Indian Navy 1.25MW Proposal
Indian Navy 1.25MW Proposal
Indian Navy 1.25MW Proposal
01
Job Description:
Turnkey EPC for 1.25MW Solar Power Plant with 33KV/11KV Switchyard in
Jamnagar Gujrat.
Customer:
INDIAN NAVY
{Ver. 01}
Date of Submission: 21.04 2015
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LIST OF CONTENTS:
COMPANY PROFILE
TERMINOLOGY
INTRODUCTION
TECHNOLOGY
PROJECT DESCRIPTION
BILL OF QUANTITY
COMMERCIAL OFFER
PAYMENT TERMS
COMPANY PROFILE
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we operate through 75 points of presence including six regional Sales offices across India.
We have six state-of-the-art manufacturing facilities across India and Global Training
Centre at Greater Noida.
Power Generation: Entails manufacturing & Sales of Cummins- Jakson Silent DG &
Gas Generating Sets and Large DG based Captive Power Plant. We have executed
several DG based Captive power plant with capacity ranging upto 30 MVA.
Electrical EPC : Caters to full portfolio of sub-station design (up 132KV) and
engineering solution to address complete need of commercial and utility segments
including LV &HV Electrical Systems and Internal & External Electrifications.
Solar & Power Distribution Components: Our current focuses is on manufacturing &
sales of the following products for Indian as well as overseas markets:-
a. LV & MV Switchboards , Control Panels for all applications
b. Solar Inverter Substations (1.0MVA and above) for use in MW Solar Projects
c. Solar String Combiner Boxes, Fuse Box, LT & HT Panels for MW Solar
Projects
Solar Products and Project EPC : Engaged in end- to- end solar PV solutions from
concept to commissioning of :-
a. Turnkey EPC of Land based Utility Scale Solar Power Projects
b. Turnkey EPC of Rooftop Solar power projects
c. Off-Grid PV Solar Products and Systems including HLS, SLS, Solar Inverters
and Solar Pumping Systems etc.
Till date we have executed 62.5 MW Turnkey EPC including 21.0 MW EPC
for M/s. Punj Lloyd in PUNJAB.
30 MW Project in U.P under UPNEDA Scheme in execution.
Independent Solar Power Producers (IPP): We have commissioned our first IPP
project of 20MW solar based power plant at BAAP in Feb, 2013 under NSM, Phase-1,
Part-II. Turnkey EPC of the PV Plant was done with in-house capability. Another
10MW Solar based power plant in U.P is under execution at Lalitpur, UP and
expected to be synchronised with grid by last week of Dec, 2014.
International Business - Jakson is playing a role of sole distributor of Cummins Inc.
in Bangladesh. We represent Hyster (UK) for material handling equipment. Our
international presence is in Nepal, Singapore and Bangladesh. It also offers Solar
Products and EPC solutions in the overseas market.
Hospitality- Jakson has also forayed into hotel business and the first Business Hotel
(JAKSON INN) of
80 rooms at Phaltan, Pune has been launched in Dec., 2013. Second such Hotel is
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TERMINOLOGY
It is the solar radiation propagating along the line joining the receiving surface and the sun. It is also
referred as beam radiation. It is measured through pyrehiliometer.
It is the solar radiation scattered by aerosols, dust and molecules. It does not have a unique direction
and also dose not follows the fundamental principals of optics. It is measured by
shading pyrenometer.
The global solar radiation is the sum of the direct and diffuse solar radiation and is sometimes referred
to as the global radiation. The most common measurements of solar radiation are total radiation on a
horizontal surface often referred to as ‘global radiation’ on the surface. It is measured by pyrenometer.
Irradiance
Irradiance is the rate at which radiant energy is incident on a surface, per unit area of surface.
It is the direct component of the solar radiation incident on normal to the collector; means the
angle of incidence of incident solar radiation with the normal of the collector is zero
throughout the day.
INTRODUCTION
The Sun’s rays are composed of photons, which contain various degree of energy, and this energy
corresponds to the different wave-lengths of the solar spectrum The solar power is now being used to
generate the much wanted electricity using the photovoltaic energy, converting the Sun's rays to
generate electric power. These photo cells are devices, made from silicon alloys, which produce
electric energy when the Sun light falls on it.
When the sunlight strikes a photocell, the photons falling on it either gets absorbed, reflected, or pass
through. It is those photons that get absorbed produces electricity. As the Sun's rays strike the surface
of the photovoltaic cell, electron migration takes place, and this creates imbalance of charge, which
appears as a voltage potential at the output. A large array of thee photovoltaic cells are used to
produce enough electricity to light up a small house. The Sun light is therefore a renewable energy
source, which could be harnessed to provide power. India has a vast potential of renewable energy
resource which is still untapped. The Electricity Act 2003 has paved way through several enabling
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provisions such as Section 86(1)(e) as well as National Electricity Policy and National Tariff Policy
mandates regulatory commissions to specify minimum percentage for procurement of energy from
renewable energy sources, which is expected to provide significant thrust for harnessing of renewable
energy sources in future.
THE SUN is the source of solar energy. This energy hits the earth and is extremely powerful. A small
percentage of sunlight hitting the earth is sufficient to meet the power and energy needs of the entire
population on the planet. Each year, India is able to receive well over 4500 trillion KWH of pure solar
energy, thanks to its geographical location. This is much higher than the annual power consumption of
India.
With the help of solar power technology, we can tap sun energy in many ways. Solar cells, otherwise
known as photovoltaic or photoelectric cells are the most popular devices that help to convert sunlight into
electricity. In combination with modules, they are used to manufacture solar panels. Solar energy is also
used in the functioning of solar water heaters, melting steel, creating hydrogen fuel and making electricity
through solar furnaces. The reflective surfaces used in these solar furnaces helps in concentrating all of sun’s
energy into a strategic point, which in turn generates a large amount of heat and thereby electricity.
The Indian economy is booming towards achieving double-digit GDP growth rate and basic infrastructure is
the key ingredient to any economy. Hence, infrastructure development needs to be undertaken at the same
pace, in order to support the momentum of economy. Among others, electricity is at the forefront of basic
infrastructure. The contingent issue that needs monotonic focus is shortages in average energy demand and
peak demand of electricity.
TECHNOLOGY
The proposed plant will comprises solar photovoltaic cell technology for power generation.
A solar cell is a device that converts the energy of sunlight directly into electricity by the
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photovoltaic effect. Sometimes the term solar cell is reserved for devices intended specifically to
capture energy from sunlight such as solar panels and solar cells, while the term photovoltaic cell is
used when the light source is unspecified. Assemblies of cells are used to make solar panels, solar
modules, or photovoltaic arrays. Photovoltaic’s is the field of technology and research related to the
application of solar cells in producing electricity for practical use.
PROJECT DESCRIPTION
Site Details
o Location:
INS VALSURA
JAMNAGAR
GUJRAT
o Capacity of PV Plant:
1.25MW
o System Voltage Level:
33KV/11 KV
o Module Mounted Structure (MMS) Details:
Fixed Tilt.
29 deg.
Hot Dipped Galvanized.
o Construction Time:
3 months from the date of P.O/LOA and Site Handover.
o Bill of Quantity:
Refer to enclosed BoQ.
o Scope of Works:
Refer to enclosed SOW.
Major Exclusions-
Land Procurement & Conversion
Area Grading Levelling Works
Power Evacuation & DISCOM end Equipment
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PHOTOVOLTAICS
Photovoltaic (PV) or solar cells as they are often referred to, are semiconductor devices that convert
sunlight into direct current (DC) electricity. Groups of PV cells are electrically configured into
modules and arrays, which can be used to charge batteries, operate motors, and to power any number
of electrical loads. With the appropriate power conversion equipment, PV systems can produce
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alternating current (AC) compatible with any conventional appliances, and operate in parallel with
and interconnected to the utility grid.
Photovoltaic cells are connected electrically in series and/or parallel circuits to produce higher
voltages, currents and power levels. Photovoltaic modules consist of PV cell circuits sealed in an
environmentally protective laminate, and are the fundamental building block of PV systems.
Photovoltaic panels include one or more PV modules assembled as a pre-wired, field-installable unit.
A photovoltaic array is the complete power-generating unit, consisting of any number of PV modules
and panels.
The performance of PV modules and arrays are generally rated according to their maximum DC
power output (watts) under Standard Test Conditions (STC). Standard Test Conditions are defined by
a module (cell) operating temperature of 25o C (77 F), and incident solar irradiance level of 1000
W/m2 and under Air Mass 1.5 spectral distribution. Since these conditions are not always typical of
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how PV modules and arrays operate in the field, actual performance is usually 85 to 90 percent of the
STC rating.
Today’s photovoltaic modules are extremely safe and reliable products, with minimal failure rates and
projected service lifetimes of 20 to 30 years. Most major manufacturers offer warranties of twenty or
more years for maintaining a high percentage of initial rated power output.
De-Rating
The overall performance of the these systems mainly dependson the DNI availability and partially
depends upon ambienttemperature and prevailing wind speed. In addition the deratingfactor is also
associated with the age of the system.
Temperature De-rating
Altitude and ambient temperature affects the performance andenergy output of ISS. Over the
operating temperature range, -20°C to 55 °C , power is de-rated by ~2.5-3.0% for every
temperature increase of 10 °C above 20 °C ambient, at 850
W/m2 of DNI.For elevations above 1890 m [6,200 ft], increased fanperformance may be required.
Calculating the de-rating factor for high temperature
environments is as following;
850 W/m2, 20 °C >> 3,000 W
850 W/m2, 30 °C >> 3,000 W*(1-0.03) = ~2,910 W
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Environmental impacts
Alike fossil fuel based technologies, solar power does not lead to any harmful emissions during
operation, but the production of the panels leads to some amount of pollution. This is often referred to
as the energy input to output ratio. In some analysis, if the energy input to produce it is higher than the
output it produces it can be considered environmentally more harmful than beneficial. Also,
placement of Photovoltaic’s affects the environment. If they are located where photosynthesizing
plants would normally grow, they simply substitute one potentially renewable resource (biomass) for
another. It should be noted, however, that the biomass cycle converts solar radiation energy to
chemical energy (with significantly less efficiency than photovoltaic cells alone). And if they are
placed on the sides of buildings (such as on the Co-operative Insurance Tower in Manchester) or
fences, or rooftops (as long as plants would not normally be placed there), or in the desert they are
purely additive to the renewable power base.
B. PV installations can operate for many years with little maintenance or intervention after their initial
set-up, so after the initial capital cost of building any solar power plant, operating costs are extremely
low compared to existing power technologies.
C. Solar electric generation is economically superior where grid connection or fuel transport is
difficult, costly or impossible. e.g.Long-standing examples include satellites, island communities,
remote locations and ocean vessels.
E. Grid-connected solar electricity can be used locally thus reducing transmission/distribution losses.
F. Compared to fossil and nuclear energy sources, very little research money has been invested in the
development of solar cells.
S.
WORK DESCRIPTION JAKSON CLIENT REMARKS
NO.
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S.
WORK DESCRIPTION JAKSON CLIENT REMARKS
NO.
Supply, Installation, Testing & Commissioning √
3 MMS FOUNDATION CIVIL WORKS √
DC SOLAR & POWER CABLE WITH REQUIRED
4 ACCESSORIES LIKE CONDUIT, GLANDS, CABLE TIE,
FERRULES ETC.
Supply, Laying, Installation, Testing
√
& Commissioning and Trench Works
5 STRING COMBINER BOX
Supply, Installation, Testing &
√
Commissioning
HT/LT/CONTROL/COMMUNICATION CABLE WITH
6 REQUIRED ACCESSORIES LIKE CONDUIT, GLANDS,
JOINTING KIT, CABLE TIE, FERRULES ETC.
Supply, Laying, Installation, Testing &
√
Commissioning and Trench Works
COMPLETE PLANT EARTHING SYSTEM & LA
7 √
PROTECTION
Supply, Civil Works, Installation,
Testing & Commissioning
8 BORE-WELL & PRESSURE PUMP WITH WATER TANK
Supply, Civil Works, Installation, Testing &
√
Commissioning
9 WEATHER MONITORING STATION
Supply, Civil Works, Installation,
√
Testing & Commissioning
CONSTRUCTION OF INTERNAL ROAD FROM MAIN
10 GATE TO CONTROL ROOM (2.5 MTRS WIDTH √
WBM/HARD ROLLED)
PLANT ENTRANCE GATE WITH SECURITY CABIN (if
11
needed)
Supply, Civil Works & Installation √
BOUNDARY FENCING (CHAIN LINK TYPE) (If
12
needed)
Supply, Civil Works & Installation √
13 BOUNDARY LIGHT- LED TYPE (If needed)
Supply, Civil Works & Installation √
CONTROL ROOM
SOLAR INVERTER, TRANSFORMER & OTHER
14
EQUIPMENT √
Supply, Installation, Testing & Commissioning √
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S.
WORK DESCRIPTION JAKSON CLIENT REMARKS
NO.
15 CONSTRUCTION OF BUILDING (RCC TYPE) √
16 PLANT CONTROL SCADA SYSTEM √
11 KV PV PLANT SWITCHYARD
11KV DUAL CORE CT & PT AND SEB DULLY
17 APPROVED METERING PANEL WITH TERMINATION
ARRANGEMENT FROM CT / PT & TVM
Supply, Civil Works, Installation, Testing
√
& Commissioning
HEAVY DUTY STATION CLASS, ZINC OXIDE GAPLESS
18 SEALED UNIT WITH PRESSURE RELIEF DIAPHRAGM,
OUTDOOR TYPE LIGHTING ARRESTER
Supply, Civil Works, Installation,
√
Testing & Commissioning
ISOLATOR WITH DOUBLE EARTH SWITCH & SINGLE
19 EARTH SWITCH
Supply, Civil Works, Installation,
√
Testing & Commissioning
AUX. TRANSFORMER WITH HORN GAP FUSE FOR
20 PROTECTION
Supply, Civil Works, Installation,
√
Testing & Commissioning
21 HT PANEL
Supply, Civil Works, Installation,
√
Testing & Commissioning
HT/LT/CONTROL/COMMUNICATION CABLE
WITH REQUIRED ACCESSORIES LIKE CONDUIT,
22
GLANDS, JOINTING KIT, CABLE TIE, FERRULES
ETC.
Supply, Trench Works, Installation,
√
Testing & Commissioning
GALVANIZED STEEL STRUCTURES/ANGLE IRON FOR
SUPPORTING ALL OUTDOOR SWITCHGEAR
23
EQUIPMENT AND ACCESSORIES, BUS-WORK,
SHIELDING WITH ALL BOLTS, NUTS, WASHERS
Supply, Civil Works, Installation, Testing
√
& Commissioning
24 SWITCHYARD AREA LIGHTING & SAFETY EQUIP.
Supply, Civil Works, Installation,
√
Testing & Commissioning
25 SWITCHYARD AREA FENCING WITH GATE
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S.
WORK DESCRIPTION JAKSON CLIENT REMARKS
NO.
Supply, Civil Works, Installation,
√
Testing & Commissioning
26 COMPLETE EARTHING SYSTEM & LA PROTECTION
Supply, Civil Works, Installation,
√
Testing & Commissioning
OTHERS
POWER EVACUATION LINE- 33KV/11KV SINGLE
√
27 CIRCUIT
DISCOM END METERING ARRANGEMENT AND BAY
28 √
EXTENSION WORKS, IF ANY
LAND GRADING & LEVELLING WORK AND TREE
√
29 REMOVAL, IF ANY
30 SOIL TESTING REPORT √
SOLAR SIMULATION REPORT BASED ON RADIATION
DATA, √
31 PLANT DESIGN AND SOIL CONDITION
32 LAND PROCUREMENT & CONVERSION √
33 APPROACH ROAD UP TO PROPOSED SITE √
PPA, EVACUATION SURVEY LETTER AND DISCOM
34 √
PERMISSION
35 APPROVALS/ LIASIONING WORKS √ √
Paperwork Documentation for Approvals from:-
1. MNRE approval
2. Commissioning certificate. √ √
3. CEIG Approval
4. DISCOM Substation Connection
Liasioning Works √ √
S.
WORK DESCRIPTION UoM QTY. PROPOSED MAKES
NO.
SOLAR ARRAY FIELD
SPV MODULE (Polycrystalline) Jinko / Renesol /
1 300Wp/30Wp/310Wp MWdc 1.25 Canadian /Yingli / Reputed
As applicable on site conditions Tier-1INDIAN MAKE
2 SOLAR INVERTER SUBSTATION Nos. 1 Jakson
1360KVA/1260KVA/1080KVA UNIT
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TECHNO-COMMERCIAL OFFER – Ver.01
S.
WORK DESCRIPTION UoM QTY. PROPOSED MAKES
NO.
As applicale on site condiitions
MODULE MOUNTING STRUCTURE
3 (MMS) (FIXED TILT) WITH REQUIRED Lot 1 Jakson
HARDWARE & ACCESSORIES
MMS FOUNDATION– 1.5 mtrs depth,
4 Lot 1 Jakson
300 mm dia
DC SOLAR & POWER CABLE
Seichem / Bizlink / KEI /
WITH REQUIRED ACCESSORIES LIKE
5 Lot 1 Polycab / Universal /
CONDUIT, GLANDS, CABLE TIE,
Havells / Reputed
FERRULES ETC.
6 STRING COMBINER BOX Lot 1 Jakson
HT/LT/CONTROL/COMMUNICATION
CABLE
KEI / Polycab / Universal /
7 WITH REQUIRED ACCESSORIES LIKE Lot 1
Havells / Reputed
CONDUIT, GLANDS, JOINTING KIT,
CABLE TIE, FERRULES ETC.
COMPLETE PLANT EARTHING SYSTEM
8 Lot 1 JMV / Jef-Techno/Reputed
& LA PROTECTION
BORE-WELL & PRESSURE PUMP WITH
9 Set 1 Reputed
WATER TANK
Dynalab / Kip & Zonan /
10 WEATHER MONITORING STATION Set 1
Reputed
CONSTRUCTION OF INTERNAL ROAD
FROM MAIN GATE TO CONTROL ROOM
11 RM 300
(2.5 MTRS WIDTH WBM/HARD
ROLLED)
PLANT ENTRANCE GATE WITH
12 Set 1 Reputed
SECURITY CABIN
BOUNDARY FENCING (CHAIN LINK
13 RM 1000 Jakson / Reputed
TYPE)
14 BOUNDARY LIGHT- 20 W LED TYPE Nos. 75 Reputed
CONTROL ROOM BUILDING (RCC TYPE)
15 Nos. 1 Jakson / Reputed
: 150 Sq. Mtrs.
Sofcon / ABB system house
PLANT CONTROL SCADA WITH DATA
16 Set 1 / Schneider system house/
LOGGER SYSTEM
Reputed
33KV/11 KV PV PLANT SWITCHYARD
17 11KV/33KV DUAL CORE CT & PT Set 1 Reputed
SEB DULLY APPROVED METERING
18 PANEL WITH TERMINATION Set 1 Reputed
ARRANGEMENT FROM CT / PT & TVM
19 HEAVY DUTY STATION CLASS, ZINC Set 1 Reputed
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S.
WORK DESCRIPTION UoM QTY. PROPOSED MAKES
NO.
OXIDE GAPLESS SEALED UNIT WITH
PRESSURE RELIEF DIAPHRAGM,
OUTDOOR TYPE LIGHTING ARRESTER
ISOLATOR WITH DOUBLE EARTH
20 Set 1 Reputed
SWITCH & SINGLE EARTH SWITCH
AUX. TRANSFORMER WITH HORN GAP
21 Nos. 1 Reputed
FUSE FOR PROTECTION
22 HT PANEL Nos. 1 Jakson
HT/LT/CONTROL/COMMUNICATION
CABLE
23 WITH REQUIRED ACCESSORIES LIKE Lot 1 Reputed
CONDUIT, GLANDS, JOINTING KIT,
CABLE TIE, FERRULES ETC.
GALVANIZED STEEL
STRUCTURES/ANGLE IRON FOR
SUPPORTING ALL OUTDOOR
24 Lot 1 Reputed
SWITCHGEAR EQUIPMENT AND
ACCESSORIES, BUS-WORK, SHIELDING
WITH ALL BOLTS, NUTS, WASHERS
SWITCHYARD AREA LIGHTING &
25 Lot 1 Reputed
SAFETY EQUIP.
SWITCHYARD AREA FENCING WITH
26 Set 1 Reputed
GATE
COMPLETE EARTHING SYSTEM & LA
27 Lot 1 Reputed
PROTECTION
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TECHNICAL ASSUMPTIONS
Module Mounting Structure Shall be FIXED tilt type and All parts in galvanized steel with
1
Galvanization of MIN. 80µ will be provided as per standard solar power plant application.
2 DC Solar cable of 4sq.mm, 1500V, TUV certified will be supplied
DC power cable of Aluminum conductor, XLPE insulated, 1100V grade AC suitable for 1500V
3
DC application will be supplied.
4 We have considered Buried Cable trench with bricks protection as per IS standard.
Plant Monitoring shall be at Inverter Level. In case, monitoring required at SMB/SCB level
5
then same can be provide at additional cost.
6 Jakson Scope of Works mentioned in enclosed SOW Matrix
We will provide the ground mounted water tank with pipe line grid for module cleaning
7
system through pressure pump and bore well pump
As per standard solar application LED lights will be provided for the plant boundary area
8
illumination purpose considering 6 Lux as Avg. Lux level throughout the boundary.
Plot layout considered as Rectangular in shape. In case of plot shape variation the cost
9 implication of the same due to the change in BOS (Balance Of System) will be borne by the
client.
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Array Pedestal/MMS Foundation considered as In-Situ Pile with 1.5 mtrs Length, 300 mm dia
10 & 4 piles/MMS structure. In case of change in Pile Dimension due to Actual Soil Test Report
then variation in cost implication will be paid extra by client.
Internal Road up to Control Room from Main Gate shall be 2.5 Mtr wide WBM as per IRC SP6
11
CPR6%
12 Fire Fighting Equipment considered for Main Control Room, 66KV Switchyard at PV Plant Side.
The field cables shall be provided in conventional buried cable trench used in PV Plants. This
13
includes excavation of trench, laying of cables, Brick Protection & back filling of soil.
Solar Inverter Sub Station, conveniently termed as SISS, is a prefabricated, prewired Inverters cum
HT/LT equipment power block complete with D.C power cabling and A.C power cabling with suitable
termination and equipped with components mounted in a thermally insulated enclosure mainly
Inverters, RMU on HT side, Transformer for Step up of Voltage from 380V A.C to 11/33 KV voltage
level, D.C. Fuse box for connecting D.C. input from individual PV module string, Aux panel for feeding
Auxiliary supply for lighting and Fan load and PLC panel (Optional) for SCADA connectivity. The
product comes as an integrated enclosure and can be easily installed and commissioned in minimum
time at site. The SISS comes in three variants namely 1.1MW/1.26/1.36MW capacity. The product
being factory-fabricated is built combining the best components in the industry which offer standard
specifications and superior quality without fail. The Sub-station is completely enclosed, insulated &
ventilated with a life span view of over 25 years. The product provides superior performance,
operational ease and time saving - all essential parameters for changes solar power projects
dynamics.
SISS compliances to all relevant IS/IEC standards. All Material & equipment employed in the SISS
shall confirm to IS/IEC standards and all applicable, codes, regulations and other requirements. The
SISS is designed and Simulation tested according to IEC 62271-202 relevant requirements.
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cable connection.
W/m2K.
Dimensions:
• The air inlets are fitted on the door and the Anti
Sand Louvers with an antiinsect mesh and air dust
filter
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for IP54.
7 DC Box / Fuse Box 2Nos. Fuse Box only mounting stand along with the
connecting cables. (Base frame size shall be informed
later)
• Monitoring panel
• Array box
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requirements for
Module Specification
PowerOutput 0 TO +3
Tolerance-PMAX
(%)
Note: Rest material description can be ascertained after the site survey.
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COMMERCIAL OFFER
NOTE:
We have considered imported module for this project with current US$-INR Exchange
rate @ Rs. 62.00. In case of change in the exchange rate by more than +/-1% at the
time of order placement, Price will be revised accordingly.