal operation are +/- ½ a display division, and +/- ¼ a scale division for the
zeroing/taring function.
Taring
The zeroing range is 4% of the maximum weighing range, whereas the position can be adjusted
around the zero point in the adjustment dialog. The taring range is the maximum weighing range
minus the target weight. If the weight display becomes zero or negative during taring, then the
weigher will be zeroed.
The automatic zeroing/taring function is performed

• as a result of the taring frequency setting in automatic filling operation (after a maximum of 500
fillings)
• at the latest, after 15 minutes in automatic filling operation
The semi-automatic taring function is performed on request

• after the corresponding action in the short dialog Taring local
• after the corresponding action in the short dialog Taring network, via the MEC network
The semi-automatic zeroing function is performed

• after the corresponding action in the short dialog “Zeroing”
The weigher must be in a status that permits this function at that time. The preconditions for a
zeroing/taring are: weigher standstill (+/- ¼d) and a weight within the zeroing or taring range. The
taring is carried out after the bag has been applied and the Bag-OK signal has been detected.
The empty damping for the currently valid sort is set as the damping. During zeroing/taring, the status
LED “Zeroing/Taring” is switched on.
If the conditions are not fulfilled, operation is stopped and an appropriate error message is generated.
After successful zeroing/taring, the weight display shows the value zero in the relevant display
section, and a small circle is indicated in the 1st position if the deviation is not more than +/- 1/4 d for
this display section. The tared weight is saved in the tare memory and subtracted from the current
weight. For orientation, the designation NET (for net weight) is presented in the display after every
tare operation.
If the tare value exceeds the preset value for the empty level, the ‘Error’ output will be set, and the
message ‘EMPTY ERROR’ will appear in the LCD display. The weigher will not request any new bags
until the spout weight has fallen below the empty level.
Even without taring, the weight of the empty bag carrier is checked before filling starts. If the tare
value exceeds the preset value for the empty level, the system assumes that the bag carrier is too
dirty to allow proper operation of the weigher.
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Initial aeration
If the ‘Maximum interrupt time’ between two fillings is exceeded, then ‘Initial air’ is started before the
filling begins. After detection of ‘Bag-OK’ and before filling starts, the Hopper aeration and the Blow
out spout output are switched on for the time that is set in the dialog. This function is not available for
the air filling system.
Start pulse
On turbine machines, if a start pulse duration has been set, the initial aeration will be switched on
after the slide-valve is opened and before the filling turbine starts. This activates the ‘Start pulse’
output. On turbine packers, the turbine delay time starts at the same time. The filling turbine will be
switched on after this time has elapsed. Since the delay time is usually not longer than 0.5 sec, the
initial aeration runs in parallel with the coarse feed. After elapse of the initial aeration time, the ‘Start
pulse’ output is switched off.
On air-filling machines the Start pulse output is switched on after the pressure chamber has been
filled, after ‘Bag-OK’ is detected and after taring, if the start pulse duration is above 0.0 sec. The
‘Hopper aeration’ output is switched on in any case. At the same time, the ‘Coarse feed delay’ starts.
After this has elapsed, the slide-valve is opened and coarse feed starts. After elapse of the start
pulse duration, the ‘Start pulse’ output is switched off.
Coarse feed
After taring, the filling damping is switched on, the coarse feed slide-valve is opened, and the spout is
blown out, if this function has been fitted. After the end of the ‘Turbine delay’ time the filling turbine is
started up. In an air filling system, the delayed opening of the coarse feed slide-valve is set in the
menu item ‘Coarse feed delay’.
During the filling process, the increase in weight is continuously measured and used to calculate the
dynamic lead, if this function is switched on.
The actual increase in weight is compared with a preset minimum value, the ‘Minimum speed’, until
‘Empty limit’ has been reached. This monitoring function is activated when filling starts, but can be
delayed by the ‘Speed delay ‘parameter.
If the increase in weight does not reach the minimum value, the conclusion is that the bag is broken,
so filling is aborted and the bag is rejected as a broken bag.
Bags that have exceeded the maximum filling time are treated in the same way.
After passing the empty weight limit, a broken bag will only be signalled if a reduction in weight is
measured. The minimum duration of this weight reduction is set in the dialog item ‘Speed duration’.
Tipper saddle
If a value large than 0.0 is set in the dialog item ‘Tipper saddle threshold 1’, then the tipper saddle is
lifted directly at the start of filling, and lowered again when the preset value has been reached. If the
value is 0.0, then the saddle stays released at first.
When the ‘Tipper saddle threshold 2’ is reached, the saddle is raised, and remains in this position
until discharge. If the ‘Tipper saddle threshold 2’ is large than the target weight, then the saddle will
only be raised when the discharge sequence is initiated.
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Broken bags
The treatment of broken bags can be set up:
either they remain on the spout, or they are rejected to the broken-bag position, or discharged onto
the output belt, to be ejected at a later point. Broken bags that have a weight below the empty limit
will generally be ejected at the empty-bag waste position. Bags that have a weight below the
minimum weight will be ejected at the broken-bag position, regardless of the broken-bag discharge
position that has been set. This is to ensure that underweight bags do not cause a pile-up on the belt.
If the maximum filling time is exceeded three times in a row, or a bag is ejected to the broken-bag
position, then the spout is switched off and a fault signal is generated. The fault signal must be
acknowledged. This is done by switching the spout off and on again with the knob-operated switch.
Spillage rejection
If the spillage-rejection weight limit is reached, then the spillage rejector is activated.
Filter valve technology

When the ‘Suction nozzle delay’ time has elapsed, then the ‘Injector nozzle’ output is switched on.
This output is required by filter valve technology to suck the bag valve free. The suction pulses can
be set up in the dialog. Here, ‘Suction nozzle on’ defines the suction duration, and ‘Suction nozzle off’
defines the pause duration. The injector nozzle is activated for up to three seconds after the end of
filling, but switched off earlier if the bag-discharge position has been reached.
Fine feed
The coarse/fine changeover point is set up in the dialog. If the actual weight (taking the lead into
account) has reached this changeover point, then the coarse feed is stopped. If the dosing time
regulator is switched on, then the changeover point is shifted, depending on the fine-feed duration
that has been set. ‘Fine damping’ is activated at the start of fine feed.
A ‘Filling break’ can be inserted between the coarse and fine feeds. In this case, the slide-valve is
closed completely and the filling turbine is switched off. This break can be used to vent the bag.
With fine feed, the response to broken bags, filling time overrun, etc. is the same as for coarse feed.
On machines that are appropriately equipped, the fine-feed cross-section can be set up according to
the sort. The adjustment is then made automatically during the change of sort.
Filling interruption
If ‘Filling interruption’ is switched on, the system checks whether the spout passes the
application/placing position during filling. If so, filling is interrupted until the spout reaches the empty-
bag waste position. Operation then continues as described under ‘Additional dosing’.
Filling end
After the filling is finished, the ‘Blow out delay’ time starts. After this time has elapsed, the spout pipe
is blown out for the time set as ‘Blow out duration’.
When these times have ended, the system switches back to ‘Full damping’.
The ‘Inflation time’ also starts at the end of filling. At the end of this time, the inflation of the spout
pipe is stopped.
At the same time, the additional hopper aeration is turned on until either the preset ‘Aeration time’ has
ended, or the bag is discharged.
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Dosing-time regulator
During filling, the weigher measures the duration of fine feed. After the end of filling, the dosing time
regulator corrects the coarse/fine changeover point to ensure that the preset fine feed time is
maintained.
After packing pauses that are longer than the ‘Maximum pause duration’, the coarse/fine changeover
point is reset to the initial value that is set in the dialog. This is to compensate for the altered flow
characteristics of the material resulting from the lengthy pause. It is therefore recommended that the
coarse/fine changeover point should be set at a relatively low level in the dialog.
Dribble-feed regulator
If the dribble-feed regulator is switched on, then a check-weighing is carried out after the Blow-out
delay’, the blow-out itself, and the Dribble-feed regulator delay.
If the result of the check-weighing shows a deviation from the target weight,
then an adjustment is made to the setting for the machine constant (when dynamic lead is switched
on) or the static lead.
The regulator increment size depends on the deviation that is measured, and the regulator factor.
This is set in the weigher parameter menu, under the item ‘Regulator factor’.
Classification
If classification is turned on, the actual weight will be registered after a check-weighing, and
compared with the preset limits X(x) as per R61. These limits must not be tighter than the weigher
class Ref(x), according to the following table:
Weight of the load Class X(1)

500g < M ≤ 1,000g 15g
1000g < M ≤ 10000g 1.5%
10000g < M ≤ 15000g 150g
15000g < M 1%
The limits for the (x) classes that are set up in the sort parameter Classification must in each case
be multiplied by the X(1) values from the table, for instance: X(2) => 2* X(1). For each setting of the
classification limits, the values for the overweight and underweight limit parameters will automatically
be adjusted. These can then subsequently be edited within the limits that have been set (e.g.
reduced). The X(x) parameter can be used to set up free limits.
Classification switches on the sign if the weight being checked is too low. Correspondingly, the
sign is switched on if the weight is too high. If it is within the limits, then both symbols are switched
on.
If the weight is outside the limits, then the bag is treated as a broken bag, as defined in the dialog.
If broken bags are to be discharged onto the output belt, then the ‘Wrong weight’ signal will be
output. The system controls can then initiate the ejection of the bag.
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Additional dosing
In the operating mode ‘Additional dosing’, the bag is not immediately rejected if it is below the
underweight limit. Instead, the bag receives a further filling. The additional dosing is ended at the
latest at the end of the maximum filling time.
When the deviation from the target weight is less than 1kg, the bag is given an additional dosage in
pulses. The pulse duration can be set in the dialog item ‘Pulse time’. After each pulse, the system
waits for the time set in the menu item ‘Standstill duration’, then switches to standby damping and
waits again. A check weighing is then carried out. The filling hopper aeration remains switched on
during the pulsed additional dosing.
If the difference is larger than 1 kg, then the additional dosing is continuous. The spout cross-section
for the continuous additional dosing is set in the dialog item ‘Additional dosing’ to either coarse feed
or fine feed. The cross-section remains unaltered until the target weight is reached. After the
discharge of the bag that has received additional dosing, the correction signals for overweight bags
from the check-weigher are ignored for the next two turns of the packer.
Digital filter
The digital filter is a series circuit of two filter sections, each creating a moving average value of the
A/D-converter values. The calculated number of values per filter section, the throughput times that are
derived, and the measured machine constant MC in the simulator, are all listed in the following table,
according to the possible damping values (0 – 6).
Damping Values per filter Throughput time MC

section (approx.) (sec)approx.
0 1 appr. 0.5 appr. 0.106
1 4 appr. 0.6 appr. 0.166
2 8 appr. 0.8 appr. 0.246
3 16 appr. 1,0 appr. 0.406
4 32 appr. 1.6 appr. 0.727
5 64 appr. 2.5 appr. 1.163
6 100 appr. 4.0 appr. 1.861
The throughput time is the time taken for the value at the output of the filter to reach 100% of the input
value.
The display values for the weight display on the operating terminal are additionally damped by a 3rd
filter section that is not discussed here.
Bag discharge
On continuously rotating machines, the discharge point is determined automatically by the control
system, depending on the rotational speed of the packer. However, the bag must only be discharged
if the output belt is switched on. The discharge can be prevented by switching the ‘Discharge enable’
input to logical 0 by the external controls via the slip ring.
On a packer with two output belts, the ‘Bag from Radimat 2’ output is set if the relevant bag was
placed on the second half of the packer. This information can be used by an external control system
to define the belt onto which the bag is to be discharged. The discharge can also be prevented as
described above.
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On machines that have a welding device on the spout, the ejector moves out before the discharge
point is reached. This is Position 4, when welding is activated, or Position 5 if welding is not activated.
If the discharge enable is removed after the ejector is operated, the spout must nevertheless drop the
bag onto the belt and then move the ejector back in. This is necessary to avoid the extended ejector
colliding with the automatic placer. This situation must be taken into account in the control system for
the output belts.
For operation in environments with an explosion hazard, it is necessary to check that the safety
functions on the welding station are operating correctly. To achieve this, ATEX mode can be
activated in the configuration. In this case, at the start of filling and after every 20th bag, the anvil
jaws will be closed and the safety devices will be tested. If there is a fault, ‘ATEX ERROR’ will be
generated and the system waits for acknowledgement. After acknowledgement, the test will be
repeated. Welding/sealing can only be continued after a successful test.
For early detection of age-related cracks in the anvil, an external unit can be attached for crack
formation monitoring.
On intermittently rotating machines, the bag is discharged to a sealing device at the discharge
position. The transfer takes place when a 24V signal is applied to the ‘Discharge enable’ input. If a
tipper saddle is installed on such a machine, it will be raised before the transfer.
Simultaneously with the operation of the ejector, a bag-count pulse is given out for a duration of 0.5
sec.
After the successful discharge, a message is sent to the server via the network, for the next
reference position. The message contains the spout number, actual weight, and the currently valid
limits.
If filter-valve technology is used, the timing for the ejector operation can be advanced by adjusting the
‘Discharge lead’ and the ‘Ejection duration’. In this case, a guide plate must be installed inside the
packer covering, on the stationary section, to prevent the bag falling down when the ejector is moved
out. In this area, the injector nozzle is activated once more, to provide suction before and during the
discharge. The activation of the nozzle takes place after the end of the ‘Ejector time’ that was started
when the ejector was activated.
If ‘Bag-OK blow-out’ is switched on, then the bag holder will be activated again for about 0.5 sec.
after the discharge and after the expiry of ‘Ejector time’. This is to ensure that the filling spout is
blown out during the ‘Bag-OK detection’ phase.
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=======================================================================
Saddle height adjustment

Each one of the 99 possible sorts can have a saddle height assigned to it. The programming is
performed in the sort menu.
The saddle height can be entered directly. Another possibility is the teach-in procedure. First of all,
select the menu item ‘Move to reference’. The saddle then moves down to the reference point. The
next step is to move the saddle, using the menu item ‘Manual move’ with the > and < keys, until the
height that is set meets the requirements. Then operate the key to accept the saddle height that is
now set up in the current sort memory. If any other key than these three is operated, this mode will be
cancelled, without the saddle height being stored.
When the sort is changed at a later time, then after discharging the bag the system moves first of all
to the reference position, and then to the new saddle height.
If 24V is connected to the "No reference rotation" input, the positions in the continuous saddle height
adjustment are approached directly without a reference rotation.
When using stepped saddle height with a cylinder, a check is made, when the cylinder is activated,
whether or not a continuous saddle height is fitted. This procedure takes a few seconds. If the
stepped saddle height has been set incorrectly, then it will automatically be corrected.
If continuous adjustment is used and it is detected that the motor that is being used is not rotating,
then an error message is generated. The continuous adjustment is also switched off internally, to
prevent mechanical damage. The continuous adjustment can only be re-enabled by switching the
supply voltage off and on again.
Regulation by check-weigher
There are two possible ways in which a check weigher can control the spouts. The check weigher is
either connected to the server by means of signal cables or the check weigher exchanges information
directly with the spouts.
In the first case, the check weigher can trigger the server to transmit a control signal to a spout. The
size of the control/regulation increment is entered in the server. The regulation has the effect of
altering the value in the correction memory of the weigher.
If the check-weigher detects an overweight bag, and the spout has received the regulating signal,
then the amount of the regulation increment is subtracted from the value in the ‘Correction’ memory.
In the same way, if the bag is too light, this amount is added to the ‘Correction’ memory.
In the second case, the check weigher transmits the measured bag weight to the spout responsible.
This carries out dribble-feed regulation based on this weight. The regulation factor for the dribble-
feed regulation can be set with the check weigher weight in the sort dialog. In this case too, the
correction memory is changed.
The internal target weight, weight limits and the changeover weight are increased by the value in the
correction memory.
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5.964.0152.09
=======================================================================
Fast-empty
Continuously rotating machines with a turbine filling system
Three different versions can be selected in the configuration. With the ‘Normal’ version, after the start
of fast-empty, each spout waits for the length of time set by ‘Fast-empty delay’. When this time has
elapsed, the fast-empty channel is ventilated, the fast -empty valve is opened and the turbine is
switched on. The duration of fast-empty ventilation is set in the dialog. At the same time, ‘Fast-empty
duration’ is started. At the end of this time, the turbine is switched off again and the slide-valve is
closed.
The setting of different delay times prevents all the spouts starting the fast-emptying simultaneously,
which could block the material return path.
On the other hand, all the spouts should stop fast-emptying at the same time. This is to prevent
material from segments of the packer silo that are not yet empty falling back into segments where the
fast-empty is already finished.
So the desired switch-off sequence can be achieved by entering correspondingly different times for
the fast- empty duration.
Each spout reports the start and end of its fast-empty to the server. The ‘Fast-empty running’ output
on the server remains set, as long as fast-empty is still running for at least one spout.
The application of a 24V signal to the ‘Cancel fast-empty’ input on the server causes a cancellation of
fast-empty on all the spouts at the same time.
A second method is, to empty the spouts through the filling pipe for as long as the ‘Fast-empty
request’ is present at the input. In this case, the ‘Bag-OK’ input is not monitored. At the same time,
the ‘Blow out spout’ output is activated. This variation can be selected by using Stationary fast-empty
in the configuration dialog, and is normally applied in conjunction with a folding hose for residue
removal in front of the filling spout. For this reason, the anvil is closed when the reference position is
reached, if ‘Fast-empty’ is initiated in the stationary state. To do this, 24V must be applied to the
‘Fast-empty check’ input when ‘Fast-empty’ is started.
The third method also uses settings for ‘Fast-empty delay’ and ‘Fast-empty duration’. But in this case,
no material is emptied during the fast-empty; the vibrators are activated instead.
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========================================================================
Continuously rotating machines with an air filling system

In this case, fast-empty is started by the application of a ‘Fast-empty request’ signal, and the placing
of a bag or a hose on the filling pipe. Not only is the pressure chamber emptied, but also the silo
which is located above it. First of all, the cone is opened until the material sensor in the pressure
chamber is covered. Then the cone is closed and the scissors valve is opened, to let the material into
the filling pipe. The scissors stay open until the material sensor is uncovered and the ‘Cycle time’,
which then starts, has finished. Then the cone is opened again. When no more material comes
through, the opening times for the cone and the scissors are determined by the ‘Cycle time' that has
been set. The fast-empty carries on for as long as 24V is applied to the ‘Fast-empty request’ input.
After fast-empty has finished, the cone remains open to provide new material. If, however, it is
desirable to close the cone when fast-empty has finished, then the residue removal should be started
before fast-empty is switched off. The cone will only open again when the residue removal is
switched off.
Intermittently rotating machines

On these machines, the fast-empty is carried out in the same way as for the stationary version with
continuously rotating turbine machines or air machines.
Residue removal
This function is used to fill any remaining material into bags, even though the packer silo has been
reported as “empty”. In this condition, turbine machines would normally not request any more bags,
and air-operated machines would not start a filling.
If ‘Residue removal’ is started, this is in effect an override of the Silo min. signal.
In the dialog item ‘Number of bags in residue removal’ you can define how many fillings can be
started in this mode, before the spout stops.
If this value is set to 99, then the spout will stop when a filling is terminated by the ‘Maximum filling
time’ message. The spout will remain stopped until the ‘Residue removal’ function has been ended.
On air-operated machines, the pressure chamber will not be refilled in the residue removal mode, and
the cone remains closed.
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Clean
In machines with an air filling system, the pressure chamber can be cleaned automatically. There is a
basic difference between cleaning with air from the blower and cleaning with compressed air.
When cleaning with air from the blower, the cone is first opened for the set opening time. It is then
closed and the pressure chamber is vented for the set closing time. After this, the scissors are
opened for half the opening time and then closed again. The ventilation is switched off once more.
This cycle is repeated for as long as the function is selected.
During cleaning with compressed air, the cone and scissors-valve remain open all the time.
Simultaneously, compressed air is blown into the pressure chamber or front chamber from special
cleaning nozzles. At the end of the opening time, the compressed air is shut off for the preset closing
time. This cycle is also repeated until the function is switched off. Bags, which reach the required
weight during the cleaning process, are dropped onto the discharge belt. A new bag is then
requested.
An automatic flap-valve control is available as an option. In this case, the cleaning flap is opened
automatically after the cleaning cycle, and closed again by operating a pushbutton when the cleaning
procedure is finished. The position at which the flap is opened can be adjusted. It is closed in the
vicinity of the reference position sensor.
If the cleaning flap is opened during normal operation, the spout will cease operating and close the
cone.
Flushing
After cleaning, the material path in the spout can be flushed with new material. The material can
either be flushed into a bag or into an appropriate hopper without a bag. When flushing into a bag,
the flushing quantity in kg is specified in the sort dialog. When flushing without a bag, flushing takes
place between positions three and four. The flushing time can therefore be defined by the choice of
rotational speed.
When flushing into a bag, the sort dialog is used to define whether basically a new bag is to be
requested or whether flushing may also be carried out into the bag, which is still on the spout from
the previous cleaning process. In this case, a check is carried out before flushing as to whether the
set flushing weight will still fit into the bag. If not, the bag is first discharged and then a new flushing
bag is requested.
Flushing can also be started during normal operation, i.e. without prior cleaning.
If there is not enough material available to fill the pressure chambers so that the sensors signal a full
pressure chamber, flushing can be forced by starting residue removal at the same time. Residue
removal should then be switched off again before switching off the flushing request.
No new bags will be requested until the flushing request is switched off.
The flushing bag discharge position can be set in the sort dialog.
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=======================================================================
Welding the bag valves

A welding station can be installed at each spout. This can then seal up the bags before they are
discharged. During welding/sealing, the welding generator drives an oscillator device, the
Sonotrode, which heats up the clamped bag valve through very high frequency oscillations, thus
melting the adhesive in the bag valve.
If this is required, the option must be selected in the configuration dialog. Furthermore, the welding
time must be set up in the sort dialog. A 24V signal must be applied to the ‘Sealing On’ input,
otherwise the bags will not be welded after filling.
The bag clamp is operated after ‘Blow out spout’. The filling at Position 4 must be finished when
24V is applied to the ‘Sealing ON’ input. If the ‘Sealing head up’ input is activated and the discharge
to the output belt is enabled, then the ejector is operated and the sealing head is lowered after the
‘Ejector run-time’. If the ‘Sealing head down’ input is at logical 1, then the ‘Close anvil’ and ‘Prepare
welding’ outputs can be activated. After a fixed time has elapsed with 24V applied to the ‘Anvil
closed’ input, the ‘Weld’ output is activated.
After the preset welding time (0.1 to 0.7 sec.) has elapsed, the ‘Weld’ output is de-activated. After a
further fixed time, the ‘Start welding’ output is de-activated. When the welding time is finished, the
variable ‘Anvil delay’ time is started. At the end of this time, the anvil is opened, the bag clamp is
released and the sealing/welding head is raised. When the discharge position has been reached,
the tipper saddle is released. When the ‘Discharge time’ is over, the ejector is moved in again.
If, in the configuration dialog, ‘Queuing: YES’ has been set, then the discharge must be carried out
in every case when the discharge position is reached. The mechanism must not pass the placer
with the ejector in the extended position.
If, in the configuration dialog, ‘Queuing: No’ has been set, then the discharge does not have to be
carried out in every case.
During sealing, the fault-signal outputs of the welding generator and the short-circuit detector of the
welding station are monitored. The short-circuit detector checks whether the Sonotrode touches the
anvil (short-circuit) when the anvil is closed. This should not happen if a bag valve is clamped in
position. When welding/sealing is turned on, the weigher makes a functional test of the short-circuit
detector after every 20 sealing operations. This is done by briefly closing the anvil while the spout is
at the output belt position.
The ‘Generator fault’ output produces a 0V signal if the generator has a fault. The ‘Generator
overload’ signal indicates an overload of the welding generator by producing a 24V output.
On continuously rotating machines, the welding/sealing cycle starts at the broken-bag position. On
intermittently rotating machines, the welding/sealing cycle starts at broken-bag position 2.
On machines that have a external welding station, the ejector also moves out at position 4. At the
same time, an ejector pulse is generated, to synchronize the Uniseal. The welding is carried out by
the UNISEAL.
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Bag guide
If especially long bags are filled with particularly light material, and then sealed, it may be necessary
to provide additional fixing for the bags after they have been pushed in to the sealing position, to
prevent them folding. This is done by a special mechanism, the bag handler.
Before the ejector is activated, the bag handler is swung round, waits for the ‘Lowering delay’ time,
and is then lowered, while the suction vacuum is simultaneously switched on. After the ‘Lowering
duration’ time, the bag holder is released. When the bag is discharged after sealing, the vacuum is
switched before the tipper saddle is released. The ‘Ejector time’ starts running at the same time that
the saddle is released. When the time has elapsed, the bag handler is lifted again, and swung back.
If the bag handler is not in the initial position at the start of a filling, an error signal is generated. If a
bag handler is fitted, the anvil is automatically closed when the sealing head is up.
Airstream monitor
For operation in an area with an explosion hazard (Ex area), the flow velocity of the suction/extraction
must be monitored to prevent creating a hazard. The flow velocity must not only be monitored
externally, but also on every spout. Every time the system passes the extraction position, the flow
monitor sends a signal to the spout if the flow is satisfactory. This signal is stored until the next time
the system passes the sealing position. Sealing can commence if the signal has been stored. If not,
the bag is discharged without being sealed, and a message is generated.
Service filling
In test operation it may be useful to fill a bag at a spout, without rotating the packer. To do this, the
spout must be switched off by the knob-operated switch, and on again. After switching on, the bag
carrier is operated. A filling is started when an applied bag is detected. The spout
is not tared before the filling, so that partially filled bags can also be applied. The tare value is taken
from the last bag that was filled in the normal manner. The service filling is not started if the operation
of the knob-switch acknowledges an error message.
Volumetric filling
For materials with very variable filling weights, it may make sense to fill up to a defined volume,
instead of filling up to a fixed target weight. This means that the filling continues until the bag is full. It
will be switched off when no further increase in weight is measured, and the preset target weight has
been exceeded.
If the dosing time controller is switched on, then the filling will be switched off if the mass flow is
below an adjustable preset level and the preset target weight has been exceeded at the same time.
The value for the mass flow threshold is set in the dialog ‘Control output 3’. In this case, the control
output is out of action during filling.
Reverse venting
On some machines, excess air can sucked out during the filling. To this end, you can select whether
the suction should be active during coarse feed, fine feed or throughout the filling. Furthermore, you
can determine how long suction should continue after the ejector has been activated. This is used to
clean the bag valve from within. Before filling starts, the suction channel into the bag can be blown
through, to prevent stoppages.
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2.3 Positions on the packer periphery
Position counter
On machines with continuous rotation, seven positions that are important for the functioning of the
Rotopacker are marked by signal flags on the periphery of the machine (see following page).
The bag is placed automatically at Position 1, manually at Position 2. Position 3 is the waste
position for empty bags, Position 4 for partially filled bags. Positions 5 and 6 are used to determine
the discharge point. The seventh position is the reference position [R]. This is where the internal
counter is reset.
On packers with two output belts, this count applies to each half of the periphery. The two halves
are distinguished by two different reference positions.
On machines with intermittent rotation, the position pulses are generated by the controller for the
rotary drive. The number of positions corresponds to the number of spouts that are installed. The
assignment of the actions to the position numbers is made in the dialog.
On machines with angle measurement, the individual positions are assigned to specific angles. This
is done in the weigher dialog.
In this case, the 0.0 degree angle is the position of the reference position sensor.
An angle of 5 degrees is roughly the placing position in automatic operation,
so the angle increases in the direction of rotation.
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Positions on the packer periphery of continuously rotating machines 2.3

========================================================================
5
4
6
2
3
4
3
5
2
6
1
R1 R2
1
6
2
5
3
4
Position Meaning
------------------------------------------------------------
1 Place empty bag: automatic
2 Place empty bag: manual
3 Empty-bag/waste position
4 Broken-bag/waste position
5 Start of discharge point determination
6 Discharge point determination
R1 Reset counter, Belt 1
R2 Reset counter, Belt 2
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Continuously rotating machines with angle measurement 2.4
======================================================================
Machines that use angular measurement are not fitted with initiators (proximity switches) around the
periphery of the packer. Instead, each spout measures its actual position with the help of rotary
pulses that are provided externally. So the placing, empty bag,
waste bag and discharge positions are set up in degrees in the dialog. The only initiator that is used
is one for the reference position.
When the packer is commissioned, each spout has to undergo a learning period. First of all, the light-
barrier switch that is supplied must be fixed onto the placer. Next, the dialog item ‘Learn position’ in
the ‘Adjust weigher’ dialog should be simultaneously activated for all possible spouts. The packer
must now be rotated until the text ‘Learn position - finished’ has appeared for all the weigher
terminals. The angles for defining the automatic placing have now all been determined and stored. All
other positions are given by standard values, and they can be edited in the subsequent dialog items.
The light-barrier switches can now be removed.
On angle-controlled packers with two output belts, the learning phase must also be run through for
the second band. To this end, the light-barrier switch must be fixed onto the second placer.
The determination of the placing and discharge points can be optimized by separately adjusting the
corresponding leads on each individual spout for each sort, during operation.
All other functions correspond to those for a packer using continuous rotation and position initiators.
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5.964.0152.09
Operating Instructions 3
=====================================================================
3.1 Controls and display elements
MECIII terminal
HAVER MECIII
8 9 10 11 12 13 14 15
7
Sorte : 97 Cement PZ35f X(1) 25.00 kg
6 ? ESC
5 1234 NET
4
3
25.02 kg 1
ABC
2
DEF
3
GHI
1234567890123456789012345678901234567890
3 1234567890123456789012345678901234567890 4 5 6
JKL MNO PQR
2
0/T
7 8 9
STU VWX YZ[]
1 F1 F2 F3 F4 F5 F6 0 +/-
!...@
1) Function keys
2) Function key assignment
3) Field for plain text messages
4) Weighing range
5) Bag (fillings) counter
6) Fields for status displays
7) Sort number
8) Zero point display
9) Sign
10) Material designation
11) Current weight
12) Accuracy class
13) Target weight
14) Net weight mode indication
15) Weight unit
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5.964.0152.09
Explanation of the graphics display:
The first line of text shows the active sort number, product name, classification limit (accuracy class) and target
weight.
Below this are 8 fields to display the weigher status (as pictograms).
NET dargestellt.
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Operating instructions 3.1
======================================================================
The middle field shows the weight, with the appropriate dimensional unit, the weighing range, the bag counter
and NET if net operation is being used.
Below this is a text field with 2 x 40 characters, for conducting dialogs and showing error messages.
The bottom line contains 6 fields for showing pictograms for the function keys F1-F6.
Status pictograms with the functions:

Below empty threshold
Above overweight limit
Below underweight limit
Weight within valid range
Welding/sealing permitted
Malfunction or error
Standstill detected
Zeroing
Taring
Coarse feed is on
Fine feed is on
Keypad with the functions:
0-9 Number keys for parameter setting
Move on through the dialog, without changes, move the cursor in editing mode,
acknowledge error messages
Move back through the dialog, without changes, move the cursor in
editing mode
Select menu item, edit parameter (editing mode), close editing

and confirm
ESC End current menu, close editing without changes, start short dialog
(external to the dialog)
Language changeover
Move cursor up
Move cursor down

? Help function
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======================================================================
3.2 Terminal dialog
The terminal is equipped with its own dialog, in which several settings can be made.
To access this dialog, press the (shift) key and then ESC.
The function keys can be used to set the parameters listed below. Use the key (language changeover key) to switch
between the different function key assignments:
Function key Pictogram Meaning

Menu 1 (press language changeover key to switch language)
===============================================================================
F1 0 Entry of the single-digit terminal number (not yet used
at present)
--------------------------------------------------------------------------------------------------------------------------------------
F2 Test ON A strip section of the LCD display is always inverted so
Test OFF that faulty pixels can be discovered.
--------------------------------------------------------------------------------------------------------------------------------------
F3 Inverse display: Change from black lettering on
white background to white lettering on black background.
--------------------------------------------------------------------------------------------------------------------------------------
F4 Reduce contrast/background lighting
--------------------------------------------------------------------------------------------------------------------------------------
F5 Increase contrast/background lighting
--------------------------------------------------------------------------------------------------------------------------------------
F6 The values that have been set are saved in the EEPROM
(applicable for terminal number, terminal network, contrast
setting, inverse representation)
--------------------------------------------------------------------------------------------------------------------------------------
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Function key Pictogram Meaning

Menu 2 (press language changeover key to switch language)
===============================================================================
F1 The terminal can be switched between single-weigher and
multi-weigher operation: bis zu 8

control systems can be connected to a single terminal. (Warning: the
controls must likewise have this
function, e.g.: linear packers from Version 26.2a).
--------------------------------------------------------------------------------------------------------------------------------------
F2 Key-lock function OFF (“Enter” key is not locked)
Key-lock Function ON (“Enter” key is locked)
The change is made by using the code input 1 5 9
(This is saved automatically!)
--------------------------------------------------------------------------------------------------------------------------------------
F6 The values that have been set are saved in the EEPROM
(applicable for terminal number, terminal network, contrast
setting, inverse representation)
--------------------------------------------------------------------------------------------------------------------------------------
In order to leave the dialog, press the (Shift) (shift) key and then the ESC key (within 1 second).
The dialog will automatically be terminated if there is no key action within 45 seconds.
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3.3 Short dialog
The short dialog is started in weigher operation by pressing the ESC key. You can leave it again at
any time by pressing the same key.
Sort number GB : SORT NUMBER

The currently valid sort number can be set here. The number is also transmitted to other spouts via
the MEC network.
Taring, local GB : TARE THIS SPOUT

If the key is pressed when this text appears, then this spout will tare the next bag that is applied.
Taring - all GB : TARE ALL SPOUTS

If the key is pressed when this text appears, then all spouts will tare the next bag that is applied.
Zeroing GB : ZERO ADJUST

Generates a zeroing request for this weigher.
Bag place counter GB : BAG PLACE COUNTER

This shows the value up to which the count could run when the placing point is determined.
Correction GB : CORRECTION
This displays the contents of the temporary correction memory. If ‘Fixed value’ is set
in the sort dialog, then the temporary correction memory will have a different value to the sort
correction memory.
Check-weighing GB : CHECKWEIGHING
If a check-weigher is connected via Ethernet, the spout receives from the check-weigher the weight
of the bag it weighed last. The weight will be displayed.
Performance reserve GB : PERFORMANCE RESERVE

The spouts measure the waiting period in a filling cycle. This period is the so-called performance
reserve.
Static lead GB : STAT. LEAD

Shows the present value for the static lead.
Speed, coarse feed GB : SPEED COARSEFEED

Shows the rate of flow [kg/sec] for filling online during coarse feed.
Speed, fine feed GB : SPEED FINEFEED

Shows the rate of flow [kg/sec] for filling online during fine feed.
Filling time C+F GB : FILLTIME C+F

Shows the total filling time [sec] online for coarse and fine feeds.
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3.3 Short dialog
Coarse filling time GB : FILLTIME COARSE

Shows the filling time [sec] online for coarse feed.
Fine filling time GB : FILLTIME FINE

Shows the filling time [sec] online for fine feed.
Actual position GB : ACTUAL POSITION

Shows the contents of the position counter.
High resolution GB : HIGH RESOLUTION

Shows the weight values (every 0.5 sec) in the internal resolution (at least 10x) in the
second LCD text line.
Tipper saddle GB : TIPPING SADDLE

The tipper saddle can be raised and lowered by operating the Enter key.
Bag holder GB : BAGHOLDER

The bag holder can be operated and released by operating the ‘Enter’ key.
Discharger GB : DISCHARGER
The discharger can be moved in and out by operating the ‘Enter’ key.
If a spillage rejector is fitted, this will be activated at the same time.
Coarse feed GB : COARSE FEED

Coarse feed can be opened and shut by operating the ‘Enter’ key.
Close bottom flap GB : Close bottom flap

If an automatic bottom flap exists, it can be closed by hand at this position in the short dialog.
Reference turn GB : INITIAL TURN

After operating the ‘Enter’ key, the spout carries out a reference rotation, as it does on switch-on. No
bags are filled during this period.
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3.4 Main dialog
In order to be able to alter parameters, the correct code must first be entered from the keypad.
1 2 3
This provides access to the main menu. Here you can select between various submenus. Only one
menu item is displayed at a time. By pressing the > key you can access the next menu item; by
pressing the < key you can access the previous menu item:
Hauptmenü
Menupunkt 1
< >
Menupunkt 2
< >
Menupunkt n
To edit a numerical parameter, first press the key. The digit that is to be altered can be selected
with the > and < keys, and then edited with the number keys. After this, the parameter can be
accepted with the key, or you can leave the editing mode by using the ESC key.
Editiermodus
Abbruch
Editieren Sollgewicht:
0025.0_0 kg S: 01
Speichern
< Cursor-Bewegung >
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Operating instructions 3.4.1
=======================================================================
3.4.1 Main menu
Weigher ON GB : WEIGHER ON
Packing operation is switched off. This is the starting point for the entry menu. When
the key is operated, the packing operation is switched on again.
Enter sorts GB : SORT PARAMETERS

This item accesses the menu for setting up the sort parameters. It can be selected
with the key.
Display values GB : DISPLAY VALUES

The parameters in this menu item cannot be edited, but are for information only. So, for example,
you can look at the result of a dribble-feed regulation or dosing-time regulation at the end of a filling.
Set up weigher GB : SPOUT PARAMETER

When you select this menu item via the key, you access the submenu for setting the weigher
parameters.
Calibration GB : CALIBRATION
The calibration parameters and the calibration itself are included in this dialog item. If the switch [s]
on the front of the converter card is set to the “down” position, then this menu is inhibited. In the “up”
position, you can access this menu after entering the numerical code 159. As a check, a calibration
counter is also active, which increases the count by one every time this dialog item is accessed, and
which can be read out in the menu item ‘Display values’. The damping and standstill times have a
fixed setting (filter is 4 and standstill time is 0.3 seconds).
Before making calibration, allow the weigher electronics to warm up for at least 30
minutes!
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The sort parameters have been combined in groups. This significantly speeds up the search for the
required parameters. The groups with the respective parameters are described in the following.
Sort number GB : SORT NUMBER

Enter the number of the sort for which the parameters should now be determined. Entries are
accepted in the range from 1 to 99. First, the number of the currently active sort is entered.
Product name GB : SORT NUMBER

A five-character product name can be entered for each sort. In editing mode, the 6 and 9 keys can
be used to select the desired character from the ASCII table.
Sort enabled GB : SORT ENABLED

Each sort can be enabled or inhibited. If an attempt is made to select an inhibited sort, then a
corresponding error message will appear in the LCD text display, and there will be a pause until either
the specific sort is enabled or another sort is selected.
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Operating instructions 3.4.2.1
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3.4.2.1 Sort parameters: Weight parameters
Unit GB : Unit
This dialog is only visible if ‘kg’ was not selected as basic weight unit in adjustment/calibration. The
parameter is used to assign to the sort another weight unit than specified in the
adjustment/calibration. This allows operators in countries which usually use lb as a weight unit to
have bags filled in another unit.
Target weight GB : TARGET WEIGHT

The target weight is the weight that should be reached at the end of filling.
Classification GB : TARGET WEIGHT

In order to be able to evaluate (classify) the weight after a check-weighing, the limits must be entered
here. The available classes are X(0.2 / 0.5 / 1 / 2 / 5 / x) according to R61, whereby x is a freely
definable classification. The overweight/underweight limits are automatically calculated for each
classification, and these limits can still be altered within their limits at a later stage.
The result of a classification is presented on the terminal, using the status pictograms ‘Above
overweight limit’ and ‘Below underweight limit’ as follows:
- Weight is within the limits: both pictograms are on.
- Weight is above the limit: the ‘Above overweight limit’ pictogram is on.
- Weight is below the limit: the ‘Below underweight limit’ pictogram is on.
The result is held until the bag is discharged.
Underweight GB : UNDERWEIGHT
Enter the smallest actual weight that is permissible for the current target weight. All the bags that are
below this weight limit are given an additional dosing (if additional dosing is permitted) or treated as
bad bags.
Overweight GB : OVERWEIGHT
Enter the largest actual weight that is permissible for the current target weight. All
bags that are above this weight limit are treated as bad bags.
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3.4.2.2 Sort parameters: Filling technology
Function GB : FUNCTION
You can switch between ‘Gravimetric’ and ‘Volumetric’ filling modes.
In the gravimetric filling mode, the weight is continuously monitored and compared with the target
weight. When the target weight has been reached, the weigher switches off the filling.
In the volumetric filling mode, the weight increase is continuously monitored. When the increase in
weight declines to zero and the actual weight reaches the set target value, the weigher switches off
the filling.
Empty limit GB : EMPTY LIMIT

If the weight of the bag carrier at the start of filling exceeds the preset empty weight limit, then filling
will not proceed, but an error message will be generated.
If the bag weight on the output belt has not yet gone above the empty limit, the filling
will be stopped.
Broken-bag monitoring does not take place for bags below the empty limit. Filled bags that have a
weight below the empty limit will generally be rejected to the empty-bag waste position.
Turbine delay GB : MOTOR DELAY

At the start of filling, the slide-valve is initially opened. After an adjustable delay time, the turbine is
turned on. This is intended to prevent blockages at the start of filling.
Filling break (pause) GB : FILLING BREAK

A ‘Filling break’ can be inserted between the coarse and fine feeds. During this break, the slide-
valve is closed and the motor is stopped. This time allows the material in the bag to vent the air
content, so that the internal pressure is reduced and there is more volume for the fine feed.
Filling interrupt GB : FILLING INTERRUPT

When this function is active, a filling that is in progress on the output belt is interrupted, and then
continued in additional-dosing mode at the empty-bag waste position.
Max. filling time GB : MAX.FILLING TIME

The maximum permissible running time for the filling turbine during a filling operation. Filling will be
stopped after this time has elapsed.
Fine-feed dead-time GB : BLINDTIME FINE

When coarse feed is switched off, the weight will not be monitored until the time set here has
elapsed. This avoids an overshoot of the weigher, which would lead to underweight bags.
Taring frequency GB : TARING FREQ.

This value defines how often taring should be carried out. For example, “07” means that taring will be
performed before every seventh bag. The entry “00” turns off the taring.
Taring delay GB : TARING DELAY

After detecting the ‘Bag-OK’ signal, the system waits for the time set here before starting the taring
procedure.
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3.4.2.2 Sort parameters: Filling technology
Coarse feed delay GB : COARSEFEED DELAY

Air packer: The time that should elapse between the detection of a correctly placed bag and the
opening of the scissors-valve.
Number of bags in residue removal GB: NO. OF REST-EMPTYING BAGS

This is the setting for the number of bags that should be filled in the residue removal mode. When the
required number of bags has been reached, the spout will stop until the residue removal mode is
switched off. If ‘99’ is entered, then bags will keep on being filled until a filling is terminated by a time-
out.
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3.4.2.3 Sort parameters: Controller settings
Fine-feed quantity GB : FINE FEED QUANTY

The value that is set here is deducted from the target weight. This therefore determines the
coarse/fine changeover point, where the coarse feed is switched off, taking the lead into account.
When the dosing-time controller is switched on, the changeover point can still be altered after a filling.
The result of a dosing-time regulation can only be seen in the menu item “Display values”.
Max. pause time GB : MAX.BREAK DURAT.

After packing pauses that are longer than the ‘Maximum pause duration’, the coarse/fine changeover
point is reset to the initial value that is set in the dialog. This is to compensate for the altered flow
characteristics of the material resulting from the lengthy pause. The initial air will also be started
before filling begins.
Correction GB : CORRECTION
When operating with a check-weigher, this memory location shows the sum of all correction signals.
Fine-feed dosing time GB : FINE DURATION

At the end of filling, the measured fine feed dosing time is compared
with the setting for fine dosing time. If there is any deviation, the coarse/fine feed changeover point is
adjusted by the dosing time regulator.
Lead GB : LEAD
Here you can choose between static lead and dynamic lead.
When dynamic lead is switched on, the increase in weight is measured throughout the entire filling
time, and multiplied by a machine constant. The result of this calculation is the lead for changeover
and switch-off. If the dribble-feed regulator is switched on, the machine constant is updated after the
end of filling.
The static lead is not altered during a filling. Its value is entered in the following dialog item. If the
dribble-feed regulator is switched on, the static lead is updated after the end of filling.
On machines that are subjected to strong vibrations and shocks, or where the material that is to be
packed cannot be filled into the bag evenly, static lead is recommended.
Fixed value GB : FIXED VALUE

The values described here for static or dynamic lead will be modified by the dribble-feed regulator, if it
is switched on. This dialog item can be used to determine whether the dribble-feed regulator should
only make temporary alterations, or should store the altered values in the sort memory.
If the setting is ‘Fixed value: Yes’, the dribble-feed regulator will only make temporary alterations. This
means that, after a packing pause, where the duration is set in the dialog item ‘Maximum packing
pause’ the values that were set originally will be used for the lead on starting. This is advantageous if
the material changes its flow characteristics significantly during a pause. If the values have been
fixed, then the values that were set originally will be used for starting, even if the sort was deselected
and a different sort is then set.
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3.4.2.3 Sort parameters: Controller settings
Static lead GB : STAT.LEAD

The value for the static lead is entered here. During filling, it is added to the measured weight, to
calculate the switch-off weight for coarse and fine feed.
Machine constant GB : MACHINE CONST

A machine constant is entered, that compensates for the mechanical and electrical delay when the
filling is switched off. This machine constant is only active if the dynamic lead is switched on.
Standstill time GB : STANDSTILL DURAT

The standstill time determines the period during which the change in weight must remain within a
certain range in order for this to be interpreted as standstill. We recommend setting the value to 0.3
seconds, since experience shows that this is an adequate value. If this value is increased or
decreased, there may be problems with the weigher standstill.
Dosing-time regulator GB : FILLTIME REGUL.

The dosing-time regulator compares the set time for fine feed with the actually measured time. If
there is any deviation, the coarse/fine feed changeover point is adjusted.
Dribble-feed regulator GB : DRIBBLE FEED REG

When the dribble-feed regulator is turned on, the weigher makes a check-weighing after the spout
blow-out delay and the Dribble-feed regulator delay. If there is a deviation from the target weight
and dynamic lead is switched on, the machine constant will be adjusted. Otherwise, the static lead
will be altered.
The size of the regulator increment depends on the deviation and the regulator factor.
Dribble-feed regulator delay GB : DRIBBLE FEED REG DELAY

After the Spout blow-out delay, the system waits for the time set here before activating the dribble-
feed regulator.
Regulator factor GB : REGULAT.FACTOR

The dribble feed regulator multiplies the measured weight deviation by the regulator factor, to
calculate the regulator/control increment. The regulator factor can be adjusted in 10% steps from 0%
to 200%.
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3.4.2.4 Sort parameters: Additional dosing
Additional dosing GB : ADD. DOSING

After the end of filling, the weight of the filled bag is compared with the minimum weight. If the
weight is below this limit, then the bag receives an additional dosing. This filling cycle starts in the
second turn, at the empty-bag waste position.
If the bag weight at this moment is more than 1 kg below the target weight, then the additional
dosing is made continuously, in fine feed. If the discrepancy is smaller, then the filling turbine is
operated in bursts (pulsed). After each filling pulse the system waits for the weigher standstill, an
actual-value / target-value comparison is made and the procedure is repeated, if necessary.
Additional dosing is ended in all cases at the end of the maximum filling time. The filling hopper is
continuously ventilated during pulsed additional dosing.
Pulse duration GB : PULSDURATION

The pulse duration for pulsed additional dosing can be set in this menu item.
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3.4.2.5 Sort parameters: Blow out spout
Blow-out delay GB : BLOW OUT DELAY

This time starts when the filling ends. The blowing out of the spout starts after this delay (settling
time).
If the bag weight is going to be evaluated by the weigher or the server after filling has finished, then
the sum of the blow-out delay and blow-out duration must be at least 0.5 sec. When the dribble feed
regulator is turned on, the blow-out delay will automatically be lengthened, if necessary.
The dribble-feed regulation is carried out after the end of the blow-out delay.
Blow-out time GB : BLOW OUT DURATIO

The entry is the time during which the spout is blown out.
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3.4.2.6 Sort parameters: Broken bags
Speed duration GB : SPEED DURATION

In order to be able to detect a possible broken bag, the increase in weight is monitored. As soon as
this weight increase becomes negative (i.e. actually a decrease), a broken bag is assumed.
However, when the weight increase is small, it is possible for an apparent weight loss to appear
briefly, caused by the vibration of the packer. For this reason, the minimum time during which the
weight loss must be present can be adjusted in this menu item.
Minimum speed GB : MINIMUM SPEED

A minimum increase in weight must be achieved up to the empty weight limit. If this value is not
reached, the filling is stopped and the bag is treated as a broken bag. Entering the value 0.0 turns
off the monitoring.
Speed delay GB : SPEED DELAY

Since no increase in weight can be measured immediately on starting, the monitoring of the
minimum increase in weight can be delayed.
Refuse position GB : WASTE POSITION

Six positions are distributed around the periphery of the packer. This parameter can be used to
decide which position is used for the broken-bag position.
Bad bags ON GB : BAD BAGS ON

This item is used to set up the handling of those bags that have the wrong weight, or those for
which the filling was terminated early, and thus have failed to reach the empty level. These bags
can be left hanging on the spout, or at the broken-bag position, at the empty bag/waste position, or
dropped onto the output belt.
Minimum weight GB : MINIMUM WEIGHT

Bags that do not reach the minimum weight on discharge are normally ejected to the broken-bag
position. This is to avoid underweight bags snagging on the belt and causing a pile-up.
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3.4.2.7 Sort parameters: Filling hopper aeration
Start aeration GB : FILL.START AER.

For some sorts, it may be necessary to aerate the material independently from the regulated filling
hopper aeration at the start of filling. The duration is set in this menu item. When initial aeration is
switched on, a special ‘Start aeration’ output is enabled. On turbine packers, the aeration output is
enabled simultaneously with the slide-valve. On air packers, the aeration output is enabled before the
slide-valve is opened. Afterwards, the coarse feed delay time runs.
Initial air GB : INITIAL AIR

If the maximum pause duration is exceeded, the first bag after the pause will not be filled
immediately. After the bag holder has been operated, the output ‘Hopper aeration’ is enabled for the
length of time set for ‘Initial air’. At the end of this time, the output is switched off again and the filling
starts.
Coarse aeration GB : AERATION COARSE

A value for the increase in weight is entered in this menu item. If the value goes below this level
during coarse feed, then the filling hopper aeration is turned on.
The aeration is turned off if the value exceeds this level.
Fine aeration GB : AERATION FINE

A value for the increase in weight is entered in this menu item. If the value goes below this level
during fine feed, then the filling hopper aeration is turned on.
The aeration is turned off if the value exceeds this level.
Aeration duration GB : AERATION DURAT.

When the blowing-out of the spout is finished, the filling hopper can be aerated for a set time.
Regardless of the time that is set, the aeration will end at the latest on discharge.
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3.4.2.9 Sort parameters: Discharge
Discharge lead 1+2 GB : DISCHARGE LEAD 1+2

The discharge point is determined automatically by the control system, so that the output belt is
always met correctly, even if the packer is rotating at a different speed.
However, when the packer is installed, a reference point must be entered that suits the mechanical
setup. This value is established by testing. The larger the value, the earlier the discharge. This value
is determined individually for each output belt.
Discharge duration GB : DISCHARGE DURAT.

On discharge, the ejector is activated for the length of time that is set.
For discharging to the empty-bag/waste position, the duration is fixed at 1.5 seconds.
Disch. Oper.Time GB : DISCH.OPER.TIME

This is the time that elapses after the operation of the ejector, before the injector nozzle is activated
(filter-valve technology). If there is no suction during ejection, this time can be set to 9.9 seconds. If
bag-welding is available, the sealing head is only lowered after the elapse of the ‘Ejector time’ when
the ejector has been operated.
Damping Out Delay GB : Damping out delay

When the saddle is moved out, this output is enabled after a preset time has elapsed.
In this way, damping of the ejector cylinder can be adjusted during movement so that damping can
be increased shortly before the final position is reached.
Damping In Delay GB : Damping in delay

When the saddle is moved in, this output is enabled after a preset time has elapsed.
In this way, damping of the ejector cylinder can be adjusted during movement so that damping can
be increased shortly before the rest position is reached.
Discharge lead 1+2 manual GB : Discharge lead belt 1+2 manual

When bags are placed manually, the packer speed is sometimes so low that the discharge point
determination arrives at a wrong result. For this reason, it is now possible to enter a separate
Discharge lead for this operating mode.
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3.4.2.10 Sort parameters: Dampings
Empty damping GB : DAMPING EMPTY

Filter parameter setting for zero setting and taring. Recommended value: 2.
Full damping GB : DAMPING FULL

Filter parameter setting for check-weighing and dribble-feed regulation. Recommended
value: 2.
Coarse damping GB : DAMPING COARSE

Filter parameter setting for coarse feed. Recommended value: 1
Fine damping GB : DAMPING FINE

Filter parameter setting for fine feed. Recommended value: 2.
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3.4.2.11 Sort parameters: Bag-OK
Check bag GB : CHECK BAG

In most packer machines, the seating of the applied bag is monitored. Here you can determine the
duration of active monitoring during filling. If this monitoring is switched off, then an antenna switch or
start switch must be installed.
Bag-OK delay GB : BAG-OK DELAY

There is a time delay after operating the bag holder. The ‘Bag-OK’ signal must be present by the end
of this delay time. If not, the bag holder is drawn back and the ejector moves to the empty-bag waste
position.
Bag-OK control GB : BAG-OK CONTROL

After the ejector has been activated, the system waits for the preset ‘Ejector time’. Then the bag
holder is operated and a check is made whether the bag has really been discharged. If not, the spout
generates an error signal.
Bag-OK blow-out GB : CLEAN BAG-OK

After the activation of the ejector, time set by ‘Ejector time’ must elapse. Then, the bag holder is
operated for a fixed period of time. This is to ensure that the groove or the hole in the filling spout is
blown out during the ‘Bag-OK detection’ phase.
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3.4.2.12 Sort parameters: Control Outputs
Control output 1 GB : CONTROL OUTPUT 1

The state of the control output can be set individually for each sort. The output can be enabled for
coarse feed, fine feed, coarse + fine feed, or for as long as the specified sort is valid.


Control output 3 is assigned to a weight-increase threshold. If the actual increase in weight exceeds
this level, the output will be switched off. If it is below the level, it is accordingly switched on. Output 3
is only activated if the filling is switched on.



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3.4.2.13 Sort parameters: Air packer
Pressure release time GB : PRESS. RELIEF DUR.

Air packer: Before the cones can be opened, the pressure in the pressure chamber must be
released. The pressure relief duration can be set here.
Pressure chamber aeration GB: PRESS.CHAMB.AER

Air packer: This parameter can be used to set the time during which the pressure in the pressure
chamber is maintained after the end of filling, if enough material is available for another filling.
Lower cone delay GB : LOWER CONE DELAY

Air packer: On machines with double cones, the upper cone is closed first, and then the lower cone
after this delay time.
Cone always open GB : CONE ALWAYS OPEN

Air packer: For some products, it may be advisable to keep the cone permanently open. This mode
of operation can be enabled here.
Cone aeration GB : CONE AERATION

Air packer: If the packer silo is full, the cone is open, and the pressure chamber is not filled within 5
seconds, then the ‘Pressure chamber input aeration’ output is enabled.
When the pressure chamber has filled up, the adjustable ‘Cone aeration’ time is started. When it is
finished, the ventilation is switched off.
Number of bags in residue removal GB: NO.OF REST-EMPTYING BAGS

Air packer: This can be used to set the number of bags that can still be filled in residue removal
mode when the pressure chamber is not full.
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3.4.2.14 Sort parameters: Clean
Silo vibration pulse GB : SILO VIBR. DURAT.

During fast-empty, vibration pulses can be applied to the silo. This menu item is used to set the
duration of the vibration.
Silo vibration interval GB : SILO VIBR.INTERV.

This menu item is used to set the pause duration for vibration during fast-empty.
Fast-empty delay GB : FAST EMPTY DELAY

Turbine packer: When ‘Fast-empty’ has been started, this preset delay time must elapse at each
spout before the fast-empty slide-valve is opened. This can be used to program any desired switch-
on sequence.
Fast-empty duration GB : FAST EMPTY DURAT

Turbine packer: The ‘Fast-empty’ that has started runs for the time that is set here. This means that,
even though the starting times are staggered, ‘Fast-empty’ can be stopped on all spouts at the same
time.
Fast-empty aeration GB : FAST EMPTY AERAT.

Turbine packer: The duration of the aeration of the fast-empty channel can be set here.
Fast-empty cycle GB : FAST EMPTY CYCLE

Air packer: In ‘Fast-empty’, the pressure chamber is filled with material. Afterwards, the chamber is
emptied for this preset time.
Cleaning mode GB : CLEANING MODE

Air packer: For automatic cleaning, it can be selected whether the air escapes through the spout or
the open cone, or both.
Cleaning air GB : CLEANING AIR

Air packer: There is an option for cleaning with air from the blower or with compressed air. For
blower-air cleaning, the scissors-valve and cone are closed and opened in an adjustable rhythm.
There are additional nozzles in the pressure chamber for compressed-air cleaning, through which the
compressed air is blown into the chamber. The chamber must not be closed during this procedure,
otherwise an excessive pressure will build up. Instead, the compressed air is turned on and off in an
adjustable rhythm.
Closing time GB : CLOSING TIME

Air packer: With blower-air cleaning, this is the time during which the scissors-valve and cone are
closed. With compressed-air cleaning, the compressed air is turned on for this time.
Opening time GB : OPENING TIME

Air packer: When cleaning with blower air, the scissors-valve and cone are opened for this time.
With compressed-air cleaning, the compressed air is turned off for this time.
Bottom flap open at GB : OPEN BOTTOM FLAP AT

Air packer: This can be used to set the position at which the bottom flap is to be opened at the end
of the cleaning process.
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Flushing GB : FLUSHING
This is used to set whether flushing is to be carried out in a new bag or in a residual bag.
Flushing quantity GB : FLUSHING QUANTITY

The flushing quantity is set here.
Flushing bags to GB : FLUSHING BAGS TO

This item is used to set up the handling of the flushing bags. These bags can be left hanging on the
spout, or at the broken-bag position, at the empty bag/waste position, or dropped onto the output
belt.
Sample weight GB : SAMPLE BAG WEIGHT

The weight of the sample bags is set here.
Sample bag position GB : SAMPLE BAG POSITION

This is used to set the position at which the sample bag should be discharged.
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3.4.2.15 Sort parameters: Welding
Spout selection GB : PIPESELECT

Selection of what spout type to assign to the sort.
Welding delay GB : WELDING DELAY

On packers with a welding station, the welding procedure will start at Position 4. This parameter can
be used to delay welding to provide more time for filling.
Welding time GB : WELDING TIME

On packer machines that have welding stations on the spouts, the welding time must be entered.
Anvil delay GB : JAW OPEN DELAY

After the end of welding, this time must pass before the anvil jaws are opened.
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3.4.2.16 Sort parameters: Adjustments
Turbine speed, coarse feed GB TURBINE SPEED COARSE

When a frequency inverter is available for the filling turbine, the weigher can provide a numbered
speed value (0 - 7) for the inverter, via three control cables. The actual speeds that have been
defined for the individual numbers are stored in the frequency inverter.
In this case, the polarity of the signal input from the motor cutout is reversed. This means, that the
motor cutout produces a 0V signal if it has been tripped.
Turbine speed, fine feed GB TURBINE SPEED FINE

In this case, the polarity of the signal input from the motor cutout is reversed. This means that the
Turbine speed rest emptying GB TURBINE SPEED REST EMPTYING

Turbine speed cleaning GB TURBINE SPEED CLEANING

speed value (0 - 7) for the inverter via three control cables. The actual speeds that have been defined
for the individual numbers are stored in the frequency inverter.
Fine-feed cross-section GB : FINEFEED CLEAR OPENING

On machines that are appropriately equipped, the fine-feed cross-section can be set up according to
the sort. The adjustment is then made automatically during the change of sort.
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3.4.2.16 Sort parameters: Adjustments
Saddle height GB : SADDLE HEIGHT

On a packer with stepped saddle height adjustment, only two different saddle heights are possible. 0
is entered for the lower level, a different number for the higher level.
With continuous adjustment, the system first moves to the reference point at every change of the
sort. This prevents an accumulation of positioning errors.
If no rotate pulse appears after about 2 seconds during the movement, then an error message is
generated and the adjustment motor is stopped. Another attempt will be made to move the saddle at
the next change of sort.
The saddle height that has been selected in the dialog will only be activated after leaving the entry
dialog. If the sort is changed during a filling, the new saddle height will only be activated after the bag
has been discharged.
Move to reference GB : RUN TO REFERENCE

When using continuous saddle height adjustment, the dialog can be used to move the saddle down
to the lower reference position. The function is initiated by the key.
Manual move GB : MANUAL ADJUST

With continuous saddle height adjustment, the saddle can be moved manually, by using the > and <
keys. If the key is then operated, the present saddle height will be stored as the set value for the
current sort. Pressing any other key quits this mode without saving.
Inflation time GB : INFLATION TIME

The entry, in seconds, is the time during which the spout is inflated after the end of filling. If the time
has not yet elapsed when the discharge position is reached, the discharge will not be carried out.
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3.4.2.17 Sort parameters: Bag deaeration
Bag venting, clean GB : BAG DEAERATION CLEANING

The time for cleaning the bag venting channel before filling is set here.
Bag deaeration mode GB : BAG DEAERATION MODE

The deaeration mode specified the situation in which the bag is to be deaerated.
Bag deaeration discharge GB : BAG DEAERATION Discharge

Even while the ejector is being operated, venting can be carried out for the time set here.
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3.4.2.18 Sort parameters: Placing
Placing lead 1 GB : BAG PLACE LEAD 1

On machines that use angle measurement, the placing signal is generated by the spout and sent to
the placer. The determination of the point for placing is carried out in the same way as for the
discharge point. Here too, a count limit must be set, and the signal is generated when this limit is
reached. Here, the placing lead for the Radimat following reference signal 1 is set.
Placing lead 2 GB : BAG PLACE LEAD 2

On machines that use angle measurement, the placing signal is generated by the spout and sent to
the placer. The determination of the point for placing is carried out in the same way as for the
discharge point. Here too, a count limit must be set, and the signal is generated when this limit is
reached. Here, the placing lead for the Radimat following reference signal 2 is set.
Bag holder as stop GB : BAGHOLDER REAR FOR STOP

When there are two bag holders, this item can be used to set up whether the rear bag holder is to act
as an end stop when the bag is placed on the spout in the no-welding mode.
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3.4.2.20 Sort parameters: Bag guide
Bag guide lowering delay GB : BG SINKDELAY

When the bag handler has started to swing round, this waiting time must pass before the bag handler
can be lowered.
Bag guide lowering time GB : BG SINKDURATION

When the lowering of the bag handler has started, this waiting time must pass before the bag holder
can be released and the bag can be pushed off the spout.
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3.4.2.21 Sort parameters: Spillage rejection
Spillage rejector GB : SPILLAGE REJECTO

If a spillage rejector is installed, then it is activated when the weight that has been set in this menu
item is reached, or at the latest when the discharge procedure starts. It is de-activated when the
ejector is moved back.
Spillage rejection delay GB: SPILL.REJ.DELAY

During the bag discharge, the spillage rejector is moved in with a delay with respect to the ejector, to
prevent a collision.
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3.4.2.22 Sort parameters: Tipper saddle
Tipper saddle limit 1 GB : TIPPING SADDLE LIMIT 1

If a value larger than 0 is assigned to this parameter, then the tipper saddel is raised immediately
after the placing. When the set weight threshold has been reached, it is lowered again.
Tipper saddle limit 2 GB : TIPPING SADDLE LIMIT 1

When the weight threshold has been reached, the tipper saddle is raised. If the weight threshold is
above the target weight, it is raised again at the end of filling.
This threshold should be greater than threshold 1.
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3.4.2.23 Sort parameters: Tipper saddle
Bag clamp, limit 1 GB : BAG CLAMP LIMIT 1

When the weight threshold has been reached, the bag clamp is operated.
Bag clamp, limit 2 GB : BAG CLAMP LIMIT 2

When the set weight threshold has been reached, the bag clamp is released.
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3.4.2.24 Sort parameters: Inflatable collar
Inflation threshold GB : FILLINGPIPE INFLATING LIMIT

When the set weight threshold has been reached, the inflatable collar is inflated.
Inflation time GB : INFLATION TIME

The entry, in seconds, is the time during which the spout is inflated after the end of filling. If the time
has not yet elapsed when the discharge position is reached, the discharge will not be carried out.
Dedusting ON GB : DEDUSTING ON
If the system is equipped with an inflatable collar, dedusting is enabled when the inflatable collar is
vented.
If there is no inflatable collar, dedusting is enabled when a weight threshold has been reached
In both cases, the output is disabled again when the bag carrier is moved in.
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3.4.2.25 Sort parameters: Intermittent
Placing position GB : BAG PLACE POSITI

The application (placing) position can be set on intermittently rotating packers.
Empty-bag position GB : EMPTY BAG POSITI

The empty-bag position can be set on intermittently rotating packers.
Waste position 1 GB : WASTE POSITION 1

The waste position 1 can be set on intermittently rotating packers.
Waste position 2 GB : WASTE POSITION 2

The waste position 2 can be set on intermittently rotating packers.
Discharge pos. GB : DISCHARGE POS.

The discharge position can be set on intermittently rotating packers.
Stabilization time GB : STABILIZAT. TIME

On packers with a tipper saddle, this time period elapses after the ventilation of the
inflatable collar (inflate spout) before the bag can be discharged.
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3.4.2.26 Sort parameters: Filter valve
Suct nozzle del. GB : SUCT.NOZZLE DEL

When a filter-valve system is used, this delay time runs at the start of filling. The injector nozzle can
be operated after this delay.
Suction nozzle ON GB : SUCT.NOZZLE ON

The injector nozzle is operated in pulses. The length of the suction pulses is set in this menu item.
Suction nozzle OFF GB : SUCT. NOZZLE OFF

The length of the pause between suction pulses is set in this menu item.
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Copy to sort GB : COPY TO SORT

The values for the sort that is currently being processed can be copied to other sorts. This results in a
considerable time saving for setting up the spouts.
The number of the target sort must be entered.
Copy to spout GB : COPY TO SPOUT

The values for the sort that is currently being processed can be copied to other spouts. This
considerably reduces the time required for setting up the spouts.
The number of the target spout must be entered. After the end of the transfer, the number of the
source spout will be shown again instead of the target spout number. If there was an error in the copy
transfer, the “Not possible” message will be displayed. In this case, the connection between the
weighers and their settings must be checked.
If 99 is entered for the target spout, then the values are copied to all the spouts, one after another.
Copy all sorts to weigher GB: COPY ALL SORTS TO WEIGHER

All the sort parameters stored for this spout will be copied to the selected spouts. The entry
of ‘99’ as a target has no function.
Return to main menu GB : RETURN TO MAIN MENU

Press the key to quit this submenu and return to the main menu.
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In this dialog, some parameters can only be read, but not edited.
They are those values that can automatically be altered by the machine, or time measurements.
0 - memory
Tare memory
Zeroing range
Coarse speed
Fine speed
Filling time C+F
Calibration counter
Fine-feed quantity
Static lead
Machine constant
R61 mode
Type & version
Vibration
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3.4.4 Set up weigher
Configuration GB : CONFIGURATION
The configuration of the machine is set in this subsidiary dialog, which is protected by a secret code.
As a rule, this dialog is only used at
the manufacturer’s.
Weigher number GB : WEIGHER NUMBER

In network operation, each weigher must have an individual address assigned to it.
Learn positions GB : LEARN POSITIONS

In machines with angle measurement, this menu item starts the program for measuring the packer
periphery and calculating the placing positions. The optical (light-barrier) switches which are delivered
must be mounted before the correct placing positions can be determined. The learning program
should be activated for all spouts at the same time.
Learn positions 2 GB : LEARN POSITIONS 2

The placing positions for the second placer are calculated here.
Pulses per turn GB : PULSES / TURN

The number of pulses measured per turn is shown here. The value can also be altered by hand. But
each editable angle should be confirmed again afterwards.
Offset GB : Offset
This shows the offset relative to spout 1. On a packer with six spouts the offset for spout 2 is 60°
(360/6)*1, for spout 3 it is 120° (360/6)*2, and for spout 4 it is 180° (360/6)*3.
Positions, 1st half GB : POSITIONS 1. HALF

When this dialog item is selected, the positioning points described below are determined for the first
half of a packer with 2 output belts.
Positions, 2nd half GB : POSITIONS 2. HALF

When this dialog item is selected, the positioning points described below are determined for the
second half of a packer with 2 output belts.
Auto-place start GB : AUTO.PLACE START

This shows the calculated angle for the starting point for determining the placing positions.
Auto-place stop GB : AUTO.PLACE STOP

This shows the calculated angle for the starting point for determining the placing positions.
Bag holder automatic GB : BAGHOLDER AUTOM.

This shows the calculated angle of the point for operating the bag holder when
using automatic placing.
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Bag holder manual GB : BAGHOLDER MANUAL

This shows the calculated angle of the point for operating the bag holder when using manual placing.
Empty-bag position GB : EMPTY BAG POS.

This shows the calculated angle for the empty-bag/waste position.
Broken-bag position GB : WASTEPOSITION

This shows the calculated angle for the broken-bag/waste position.
Discharge position Start GB : DISCH.POS.START

This shows the calculated angle for the start point for determining the discharge position.
Discharge position Stop GB : DISCH.POS.STOP

This shows the calculated angle for stopping the determination of the discharge position.
Start switch GB : START SWITCH

A start switch is installed on some machines. If the filling is not going to be started at Position 1 or 2,
but by operating the start switch, then this must be set as being available in this menu item.
If ‘Bag-OK monitoring’ is to be switched off, then the monitoring of the start switch will automatically
be activated on leaving the dialog.
Network monitoring GB : CHECK NETWORK

If the monitoring function is active, the spout checks that it is in continuous contact with the MECIII
server or a PC. If this is not the case, then the spout carries out a RESET.
Parameter - RESET GB : PARAMETER-RESET

Enter the RESET code 159 in this position to get the default settings of all the weigher, sort and air
parameters. The weigher will then be re-initialized.
Terminal programming GB : PROGRAM TERMINAL

Operating the key sets the weigher to a mode in which the terminal firmware can be replaced.
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I/O test GB : I/O Test

A security code must be entered at the start of the I/O test. This is: '159'.
The test menu includes the following sub-menus:
• Outputs, for testing the digital control outputs, where the current states of the individual output-
port bits are displayed with ON or OFF.
The outputs can be clocked automatically. If, for example, the output is to enable and disable in
one-second intervals, press ‘1’. Press ‘1’ once more to switch off the clocked pulse. Press ‘3’ to
start a 3-second clocked pulse. This means that the duration of the clocked pulse is defined by
the numerical keys.
• Inputs, for testing the digital control inputs, where the current states of the individual input-port
bits are displayed with ON or OFF.
• Interrupts, to test the digital interrupt inputs of the first I/O module. After a transition at one of
the inputs, an interrupt is generated and displayed as a 0/1 transition at the corresponding
position.
• Welding test, to check the settings for welding/sealing the bag valves. The code that is required
for manual activation of the welding/sealing station is: '159357'. After the code has been
entered, an instruction to press the ENTER key appears in the display. Before pressing the key.
the bag that is to be sealed must be moved into position. CAUTION! As
soon as the ENTER key is pressed, the anvil is closed and the sealing cycle is carried out.
• Control word, for testing the control signals received from the MECIII server or a visualization
PC. Pressing the key results in the state of 16 signals being displayed as a 0 or 1.
Control word 1 :
Bit Assignment Display position
upper line
left block
0 Request cleaning 1. from left
1 Residue-removal request 2. from left
2 Cancel fast empty (turbine packers) 3. from left
3 Fast empty start, stationary for air + turbine/ 4. from left
general fast empty start for turbine
4 Filling time monitoring OFF 5. from left
5 Broken bag monitoring OFF 6. from left
6 Flushing request 7. from left
7 Inhibit spout dialog 8. from left

upper line
right block
0 Discharge enable, Belt 1 1. from left
1 Automatic placing, Belt 1 2. from left
2 Discharge enable, Belt 2 3. from left
3 Automatic placing, Belt 2 4. from left
4 Broken bag, external, linked to position 5. from left
5 Tare request 6. from left
6 Placing OFF 7. from left
7 Welding released 8. from left
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Control word 2 :

lower line
left block
0 Control bit 1 1. from left
4 Broken bag, external, not linked to position 5. from left
5 Packer rotating 6. from left
6 Cancel function 7. from left
7 Sample bag request 8. from left

lower line
right block
0 Without reference move 1. from left
1 Lubricate turbine 2. from left
2 3. from left
3 4. from left
4 5. from left
5 6. from left
6 7. from left
7 8. from left
The control word commands are only effective if NO corresponding input is configured at the spout.
Exit the test menu by using the ESC key.
Weight simulation GB : WEIGHT SIMULATION

A weight simulation can be used to check most significant functions of the machine without material
being present. The weight simulation switches off automatically if the load cell detects a real increase
in weight.
Coarse-speed simulation GB : COARSE-SPEED SIMULATION

Here, the increase in weight [kg/sec] is set in the simulated coarse-feed
Fine-speed simulation GB : FINE-SPEED SIMULATION

Here, the increase in weight [kg/sec] is set in the simulated fine-feed
Return to main menu GB : RETURN TO MAIN MENU

Press the key to quit this submenu and return to the main menu.
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3.4.5 Calibration
The calibration parameters and the calibration itself are included in this dialog item. If the switch [s]
on the front of the converter card is set to the “down” position, then this menu is inhibited. In the “up”
position, you can access this menu after entering the numerical code 159. As a check, a calibration
counter is also active, which increases the count by one every time this dialog item is accessed, and
which can be read out in the menu item ‘Display values’. The damping and standstill times have a
fixed setting (filter is 4 and standstill time is 0.3 seconds).
Before making calibration, allow the weigher electronics to warm up for at least 30 minutes!
The calibration dialog includes the following items:
Unit GB : UNIT
This parameter is used to choose between kg, lb, t and klb for the display.
Pre-load adjustment GB : ZERO CALIBRATION

This compensates for the pre-load, outputs the current weigher-cell loading in %, and also indicates a
higher resolution in the text display.
Weighing range GB : WEIGHING RANGE

Select the weighing range that is to be calibrated (in a multi-scale weigher it is possible to adjust the
ranges 1/2/3 independently).
Range limit GB : RANGE LIMIT

The limit for the selected weighing range is entered here.
Ranges for multi-scale weighers:
R1 R2 R3
kg
The separate adjustment of the ranges makes it possible to linearise the weigher-cell curve, if (as
shown here in exaggerated form) it has a non-linear characteristic.
On a multi-scale weigher, the ranges must be adjusted and parameterized in sequence, starting with
range 1. In all ranges, the smallest display division is shown in the weight display.
In order to set up a multi-scale weigher as a single range weigher again, the upper ranges must be
deleted. This is done by entering zero as the range limit.
Scale division GB : SCALE INTERVAL

The display division for the selected weighing range is entered here.
Calibration weight GB : CALIBRAT.WEIGHT

The weight is entered and applied. It should be at least 10% of the current weighing
range.
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Range calibration GB : RANGE CALIBRAT.

Here, the adjustment of the selected range is made with the calibration weight. The momentary
weigher-cell loading is output in %, and an increased resolution is displayed in the text display. As a
check: zero again, apply the calibration weight, and read the weight display.
R61 mode GB : R61 MODE

If “Yes“: calibration-capable. If “No“: no check number message, doubled threshold for the standstill
criterion.
Operating mode GB : OPERATING MODE

You can switch between a ‘Multi-scale weigher' and a ‘Multi-range weigher’.
Zeroing range GB : ZERO RANGE

If the weigher is not operated in the R61 mode, the zero range can be set freely. In the R61 mode,
this range is fixed to 4% of the weighing range.
Warm up GB : WARM UP
The warm-up time after switching on the weigher.
Initial values GB : DEFAULTS

After entering the code 159 this sets all the adjustable data to the initial (default) values.
Caution: Any calibration that had previously been made will be overwritten!
On ending the calibration, all the adjustable parameters are checked for plausibility. If an error
occurs here, then an error message is generated and the calibration will not be saved in the
EEPROM. In the event of an error, you can only leave the adjustment operation by using the ESC
key.
When the calibration has been successfully ended, all the settings are saved to the non-volatile
memory in the EEPROM on the converter module.
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Standard calibration:
A simple standard machine can be calibrated as follows:
First open the 'Calibration' dialog. The code is 159.

If you have fitted a new A/D converter module, you should first press the '<' key twice. This will bring
you to the 'Initial values' dialog item. Press the ENTER key. The code is 159.
Now press the '>' key. You will now be at the same point as you were after entering the code.
’Dimensional unit’: You can set the displayed weight units in this dialog.
'>' key
’Pre-load adjustment’: Please clean the spout very thoroughly. The filling tube must also be empty.
Then press the ENTER key.
'>' key
’Weighing range’: Weighing range 1 is used by default.
'>' key
’Range limit’: Please enter the greatest weight packed on the machine plus 15kg at this point.
'>' key
’Scale division’: We usually use an increment of 0.1 or 0.05kg. The smaller the increment, the more
difficult it is to detect standstill when taring or zeroing.
'>' key
’Calibration weight’: Enter the value of your test weight.
'>' key
’Range calibration’: Load the bag carrier for the spout with your test weight. Then press the ENTER
key. The weight will be displayed. Now remove the load from the bag carrier. 0.0 kg should be
displayed. If not, check the spout for friction. Other error sources can be vibration, a defective load
cell or defective MECIII modules.
'>' key
’R61 mode’: You should enter 'Yes' here.
'>' key
’Operating mode’: 'Multi-scale weigher' should be set here.
'>' key
'Warm up': After switching on, the set time will elapse before packing can be started. The default
setting is '5 minutes'.
'>' key
’Return to main menu’: Press the ENTER key. The settings wil be saved. Calibration is complete.
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Error Handling 4
======================================================================
The following section describes the error messages and methods of dealing with them.
Empty error GB : EMPTY ERROR

Weight above the empty limit at start.
Clean the bag carrier
Check the bag carrier for friction
Check the calibration.
Check the load-cell cable and connector.
Motor cutout GB : MOTOR PROTECTION

The motor cutout of the filling turbine, the thermostat, or the motor cutout of the vibrator, has been
tripped.
Search the filling hopper for foreign particles
Check the motor
Check the wiring
Check the mechanism
Silo minimum GB : SILO MINIMUM

The packer silo is empty.
Check the material feed
Test the sensor
Discharge error GB : DISCHARGE ERROR

The discharge lead is too big.
Reduce the discharge lead,
or increase the distance between Positions 5 and 6.
Initiator error 1,2 GB : INITIATOR ERROR 1,2

A wrong number of position initiators (proximity sensors) has been detected.
Check the sensor <-> sensor flag spacings
Check the wiring
Regulator error GB : REGUL. ERROR

The dribble-feed regulator has gone outside the permissible control range.
Check the target weight
Check the bag carrier for friction
Switch the controls off and on again
Fast-empty error GB : FAST-EMPTY-ERROR

The fast-empty valve did not open/close.
Check the valve
Test the initiator (proximity switch)
Then switch the spout-enable off and on again
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Error Handling 4
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Sort not enabled GB : SORT NOT ENABLED

The selected sort has not been enabled in the sort dialog.
Define the sort and enable it
Check the sort selection.
Disch.disabled 1, 2 GB : DISCH.DISABLED 1,2

A count position was not recognized. Disch.disabled 1 can also mean that discharge is generally
inhibited by the corresponding input. The bag could not be discharged for this reason. If the
discharge was enabled, then there is an initiator fault.
Saddle blocked GB : SADDLE BLOCKED

The motor is not rotating for a continuous saddle height adjustment.
Check the motor
Check the spindle
Test the initiator (proximity switch)
After eliminating the error: switch the controls off and on again.
MECNW.-Interface GB : MECNW.-Interface
The server or the weigher is not connected to the network.
Check that the transmit/receive cables
are connected on the terminal strip
Replace the interface card
Bag-OK error GB : BAG OK ERROR

The ‘Bag-OK’ signal is present without the bag carrier being operated, or no bag was detected when
the bag carrier was operated.
Check the wiring
Check the P/E converter
Check the bag holder
Start switch GB : START SWITCH

The start switch is activated between the reference position
and the placing position.
Check the wiring
Check the switch
Correction error GB : CORRECTION ERROR

The maximum value of 10 kg for the correction memory of the check-weigher has been exceeded.
Compare the target weights at the check-weigher and the spout
Check the spout for friction
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Error Handling 4
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Not operating GB : OUT OF OPERATION

There is no 24V signal on the ‘Operation enabled’ input.
Switch over the knob-switch to enable the spout
Check the wiring
The spout has been switched off from the server.
Check the server settings
Check bag weights
The spout has switched itself of because an error was repeated three times.
Look for the root cause (exceeded filling time, wrong weight, cable break /short-circuit detected
in the sealing unit).
Filling time GB : FILLING TIME

The maximum filling time was exceeded. After three successive infringements, the error must be
acknowledged by switching the spout enable off and on again.
Maximum filling time is too short
No material
Filling cross-section is too small
Material needs stronger aeration
Bag is too small
Broken bag GB : BROKEN BAG

The increase in weight was negative for the time set in the ‘Speed duration’ menu item.
The minimum weight increase had not been achieved by the end of the ‘Speed delay’ time
at the start of filling.
If erroneous messages occur, alter ‘Speed duration’, ‘Minimum Speed’, or ‘Speed delay’.
If the erroneous message persists, check the aeration,
the filling cross-section.
the bag quality.
Minimum weight GB : MINIMUM WEIGHT

A bag did not reach the minimum weight at discharge, and has been rejected to the broken-bag
position.
Wrong weight GB : WRONG WEIGHT

The bag weight is outside the permissible range. This range is determined by the settings for
’Underweight’ and ’Overweight’.
Sonotrode error GB : SONOTRODE ERROR

No paper was detected between the welding plates during welding of the bag valve.
EEPROM error GB : EEPROM error

All calibration data and settings are stored in non-volatile memory in an EEPROM on the converter
card. This error message is produced if a write or read access results in an error.
Replace the A/D-converter card
Replace the faulty EEPROM
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Error Handling 4
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Checksum error GB : CHECKSUM ERROR

The measurement channel on the converter module is cyclically checked during operation. For this
test, a test voltage is applied to the input, and compared with a stored ‘Checksum’. If an error occurs
here,
check the load-cell cable and connector;
switch the weigher off and on again;
check the PSU card, or replace it;
check or replace the converter module.
Parameter error GB : PARAMETER ERROR

All the parameters in the battery-buffered RAM (weigher and sort parameters) are provided with
checksums, which are periodically checked during operation. If a parameter is faulty or not initialized
(in a new RAM), then this error message appears and filling operation is inhibited.
Check each parameter (weigher and sort parameters)
Use parameter RESET (in ’Weigher setup’)
Check the weigher installation site for sources of interference
Calibration error GB : CALIBRAT. ERROR

All calibration data in the memory are provided with checksums, which are periodically checked
during operation. If an error occurs here, operation is blocked and this error message is produced.
Check the calibration data
Re-calibrate the weigher.
I/O assignment GB : I/O-CONFIG ERROR

The assignment of the program-internal logical inputs and outputs to the physical ones on the I/O
modules is made through assignment tables in the weigher memory (non-volatile storage in the
EEPROM). Like all parameters, these are provided with checksums that are periodically checked. If
an error occurs here, filling operation is blocked and this error message is produced.
Switch the weigher off and on again
Check the CPU module
RAM error GB : RAM ERROR

The entire RAM area is periodically checked in the background. If an error message appears, only
the following options are available:
Replace the RAM
Check or replace the CPU module.
Redefine the sorts
Carry out a parameter reset
ROM error GB : ROM ERROR

The entire EPROM area is periodically checked in the background. If an error message appears, only
the following options are available:
Replace the CPU module
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Error Handling 4
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Load-cell missing GB : LOADCELL MISSING

The evaluation instrument detects the presence of a load-cell by a link in the connector. If this link is
missing, or the connector is unplugged, then this message appears.
Test the load-cell connector
Check the converter module.
Bag guide GB : BAG GUIDE (BG)

The bag guide is not in the initial position when the filling is started.
Check the initiator
Check the mechanism
Airflow monitor GB : AIRSTREAM GUARD

The airflow monitor has detected that the flow of air is insufficient for extraction.
Check the airflow monitor
Test the suction/extraction
Anvil jaw error GB : ERROR JAW

The test of the short-circuit monitoring unit has detected that there must be a cable break.
Check the short-circuit monitoring system on the anvil.
Three seconds after the command was given to close the anvil, it was still not closed.
Check the initiator.
Check the pneumatic components
Check the cabling
Check the output card.
Generator overload GB : GENERATOR OVERL.

The welding generator was overloaded during the previous sealing operation. A possible cause is
excessive pressure between the Sonotrode and the anvil.
Check the welding generator
Check the pressure that is applied.
Generator fault GB : GENERATOR ERROR

A welding generator error occurred during the previous sealing operation.
Check the welding generator
Placing error 1 GB : BAG PLACE ERROR 1

The lead for the placing position on a packer using angular measurement is too large.
Reduce the lead for the placing position.
Make a fresh determination of the placing position.
Placing error 2 GB : BAG PLACE ERROR 2

The lead for the position detection on a packer using angular measurement is too small.
Increase the placing lead.
Make a fresh determination of the placing position.
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Error Handling 4
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No standstill GB : NO STANDSTILL
No weigher standstill was detected during taring.
Reduce the standstill duration.
Increase the empty damping.
Check the site.
Config. error GB : CONFIG.-ERROR

This error can occur when the software version is changed. The standard I/O assignment (defaults)
will be loaded:
Check or replace the CPU module.
0/taring error GB : 0/TARE ERROR

The weight is outside the 0/taring range.
Check the weight value, and clean or empty the weigher machinery
Calibration GB : CALIBRAT. ERROR

All calibration data in the memory is provided with checksums and is periodically checked during
operation. If an error occurs here, operation is blocked and this error message is produced.
Check the calibration data
Re-calibrate the weigher.
Out of range GB : OUT OF RANGE

If the weight exceeds the maximum weighing range, then the weight display will go dark and this error
message will be produced. Possible measures are:
Check the coarse lead
Check the damping (overshoot occurs if the damping is too high)
Check the adjustment (weighing range, pre-load adjustment ...)
Check the load-cell cable and connector.
Converter error GB : CONVERTER-ERROR

If the weigher can no longer access the converter module, then operation is stopped and this message
is generated.
Check the converter module
Dialog disabled GB : DIALOG DISABLED

The dialog has been disabled through hardware.
Remove the 24V from the ‘Dialog disable’ input.
ATEX error GB : ATEX-ERROR

For operation in environments with an explosion hazard, it is necessary to check that the safety
functions on the welding station are operating correctly. To achieve this, ‘ATEX mode’ can be
activated in the configuration. In this case, at the start of filling and after every 20th bag, the anvil
jaws will be closed and the safety devices will be checked. If there is a fault, ‘ATEX ERROR’ will be
generated and the system waits for acknowledgement. After acknowledgement, the test will be
repeated. Welding/sealing can only be continued after a successful test.
Check the short-circuit monitoring system on the anvil.
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Error Handling 4
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No Working Area! GB : NO WORKING AREA

The spout is outside of the normal operating area, so that activation of the ejector,
anvil and welding head is prohibited for safety reasons.
Initiator working area! GB : INITIATOR WORKING AREA!

Although the 'IN_WORKING_RANGE' input has been configured, no signal was
detected within one turn. The conclusion is that the initiator is faulty, and the spout
must be switched off.
Door is open! GB : DOOR IS OPEN!

The door of the packer covering is open. The spouts have therefore been switched
off.
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Connector Assignments 5
========================================================================
ST1, Supply voltage
CPU module ST1, Pin

GND Ref. point 1
+24V Supply voltage 2
Earth (ground) linked to ref. point 3
ST2 Ethernet interface
CPU module ST2, Pin

TxD+ Transmit line 1
TxD- Transmit line 2
RxD+ Receive line 3
RxD- Receive line 6
Earth (ground) housing
ST3 RS485 universal interface
CPU module ST3, Pin

A Data line 1
B Data line 2
Earth (ground) 3
CPU module ST4, Pin

Earth (ground) Housing
A Data line 1
B Data line 6
CPU module ST4, Pin

TxD Transmit line 3
RxD Receive line 2
GND Ref. point 5,9
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5.964.0152.09
========================================================================
ST5, Terminal interface
CPU module ST5, Pin

+24V Supply for terminal 1
A Data line 7
B Data line 8
GND Ground / return line 9
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5.964.0152.09
=================================================================
Interface Assignments
Strain-gauge load-cell connection
Converter module ST1, Pin

+5V Supply 4
-5V Supply 5
+M Measurement signal 2
-M Measurement signal 3
+S Sense 6
-S Sense 1
Link 8+9
GND Screen Housing
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5.964.0152.09
Inputs 6
=========================================================================
Module 1:
Discharge enable, Belt 1 = 1; discharge release 1

Reference, Belt 1 = 2; reference belt 1
Spout ON = 3; spout ON
Filling turbine fault = 5; filling turbine fault
Positions pulses = 7; position-pulses

Material available = 8; material available
Teach-in light barrier = 9; teach-in light barrier
Reference, Belt 2 = 10; reference belt 2
Request cleaning = 11; cleaning request
Bag-OK = 12; bag ok
Welding head up = 14; welding head UP

Welding head down = 15; welding head DOWN
Anvil jaws closed = 16; anvil closed
Sonotrode error = 17; fault Sonotrode
Ultrasonic generator fault = 18; generator fault
Ultrasonic generator, overload = 19; generator overloaded
Discharger pulled out = 20; discharger pulled out
Fast-empty check = 22; fast-empty check

Saddle rotary impulse = 23; saddle rotary impulse
Saddle reference = 24; saddle reference
Module 2:
Bag guide in initial position = 1; bag guide initial position

Airstream monitor = 2; flow indicator
Discharge enable, Belt 2 = 3; discharge release 2
Packer silo max = 6; silo max
Fine diameter ref = 8; fine-diameter reference

Fine diameter counter pulse = 9; fine-diameter reference
Cleaning flap closed = 10; bottom flap is closed
Lock closed = 11; bar locked
Lock open = 12; bar open
Button close bottom flap = 13; «button close bottom flap
Close bottom flap enabled = 14; close bottom flap enabled
Start switch = 17; start switch
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5.964.0152.09
Inputs 6
=========================================================================
Unassigned input signals:
Automatic placing 1 =0 automatic bag application 1

Residue-removal request =0 residue removal request
Welding ON =0 WELDING ON
Fast-empty request =0 fast-empty start
Automatic placing 2 =0 automatic bag application 2
Tare request =0 tare request
Dialog inhibit =0 dialog inhibit
Sack OK 2 =0 bag ok 2
Fill pipe detection =0 fillingpipe select
Safety switch =0 security switch
Fixed assignment =0 fixed assignment
One turn =0 one turn
Rotation drive ON =0 Rotary drive ON
Status 1 =0 Status 1
Status 2 =0 Status 2
Safety switch =0 security switch

In working area =0 working area
Safety door closed =0 door closed
Flushing =0 flushing
Sonotrode-ok =0 Sonotrode OK
Without reference move =0 without reference drive
Cancel function =0 function abort
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5.964.0152.09
Outputs 7
==========================================================================
Module 1:
Fine feed = 1; finefeed

Coarse feed = 2; coarsefeed
Bag holder 1 = 3; bag holder 1
Ejector = 4; ejector
Hopper aeration = 5; filling aeration
Blow out spout = 6; blow-out filling pipe
Bag request, Belt 1 = 7; bag request belt 1
Raise tipper saddle = 8; raise tipper saddle
Filling turbine = 9; filling turbine
Motor frequency converter = 10; motor frequency converter
Spout, inflatable collar = 11; inflate filling pipe
Spillage rejection = 12; spillage rejector
Lower saddle = 13; saddle height motor down
Raise saddle = 14; saddle height motor up
Fast-empty aeration = 15; fast-empty aeration
Fast-empty valve = 16; fast-empty valve
Vibrate silo = 17; silo vibration
General fault = 18; general fault signal
Control output 1 = 20; control output 1

Filling shaft aeration = 24; impeller shaft aeration
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5.964.0152.09
Outputs 7
==========================================================================
Module 2:
Pressure chamber aeration = 1; pressure chamber aeration

Exhaust pressure chamber = 2; exhaust pressure chamber
Cone aeration = 3; ventilation cone
Lower cone = 4; lower cone
Cleaning air = 5; cleaning air (L)
Ultrasonic generator ON = 6; generator ON
Standstill = 7; standstill signal
HF relay = 8; hf contact
Welding head, lower = 9; sink welding head
Close anvil jaws = 10; close anvil
Ultrasonic generator ON = 11; start welding
Full-bag clamp = 12; bag clamp
Lower bag guide = 13; sink bag guide
Swing bag guide round = 14; swivel bag guide
Bag guide vacuum = 15; bag guide vacuum
Open bottom flap = 16; open bottom flap
Close bottom flap = 17; close bottom flap
Open lock = 18; open interlock
Close lock = 19; close interlock
Filling turbine speed BIN 1 = 20; turbine speed bin 1
Bag venting, clean = 23; clean bag venting
Bag venting, injector = 24; bag venting ejector
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5.964.0152.09
Outputs 7
=================================================================
Unassigned output signals:
Start aeration = 0; start aeration

Wrong weight = 0; out of weight limits
Upper cone = 0; upper cone
Bag holder mirroring = 0; bag holder 1 mirror
Bag applied correctly = 0; bag-ok output
Bag from Radimat, Belt 2 = 0; bag from radimat 2
Bag counter pulse, belt 1 = 0; bag counter belt 1
Bag counter pulse, belt 2 = 0; bag counter belt 2
Decrease fine diameter = 0; decrease fine-diameter
Increase fine diameter = 0; increase fine-diameter
Bag holder 2 = 0; bag holder 2
Empty signal = 0; empty signal
Spout empty = 0; spout empty
Bad discharge pulse = 0; bag discharge pulse
Bag request, Belt 2 = 0; bag request belt 2
Control bit 1 = 0; Server controlbit 1
Bag scanning end stop = 0; bag-ok stop
Damping discharge out = 0; damping discharge out
Damping discharge in = 0; damping discharge in
Dedusting = 0; dedusting
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5.964.0152.09
Description of the Input/Output Signals 8
=========================================================================
Input Signals 8.1

==========================================================================
Ejector moved out If 24V is applied to this input, on continuously rotating packers with a
tipper saddle and an internal sealing mechanism, then automatic sealing
is started.
Discharge enable, Belt 1 If 24V is applied to this input when the spout is at the discharge position,
the bag can be discharged onto Belt 1.
Discharge enable, Belt 2 If 24V is applied to this input when the spout is at the discharge position,
the bag can be discharged onto Belt 2.
Anvil closed On machines with an internal sealing mechanism, welding can only be
started when a 24V signal is applied to this input.
Automatic placing 1 If the bag holder is to be operated at the automatic placing position, a
24V signal must be applied to this input. Otherwise, the bag holder is
operated at the manual placing position. This input is valid for the
placing mode on Belt 1.
Automatic placing 2 If the bag holder is to be operated at the automatic placing position, a
24V signal must be applied to this input. Otherwise, the bag holder is
operated at the manual placing position. This input is valid for the
placing mode on Belt 2.
Dialog inhibit As long as this input is activated, the dialog with the controls is
locked (it is not possible to alter the parameter settings). The short
dialog is an exception.
Rotation drive ON The spouts recognize by means of this input if the machine is rotating,
fort he purpose of increasing the security of the operators. All
movements like „actuate bag holder“, welding of „push-off bag“ are
realized while the machine is rotating. The service filling is the
exception. It can also be carried out while the machine is standing still
since it has to be started intentionally by the service personnel.
One turn See ’Fixed assignment’
Setup light barrier This input is connected to the light barrier which detects the filling pipe in
setup mode, so that the bag request from the spout can be output at the
proper time.
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5.964.0152.09
=========================================================================
Input signals 8.1

==========================================================================
Sonotrode error On machines with an internal sealing mechanism, the welding process is
interrupted if a 24V signal is applied to this input.
Fine diameter ref. During type changes and when the weigher is turned on, the fine feed
diameter setting moves to the reference position. An initiator (proximity
switch) is attached here. When the position is reached, 24V is applied to
the input.
Fine diameter counter pulse

This input counts turn pulses from the fine feed diameter setting.
Bottom flap closed When 24V is applied to this input, the control system detects that
the cleaning flap is closed.
Fill pipe detection The spout recognizes via this input what filling pipe type is installed.
To this end, there is an initiator in the area of the filling pipe
fastening.. The filling pipes differ from each other by whether they
have a switching lug or not.
If “Bag holder in front“ is selected in the sort dialog “Filling pipe
selection“, it is only possible to fill bags if there are filling pipes
installed without switching lug. If ‘Bag holder at the rear’ is selected,
the filling pipes must have a switching lug.
Cancel function Emptying of residue, cleaning, and rinsing are cancelled when this input
is connected to 24V.
In working area When the spout is in the working area for manual placing, a 24V
signal is applied to this input. This means that the ejector, welding
head and anvil outputs must not be activated.
Flap closure permitted If a flap control is fitted, the cleaning flap can be closed
automatically after the weigher has been cleaned, if a signal is
applied to this input.
Material available As long as the packer silo is filled up above a certain level, a 24V
signal is applied to this input. A new filling can only be started in this
state. Fillings in progress will not be interrupted by this state.
On air packers, each spout has its own initiator to monitor the level
of material in the pressure chamber. If necessary, the cones are
opened to refill the pressure chamber. The cones will only be
closed when the initiator is covered up again.
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5.964.0152.09
=========================================================================
Input signals 8.1

==========================================================================
Without reference move If this input is connected to 24V, the position of the continuous saddle
height adjustment is approached directly, with no reference rotation.
Packer silo max On air-operated machines, the cone aeration is activated when the
cone has been open for at least five seconds, and 24V is applied to
this input. The aeration time can be adjusted in the dialog.
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Input signals 8.1
=========================================================================
Positions pulses A proximity switch is connected to this input. This produces a 24V signal
when the spout rotates past a signal flag. There are six signal flags
around the periphery, so six positions are counted. The correct sequence
of these positions is:
Automatic placing, manual placing, empty-bag waste position, broken-bag
waste position, determine discharge point 1, determine discharge point 2
For packing machines with angle detection, the pulses from the
incremental angle encoder are counted on this input.
Reference, Belt 1 On continuously rotating packers there is a reference position. It is

situated at the output belt. Each spout that rotates past this position
receives a short pulse on the input. The internal position counter is now
checked and then reset. If the check shows that the count did not reach
six, then an ‘Initiator error’ message is generated.
Reference, Belt 2 On packer machines with two output belts, the periphery is usually
divided into two halves. Each half then has all the positions of a packer
with a single output belt. The position counter can be used for both
halves. The second reference signal is used to distinguish between the
two halves.
Request cleaning On air machines, the pressure chamber can be flushed out
(cleaned) with air. The cleaning cycle continues as long as this
input is activated.
Residue-removal request As long as 24V is applied to this input, residue removal is carried out on
air packers.
Lock closed When 24V is applied to this input, the control system detects that the
cleaning flap is locked.
Lock open When 24V is applied to this input, the control system detects that the
cleaning flap is unlocked.
Bag-OK The output of the P/E converter is connected here. This produces a 1
signal when pressure builds up.
Sack OK 2 Here is where the output of the P/E converter for the second, optional
bag holder is connected. This produces a 1 signal when pressure builds
up.
Bag guide intial position A 24V signal is applied to this input if the bag guide is in the initial
position. If this is not the case at the start of filling, the filling will not be
started.
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5.964.0152.09
Input signals 8.1
=========================================================================
Saddle rotation pulse For continuous saddle height adjustment, a pulse generator is
mounted on the spindle. It produces four pulses per turn, which are
counted at this input.
Saddle reference At a change of sort or on switching on the weigher, the continuously

variable saddle moves down to the lower reference position. An
initiator (proximity switch) is attached here. When the position is
reached, 24V is applied to the input.
Fast-empty request On continuously rotating turbine packers, a pulse on this input starts the
fast-empty.
On continuously rotating air packers, the fast-empty process runs as long
as there is a signal on this input.
On intermittently rotating packer machines, the spout which is at the
reference position and has the signal applied to this input always carries
out a fast-empty.
Fast-empty check A fast-empty slide-valve is opened for fast-emptying on

continuously rotating packers. An initiator (position sensor) is
attached here. If the initiator is not covered within about 1 second
after the valve is opened, the procedure is cancelled and an error
message is generated. Likewise, the initiator must be uncovered
again when the valve is closed.
When using stationary fast-empty in connection with a bag sealing
station this input is used to close the anvil when the spout passes
the reference position.
Welding ON The internal sealing mechanism is only active if this input is

activated.
Safety switch This switch is connected to the turbine cover, and should prevent
the turbine from starting if the cover is open.
Safety door closed

When the safety door is closed, a 24V signal is applied to this input.
If the 24V signal is missing, none of the outputs can be activated.
Sonotrode-ok The crack formation monitoring unit of the Sonotrode is connected to this
input.
Flushing In the case of air machines, the filling channel can be flushed with
product.
Start switch If the bag carrier should not be operated in a certain position, the
‘Start switch’ option must be enabled in the dialog. In this case, the
bag carrier is activated when a 24V signal is applied to the input.
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5.964.0152.09
Input signals 8.1
=========================================================================
Status 1 & 2 These are two universal inputs whose status is based on corresponding
outputs from the server.
For each spout, two outputs on the server are possible.
Filling turbine fault On turbine machines, the output of the motor cutout is wired to this
input. If the cutout is tripped, the present filling is interrupted and no new
filling is started.
Ultrasonic generator fault

The welding generator produces 0V at this input if a fault is present.
Airstream monitor A 24V signal is applied to this input if the airflow monitor detects an
adequate airflow in the vicinity of the extractor. If this is not the case,
bag sealing will be deactivated.
Spout ON With 24V on this input, the spout operates as described. With 0V, the
spout is switched off. If the enable is removed during a filling, the filling
will be cancelled.
When the enable returns, the bag carrier is operated first. If the
spout detects a bag, a ‘Service filling’ will be started. Basically, this
runs just like a normal filling, but the packer does not rotate. At the
start of the filling there is no taring, since partially filled bags are
possibly being filled up. For this reason, the tare value is taken from
the last normal filling.
Tare request If the tare frequency is set to 0 in the dialog, automatic taring will not be
performed. The taring procedure can be triggered by applying a pulse to
this input.
Key bottom flap closed When 24V is applied to this input, the control system detects that the
cleaning flap is to be closed.
Ultrasonic generator, overload

The welding generator produces 24V at this input if it is overloaded.
Welding head up On machines with an internal sealing mechanism, a filling can only be
Welding head down On machines with an internal sealing mechanism, the anvil is closed
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5.964.0152.09
Input signals 8.1
==========================================================================
Fixed assignment With these two inputs, you can decide which
system is used to request and discharge the bags:
1)' Fixed assignment ' = 1 / ' One turn ' = 1

The even-numbered spouts have empty bags applied from Placer 1
and discharge the full bags exclusively onto Belt 2.
The odd-numbered spouts have empty bags applied from Placer 2
and discharge the full bags exclusively onto Belt 1.
If a bag is placed on the wrong spout (e.g. from Placer 1 onto an
odd-numbered spout),
then the spout will drop the bag at the empty-bag position.

The spouts request empty bags from each placer.
Bags from Placer position 1 are discharged onto the output Belt
2,
Bags from Placer position 2 are discharged onto the output Belt 1.

The spouts request empty bags from each placer.
Bags from Placer position 1 are discharged onto the output Belt
1, bags from Placer position 2 are discharged onto the output
Belt 2.

The spouts request empty bags from each placer. The bags are
discharged onto the next available output belt.
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5.964.0152.09
Output Signals 8.2
=======================================================================
Ejector On continuously rotating packer machines, the ejector is operated when

the discharge-point determination has counted down to the preset
‘Discharge lead’ and the ‘Discharge enable’ input signal is present.
The length of time for which the output remains set is defined in the
dialog item ‘Ejector duration’.
On intermittently rotating machines, the ejector is operated when the
preset ejection position has been reached and the ‘Discharge enable’
input signal is present.
Ejector pulse On machines with an external bag welding system (UNISEAL), an

approximately 0.2 second pulse is generated when the ejector is
activated.
Close anvil jaws On machines with an internal sealing mechanism, this output closes
the anvil.
Cone ventilation The output is activated when the lower cone has been opened for the
filling of the pressure chamber for at least 5 seconds. This output
remains activated for the duration of the time set in the dialog item
‘Cone ventilation’.
Damping discharge out When the saddle is moved out, this output is enabled after a preset
time has elapsed. This time is called ‘Damping Out Delay’.
In this way, damping of the ejector cylinder can be adjusted during
movement so that damping can be increased shortly before the
final position is reached.
Damping discharge in When the saddle is moved out, this output is enabled after a preset
time has elapsed. This time is called ‘Damping In Delay’.
In this way, damping of the ejector cylinder can be adjusted during
movement so that damping can be increased shortly before the rest
position is reached.
Filling turbine speed BIN 1-4

On machines with an integral frequency inverter for the filling turbine,
these outputs produce a binary coded number from 1 to 7 for the
speed at which the turbine should run. Each number has a speed
assigned to it in the frequency inverter.
Pressure chamber aeration This output is switched on

during fast-empty and cleaning. For normal filling, the output
remains switched on until the lower cone is open, to fill the pressure
chamber. The pressure chamber is vented again at the start of the
next filling.
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5.964.0152.09
Output Signals 8.2
=======================================================================
Pressure chamber venting The pressure chamber is vented before the cone is opened. The
duration can be adjusted.
Dedusting If the system is equipped with an inflatable collar, dedusting is enabled

when the inflatable collar is vented.
If there is no inflatable collar, the output is enabled when a weight
threshold has been reached. The dialog item for the weight threshold is
called 'Dedusting ON’.
In both cases, the output is disabled again when the bag carrier is
moved in.
The function is considered enabled when the corresponding output
has been configured.
Wrong weight This output is activated when the check-weighing just before discharge
shows that the weight is outside the limits that are set in the dialog items
‘Overweight’ and ‘Underweight’.
Decrease fine diameter This output is used to cause the adjustment motor to reduce the fine
diameter.
Increase fine diameter This output is used to cause the adjustment motor to increase the fine
diameter.
Fine feed This output is activated throughout the filling.
Open bottom flap A cleaning flap can be fitted to air machines. This is controlled by a
pulsed valve. The pulse for opening the flap is applied to this output
when the cleaning program has finished, after the lock has been
released.
Close bottom flap This output closes the bottom flap of the filling hopper.
Blow out spout When the filling is finished, the spout can be blown out, so that as
little material as possible falls onto the bag when it is discharged.
Spout, inflatable collar The collar on the filling spout is inflated when the inflation threshold
is reached. The ‘Inflation time’ starts at the end of filling. When the
time has elapsed, the output is switched off again.
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5.964.0152.09
Output signals 8.2
======================================================================
Hopper aeration This output is used to control aeration nozzles to aid the material
flow.
The output is controlled according to the current rate of increase in
weight. If the increase is below an adjustable ‘Aeration threshold’, this
output is activated. If it goes above the threshold, the output is switched
off again.
If the aeration threshold is set to 0.0, there is no aeration.
On turbine packers, this output is also activated if the ‘Maximum pause’
that was set is exceeded. In this case, the next filling will only be started
after the bag has been applied and the ‘Initial aeration’ is finished. This
initial aeration is intended to loosen the material in the silo.
On air machines, this output is also switched on for cleaning the
pressure chamber, and continuously for fast emptying.
On all machines, the hopper aeration is activated with the start pulse.
Filling turbine For filling, the slide-valve is opened first, then the filling turbine is
switched on. The time-delay can be adjusted. The turbine is also turned
on for fast-empty and additional dosing.
Filling shaft aeration This output is switched on when at least one bag holder is active. For
turbine machines, the output must always be configured.
Coarse feed The output is switched on during the first phase of filling. It is
switched off when the ‘Coarse/fine changeover point’ is reached.
This changeover point is adjusted by the dosing time regulator,
depending on the ‘Fine feed duration’.
The mechanical construction of the coarse/fine cylinder means that
even when fine feed only is required, it is still necessary to activate
the coarse feed. After reaching the coarse feed position, the coarse
feed output is switched off again, to bring the slide-valve into the
fine feed position.
HF relay On machines with an internal sealing mechanism, this output

operates the HF relay that connects the Sonotrode to the welding
generator.
Raise tipper saddle On intermittently rotating machines, the tipper saddle is operated
when the discharge position is reached. The tipper saddle is
released again after the bag transfer.
Empty signal This output is set when the weight falls below the empty weight
threshold.
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5.964.0152.09
Output signals 8.2
=========================================================================
Motor frequency inverter This output is activated when the spout is enabled and the motor
cutout has not been tripped. The output is required for operating the
filling turbine with a frequency inverter.
Upper cone When the pressure chamber is full, the upper cone is closed first.
After the ‘Lower cone delay time’, the lower cone will then be
closed.
Cleaning air On air machines, the so-called cleaning air is switched on during
cleaning
Open lock Before the cleaning flap can be opened, the interlock must be
released by a pulse at this output.
Close lock After the cleaning flap has been closed, by operating a manual
button, 24V is applied to the ‘Cleaning flap locked’ input. A pulse is
then generated at this output, to activate the lock of the cleaning
flap.
Spillage rejection This output is activated when the preset weight limit for ‘Spillage
rejection’ is exceeded during the filling. If this does not happen, the
spillage rejection is activated at the latest with the initiation of the
discharge procedure. After discharge, the spillage rejection is
turned off 0.5 sec. after the ejector.
Bag applied correctly On intermittently rotating machines, this output is used to inform the
external controls that the bag was properly placed and that the
placer arm can be withdrawn.
Bag from Radimat, Belt 2 On machines with two discharge belts, a signal will be produced at
this output until the bag is discharged, if the bag was placed by the
second placer.
Bag scanning end stop This output is activated when, for two bag holders, the back one is
NOT set as a stop, and no welding operation is being executed.
Bag request, Belt 1 An empty bag is requested when the spout is ready for a new filling.
On continuously rotating packer machines, the request is made
between the reference position and the position for automatic
placing.
On intermittently rotating machines, the empty bag request is made
at the preset placing position.
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5.964.0152.09
Output signals 8.2
=================================================================
Bag request, Belt 2 On machines with two output belts and two automatic placers, this
output produces the empty-bag request for the second automatic
placer.
Bag venting, injector An injector nozzle can be fitted to turbine machines. This is
activated at the start of filling, after a delay time: ‘Suction nozzle
delay’. This is done in pulses, where the switch-on time is set by
‘Suction nozzle ON’ and the switch-off time by ‘Suction nozzle
OFF’. When the ejector is operated, ‘Ejector time’ starts running.
During this time, the injector nozzle is turned off.
Bag venting, clean This output is used to blow out the reverse venting channel before filling
starts.
Swing bag guide round This output swings the bag guide around.
Lower bag guide This output lowers the bag guide.
Bag guide vacuum This output switches on the vacuum for the bag guide.
Bag holder 1 The bag carrier is operated at the application/placing position that is
enabled by the ‘Automatic placing’ input. If there is no ’Bag-OK’ signal
present after the end of the ’Bag-OK delay’ time, then the bag holder is
raised again and the wrongly placed bag is rejected to the empty-
bag/waste position.
The bag holder is also activated during fast-empty.
Bag holder 2 The second bag holder is optionally used for machines with
welding. It can also be used as a stop if welding is not being done.
Bag holder mirroring The output is controlled in parallel with the ‘Bag holder’ output.
Bag counter pulse, belt 1 A pulse will be produced at this output when a bag is discharged
onto the first discharge belt.
Bag counter pulse, belt 2 A pulse will be produced at this output when a bag is discharged
onto the second discharge belt.
General fault This output is activated if a fault occurs in the spout. The
designation of the fault is displayed by the LCD.
Most messages are automatically acknowledged. Only the
messages ‘Saddle blocked’, ‘Motor cutout’, ‘Not operating’ have to
be acknowledged after the cause of the fault has been removed.
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5.964.0152.09
Output signals 8.2
======================================================================
Raise saddle With continuous saddle-height adjustment, this output is used to

move the saddle up.
With stepped adjustment, this switches between the ‘Up’ and
‘Down’ positions.
Lower saddle When using continuous saddle-height adjustment, this output is

used to move the bag carrier down. If no saddle-height rotation
pulses are detected while it is moving down, then the procedure is
cancelled and an error message is generated.
Fast-empty aeration For fast-empty, first of all the fast-empty channel is blown out. To
do this, this output is activated for a short time at the start of fast-
empty.
Fast-empty valve This output is used with continuously rotating turbine machines. It is
switched on during fast-empty.
Control bits 1-6 The MECIII server has six generally valid control inputs. Their
status is transmitted to all the spouts. In the spouts, each one of
these signals can be assigned to an output.
Vibrate silo During fast-empty, and also (for air machines) during cleaning, the silo
is vibrated. The duration is set in the dialog item ‘Silo vibrate pulse’, the
pause is set in the dialog item ‘Silo vibrate pause’.
Start aeration The start pulse is switched on when the ‘Bag-OK’ signal is detected.
When the ‘Start pulse’ time is over, the output is switched off again.
Control output 1,2,4,5,6 These control outputs are available for free use. They can be configured
in the corresponding dialogs, so that, separately for each sort, they are
not switched on, or only in coarse feed, or only in fine feed, or during the
entire filling, or for as long as the sort is selected.
Control output 3 This control output is activated if the increase in weight falls below the
set limit during filling.
Standstill A 24V signal is applied to this output if the weigher is at standstill.
Spout empty On air machines, this output is activated when the pressure chamber is
empty.
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5.964.0152.09
Output signals 8.2
======================================================================
Ultrasonic generator ON This output can be used to switch on the welding generator. The
output is active if the ‘Welding ON’ input is deactivated and the
signal is made as a serial transmission.
Ultrasonic generator START This output is used to activate the ultrasonic generator during welding.
Lower cone On air machines, this output is activated to open the lower cone. On
most machines, the lower cone is the only cone there is.
Welding head, lower

On machines with an internal sealing mechanism, this output lowers
the sealing/welding head.
Full-bag clamp On machines with an internal sealing mechanism, this output

operates the bag clamp that fixes the bag in position for sealing.
_______________________________________________________________________________
5.964.0152.09
Technical Data 9
=========================================================================
9.1 Enclosure rating

• Operator terminal, at front IP65
• Electronics modules IP20
9.2 Ambient conditions

• Operating temperature –10°C to 40°C with guaranteed accuracy
-10°C to 50°C with full functionality
• Storage temperature -20°C to 70°C
• Humidity 0 to 95% relative humidity, no condensation,
for max. 30 days p.a. (acc. to DIN 40040/ OIML)
• EMC insensitive to HF radiation and
mains supply interference according to EN 45501 or
EN 50081 (interference emission) and
EN 50082 (interference immunity)
9.3 Instrument design

• Modular layout with:
− Converter module
− CPU module with power supply and interfaces
− I/O module with 24 I/Os
• Operating terminal, for remote operation
9.3.1 Modular units

• CPU module
− Power input: 24V DC +/– 20% at max. 5% ripple
− Power consumption: 6 VA
− CPU 32-bit, RAM memory, battery-buffered, min. 11 yrs battery buffering
− Ethernet interface, RS232/RS485 interfaces
• I/O module
− Digital inputs 24V DC, electrically isolated
− Digital outputs for 0.5 A 24V DC, electrically isolated, short-circuit proof
• A/D-converter module
− Dialog adjustment
− Sigma/Delta conversion process
− Load-cell supply 10V DC
− Connection of 1 to 4 strain-gauge load-cells, each 350 Ohms in parallel circuit, with a nominal
characteristic of 2mV/V
− Max. cable length: 150 meters (0.34 mm²)
− Sampling rate: 50 per second
− Internal resolution: 20-bit
− External maximum resolution: 6000 d / weighing range
− for up to 3 partial ranges, calculated from ZERO to MAX i
− Minimum analogue resolution: 1.33µV/d
− Accuracy class III to 90/384/EEC
_______________________________________________________________________________
5.964.0152.09
Technical Data 9
=========================================================================
9.3.2 Operator terminal

• LCD graphics display
− LCD technology
− Background-lit
− Adjustable contrast
− Resolution: 240 x 128
− Weight display
− 8-digit, floating point
− Weight dim. unit selectable (kg/t/lb/klb)
− 8 fields for status pictograms
− 6 function-key pictograms
• Membrane keypad
• Interface
− RS485 interface, with 100 meters permissible cable length
− 57600 bps
_______________________________________________________________________________
5.964.0152.09
Installation Requirements 10
=========================================================================
Dust protection The equipment must be kept closed.
Air The surrounding air should not contain anything that could cause damage
to the equipment.
Vibration Strong vibration affects the weighing accuracy and can cause mechanical
and electrical damage.
EMC Weigher electronics should not be installed in the immediate vicinity of

electrical equipment with strong electromagnetic fields. The electronics
conforms to the guidelines of EN 45 501. The minimum distance between
mobile phone equipment and a weigher is 1 meter.
Mains power supply Poor quality of the supplied power can make it necessary to use a
voltage stabilizer, or possibly an additional mains supply filter to
suppress interference. When operating off a supply without an earth, a
technical earth must be provided.
Earthing The equipment must be earthed via the protective earth (PE) to the
earthing bus of the building. When using supplies without a protective
earth, a technical earth must be provided. The system (signal) ground
must be grounded to the case in the instrument.
The module housing of the MEC II must be earthed by a 6 mm cable.
When installed in a switchgear cabinet, all the cover sheets
and doors of the cabinet and all the mounting devices for the
MEC III must be earthed by short cables.
_______________________________________________________________________________
5.964.0152.09
Installation Requirements 10
=======================================================================
Cabling During assembly and installation, care must be taken to route

interference-generating and interference-sensitive cables separately. All
measurement and data cables must be screened, whereby the screens
must be grounded at both ends with large-area connections.
The minimum spacing between signal cables and power cables should be
about 0.5 m. If it is not possible to keep to this minimum distance, these
cables must be screened.
External data cables For Rotopackers, Ethernet cables for serial data transmission are laid
between the slip-ring and the server or PCs; for linear machines they are
laid between the spouts and PCs. CAT5 cables are installed, for a
maximum cable length of 100 meters. Larger distances require the use of
intermediate hubs.
Internal data cables For Rotopackers, cable type LiYCY 14 x 0.75 is required for the internal
signal cabling from the slip-ring to the individual spouts.
Outputs All inductive loads must be fitted with freewheel diodes.
CAUTION: During welding operations on the machine, it is vital that the weigher
cells (load-cells) and electronics are adequately protected. Otherwise,
the load-cells and/or the electronics may be damaged.
_______________________________________________________________________________
5.964.0152.09

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2.1 Parameter summary

2.1.1 Spout parameters

2.1.2 Sort parameters

2.1.3 Calibration parameters

2.2 Functional description

2.2.1 Automatic function test

2.2.2 Functional sequence

2.3 Positions on the packer periphery

2.4 Angle measurement

3.1 Controls and display elements

3.1.1 Operating message

3.2 Terminal dialog

3.3 Short dialog

3.4 Main dialog

3.4.1 Main menu

3.4.2 Sort parameters

3.4.3 Display values

3.4.4 Set up weigher

8 Description of the Input/Output Signals

8.1 Description of the input signals

8.2 Description of the output signals

The weigher controls all the spout functions independently.

2.1 Parameter summary

2.1.1 Weigher parameters

Weigher parameters Possible entries Validity

Pulses per turn 0 - 9999 1)

Auto Place Start Belt1 0 - 359.9 degrees 1)

Auto Place Start Belt2 0 - 359.9 degrees 1)

Start switch on / off

1 = Packers with position detection based on angle measurement

2.1.2 Sort parameters

The sort-dependent parameters can be set up individually for each sort.

Sort parameters Possible entries Validity

Sort parameters Possible entries Validity

Dosing-time regulator on / off

Sort parameters Possible entries Validity

Bag clamp, limit 2 0.0 - 80.0 kg

2.1.3 Calibration parameters

Calibration parameters Possible entries

Unit kg, lb, t, klb

Minimum weight 0.1kg / 20e - lowest range limit

2.1.4 Display values

2.2.1 Automatic function test

2.2.2 Functional sequence

Place empty bag:

1) Continuously rotating packer, no bag placer available:

2) Continuously rotating packer, bag placer installed but out of operation:

3) Continuously rotating packer, bag placer in operation:

4) Intermittently rotating packer:

The automatic zeroing/taring function is performed

The semi-automatic taring function is performed on request

The semi-automatic zeroing function is performed

Filter valve technology

Weight of the load Class X(1)

Damping Values per filter Throughput time MC

Saddle height adjustment

Continuously rotating machines with an air filling system

Intermittently rotating machines