1MWp Solar Power Plant Technical Proposal

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[ 1 MWp Solar Power Plant Technical Proposal ]

Insparc Technologies Pvt. Ltd.


A117, Atul Chowk,
Dwarka Mor,New Delhi
Ph:- 9999890192
Emai:- [email protected]

www.exalta.co.in

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Contents
Executive summary……………………………………………………………………………… 3

About Insparc Technologies Pvt Ltd……………………………………………………………... 3

Achievements & Experiences….………………………………………………………. 4

Why Exalta……………………………………………………………………………… 4

Technology Scenario…………………………………………………………………………….. 9

Introduction……………………………………………………………………………… 9

Why Solar…………………………………………………………………………………9

Advantages of Solar photovoltaic electricity…………………………………………… 9

Net Metering & its Importance………………………………………………………… 10

System configuration…………………………………………………………………………….. 11

Solar PV Modules……………………………………………………………………… 12

Inverters………………………………………………………………………………… 17

Structure…………………………………………………………………………………. 22

Cable…………………………………………………………………………………….. 22

LV ACB Panel…………………………………………………………………………… 23

Earthing & Lightning Arestor…………………………………………………………… 23

Equipment Earthing …………………………………………………………… 23

Technical Proposal……………………………………………………………………… 24

Section A – Snapshot…….……………………………………………………………… 24

Section B – Detailed scope……………………………………………………………… 24

Section C – Client Scope………………………………………………………………... 25

Section D – Bill of Materials…………………………………………………………… 25

Single Line diagram 1MWp………………………………………………………………….. 26

Commercial Offer………………………………………………………………………………… 27

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Executive Summary
The proposal is for setting up a grid connected solar PV power plant using solar photovoltaic technology
for a capacity of 1 Mwp. The solar photovoltaic module contains arrays of cells that convert the solar
radiation from sun to direct current (DC). The Inverter is used to convert the DC power to utility.

About Exalta.
Exalta (www.exalta.in) is a trademark name under Insparc Technologies Pvt. Limited. We are specialized
in solar product manufacturing, supply and consultation along with unmatched support for installation,
maintenance and service across the major states of India where abundant sun energy is available
throughout the year.

In a short span of 10 year, we are able to carve a niche as a one stop solution provider with the help of
dedicated and qualified execution and customer support team which is well supported by R&D team and
advisors from industry and IITs. We are committed to deliver integrated sustainable energy solutions and
products.

We strongly believe in quality of the Products and in time delivery which is accomplished by our
distribution network across India and Asia. This helps us immensely in acquiring new customers and
retaining the old customers.

Exalta brings to solar customers, proven expertise and innovative ideas, executed by our team of
experienced solar energy professional. Our expertise and experience in solar technology and project
development helps us fully understand, analyze and meet the needs of our clients.

From planning and feasibility to the turnkey handover of photovoltaic systems, Insparc Technologies
offers its customers and partners high quality solar system components from selected manufacturers,
along with a complete range of services to meet all their solar energy needs.

Embarking on a solar project involves many considerations. These may include site-specific technical
choices, such as selecting optimized solar panels, inverters, mounting systems, tilt, azimuth, metering and
monitoring for your project, as well as commercial choices like funding, policy approach, cash flow
management etc. Both technical and commercial decisions are vital and selecting the right ones for your
project will determine if your investment will generate a positive return in the long run. With our
experience across the globe, we help you make the right decision on each of the above choices, and create
a successful solar project.

Why Exalta ?

● We have our own R & D team to set and justify best topology & architecture.

● What solar panels, on grid inverters are best to suit to a client, is our main concern to provide best
results

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Achievements

● Our some R&D projects are giving great results.

● Our new innovative products range are as follows:


o Solar Air Conditioner (as low as wattage consumption)
o Solar Refrigerator (200watt solar panel & 12v 60AH battery runs 24hrs)
o Solar Magic Box (Replacement of Inverter with 98% efficiency)

o Solar Heat Pump

o Electric scooty &Cycle

Experiences

● 1st Completely Solar Running Mustard oil Factory (25kw )offgrid solar power plant) Sadabad
Uttar Pradesh

● Hospital and Residence project (50KWp (25+25KWp)Solar rooftop Power plant) Jhansi U.P

● 15KWp VFD based Water pumping plant for Irrigation Bikaner Rajasthan

● Hospital project (5KWp on Grid solar rooftop power plant) Babain, Kurukshetra, Haryana

● Odisha’s first Net-meter Roof-top Solar Project (25 kWp Canopy based Thin- Film Solar
Power Plant in the residence of Mr. PK Mishra, IAS (Retd.)

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● Roof-top Solar Projects for Uranium Corporation (10 kWp roof-top Solar projects in UCIL)
Office of the Panchayat Samiti, Odisha (30 kWp Off-Grid Solar Roof-top Power Plant under
MLA LAD)

● Pitzberg American university air conditioning project in gujrat

● Hamirpur town with lighting, pole , solar planting with cumlative 95kw offgrid govt plant.Nagar
nigam under sedc Lko
● Sonbhdra pipri lighting and solar water pump plant cumulative 100kw power plant.

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Certificates & Registration

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Technology Scenario

Introduction

‘Photovoltaic’ is a merger of two words: ‘photo’, from Greek roots, meaning light, and ‘voltaic’, from
‘volt’, which is the unit to measure electric potential at a given point. Photovoltaic system use cells to
convert solar radiation into electricity. The cell consists of one or two layers of a semi-conducting
material. When light shines on the cell it creates field across the layers causing electricity to flow. The
greater the intensity of the light, the greater the flow of electricity is.

A photovoltaic system therefore does not need bright sunlight in order to operate. It can also generate
electricity on cloudy days. Due to the reflection of sunlight, slightly cloudy days can even result in higher
energy yields than days with a completely cloudless sky.

Why Solar?
While a majority of the world's current electricity supply is generated from fossil fuels such as coal, oil
and natural gas, these traditional energy sources face a number of challenges including rising prices,
security concerns over dependence on imports from a limited number of countries which have
significant fossil fuel supplies, and growing environmental concerns over the climate change risks
associated with power generation using fossil fuels. As a result of these and other challenges facing
traditional energy sources, governments, businesses and consumers are increasingly supporting the
development of alternative energy sources and new technologies for electricity generation. Renewable
energy sources such as solar, biomass, geothermal, hydroelectric and wind power generation have
emerged as potential alternatives Switch Solar power .As opposed to fossil fuels, which draw on finite
resources that may eventually become too expensive to retrieve, renewable energy sources are
generally unlimited in availability. Solar power generation has emerged as one of the most rapidly
growing renewable sources of electricity. Solar power generation has several advantages over other
forms of electricity generation:

Advantages of Solar photovoltaic electricity

Reduced Dependence on Fossil Fuels. Solar energy production does not require fossil fuels and is
therefore less dependent on this limited and expensive natural resource.

Environmental Advantages. Solar power production generates electricity with a limited impact on the
environment as compared to other forms of electricity production.

Matching Peak Time Output with Peak Time Demand. Solar energy can effectively supplement
electricity supply from an electricity transmission grid, such as when electricity demand peaks in the
summer Modularity and Scalability. As the size and generating capacity of a solar system are a function
of the number of solar modules installed, applications of solar technology are readily scalable and
versatile.

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Government Incentives. A growing number of countries have established incentive programs for the
development of solar and other renewable energy sources, such as (I) net metering laws that allow on-grid
end users to sell electricity back to the grid at retail prices, (ii) direct subsidies to end users (iii) low
interest loans for financing solar power systems and tax incentives; and (iv) government standards that
mandate minimum usage levels of renewable energy sources.

Net Metering and its Importance


The concept of net metering is something that works as an incentive for both – the supplier and the
consumer. Net Metering is essentially the process of giving back surplus energy being produced to
the grid. Solar energy producers are capable of producing more energy than they consume. This
excess energy is pushed back to the grid to provide for other consumers. This process of sending
back excess energy is commonly referred to as net metering. The solar panel owners first consume
the electricity produced; the excess is pushed back to the grid for the consumption for others
connected to the grid.

Net metering plays a very vital role in India – a country where there is a lot of variation in terms of
available sunlight, usable electricity, distribution channels etc. If India aims to achieve its energy
security by 2022, Net metering is specially crucial. Net metering has been successfully implemented
in places like Delhi, Punjab, Uttarakhand, Andhra Pradesh, Karnataka, Maharashtra, Gujarat, Bihar,
West Bengal and Tamil Nadu.

As a consumer, the biggest advantage with net metering is the ability to drastically reduce the
electricity bills. This is one of the most important aspects that attract users towards net metering.
While some people may argue that net metering might not be a favorable thing for electric

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companies, the real story is different – during peak hours the electricity grid is actually supported
by consumers that have opted for net metering – since there is more electricity being produced, the
overall load on the energy company is greatly reduced.

All net metering consumers are limited by capacity – which means consumers are allowed to push
back the same amount of electricity that is sanctioned to their line. By limiting the capacity and
amount of electricity that can be pumped back into the system, the generation of electricity and
greatly controlled and regulated in a proper way. Consumers that have availed net metering will also
be required to install two reading meters at their premises. One of these meters is going to be to
manage and monitor the amount of electricity being consumed, the other meter is going to be for the
amount of electricity that is being produced by the solar panels. Both these meters will be monitored
by the Government to make sure there is no foul play. Furthermore, the electricity generation will be
capped on these setups, the generation of electricity is capped to 90% of the total consumption of
electricity. Any electricity that is produced above this 90% is considered as free energy and will not
be offset against the consumer’s consumption.

Net metering is a great concept if utilized to its full potential, a country like India with its vast
available land and sunlight can benefit a lot from the process of net metering. This concept has been
a proven model in many places in Europe, we hope it’s a similar story in India as well.

System Configuration
Basic components of Grid connected system

● Solar PV Modules

● Inverter

● Structure

● Cables

● Earthing and Lighting arrestor

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Solar PV Module
PV Module A solar panel (also solar module, photovoltaic module or photovoltaic panel) is a, connected
assembly of solar cell. The solar panel can be used as a component of a larger photovoltaic system to
generate and supply solar power in commercial and residential applications. Each panel is rated by its DC
output power under standard test conditions, and typically ranges from 100 to 450 watts. The solar cell
efficiency of a panel determines the area of a panel given the same rated output - an 8% efficient 230 watt
panel will have twice the area of a 16% efficient 230 watt panel. Because a single solar panel can produce
only a limited amount of power, most installations contain multiple panels. Electrical connections are
made series to achieve a desired output voltage and/or parallel to provide a desired current capability.
Separate Diode may be needed to avoid reverse currents, in case of partial or total shading, and at night.
Reverse currents waste power and can also lead to overheating of shaded cells. Solar cells become less
efficient at higher temperatures and installers try to provide good ventilation behind solar panels.

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INVERTER

Solar inverter converts the DC power to AC power to facilitate feeding into the grid. The inverter is the
most complicated part of the PV system. It has to act as the interface between the PV array and the Grid.
As the PV array output varies with the solar radiation and the inverter has to cope with the same. The
inverter has protection features for overvoltage, under voltage, surge etc. The inverter is provided with the
features for logging and display of parameters related to Plant operation & faults etc. The inverter will use
MPPT to maximize energy drawn from the array. The MPPT will be microprocessor based to minimize
power losses. The output from the inverter will be fed to the AC distribution Board.

The main functions carried out by the inverter are as follows:

● Converting the incoming DC received from PV modules into AC with suitable power quality.
The inverter produces sinusoidal AC wave forms with low harmonic distortion.

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● The inverter also has to act as a protective device of the system. It needs to trip out if the voltage,
current or frequency goes outside acceptable ranges.
● Pulse width modulation is used to generate a wave form as near as possible to a sine wave.

● High speed switching device are used to generate pulses of the devices mainly used for inverter
circuitry. Inverter efficiency is expected to be about 98% mainly by deploying new switching
topologies

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Structure
Solar Photovoltaic panels connected in series and in
parallel giving a DC output out based on incident
irradiance. Intensity of the sunlight will be maximum
utilized when incident irradiation is perpendicular to
PV module, hence Orientation and tilt of these panels
are important design parameters, as well as shading
from surrounding obstructions. Structures will be made
of galvanized mild steel/ aluminum based on site soil
and wind load parameters. Suitable number of Array
frames will be provided based on the design and site
requirements. The array frames proposed for the site
would typically utilize maximum sunlight with a
different tilt angle capability and these array frames will be corrosion free. The array frames are designed
for simplicity, low cost and ease of installation at site. The Structure consists of a set of components that
can be managed and mounted in the place where the installation is going to be realized. These structures
are designed to survive adverse weather conditions with minimum maintenance. The structure will be
supplied with all members to be compatible allowing easy installation at the site.

Cables
The unique capability of wire harness of connecting parallel
strings eliminates the use of array junction box. It provides a
more simpler and safer solution. 2 wire harness are used in
each array one for connecting all the positive terminals at
one side and negative terminals at the other side.

The multi-strand Copper/Aluminum cables will be used for


interconnection of electrical components like PV Modules,
Junction boxes, distribution Boards & Inverter. All the
cabling will be carried out as per the standards. The size and length of the cable will be selected such that
there will be minimum voltage drop and the effect of temperature is minimum. The size of cables will be
selected considering the short circuit current that can flow through the cables. Cables will be housed
inside PVC conduit pipe for unarmored cables and all cables will be underground cabling with the cable
trench at a minimum depth of 80 CM.

Description Details
Conductor Multi strand high conductivity Copper/aluminum
Protection UV protected
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Cable lugs for termination Provided in installation kit
Temperature Range -10°C ……70°C
Certifications 650/1.1KV grade as per IS 694

LV ACB Panel
Low Voltage AC Board (LV ACB) panel shall be provided between each transformer and inverter. The
metal enclosed outdoor ACB panels shall be dust tight and damp proof with outdoor application IP rating.
LV ACB panel with microprocessor based release/thermo magnetic ACB module having following
inbuilt protection functions:

● Long time protection

● Short time protection

Earthing and Lighting Arrestors


The earthing of all outdoor equipment & provision of associated earthing systems, electrodes &
connections will be as per latest IEEE and IS 3043 standards Earth electrodes will be provided throughout
plant areas along with the main earth grid. The number of earth electrodes will be taken so as the total
earth grid resistance is less than 1 ohm . The earth electrodes will be provided in earth pits. The earth pit
will be of two types –treated with earth links & untreated. The main buried grid conductors will be
connected to all the earth electrodes to form a total earth grid. Galvanized steel flats will be used as per
approved design.

Equipment Earthing
The frames of all electrical equipment & structural work will be earthed by connection to the earth grid
by branches of same cross sectional area of earth grid

Lighting Protection

● Lightning protection will be as per IS Standards and IE rules.

● Suitable for Solidly Earthed system neutral system and 10kA rating.

● The arrestor shall be capable of spark over on server switching surges and multiple strokes.

● The lightening arrestor shall be capable of discharging over voltage occurring during switching of
unloaded transformer.

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● Surge counters with insulating base for connection, supporting insulator and necessary hardware
shall be provided.

Technical Proposal

Snapshot

● Capacity: 1MWp Solar PV Rooftop project

● Location: Haryana

● Scope of work:
a) Designing, supply, Installation, commissioning of all equipment’s including their
Transit insurance, packaging, forwarding, taxes, duties and freight
b) Civil works related to solar plant, trenching works for cables, cable trays etc.
c) Site survey, contouring & detailed designing
d) Planning, Engineering, project management and execution
e) Installation & commissioning and Testing
f) Detailed scope is mentioned bellow

Detailed Scope

A Turnkey EPC Activities


I Components
1 Solar Photovoltaic Modules
2 Module Mounting Structures
3 String Combiner box
4 Inverters
5 Remote monitoring system (optional )
6 Lightning Arrestor and earthing kits
7 Cables – DC & AC
II Installation & Commissioning
1 Interconnection of solar PV Modules on module mounting structure
2 Fixing the modules on module mounting structure
3 Cabling from module array to string combiner box
4 Cabling from SCB to Inverter
III Guarantees and warrantees
1 Warranty of the system as applicable
2 Insurance and Transport
3 Transit Insurance
4 Freight
5 Packing & forwarding
IV Taxes
1 GST Inclusive
V Civil work related to Installation and commissioning
1 Erection and fixing mounting structure(including mounting legs)
2 Foundation for inverters or construction of inverter rooms

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3 Prepation of cable trenches/trays as required by layout
4 Pits and earth work for plant earthing
B Operation and Maintenenance support, if required
1 Monitoring and logging of data – after plant commissioning
2 Technical Operation & Maintenance of the plant

Client Scope

● Site: Land is to be provided by the client and the access of the same is also to be provided

● Transmission Line

● Provide access to work site for delivery of equipment and materials prior to and during
project implementation.
● Provide a suitable and secure space for storage of equipment and materials.

● Facilitate access of work crew to the work site 7 days a week.

● Facilitate interfacing with the client’s resident engineering staff for consultation as needed.

● Separate electrical loads as discussed in Part A (Grid Interfacing) and connect solar output to
building load system.
● All the Statutory clearances, if any, required for the Project.

Bill of Material
S.no Item Description Unit Make
1. Poly Crystalline Silicon PV Module (300-315Wp) Nos Waree/Neo Sol / mnre approved
2. String Inverter Nos ABB /Delta / Growatt
3. Module Mounting Structure(MS hot dipped Set MNRE/Indian Standard Compiled
Galvanized with appropriate analysis for
load/wind speed)
4. Electrical Accessories including cables Set MNRE/Indian Standard Compiled
5. Remote Monitoring System Nos Part of Inverter accessory
(optional)
6. Lightning Arrestor and earthing kits (If Required) Points MNRE/Indian Standard Compiled
7. LT Panels Set ABB/L&T/Siemens or equivalent
8. Civil Works(Pile foundations, equipment M15/M20 with structural strength
foundations) assessment
9. Installation & Commissioning

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1MW SPV SLD Diagram per 100kw size

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Commercial Offer
Switch 1MWp (Grid Connected) solar Rooftop power plant

INR 30./-Wp commutating to INR 30,000,000/-for 1Mwp


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Other Terms
● All the prices are inclusive GST

● 50% Advance with Purchase Order

● 40% Against Performa Invoice (before dispatch)

● 10% After Installation & Commissioning

● Freight & Transit Insurance Inclusive

● System will be supplied and same will be installed by us. Installation charges included

● This offer is valid for 4weaks from the date hereof

AMC Service for Solar Power Plants


Solar project maintenance can help maximize uptime and extend the life of the plant. The delivery of
solar power without any disruption maintains the stream of economic value generated by each kilowatt
hour of production, and proper service is a critical component to ensuring optimal performance while
minimizing the risks of downtime. A well-maintained solar installation can actually perform 10 to 30%
better than one that is not. But installing solar arrays are just the beginning. Without proper operation and
maintenance, system components could be void of all warranties.
Services Include:
● Solar Plant Repair services

● Preventive maintenance of Solar Inverter

● Solar Module Cleaning

● Detection of faulty connections or design faults.


Not Covered in AMC
● Breakable or any damage due to natural disaster does not cover in AMC

● Shifting of the system or complaint raised without any technical issue will be charged.

AMC :- INR 1./-Wp/ per annum commutating to INR 60,000/-for per 100 Kwp

Company Account Details


Insparc technologies Pvt Ltd
A/C: 0168261005324 ,
Ifsc :-CNRB0000168
Canara Bank

Name: Er . Ashutosh Verma

Designation: Tech. Director

Date: 27 Feb 2020 For


Insparc Technologies Pvt Ltd.
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Version: #1
Contact: :- 9999890192
Email: [email protected]
Web :- www.exalta.co.in

Thank you for choosing

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