Project Name : Talimarjan Thermal Power Plant Extension Project

Date/Revision Page
Risk Assessment
Work Activity PIPING WORKS Rev. No. 0

Risk Assessment
Work Activity Break Down Risk Facts Risk Occurrence Occurrence Assess. Registry
Frequency Severity Grade
Personnel hit by sparks / flying objects during fit -up, welding, cutting and grinding works hit by
Personnel caught in between the ground and pipes due to rolling of pipes and unsafe stand or
caught in between
pipe support.
Personnel hit / struck by pipes during lifting hit / struck by
Electrical shock due to poor electrical connection, unsafe cable termination and splicing, poor electrocution / electric
Fabrication of pipe spools condition or unsafe power tools and non compliance to earthing or grounding system. shock
Fire caused by flying sparks or welding slags during welding, cutting and grinding activities fire
Personnel falling / tripping on the ground due to poor housekeeping / poor cables and materials
falling / tripping
arrangement.
Fire / explosion due to unsafe operation and storing of compressed gas cylinders fire / explosion
Hand and body injury due to non compliance to PPE requirements hand and body injury
Pipes / materials collapsed during transportation due unsafe strapping, improper lashing and no
collapse
provision of deck pins.
Transportation / shifting of pipes and
spools Personnel hit / struck by pipes during loading / unloading due to unsafe lifting practices and poor
hit / struck by
quality and condition of lifting tools and tackles.
Collapsed of lifting equipment due to un level ground and unsafe lifting practices collapse
Collapsed of soil due to non compliance to stepping / shoring procedure collapse
Personnel falling from the edge of excavation while moving or working near the excavation fall
Equipment falling on the excavation due to unsafe equipment operation fall
Excavation, backfilling and compaction Equipment collide with another equipment due to non availability of signal man to control or
collision
(underground piping works) monitor operation
Personnel falling on the trench due to unsafe access / unsafe ladder fall
Personnel struck / run over by equipment due to poor communication between worker and
struck by
operator and non availability of signal man

Grade(Dangerous degree):A(9),B(6),C(4),D(3),E(2),F(1)
Project Name : Talimarjan Thermal Power Plant Extension Project
Date/Revision Page
Risk Assessment
Work Activity PIPING WORKS Rev. No. 0

Risk Assessment
Work Activity Break Down Risk Facts Risk Occurrence Occurrence Assess. Registry
Frequency Severity Grade
Collapsed of lifting equipment due to un level ground and unsafe lifting practices collapse
Electrical shock due to poor electrical connection, unsafe cable termination and splicing, poor electricution / electric
condition or unsafe power tools and non compliance to earthing or grounding system. shock

Personnel falling at height due to non compliance to PPE requirements needed at working at high
falling at height
elevation
Pipes / pipe spool falling from height due to poor lifting tools and tackles quality and condition falling from height
Field erection of pipes and spools
Personnel hit / struck by pipes during lifting due to non provision of tag lines and unsafe
hit / struck by
positioning
Fire / explosion due to unsafe operation and storing of compressed cylinders fire / explosion
Fire / explosion due to non compliance to hotworks requirements such as provision of fire
fire / explosion
extinguisher, fire blankets and stand by water.
Personnel injury caused by not wearing of standard and approved PPE designed for the job. injury to personnel
Inhallation of hazardous materials due to grinding and cutting of Glass Reinforced
Inhallation
Lamination work(GRP) Plastic(GRP)Pipes
Fire / explosion during handling and application of flammable resin fire / explosion
Personnel hit by scaffolding materials during installation / erection hit by
Personnel falling from heights due to unsafe / incomplete scaffolding or working platform falling from height
Personnel falling from heights due to non compliance to PPE requirements when working at high
Erection / dismantling of scaffolding falling from height
elevation

Collapsed of scaffolding caused by improper scaffolding materials and accidental hit by vehicle /
collapsed
equipment due to lack of barrication
Accident caused by water or air due to leakage and loose hose connection leakage
Hydrostatic test / Pneumatic test Personnel hit by hose connector due to poor hose fittings and connection hit by
Tools and bolts falling from height hitting personnel at the ground level falling from height

Grade(Dangerous degree):A(9),B(6),C(4),D(3),E(2),F(1)
Project Name : Talimarjan Thermal Power Plant Extension Project

Date Page
Risk Assessment Registry
Work Activity PIPING WORKS Rev. No. 0

Risk Assessment
Assessment
Work Activity Break Down Risk Facts Control Measures
Grade Occurrence Occurrence Assessment
Frequency Severity Grade
Provide proper wedges on both sides of the pipes
Personnel caught in between the ground and pipes due to rolling of Standard pipe stand / pipe support with stoppers at both ends shall be
pipes and unsafe stand or pipe support provided
Pipes shall be stacked according to sizes and classification
Safe lifting procedure shall be followed, always provide tag lines
Personnel hit / struck by pipes during lifting Barricade the area where lifting work will be conducted
Assign qualified and trained rigge rwith identification vest to supervise lifting
Fabrication of pipe spools
activities
Cables with damaged insulation, unsafe cable splicing and termination shall
be replaced or removed from site immediately
Electrical shock due to poor electrical connection , unsafe cable
termination and splicing, poor condition or unsafe power tools and non Poor condition and unsafe power tools and equipment shall not be use or
compliance to earthing / grounding system issued to workers

Provide proper earthing / grounding system on the equipment

Equipment collide with another equipment due to non availability of Provide qualified, certified and trained signal man or banksman with
signal man or banks man to control or monitor equipment movement identification vest or jackets
Excavation, backfilling and
compaction (underground Provide qualified, certified and trained signal man or banksman with
piping works) Personnel struck / run over by equipment due to poor communication identification vest or jackets
between worker and operator and non availability bof signal man
Provide proper barricade and install sign boards

Cables with damaged insulation, unsafe cable splicing and termination shall
be replaced or removed from site immediately
Electrical shock due to poor electrical connection , unsafe cable
Poor condition and unsafe power tools and equipment shall not be use or
termination and splicing, poor condition or unsafe power tools and non
issued to workers
Field erection of pipes and compliance to earthing / grounding system
spools Provide competent and trained electrician for all electrical connection works.
Provide proper earthing / grounding system on the equipment
Project Name : Talimarjan Thermal Power Plant Extension Project

Date Page
Risk Assessment Registry
Work Activity PIPING WORKS Rev. No. 0

Risk Assessment
Field erection of pipes and Assessment
Work Activity Break Down
spools Risk Facts Control Measures
Grade Occurrence Occurrence Assessment
Frequency Severity Grade

Personnel falling from height due to non compliance to PPE Provide / issue proper PPE to all personnel working at high elevation
requirements needed when working on high elevation Provide / install safe scaffolding / safe working platform

Scaffolding shall be erected of proper scaffolding materials and should be

complete of scaffolding components.
Personnel falling from height due to unsafe / incomplete scaffolding or
working platform
Erection / dismantling of Scaffolding shall be inspected, tagged and approved before allowing any
scaffolding personnel to work on the scaffold

Personnel falling from height due to non compliance to PPE Provide / issue proper PPE to all personnel working at high elevation
requirements needed when working on high elevation Provide / install safe scaffolding / safe working platform