Dincel Wall - Construction Manual - 2023
Dincel Wall - Construction Manual - 2023
Dincel Wall - Construction Manual - 2023
Manual
VERSION 03.2023
1
CONTENTS
DINCEL CONSTRUCTION MANUAL 2023
D5. Concrete Curing 84 G4. Extending Basement Walls Below Ground 165
D6. Thermal 85 G5. Dincel Waterstop (DWS) 167
D7. Environment & Health 86
G6. Basement Details 168
D8. Termite Resistance 90
G7. Concrete 171
D9. Durability 92
D10. Formwork 95 G8. Panel Splice Bandaging 174
DINCEL CONSTRUCTION MANUAL 2023
OVERVIEW
CONTENTS
A1.
About Dincel 06
________
A3. Components 11
________
*The information contained in this document is intended for suitably qualified and experienced architects, engineers and other building professionals. It is not intended to
replace design calculations or analysis normally associated with the design and specification of buildings and their components. The information contained in this document
is not project specific and shall be treated as general guidance. Building professionals are required to assess construction site conditions and provide project specific design/
details and appropriate safe work method statements accordingly. Dincel Construction System Pty Ltd accepts no liability for any circumstances arising from the failure of a
specifier or user of any part of Dincel Construction System to obtain appropriate project specific professional advice about its use and installation or from failure to adhere to the
requirements of appropriate Standards, Codes of Practice, Worker Health & Safety Act and relevant Building Codes.
© Dincel Construction System Pty Ltd
All rights reserved. No part of the information contained in this document may be reproduced or copied in any form or by any means without written permission from Dincel
Construction System Pty Ltd.
A. OVERVIEW 5
A.1. ABOUT DINCEL
Dincel is an Australian owned and Australian manufactured As a qualified and registered structural engineer, Burak Dincel
product. the owner and founder of the Dincel Construction System
The Dincel Group was founded in 1989 as Dincel & Associates Group, knew too well about all the challenges associated with
Consulting Engineers. The group originally specialised in speed of construction, concrete cancer, handleability onsite
structural and design engineering working across both and durability of both multistorey superstructures, as well as
commercial and residential markets. low rise commercial buildings and residential homes.
In 2006 Dincel Structural Walling was created. The years Today, use and acceptance of Dincel products in the
preceding 2006 were spent researching and developing the marketplace both locally and internationally is growing rapidly,
original PVC based permanent formwork system, refining the with Dincel being used across commercial, residential and civil
initial concept, demonstrating compliance with Australian markets in Australia, New Zealand and Fiji.
NCC and finally internationally patenting what is now Dincel
Structural Walling.
A.2.1 THE DINCEL SYSTEM • inimises the amount of the waterproofing products
M
required and the labour to apply them.
Dincel Structural Walling is a permanent polymer formwork
system for concrete walling. It can be used to construct a wide • inimises rectification works – the durable waterproof
M
range of concrete walls: such as basement walls, intertenancy skin prevents corrosion of steel reinforcement and
(party) walls, core (lift and stair) walls, retaining walls, façade therefore minimises the risk of concrete spalling
walls, balustrades, columns, tanks, pools, sea walls, irrigation (concrete cancer).
walls, curved walls, planter boxes and much more.
Crack Control Technology
The polymer formwork stays in place after the concrete is The system contains a unique crack inducing technology which:
poured (the formwork is not stripped afterwards), thereby
providing the wall with a waterproof and durable skin. This skin • liminates requirement for crack control steel
E
protects the concrete and steel reinforcement which increases reinforcement within the wall. When steel reinforcement
the lifespan of the walls compared to conventional concrete is required for structural purposes it can easily be
and masonry structures. inserted and held into place with the panel’s webs or
accessories.
The Dincel material uses a proprietary PVC which does not
use plasticisers or heavy metal stabilisers but rather organic • liminates requirement for crack control vertical joints -
E
stabilisers. This allows Dincel to be a certified non-toxic product leading to reduced finishing and caulking requirements.
and attain Best Environmental Practice (BEP) certification. Our However, Dincel recommends incorporating the joints of
unique PVC formulation also offers superior fire properties, the suspended concrete slabs in the walls (please refer
smoke properties and UV resistance. to the project structural engineers’ details).
A. OVERVIEW 7
A.2.3 APPLICATIONS
A.2.4.SEGMENTS – CIVIL
Access Pits & Manholes Water Supply / Sewerage Infrastructure Retaining Walls
A. OVERVIEW 9
A.2.5.OVERVIEW OF CONSTRUCTION PROCESS
Ordering Finishing
The order can be directly based upon the components list. Once installed and concreted, Dincel walls are capable of being
There is the option to order: finished in a variety of ways:
• Stock Lengths – these are Dincel panels available • Left Bare - Where a decorative finish is not required
in certain sizes, which allows for shorter lead times. (typically for basement walls or stairwells).
Stock lengths can be cut on site to suit your exact
requirements. • Painted - Dincel walls can be painted with PVC
compatible paint systems.
• Custom Lengths – Panel lengths are cut in our factory to
suit your requirements, which reduces the necessity for • Rendered - Exterior or interior Dincel walls can be
cutting on site. finished with PVC compatible renders (typically acrylic
based) in a variety of smooth, textured or stencilled
finishes.
Delivery or Pickup • Cladding – Dincel wall can be clad with stone, timber,
Delivery can be arranged by truck with ‘hiab’ style crane for easy plasterboard, metal or other commercially available NCC
unloading on site. compliant cladding.
• Dincel stock orders are generally distributed within It is important to note that Dincel does not manufacture or
two days of an order being placed and payment being supply any of the above finishes. For any finishes being applied,
received and cleared. it is important to adhere to the manufacturer recommendations
and guidelines provided within Section C.
• Custom orders will be manufactured, packed and
distributed between 7-14 working days of order being
received depending on location and profile ordered.
Customers also have the option of arranging their own
transport. Pick-up is also available Monday to Friday from our
NSW, VIC and QLD branches.
Description
The 110P-1 is the main profile/panel within the Dincel 110mm
range, which can be installed in the vertical or horizontal
direction. Each panel adds 333.3mm to the wall length from
clip to clip.
Installation
Click or slide a 110P-1 into another Dincel 110 main profile or
accessory by using the snap-lock connection.
Stock Lengths
2850mm, 3000mm, 4000mm.
Custom Lengths
Any length from 1800mm to 7950mm in 1mm increments, or
1200mm to 1650mm in 150mm increments.
Mass
3.5kg per metre length (approximate)
Description
The 110P-3 is used to achieve a 90° wall corner. The accessory
extends the overall wall length by approximately 167mm from
the clip location.
Installation
Click or slide the 110P-3 into a Dincel 110 main profile or
accessory by using the snap-lock connection.
Stock Lengths
Available only in stock lengths of 3000mm.
Description
The 110P-EC is used to finish/close off the end of a wall
installed vertically. The Clip-On End Cap extends the overall wall
length by approximately 56mm from the clip location.
Installation
Click or slide the Clip-On End Cap into a compatible Dincel
main profile or accessory by using the snap-lock connection.
To prevent bulging from the concrete pour, the Clip-On End
Cap requires to be braced.
Stock Lengths
Available only in stock lengths of 3000mm.
A. OVERVIEW 11
A.3.1.DINCEL 110 COMPONENTS CONTINUED
Description
The 110P-EG is used at a floor or slab edge to start the wall above.
Accessory only suitable for above ground walls (non-submerged)
and subject to approval by a Design Engineer.
Installation
Placed and secured to floor or slab edge and used to guide Dincel
profiles above. Some of the internal webs are removed to promote
a greater concrete-to-concrete interface.
Stock Lengths
Available only in stock lengths of 3000mm.
Description
An accessory used as a guide/track to hold the bottom of the walls
temporarily. The use of a Guide Track accessory is not recommended
for walls that are required to be waterproof, shear walls or where
cast-in starter bars are used (instead of post-fixed). Instead, use
D-ANG50 PVC Angle on either side.
Installation
The Guide Track accessory is secured to the slab or footing with
concrete nails or equivalent. Once this is complete the Dincel main
profiles are able to slide down into the track.
Stock Lengths
Available only in stock lengths of 3000mm.
Description
The 110P-J is used to join two Dincel profiles together through their clip
connections. The Joiner accessory does not add any length to the wall.
Installation
Click or slide the Joiner into a compatible Dincel main profile or
accessory by using the snap-lock connection. The Dincel profiles
being joined must have their clip barbs facing the Joiner.
Stock Lengths
Available only in stock lengths of 3000mm.
Description
The 110P-TC is used to cap the top or the end of a Dincel wall for
aesthetic or finishing purposes.
Installation
The Screw-On Cap simply slides over the Dincel profile at the top
or ends of the wall. It is typically secured using screw fixings or a
suitable adhesive.
Stock Lengths
Available only in stock lengths of 3000mm.
Description
The Wall Splicer accessory is primarily used to connect two
Dincel main profiles together without the use of a snap-lock
connection. This is typically required when main profiles are cut
and the snap-lock connectors cannot be used, or to connect
walls which span over one level.
Installation
The flanges of the Wall Splicer can simply slide on top of two
Dincel profiles, either at the top, bottom or ends of the wall. It
is typically secured using screw fixings or a suitable adhesive.
If a waterproof wall is required, the joint is required to be
waterproofed using a membrane or suitable sealant.
Stock Lengths
Available only in stock lengths of 3000mm.
Description
The 155P-1 is the main panel/profile within the Dincel 155mm
range, which can be installed in the vertical or horizontal
direction. Each panel adds 333.3mm to the wall length.
Installation
Click or slide a 155P-1 into another main profile or a compatible
accessory by using the snap-lock connection.
Stock Lengths
2850mm, 3000mm.
Custom Lengths
Any length from 1800mm to 7950mm in 1mm increments, or
1200mm to 1650mm in 150mm increments.
Mass
4kg per metre length (approximate).
Description
The 155P-3 is used to achieve a 90° wall corner. The accessory
extends the overall wall length by approximately 186mm from
the clip connection.
Installation
Click or slide the P-3 into a compatible Dincel main profile or
accessory by using the snap-lock connection.
Stock Lengths
Available only in stock lengths of 3000mm.
A. OVERVIEW 13
A.3.2.DINCEL 155 COMPONENTS CONTINUED
Description
The 155P-EC is used to finish/close off the end of a wall
installed vertically. The Clip-On End Cap extends the overall wall
length by approximately 75mm from the clip connection.
Installation
Click or slide the Clip-On End Cap into a compatible Dincel
main profile or accessory by using the snap-lock connection.
To prevent bulging from the concrete pour, the Clip-On End
Cap requires to be braced.
Stock Lengths
Available only in stock lengths of 3000mm.
Description
The 155P-G is used to as a guide/track to hold the bottom of
the walls during concrete pouring. The use of a Guide Track
accessory is not recommended for walls which are required
to be waterproof, shear walls or where cast-in starter bars
are used (instead of post-fixed). Instead, use D-ANG50 or
½ 155P-TC as angles on either side.
Installation
The Guide Track accessory is secured to the slab or footing
with concrete nails or equivalent. Once this is complete the
Dincel main profiles are able to slide down into the track.
Stock Lengths
Available only in stock lengths of 3000mm.
Description
The 155P-J is used to join two Dincel profiles together through
their clip connections. The Joiner accessory does not add any
length to the wall.
Installation
Click or slide the Joiner into a compatible Dincel main profile
or accessory by using the snap-lock connection. The Dincel
profiles being joined must have their clip barbs facing the
Joiner.
Stock Lengths
Available only in stock lengths of 3000mm.
Description
The 155P-SE is used to close the male end of a P-1 Dincel main
profile or Clip-On End Cap (EC). This will prevent wet concrete
from escaping the profile’s horizontal circular openings during
concrete pouring and also remove the requirement for edge
bracing.
Installation
Slide the accessory vertically into the grooves of the P-1 main
profile or Clip-On End Cap (EC), no screws are required. Off
cuts can be placed on top of each other to minimise wastage.
Stock Lengths
Available only in stock lengths of 3000mm.
Description
The 155P-TC is used to cap the top or the end of a Dincel wall
for aesthetic or finishing purposes. It can also be cut in half
using the preformed groove in order to create two separate
angles, which can then be used as external wall guides.
Installation
The Screw-On Cap simply slides over the Dincel profile at
the top or ends of the wall. It is typically secured using screw
fixings or a suitable adhesive. If used as a guide, the angles are
held down using concrete nails or equivalent.
Stock Lengths
Available only in stock lengths of 3000mm.
Description
The 155P-WS is primarily used to connect two Dincel main
profiles together without the use of a snap-lock connection.
This is typically required when main profiles are cut and the
snap-lock connectors cannot be used, or to connect walls
which span over one level.
Installation
The flanges of the Wall Splicer can simply slide on top of two
Dincel profiles, either at the top, bottom or ends of the wall. It
is typically secured using screw fixings or a suitable adhesive.
If a waterproof wall is required, the joint is required to be
waterproofed using a membrane or sealant.
Stock Lengths
Available only in stock lengths of 3000mm.
A. OVERVIEW 15
A.3.3. Dincel 200 Components
200P-1 MAIN PROFILE
Description
The 200P-1 is the main panel/profile within the Dincel 200mm
range, which can be installed in the vertical or horizontal
direction. Each panel adds 333.3mm to the wall length.
Installation
Click or slide a 200P-1 into another main profile or a compatible
accessory by using the snap-lock connection.
Stock Lengths
2850mm, 3000mm, 3150mm, 3300mm, 3450mm, 3600mm.
Custom Lengths
Any length from 1800mm to 7950mm in 1mm increments, or
1200mm to 1650mm in 150mm increments.
82Ø HOLES AT
53 TO ℄
150 VERT CENTRES Mass
12 12 12
4.5kg per metre length (approximate).
195
2.5 200 2.5
Description
The 200P-2 allows for Dincel walls to be built with 55.5mm
increments. Six Spacers connected together provide an
equivalent width to one main profile.
Installation
Click or slide the P-2 into a Dincel main profile or another
accessory by using the snap-lock connection.
Stock Lengths
Available only in stock lengths of 3600mm.
Description
The 200P-4 is used to construct curved walls or curved corners
with 15° increments.
Installation
Click or slide the P-4 into a compatible Dincel main profile or
accessory by using the snap-lock connection.
Stock Lengths
Available only in stock lengths of 3600mm.
Description
The 200P-5 is used to achieve a 90° wall corner. This corner is a
two-piece assembly and features an outer component that can
be removed for easier access and inspections. The accessory
extends the overall wall length by approximately 233mm from
the clip connection.
Installation
Click or slide the P-5 into a compatible Dincel main profile or
accessory by using the snap-lock connection.
Stock Lengths
Available only in stock lengths of 3000mm or 3600mm.
Description
The 200P-EC is used to finish/close off the end of a wall
installed vertically. The Clip-On End Cap extends the overall
wall length by 55.5mm from the female clip.
Installation
Click or slide the Clip-On End Cap into a compatible Dincel
main profile or accessory by using the snap-lock connection.
To prevent bulging from the concrete pour, the Clip-On
End Cap requires to be braced using methods detailed in
installation section.
Stock Lengths
Available only in stock lengths of 3600mm.
Description
The 200P-EG is used at a floor or slab edge to start the wall
above. Accessory only suitable for above ground walls (non-
submerged) and subject to approval by a Design Engineer.
Installation
Placed and secured to floor or slab edge and used to guide
Dincel profiles above. Some of the internal webs are removed
to promote a greater concrete-to-concrete interface.
Stock Lengths
Available only in stock lengths of 3600mm.
A. OVERVIEW 17
A.3.3.DINCEL 200 COMPONENTS CONTINUED
Description
The 200P-G is used as a guide/track to hold the bottom of
the walls during concrete pouring. The use of a Guide Track
accessory is not recommended for walls that are required to be
waterproof, shear walls or where cast-in starter bars are used
(instead of post-fixed). Instead, use D-ANG50 PVC angles on
either side.
Installation
The Guide Track accessory is secured to the slab or footing
with concrete nails or equivalent. Once this is complete the
Dincel main profiles are able to slide down into the track.
Stock Lengths
Available only in stock lengths of 3600mm.
Description
The 200P-J is used to join two Dincel profiles together through
their clip connections. The Joiner accessory does not add any
length to the wall.
Installation
Click or slide the Joiner into a compatible Dincel main profile
or accessory by using the snap-lock connection. The Dincel
profiles being joined must have their clip barbs facing the
Joiner.
Stock Lengths
Available only in stock lengths of 3600mm.
Description
The 200P-SE is used to close the male end of a P-1 Dincel main
profile or Clip-On End Cap (EC). This will prevent wet concrete
from escaping the profile’s horizontal circular openings during
concrete pouring and also remove the requirement for edge
bracing for standard wall heights.
Installation
Slide the accessory vertically into the grooves of the P-1 main
profile or Clip-On End Cap (EC), no screws are required. Off
cuts can be placed on top of each other to minimise wastage.
Stock Lengths
Available only in stock lengths of 3600mm.
Description
The 200P-TC is used to cap the top or the end of a Dincel wall
for aesthetic or finishing purposes.
Installation
The Screw-On Cap simply slides over the Dincel profile at
the top or ends of the wall. It is typically secured using screw
fixings or a suitable adhesive.
Stock Lengths
Available only in stock lengths of 3600mm.
Description
The 200P-VRC is used to hold vertical reinforcement in place
during a concrete pour. The clips can accommodate bar sizes
of Ø12-20mm in either a central location or at each face of the
profile.
Installation
The P-VRC is clipped onto the vertical steel reinforcement
before inserting into the wall, typically clipped at the bottom,
middle and top of the bars. Tying the bars to the clip with tie-
wire is recommended to prevent detachment. Following this,
the reinforcement is inserted into the Dincel formwork.
Stock Lengths
Available in packs of 100.
Description
The 200P-WS is primarily used to connect two Dincel main
profiles together without the use of a snap-lock connection.
This is typically required when main profiles are cut and the
snap-lock connectors cannot be used, or to connect walls
which span over one level.
Installation
The flanges of the Wall Splicer can simply slide on top of two
Dincel profiles, either at the top, bottom or ends of the wall. It
is typically secured using screw fixings or a suitable adhesive.
If a waterproof wall is required, the joint is required to be
waterproofed using a membrane or sealant.
Stock Lengths
Available only in stock lengths of 3600mm.
A. OVERVIEW 19
A.3.4. Dincel 275 Components
275P-1 MAIN PROFILE
Description
The 275P-1 is the main panel/profile within the Dincel 275mm
range, which can be installed in the vertical or horizontal
direction. Each panel adds 275mm to the wall length.
Installation
Click or slide a 275P-1 into another main profile or a compatible
accessory by using the snap-lock connection.
Stock Lengths
3000mm, 3600mm.
Custom Lengths
Any length from 1800mm to 6525mm in 1mm increments, or
1200mm to 1650mm in 150mm increments.
Mass
7kg per metre length (approximate).
Description
The 275P-4 is used to construct curved walls or curved corners
with 15° increments.
Installation
Click or slide the P-4 into a compatible Dincel main profile or
accessory by using the snap-lock connection.
Stock Lengths
Available only in stock lengths of 3600mm.
Description
Used to achieve a 90° wall corner. The corner features an
outer component which can be removed for easier access and
inspections. The accessory extends the overall wall length by
approximately 310mm from the female clip.
Installation
Click or slide the P-5 into a compatible Dincel main profile or
accessory by using the snap-lock connection.
Stock Lengths
Available only in stock lengths of 3600mm.
Description
An accessory used to finish/close off the end of a wall installed
vertically. The Clip-On End Cap extends the overall wall length
by approximately 75mm from the female clip.
Installation
Click or slide the Clip-On End Cap into a compatible Dincel
main profile or accessory by using the snap-lock connection.
To prevent bulging from the concrete pour, the Clip-On End
Cap requires to be braced.
Stock Lengths
Available only in stock lengths of 3600mm.
Description
An accessory used to join two Dincel profiles together through
their male clips. The Joiner accessory does not add any length
to the wall.
Installation
Click or slide the Joiner into a compatible Dincel main profile
or accessory by using the snap-lock connection. The Dincel
profiles being joined must have their male clip ends facing the
Joiner.
Stock Lengths
Available only in stock lengths of 3600mm.
A. OVERVIEW 21
A.3.3.DINCEL 275 COMPONENTS CONTINUED
Description
Used to cap the top or the end of a Dincel wall for aesthetic or
finishing purposes.
Installation
The Screw-On Cap simply slides over the Dincel profile at
the top or ends of the wall. It is typically secured using screw
fixings or a suitable adhesive. If used as a guide, the angles are
held down using concrete nails or equivalent.
Stock Lengths
Available only in stock lengths of 3600mm.
Description
The Wall Splicer accessory is primarily used to connect two
Dincel main profiles together without the use of a snap-lock
connection. This is typically required when main profiles are cut
and the snap-lock connectors cannot be used, or to connect
walls which span over one level.
Installation
The flanges of the Wall Splicer can simply slide on top of two
Dincel profiles, either at the top, bottom or ends of the wall. It
is typically secured using screw fixings or a suitable adhesive.
If a waterproof wall is required, the joint is required to be
waterproofed using a membrane or sealant.
Stock Lengths
Available only in stock lengths of 3600mm.
Description
The D-ANG50 is a 50x50x3 PVC equal angle. It can be fixed
temporarily or permanently to a surface to act as Dincel panel wall
guides. It can also be used to secure or join other profiles together.
Quantity
Available only in 3000mm
Description
The DWS accessory is part of a waterproofing system. The
system incorporates a re-injectable hose and is installed as
part of the hob prior to Dincel wall construction. In the event of
any water seepage at the base wall junction, injection material
is pumped through the re-injectable hose to fill and seal any
voids where water ingress has occurred.
Installation
The DWS is secured to formwork to act as a shutter to form
a hob. The re-injectable hose is installed into the DWS cavity
prior to Dincel wall installation.
Quantity
Available only in stock lengths of 3000mm.
Description
D-VRC accessories can be used to ensure that the cover and
positioning of vertical reinforcement bars are maintained within
the profiles. The accessories are cross compatible between
110, 155 and 200 Dincel.
Variants
The accessories are available in either 20mm, 30mm, 40mm
or 50mm cover variants.
• D-VRC20 = 20mm Cover
• D-VRC30 = 30mm Cover
• D-VRC40 = 40mm Cover
78 • D-VRC50 = 50mm Cover
(cover is measured from the internal PVC surface / concrete surface)
COVER
Installation
The D-VRC is secured onto the vertical steel reinforcement
before inserting into the wall, typically at the bottom, middle
and top of the bars. The bars are secured by tying them to the
D-VRCs using tie-wire. Following this, the reinforcement is
inserted into the Dincel formwork with the D-VRCs attached.
Where D-VRCs are used, the horizontal reinforcement should
be placed prior to the vertical reinforcement.
Quantity
Available in packs of 250.
SCREWS
Description
8g button head screws (8-18 x 25mm), used for fixing Dincel
accessories where required. Screws are galvanised with white
finish provided to head.
Quantity
Sold per box (1000 screws per box).
A. OVERVIEW 23
DINCEL CONSTRUCTION MANUAL 2023
SPECIFICATION
&CONTENTS
DETAILING
B1.
Incorporation of Dincel Walls into Plans 26
________
B2. Waterproofing 28
________
B6.
Core Walls (Lift, Stair & Shaft) 40
________
B8. Balustrades 46
________
B11. Pools 51
________
B12. Channels 52
________
B13. Fences 53
________
B15. Windows 55
________
B17. Services 58
________
B18. Penetrations 59
________
B19. Joints 61
________
*The information contained in this document is intended for suitably qualified and experienced architects, engineers and other building professionals. It is not intended to
replace design calculations or analysis normally associated with the design and specification of buildings and their components. The information contained in this document
is not project specific and shall be treated as general guidance. Building professionals are required to assess construction site conditions and provide project specific design/
details and appropriate safe work method statements accordingly. Dincel Construction System Pty Ltd accepts no liability for any circumstances arising from the failure of a
specifier or user of any part of Dincel Construction System to obtain appropriate project specific professional advice about its use and installation or from failure to adhere to the
requirements of appropriate Standards, Codes of Practice, Worker Health & Safety Act and relevant Building Codes.
© Dincel Construction System Pty Ltd
All rights reserved. No part of the information contained in this document may be reproduced or copied in any form or by any means without written permission from Dincel
Construction System Pty Ltd.
Example Assembly
110
110P-3
167
Exploded view
110P-1
333.3
Example Assembly
155P-3
186
Exploded view
155P-1
333.3
Example Assembly
200P-5
233
200P-1
333.3
Exploded view
shown for clarity
200P-TC
Exploded view
275
M
A
AREAS HIGHLIGHTED MUST BE
ADDITIONALLY WATERPROOFED D
B
J
I
F
L - Min 100mm set down. Timber can be used to form rebate N - Free draining granular backfill to engineer’s details.
and also as temporary restraint (see Section B.3.2.4). NOTE: Use this detail over B3.2.1. of DCM when Dincel
NOTE: Pouring of concrete within the wall must be completed Waterproofing Warranty is required.
within 48 hours of applying gunnable hydrophilic NOTE: Self Compacting Concrete (SCC) and injection material
waterstop. The joint must be protected from any rain or MUST be used with the following detail.
moisture during this time.
NOTE: No accessories (such as guide track P-G) to be used
NOTE: No accessories (such as Guide Track P-G) to be used underneath Dincel wall.
underneath wall.
A
K
B
F
E L
J
C H D
G - Min 100mm. H - Min 100mm set down. Timber can be used to form rebate
and also as temporary restraint
H - Min 100mm set down to suit basement slab fall.
I - Min 300mm. I - Min 300mm
J - Min 75mm wide gravel filled drainage channel. J - Min 75x100mm gravel filled drainage channel.
K - Drainage to pump out pit or similar. K - Drainage to pump out pit or similar.
L - Ag-line placed below wall-footing junction level prior Dincel L - Concrete fines/sand to Engineer’s details.
wall installation, connected to appropriate discharge point.
M - Shoring.
Blue metal to surround ag-line. Agricultural line is required
to be maintained for the building’s service life. N - OPTIONAL bentonite membrane or equivalent.
M - Basement/ground floor slabs to engineer’s details. O - Dincel approved waterproofing bandage over lapping
N - Footing steel reinforcement to engineer’s details. Bentonite membrane on DWS if Bentonite membrane
under slab is used.
O - Waterproofing of this pour break joint to architect’s /
engineer’s details. NOTE: Self Compacting Concrete (SCC) and injection material
MUST be used with the following detail.
P - Steel reinforcement to engineer’s details. Min 50mm from
slab edge face. NOTE: No accessories (such as guide track P-G) to be used
underneath wall.
Q - Min. 200mm.
R - Steel reinforcement to engineer’s details.
S - Ensure no damage or ruptures of Dincel panels during
backfilling.
T - Free draining granular backfill to engineer’s details.
U - Min. 100mm.
F - Horizontal panel joint. Panels spliced together using P-WS Water Table
F
Panel Splice
E
Water Table
D G
No Australian standard currently exists which covers the B3.6.4. Dincel 275 Profile
waterproofing of basements. Instead, many Australian The Dincel 275 profile is recommended for waterproofing
professionals refer to the British standard BS8102:2009, which applications such as basements, particularly when the walls are
details the use of a water management system (such as subject to constant hydrostatic conditions from the permanent
drainage channels) to accompany waterproofing barriers/layers water table. The following features are what make Dincel 275
for external below ground walls. The design life of membranes ideal as a waterproof basement wall:
and sealants can be questioned in the long term, particularly
when considering structural movements and contaminated soil
conditions. The provision of a drainage channel can mitigate
this concern and ensure a reliable long-term solution. For
this reason, it is highly recommended that all basements are
provided with a gravel drain on the inside of the wall.
Early Backfill
F
In addition, Dincel 275 walls can be backfilled as soon as 24
hours after concrete pour (must be appropriately braced). Refer
Pour 3
Pour 2
Pour 2
C
Pour 1
D - Deck formwork.
4
E - Concrete floor slab to engineer’s details.
4
3
F - D-ANG50 PVC Angle or 100x75 timber as a temporary wall 3
restraint, suitably fixed to the wall and slab. 1
1
A
B
Pour 3
B.4.2.1. ALTERNATE JOINT DETAIL
– NO ACCESS TO EXTERIOR FACE
J F
This detail is suited for façade walls where there is no access G
Pour 2
to the exterior face and where for aesthetic purposes the P-WS
flanges cannot be exposed. H
A
I
5 6 H 6
H M
D J K
C
5 5
3 4 4
L
E G
2 2
G
F A
B
1 1
B
G B
E
A
D
C
C H
B
F
E
B.4.6.CONNECTION TO TIMBER/STEEL FRAME ROOF
I
A - Dincel Façade Wall. F.G.L
E
F D
B
C
G A
G A
B B
A
C Pour 3
F
F
H Pour 2
E
I
F.G.L
D E
G C
Pour 1
G E D
D
C
H E
F
5 4
3
2
C B
A
1
NOTE: Any insulation required is assumed to be added below, F - No Dincel accessories to be used horizontally between
within roof cavity. Dincel panels for shear walls. Instead, use plywood
formwork on both sides. See Section F.8.2.2 for details.
G - Brace lower portion of wall if required (when panels relied
upon as edge protection).
H - Min 1000mm when Dincel wall used as temporary edge
protection.
G I - Vertical wall reinforcement used as starter bars for next
level.
F
B NOTE: Use as edge protection only suitable for 200 & 275
H
Dincel.
E
D
C A
Scaffolding / platforms
Pour 3
provided in shaft
H
I
Pour 2
Pour 2
C
Pour 1
A A
B
F
E G
F
G
C D E
C D
H
H
F
A
E
E
D
D
B B
C C
B
D C
D E
B C
G - Retained earth.
H - Optional finish for aesthetic purposes.
I - Capping to top of wall (such as folded metal cap or block
coping). If capping not used, surface must be adequately
waterproofed.
NOTE: Maximum height of wall, steel reinforcement and
footing details must be designed by structural engineer.
A
A
E B
B
D F H
E
F C
D G
(refer to section B.6.4) rather than relying on the internal applied or ring beam
2.1m to
B A
D E F G H
D E F G H
D E F G H
F G
A
B
E H C
D
D
J
I
A
B G H
K
C I
E F
A B E F
P4
x
6
D - 150mm gap underneath every second panel to allow for
concrete flow (for Option 1).
P4
x
R4
6
E - Optional finish on either side for aesthetic purposes.
50
R205
F - Capping to top of wall (such as folded metal cap or block Any Angle at 15°
R4
Increments
05
coping). If capping not used, surface must be adequately R205
200P-1 + 2x200P-2
used after every 200P-4
F
200P-1 + 200P-2 used
after every 200P-4
A R1
89
5
R1
76
0
200P-1 + 2x200P-2
used after every 200P-4
B C
R1
89
5
2x200P-2 used
R1 after every 200P-4
76
0
D
R6
30
R
42
0
P4
(7 x 200P-1 + 1 x 200P-4) x 24
x
6
(6 x 200P-1 + 1 x 200P-4) x 24
P4
R4
10
x
R1
6
35
R4
10
R1
35
(3 x 200P-1 + 1 x 200P-4) x 24
R9150
5
(1 x 200P-1 + 1 x 200P-4) x 24
(9 x 275P-1 + 1 x 275P-4) x 24
(8 x 275P-1 + 1 x 275P-4) x 24
(7 x 275P-1 + 1 x 275P-4) x 24
(6 x 275P-1 + 1 x 275P-4) x 24
(5 x 275P-1 + 1 x 275P-4) x 24
(4 x 275P-1 + 1 x 275P-4) x 24
(3 x 275P-1 + 1 x 275P-4) x 24
R4
R5 32 R3
R64 350 0 27
(2 x 275P-1 + 1 x 275P-4) x 24
R745 20
0
0
R2
R8520
22
0
R9520
R1
19
R10570
0
(1 x 275P-1 + 1 x 275P-4) x 24
I
B.15.1. CONVENTIONAL DETAIL
SILL
A - Horizontal steel reinforcement used above opening to act
J
as lintel, as detailed by structural engineer.
B - If P-TC accessory used for concrete pour, remove before H
D
window installation if required. Note: refer to Section
F.11.4 for opening bracing details.
C - Window sub-sill, fixed and sealed to opening. Packers
used underneath as required. K C
D - 150mm gap underneath every second panel to allow for
concrete flow (for Option 1).
E - Window sub-head, fixed and sealed to opening.
F - Window frame as specified for project installed into sub-
head and against angles.
G - Decorative angles fixed and sealed to window frame.
H - Insulation and plasterboard finish on internal face of wall
J
as required.
I - Timber used as required underneath window reveals.
C
J - Window reveal in desired finish (i.e. timber or
plasterboard).
K - Optional finish for aesthetic purposes. JAMB
NOTE: Any exposed concrete surrounds of opening must be
waterproofed using an appropriate membrane to F
AS 4654.2 B G
B.16.1. CAST-IN FRAME C - Suitable fixings for door frame, as specified by door
manufacturer.
DINCEL PROFILE DIMENSION ‘D’ D - Grout infill door frame. Grouting tubes to be cast into
110 113 Dincel wall above door to accommodate grout.
155 157 E - Door frame width to suit Dincel profile.
200 202
275 277
B C
E
D
F F
D B
Plumbing Electrical
Services Services
A C
Where fire damper retrofitted: B - Insert PVC or metal pipe before pouring concrete and cast
into wall.
• Option 1: Use TBA Firefly Insubatt around damper
opening, in accordance with product specifications and C - If wall is required to be waterproof, provide MS polymer
Warringtonfire report sealant or waterproofing membrane to the joint area
on each wall face. Alternatively for PVC pipes, use PVC
• Option 2: Remove Dincel polymer skin where fire damper
solvent cement glue.
makes contact with wall to ensure any sealant or grout
contacts concrete core directly. Fire damper results for
conventional concrete wall can then be utilised.
For guidance on how to cast in a square or rectangular opening,
see Section F.11.4.
Dincel-to-Dincel Wall
Steel Stud Wall lined with plasterboard
Concrete Wall
SCAN HERE
Masonry Wall
Block Wall
Autoclaved Aerated Concrete (e.g. Hebel) Wall
Large expansion or service joints to slabs and walls
(either horizontal or vertical)
No requirement to remove Dincel skin underneath fire
penetration products when installed in accordance with
Warringtonfire report(s).
Concrete Spread/Slump Nominal 680mm spread Nominal 220mm (min. 180mm at truck discharge )
FINISHING
CONTENTS
C1.
Bare 66
________
C2. Paint 66
________
C3. Render 66
________
C4. Plasterboard 69
________
*The information contained in this document is intended for suitably qualified and experienced architects, engineers and other building professionals. It is not intended to
replace design calculations or analysis normally associated with the design and specification of buildings and their components. The information contained in this document
is not project specific and shall be treated as general guidance. Building professionals are required to assess construction site conditions and provide project specific design/
details and appropriate safe work method statements accordingly. Dincel Construction System Pty Ltd accepts no liability for any circumstances arising from the failure of a
specifier or user of any part of Dincel Construction System to obtain appropriate project specific professional advice about its use and installation or from failure to adhere to the
requirements of appropriate Standards, Codes of Practice, Worker Health & Safety Act and relevant Building Codes.
© Dincel Construction System Pty Ltd
All rights reserved. No part of the information contained in this document may be reproduced or copied in any form or by any means without written permission from Dincel
Construction System Pty Ltd.
C. FINISHING 65
Finishing
The following are typical ways to finish Dincel surfaces after the concrete within has cured. The project architect or designer shall
determine what type of finish and tolerances is required in project documentation.
Typically, surface finishes should be viewed from a distance and as a whole. This should not be less than 2m or the closest distance
from which the subject area will normally be observed when the project is completed (AS 3610.1:2018).
When using straight edges to check for any deflections, it should be placed away from any penetrations or accessories that form
part of the wall.
C.1. BARE
Dincel walls in their bare/raw format present as a clean and maintenance
free off-white surface. It has a slightly rippled modular appearance which
provides a permanent feature whenever an architectural surface finish is not
required. This typically includes applications such as basement walls, stair
shaft walls, retaining walls, planter boxes and many others.
C.2. PAINT
The Dincel surface can receive a direct paint application with a PVC
compatible paint system. It is required to follow the specifications of the
particular paint system being used as application methods may vary.
Typically, most paint systems consist of a primer and top coats which are
applied on by roller or spray. It is important that the paint has sufficient
elastomeric properties in order to span over Dincel panel joints and prevent
paint cracking. The same elastomeric properties required for render (as
discussed in Section C.3) can also be considered for paint. The paint should be
compatible with PVC as a substrate.
After painting, Dincel panel joints will still be visible. If a less modular
appearance is desired, a textured or stencil paint can assist in hiding the panel
joints.
In accordance with C1.14 of the NCC (Volume 1), a paint is considered an
ancillary element and can be used on an external wall which requires to be
non-combustible.
C.3. RENDER
The Dincel polymer surface can receive a direct render application with a PVC compatible render system. It is required to follow the
specifications of the particular render system being used as application methods may vary depending on the manufacturer and
type. Note that Dincel is not a render manufacturer or applicator, however the following information is provided to assist and guide
Dincel users only.
Warranty Application
The manufacturer for the render system selected is able • Render should be applied through the use
to offer a warranty covering cracking and delamination, of applicators accredited with the render
and provide custom written specifications for the specific manufacturer only.
application onto Dincel walling for the project.
• Preparation of the Dincel surface, by either lightly
Properties scuffing or applying a roll-on primer (depending on
• Adhesion/compatibility with PVC: Render systems render manufacturer requirements).
which provide adequate adhesion with the PVC are • Application consists multiple layers such as a high
typically 100% acrylic-based renders. These form build, texture coating, paint, heat reflective coating, etc.
a strong chemical bond with the PVC to prevent • Render system is provided with crack/expansion joints
delamination.
Thickness
• Elasticity: The render system has sufficient elasticity Appropriate render thickness is selected to take into
to span over the Dincel panel joints in order to prevent account:
cracking. The amount of elasticity required depends
• Requirements to prevent cracking
on the colour selected, refer to information in
Section C.3.3. • Render colour being used (darker colours require
thicker render)
• Heat Resistance: Sun-ray reflectors within the paint
• Minor corrections of walls which are not perfectly
coat are highly recommended for dark colours or
plumb or straight.
those exposed to North and West facing walls.
enerally, a suitable render thickness is a minimum
G
In addition, some render systems may contain
of 10mm.
insulating polystyrene balls within the filler layer.
Fire Compliance
If the render is proposed to be used on an external wall of a Class 2-9 (type A or B) building, seek a render system which has
been subject to large scale façade tests (i.e. AS5113/BS8414) or is classified as non-combustible.
C. FINISHING 67
C.3. RENDER CONTINUED
C.3.3.2. Thermal Effects Dincel panel joints have been verified as waterproof for up to
It is important for the render manufacturer to consider the 6m of water head pressure by CSIRO (refer to Section D.4).
effects of thermal expansion of the substrate. Dincel panel In addition, the Dincel polymer vapour transmission rate was
joints, located at either 275mm or 333mm centres, when left found to be 180 times better than the requirement for flexible
bare have been designed to accommodate approximately waterproofing membranes. When a Dincel wall is exposed to
1.5mm of movement at each joint. As a result, bare Dincel a high amount of heat from the sun, this may lead to some
walls have successfully been constructed up to 300m long pressure build-up due to excess moisture within the walls which
without any vertical expansion joints. However, when render is escape through the panel joints as a vapour. This is possible as
applied the 1.5mm gap at each joint is blocked and as a result although the panel joints are waterproof, they are not resistant
the render will crack if not provided with adequate elasticity to pressurised vapour. Escape of vapour can predominantly
performance and separate articulation joints. be expected in the early stages (after concrete infill) when the
concrete is still undergoing curing.
The degree of elasticity required depends on the sun exposure
of the wall and the colour - dark colours attract significantly When Dincel walls do not contain a render finish, this is not
more heat than light colours and therefore require more joints a concern as the vapour can slowly escape through the
and elasticity. Where dark colours are proposed, it is important panel joints. However, when a render is applied, the vapour
to work in close communication with the render manufacturer transmission at Dincel joints is significantly reduced. As the
as to the specifications required. pressurised vapour tries to escape, it leaves the potential for
panel joints to move outwards (ridging).
C.3.3.3.Joints in Render In order to reduce the likelihood of render cracking or ridging,
Although the Dincel wall itself does not require joints for crack- particularly for dark coloured renders with full sun exposure:
control purposes (for the concrete infill), the same does not
apply for render systems. Joints in the render should be as • It is essential to protect the top of the wall through the
specified by the render manufacturer – as an example, typically use of a capping, such as the Dincel Screw-On Cap
provided at 5m centres or at wall openings as a 5mm wide accessory (P-TC), stone capping or metal to prevent
groove joint. rainwater from entering into the system.
• Use of a thicker render (i.e. >10mm generally) and
possibly a render mesh to provide greater resistance
against cracking and ridging.
• Provide consistent and regular joints within the render
• Wait a minimum of 4 weeks prior to the application of
render to allow the concrete to adequately cure
• Use a concrete mix with a low water-to-cement ratio.
Although Dincel recommends a high slump concrete be
used, this should be achieved through
the use of admixtures rather than the
addition of extra water.
• For further information on this topic,
please refer to the ‘Render Cracking’
document which can be accessed by
scanning the following QR Code. SCAN HERE
10 - 50mm
600mm
max
200mm
max 200mm min
300mm
max
Sheet Edges
333mm Fix screws 10 - 50mm
from sheet edges
100mm
10-15mm
333mm 333mm
300mm max
Openings
666mm Corners 300mm max
max 300mm max
C. FINISHING 69
C.4. PLASTERBOARD CONTINUED
Stone cladding
C. FINISHING 71
C.5. CLADDING, TILING & OTHER CONTINUED
Selected
wall end
detail
C. FINISHING 73
DINCEL CONSTRUCTION MANUAL 2023
COMPLIANCE &
PERFORMANCE
CONTENTS
D1.
Compliance Summary 76
________
D3. Acoustic 83
________
D4. Waterproofing 85
________
D6. Thermal 87
________
D9. Durability 94
________
D10. Formwork 97
*The information contained in this document is intended for suitably qualified and experienced architects, engineers and other building professionals. It is not intended to
replace design calculations or analysis normally associated with the design and specification of buildings and their components. The information contained in this document
is not project specific and shall be treated as general guidance. Building professionals are required to assess construction site conditions and provide project specific design/
details and appropriate safe work method statements accordingly. Dincel Construction System Pty Ltd accepts no liability for any circumstances arising from the failure of a
specifier or user of any part of Dincel Construction System to obtain appropriate project specific professional advice about its use and installation or from failure to adhere to the
requirements of appropriate Standards, Codes of Practice, Worker Health & Safety Act and relevant Building Codes.
© Dincel Construction System Pty Ltd
All rights reserved. No part of the information contained in this document may be reproduced or copied in any form or by any means without written permission from Dincel
Construction System Pty Ltd.
Building
Accreditation for external walls
Regulations
BRAC Accreditation – use where a non-combustible 170173v2
Advisory
external wall is required
Committee
Group Number - 1
GROUP NO. AS 5637.1 Classification Report Warringtonfire Smoke Growth Rate ASCRRTF180310
(SMOGRA) - 14
University of
STRENGTH & Strength testing of Dincel 275
Test Report and Certification Technology N/A
PERFORMANCE for flexural, shear and stiffness
Sydney (UTS)
Dincel Structural Walling
withstands the pressures
Mahaffey of using Self Compacting
CONCRETE QUALITY Assessment Report DRM/L01/20180
Associates Concrete (SCC), ensuring no
air-voids within fully concrete
filled walls
EVIDENCE OF SUITABILITY
REQUIREMENT
STANDARD/REPORT TYPE AUTHORITY DESCRIPTION DOC NO.
ATF1916,
Airborne Sound Transmission
Acoustic Tests CSIRO ATF1918,
Test
ATF1920
ACOUSTIC
EVIDENCE OF SUITABILITY
REQUIREMENT
STANDARD/REPORT TYPE AUTHORITY DESCRIPTION DOC NO.
BEP
EVIDENCE OF SUITABILITY
REQUIREMENT
STANDARD/REPORT TYPE AUTHORITY DESCRIPTION DOC NO.
EVIDENCE OF SUITABILITY
CONDENSATION
REQUIREMENT
STANDARD/REPORT TYPE AUTHORITY DESCRIPTION DOC NO.
EVIDENCE OF SUITABILITY
REQUIREMENT
STANDARD/REPORT TYPE AUTHORITY DESCRIPTION DOC NO.
VOC
EVIDENCE OF SUITABILITY
REQUIREMENT
STANDARD/REPORT TYPE AUTHORITY DESCRIPTION DOC NO.
DURABILITY
Dincel polymer
PETROL Dincel polymer resistance to
Test Report Australian Vinyls resistance to
RESISTANCE petrol
petrol
In addition, SAI Global have provided an explanatory note for clarification purposes regarding C1.9(a)(i) within the certificate: “As
compliance with Performance Requirement CP2 – Spread of fire has been demonstrated for external walls, there is no need to certify
against the corresponding deemed-to-satisfy provision C1.9(a)(i) for the Dincel Wall itself.”
Furthermore, the ABCB advise that “when relying on a CodeMark Certificate to demonstrate that a performance
Solution complies with the relevant performance requirements, a construction practitioner need not undertake
the process in A2.2(4) again.”
For more information regarding CodeMark and compliance pathways, refer to the following information
published on the ABCB website:
SCAN HERE
• A Group number classification of 1 was achieved. A Group 1 classification is the highest rating and permits a material to
be used in critical applications such as fire-isolated exits and fire control rooms (in accordance with the BCA, Specification
C1.10, Clause 4).
• A SMOGRA (smoke growth rate index) of 14 was achieved, which is over 7 times less than the requirement specified in the
BCA, Specification C1.10, Clause 4.
Therefore, Dincel walls are compliant with the DTS provisions for all internal wall applications of a building. As verification of
suitability for all internal walls, please refer to the Dincel CodeMark certificate issued by SAI Global.
For external/façade wall applications, the relevant performance requirement for fire spread is CP2 – Spread of Fire. One way of
demonstrating this performance requirement has been satisfied is through the DTS provision C1.9.
• “The test results relate only to the behaviour of the test specimens of the material under the particular conditions of the test,
and are not intended to be the sole criteria for assessing the potential fire hazard of the material in use”
• “The test method is not applicable to products which are coated, faced or laminated” and “the performance of coated, faced
or laminated products may be determined by other reaction to fire tests”
For a composite wall such as Dincel, a more suitable and holistic test method is AS 5113 (BS 8414). This test is yet to be referenced
within the DTS provisions of the NCC.
• Behaviour of an entire system in a fire event rather than individual component materials
• Flame Spread
• Skin Delamination - Large pieces of linings or wall materials delaminating and falling off during a real fire scenario could
potentially harm fire-fighters/public passers-by and also block exits, hindering escape and rescue efforts.
To demonstrate compliance with the NCC, Warringtonfire carried out an AS 5113 (BS 8414) large-scale façade test on Dincel.
Following this, a robust Evidence of Suitability Report was prepared by a reputable consulting fire engineering firm, which assessed
not only the façade test but an array of other relevant fire tests carried out on Dincel wall. The report concluded that Dincel walls
comply with the NCC for where a non-combustible external wall is required. Notably, satisfaction of the performance requirement
CP2 (Spread of Fire) was verified.
D.2.6. FIRE RESISTANCE PERIOD (FRP) DINCEL WALL THICKNESS MAXIMUM FRL ACHIEVABLE
The solid concrete and steel reinforcement within a Dincel wall 110mm 90/90/90
provides the necessary fire rating. Warringtonfire and CSIRO
have confirmed that the polymer webs do not melt away or 155mm 180/180/180
negatively affect the concrete wall’s performance for FRP. As 200mm 240/240/240
such, in accordance with AS 3600, a Dincel wall can achieve up
275mm 240/240/240
to the following FRLs:
It is important to note that the ‘structural adequacy’ component of a Dincel wall (or any other structural wall) for a specific project
requires to be calculated and provided by the project’s structural engineer to AS 3600 or other relevant concrete codes, just like for
a conventional concrete wall (keeping in mind that Dincel is simply formwork for a concrete wall). This is verified within Dincel’s
CodeMark certificate issued by SAI Global. The engineer must take into account project specific variables such as wall height,
thickness and loading. Design engineers are encouraged to read Section E.5. for further guidance on how to calculate FRP for a
concrete wall.
Discontinuous Construction.
STANDARD/REPORT REPORT/CERTIFICATE
AUTHORITY
TYPE NUMBER
Waterproof
Testing to AS3740,
B A
CSIRO ASTM E514, AS/ 5091
NZS 4347.1, ASTM
E96/M
Compliance with
FP1.4 and FP1.7
Mahaffey (NCC Volume
20180
Associates 1), and P2.2.2
and P2.4.1 (NCC
Volume 2)
C D
80
60
ure
40
ble 20
0
Contin- 28 14 7 3 Contin-
uously uously
moist Days cured (then in air) in air
Figure
Credit: 1: Curing
CCAA, Effect of duration of water curing on
of Concrete
www.ccaa.com.au/imis_prod/documents/Library%20Documents/CCAA%20Datasheets/DS2006Curing.pdf
strength of concrete.
ure
COEFFICIENT OF PERMEABILITY (m/s)
end. 10-17
86
10-16 DINCEL CONSTRUCTION MANUAL 2023
-15
D6. Thermal
The thermal resistance (R-Value) provided by a Dincel wall can be conservatively considered the same as a conventional concrete
wall of equivalent thickness. Although the Dincel polymer achieves a more favourable thermal conductivity than concrete, at a skin
thickness of approximately 2.5mm, the difference can be considered negligible. Any standard density concrete wall will still require
insulation where thermal performance is required (such as a habitable room). Unlike other types of permanent formwork systems
which use steel webs/studs, Dincel polymer webs do not allow for thermal bridging to deteriorate the R-value within the wall.
There are known benefits of using concrete construction from an energy perspective due to its weight. Thermal mass refers to a
material’s ability to store up thermal energy. The mass absorbs heat during the day and releases this heat at night. Ultimately, this
can ensure a warmer home at night in winter and a cooler home during the day in summer.
Thermal mass can moderate the temperature of occupied spaces, minimise the need for mechanical cooling
and reduce winter heating requirements. The greater the volume of thermal mass, the greater its ability to store
heat and maintain a uniform temperature. In fact, correct use of concrete as thermal mass can delay heat
flow through the building envelope by as much as 7 hours. However, thermal mass must be carefully used in
conjunction with passive solar design and insulation, otherwise it may create a negative outcome. Thermal
mass on its own is not sufficient to meet the total R-value requirements by the NCC for habitable rooms.
For more information regarding the benefits of thermal mass, it is recommended to visit the YourHome guide
SCAN HERE
published by the Australian Government (scan code to right).
The R-Value of the Dincel wall itself can be determined using values as provided in Specification J1.2 of the NCC (Volume 1):
With the above taken into consideration, the R-Values for the Dincel wall itself is shown below:
To increase the R-Value, insulation must be added to the walling system. As an example, the R-Value of a typical walling system
(including 50mm thick high-performance insulation board and plasterboard) is shown below:
The range in R-value above represents the fluctuation in calculation from winter and summer values. It should be noted that
any finishes, window openings or cast-in items will affect the R-value. To determine the R-Value for a specific project or walling
arrangement, it is recommended to consider the Dincel wall as a conventional concrete wall and obtain the R-value from the
insulation provider.
“…the requirements of Best Environmental Practice – PVC as per the relevant Australian or International Standard and Section
7 as specified in the Green Building Council of Australia (‘the Requirements”) Literature Review and Best Practice Guidelines for
the Life Cycle of PVC Building Product’s using the compliance pathway Number 2 – Manufacturer’s Declaration as measured
by the Green Star PVC Credit Auditor Verification Guidance – November 2013 (“the Criteria”).”
D.7.4. VOCS
Volatile Organic Compounds (VOCs) are gases emitted from certain solids and liquids. Exposure to VOCs may have adverse health
effects so it is important to carefully consider the VOC emissions with any construction material. The potency of VOCs emitted
generally varies depending when a material is first manufactured, cut or unconcealed.
Dincel polymer has been tested for VOCs by CETEC Australia and classed as a low volatile organic compound (VOC) emitting product
in accordance with ASTM D5116-97. Test results demonstrated that VOC emissions were less than the recognised threshold as a
newly manufactured product and below detection limit 30 days after manufacture.
GBCA CREDIT NO. GBCA REQUIREMENT SUMMARY POTENTIAL BENEFIT USING DINCEL WALLING
The permanent polymer skin provided with Dincel formwork
1 point is available where Portland allows for Portland cement content to be replaced with an
19B.1.1 cement is reduced by 30% in all increased amount of supplementary cementitious materials (mix
concrete elements. design provided by Concrete supplier and structural engineer) due
Portland
Cement 2 points are available where the to the enhanced wall durability and increased curing conditions.
Reduction Portland cement content is reduced by Such features have seen previous projects utilise concrete
40% in all concrete elements. designs with 50% of cement content substituted with alternate
cementitious materials.
Dincel walls do not require steel reinforcement for crack control
19B.2B Up to 1 point is available when there purposes, for further information see Section E.9.2. In addition,
Steel is a 5% reduction in the mass of steel structural steel reinforcement can be substituted with synthetic
Reinforcement reinforcement used for the building fibre reinforcement in Dincel 275. Depending on the design
Reduction when compared to standard practice. application, steel reinforcement can be completely omitted in
some instances.
1 point is available where 90% (by
20.3 cost) of all permanent formwork, Dincel polymer is Best Environmental Practice (BEP) certified
pipes, flooring, blinds and cables and meets the GBCA PVC requirements, as verified by
Use of PVC in a project meets the GBCA’s Best ApprovalMark International.
Practice Guidelines for PVC.
• Manufacturing – During the manufacturing/extrusion process, the profiles’ webs are cored by robotic arms. Instead of
scrapping these materials, the cuts remaining from the extruded profiles are collected by conveyor belts and transferred
to granulators, micronisers and to the material production silos. This ensures that all cored material, extrusion rejects,
extrusion start offs and off-cuts are completely recycled at the manufacturing plant. Almost no waste is generated using
this process.
• Construction – Dincel provides custom profile lengths between 1800mm and 7950mm which significantly minimises the
need for cutting and creating construction site wastage. Any Dincel product that cannot be used on site can be sent to third
parties for recycling (the same standard practice as the PVC pipe industry). In NSW Australia, Dincel has partnered with
plastic recyclers to offer free recycling of Dincel formwork off-cuts.
• End of Life – Current recycling technologies enable the recycling and separation of Dincel walling components. Firstly, the
process generally involves crushing the Dincel wall into finer components. Steel reinforcement is extracted from the wall
through the use of magnetic equipment. Following this, the Dincel polymer can be extracted by using a trommel and liquid
bath process. The components can then all be recycled separately as follows:
- Steel reinforcement – purchased by steel recyclers where the material undergoes the process of melting and purification
for reuse.
- Dincel polymer – PVC recycler granulates polymer. Micronised powder can then be purchased and reused by the PVC
industry (such as to manufacture PVC pipes).
- Concrete – Can be further granulated if required and used as road base, some civil works or raw material for new concrete
production.
AS3660
MATERIAL TYPE PERMITTED COMPLIANCE WITH DINCEL WALLING
CLAUSE
The concrete inside Dincel complies with the requirements of AS
3.2 (b) Concrete elements - complying with AS 3600 3600 (refer to Section E.1.1 for certification regarding design and
compliance with AS 3600).
3.2 (d) Steel Standard steel reinforcement, if required, is used inside Dincel walling.
Dincel polymer is a type of unplasticized PVC, as confirmed within
3.2 (f) Unplasticized polyvinyl chloride (PVC)
the ApprovalMark BEP certificate.
As demonstrated in the above figure and AS3660 Clause 4.3.2.2, there are two ways to prevent termite access through concrete
construction:
• Provide monolithic construction, where the concrete elements are all poured at the same time, OR
• Concrete elements are tied together suitably through the use of steel reinforcement (as detailed in AS 2870). This will
involve the Dincel walls being tied into the slab below through cast in starter bars and any strip footings to be tied into the
slab.
The key findings of the study are as follows: Resistance of the PVC skin against UV radiation is only a
consideration when there is no finish applied and the material is
• “PVC pipe has a 100-year plus service life as verified by directly exposed to the sun. This would not be a consideration
numerous studies and dig ups” for basement walls which are not exposed to direct sunlight.
• “PVC gravity pipe has the lowest 100 year life cycle However, even when directly exposed the Dincel polymer does
embodied energy – no replacements, no infiltration and not readily degrade due to natural inhibitors used within the
no corrosion protection compared to other materials” PVC composition (titanium dioxide/TiO2).
UV radiation causes an excitation of molecular bonds to the
exposed face, which only affects up to the first 50 microns of
The study can be downloaded by scanning
the 2500-micron skin. The effects of this are:
the QR Code.
• Loss of gloss, chalking and discolouration (yellowing).
This is only an aesthetic concern, and easily mitigated
if required by applying a finish. As Dincel is produced
SCAN HERE
in an off-white colour this is already a positive measure
This demonstrates that the Dincel PVC skin will not deteriorate against yellowing.
or dissolve even in underground or submerged settings and • An increase in tensile strength, yield strength and moduli,
will achieve a 100-year life for most project conditions. In fact, which subsequently increases the possibility of a brittle
some studies detail that under low stress conditions, PVC life type fracture. As Dincel walls contain solid concrete on
can be over 1,000 years (Janson, L.E., 1996. Plastic Pipes – the inside, any impact onto a Dincel wall is absorbed by
How long can they last?, KP Council). the concrete infill and not the PVC skin (unlike a hollow
Part of the reason why PVC has an exceptional life span is due pressure pipe subject to cyclic loading). Therefore, the
to its known chemical resistance. The Dincel skin in particular skin of Dincel walls will be largely resistant to brittle type
has been tested against the following liquids and chemicals: fractures (if it is even exposed to impact loads in the first
place).
• Petrol
As can be seen from the above, the Dincel polymer will continue
• Diesel to act as a protective membrane for the lifetime of the wall, even
when left raw and exposed to the sun. Any aesthetic concerns
• Sulphuric acid, phosphoric acid, hydrochloric acid and
surrounding UV light/radiation can be easily addressed by
nitric acid
applying a paint, render or cladding finish to Dincel Walls.
This demonstrates that the Dincel polymer does not readily
degrade or deteriorate even in the presence of harsh chemical
exposure and thus suitable for applications which requires
contact with acid sulphate soils. PVC in general has a proven
resistance to chemical attack from sewerage, soil, alcohols,
oils, fats and most corroding agents
To satisfy items (a) and (c), the supports and bracing for the
10H
formwork requires to be designed, documented and certified Maximum vertical deviation (mm) = ( )
by a suitably qualified engineer. This process is no different to 3
where H = total height of wall in metres.
temporary works design for conventional formwork. Section
E.6 provides further guidance on bracing for engineers who are
designing the temporary works bracing for Dincel formwork. Dincel polymer profiles may be subjected to temperature
Parts of this manual can be referenced when generating the elongation depending on the length, height and daily
formwork project documentation. temperature. Installers should allow a nominal 10mm of
movement for every 15m of wall length for each 10°c
D.10.1. TOLERANCES temperature variation above 20°c.
As stated in Note 1 of Clause 4.6.3, the tolerances within On top of temperature movement, installers should allow a
Section 3 of AS3610 do not apply to permanent formwork construction tolerance of 1mm to each main profile.
systems. When Self-Compacting Concrete (SCC) is used within
Dincel formwork and poured in accordance with the pour rates
specified in Section F.12.2, the designer should allow for a
‘ripple’ type deflection across the form face as specified below:
Up to 3.0m Up to 8mm
3.0m and
Up to 12mm
above
*The information contained in this document is intended for suitably qualified and experienced architects, engineers and other building professionals. It is not intended to
replace design calculations or analysis normally associated with the design and specification of buildings and their components. The information contained in this document
is not project specific and shall be treated as general guidance. Building professionals are required to assess construction site conditions and provide project specific design/
details and appropriate safe work method statements accordingly. Dincel Construction System Pty Ltd accepts no liability for any circumstances arising from the failure of a
specifier or user of any part of Dincel Construction System to obtain appropriate project specific professional advice about its use and installation or from failure to adhere to the
requirements of appropriate Standards, Codes of Practice, Worker Health & Safety Act and relevant Building Codes.
© Dincel Construction System Pty Ltd
All rights reserved. No part of the information contained in this document may be reproduced or copied in any form or by any means without written permission from Dincel
Construction System Pty Ltd.
Dincel Wall consists of permanent polymer formwork and structural concrete. The polymer formwork has been
tested and obtained a CodeMark Certificate of Conformity which satisfies fire and smoke compliance with the
Building Code of Australia (BCA) / National Construction Code (NCC).
The use of structural concrete material is defined by the Australian Standard for Concrete Structures Code (AS
3600-2018).
We have already conducted earthquake and flexural beam testings at UTS to recognise the beneficial properties
of the permanent polymer encapsulation. I have also reviewed and agree with the Dincel Structural Engineering
Design Manual (Revision 5) certified by UNSW. This manual is in accordance to AS 3600. In relation to wall and
column design I have also verified this using calculations, with supplementation of laboratory testing. The simplest
design approach by the designer is to ignore the presence of the permanent polymer for fire and ultimate strength
purposes and design the concrete infill as per the requirements of the following concrete structures codes; AS
3600, EuroCode, ACI 318, BS 8110, DIN 1045, NZS 3101, etc.
This is to confirm that Dincel Construction System will comply and satisfy the Building Code of Australia (BCA) /
National Construction Code (NCC) or New Zealand Building Code (NZBC) as Evidence of Suitability for structures
utilising Dincel Wall and Columns, provided that the following engineering design principles are adopted by the
Designer. Dincel Walls and Columns will comply with the Deemed-to-Satisfy Provisions B1.1(b) and B1.4(b)(i)
from Volume 1 and 3.0.4(d) from Volume 2 of the National Construction Code (NCC).
(ii) Determination of structural resistance materials and forms of construction in accordance with:
Yours faithfully
Dr Shami Nejadi
Associate Professor in Structural Engineering
University of Technology Sydney
Please refer to the Dincel Structural Engineering Manual for further information regarding design principles and capacity tables. A
summary of effective concrete thicknesses within Dincel walling has been provided within this manual for reference purposes, for
design to AS3600:2018:
AXIAL LOADING
EFFECTIVE CONCRETE
DINCEL PROFILE THICKNESS (MM) FOR DESIGN
CALCULATIONS
110 105
155 150
200 187
275 270
110 105
155 150
200 192*
275 270
*192 can be used where vertical steel reinforcement is provided to tensile face. Otherwise, effective concrete thickness is 187mm.
110 42.5
155 57.5
200 82
275 95
110 37.8
155 69.2
200 70.4
275 94.5
NOTE: Capacity for this design action primarily provided by the steel reinforcement within the web holes, not the effective concrete thickness. High capacities can still be achieved through the use
of steel reinforcement.
110 105
155 150
200 192
275 270
NOTE: Above effective concrete thickness applies for where a Guide Track or other accessories are not used underneath the wall. For this reason, a Guide Track is not recommended for shear
walls (instead angles should be used on the external faces).
SCAN HERE
Shear Testing
B - Horizontal steel reinforcement, if required, at 150mm B - Hook bar leg to suit required lap length with horizontal bar.
increments (to line up with panel horizontal web holes).
C - Corner vertical bar, inserted following hook bar placement.
C - Additional vertical bars can be placed at adjacent cells, if Do not place starter bar in corner, otherwise hook bars
required. See Section A.4 for cell dimensions. cannot be inserted.
D - Spacing between vertical steel reinforcement in wall is NOTE: Hook bars can be substituted for straight bars (dowels)
333mm where one set of bars are placed per panel. where structural continuity not required, such as for non-
shear walls.
A C
B
LAP
D D
Plan View
150
A C
150 B
B 150
D D
Section View
A - Cut 85Ø holes (for 110 Dincel) or 115Ø holes (for 155 A - Vertical steel reinforcement, if required, secured to P-VRC
Dincel) at 150mm centres, to match holes in main profile. or similar.
B - Max N12 hook bars, provided at 150, 300 or 450 centres. • Bars should be secured to the provided clips/chairs at
the bottom, middle and top of the bars.
B • At the top of the wall, vertical bars should be tied to a
supporting element such as horizontal reinforcement,
6x panel webbing, or temporary horizontal timber/steel bar
BAR Ø (lace bar).
C - Vertical bar inserted following hook bar placement. C - Additional vertical bars can be placed at adjacent cells, if
required. See Section A.4 for cell dimensions.
D - Bracing required on opposite end of T-Junction to prevent
bulging. For bracing and installation details refer to section D - Spacing between vertical steel reinforcement in wall is
F.11.7. 333mm where one set of bars are placed per panel.
NOTE: Detail intended for where structural continuity is NOTE: Bar spacing from outer skin shown above applies for
required. Otherwise, dowel only connection can be N12 bars. Measurement is taken from skin inner to bar
used instead of hook bars. Dowel only connection will centre.
eliminate the requirement to cut holes in panels.
Option 1 – Stagger bars
C
D 51
51
A B C 150
B
A B C
B
51
150
51
A
A
A D D
150
D D
Plan View
B
Section View
150
150
A B C B
150
A B C B 51
150
51
A
150
A
150
D D
D D
Plan View
Section View
A - Max N12 hook bars, provided at 150, 300 or 450 centres. A - Cut 115Ø holes at 150mm centres to match holes in main
If > N12 is required, use 2 x N12 hook bars paired together, profile, or remove panel as shown in Detail F.11.7.2.
or use U-bar. Return leg of hook bar to be seated on
B - Max N16 hook bars, provided at 150, 300 or 450 centres.
adjacent hole of 200 profile.
Dimension ‘B’ to suit required lap length with horizontal
B bar.
B
6x
BAR Ø
6x
175 MIN BAR Ø
175 MIN
B - Hook bar leg to suit required lap length with horizontal bar.
C - Corner vertical bar, inserted following hook bar placement.
Do not place starter bar in corner, otherwise hook bars C - Vertical bar inserted following hook bar placement.
cannot be inserted.
D - Bracing required on opposite end of T-Junction to prevent
NOTE: Hook bars can be substituted for straight bars (dowels) bulging. For bracing and installation details refer to section
where structural continuity not required, such as for non- F.11.7.
shear walls.
NOTE: Detail intended for where structural continuity is
LAP required. Otherwise, dowel only connection can be
used instead of hook bars. Dowel only connection will
C eliminate the requirement to cut holes in panels.
C
D
A - Vertical steel reinforcement, if required, secured to P-VRC A - N12, N16 or N20 U-bars, provided at 150, 300 or 450
or similar. centres.
• Bars should be secured to the provided clips/chairs at B
the bottom, middle and top of the bars.
• At the top of the wall, vertical bars should be tied to a
supporting element such as horizontal reinforcement, X
panel webbing, or temporary horizontal timber/steel bar
(lace bar).
Section View
36
36
150
B A C 150
B A C
150
B 150
B
A
A 150
51 150
D D 51
D D
Plan View
Section View
6x
BAR Ø
175 MIN
C
D
A - Vertical steel reinforcement, if required, secured to P-VRC A - N12, N16 or N20 U-bars, provided at 150, 300 or 450
or similar. centres.
• Bars should be secured to the provided clips/chairs at B
the bottom, middle and top of the bars.
• At the top of the wall, vertical bars should be tied to a
supporting element such as horizontal reinforcement, X
panel webbing, or temporary horizontal timber/steel bar
(lace bar).
47
B A C 150
47
B A C 150
B
B 150
150
A A
A 150
70
150 C
70
D D
D D
Plan View
Section View
51
A B C 150
51
B C 150
B
B 150
150
A
A 150
150 73
73
D D
D D
A - N12, N16 or N20 U-bars, provided at 150, 300 or 450 A - Cut 2 x 95Ø holes at 150mm centres to match holes in
centres. main profile, or remove panel as shown in Detail F.10.7.
B B - Max N12 hook bars, provided at 150, 300 or 450 centres.
Dimension ‘B’ to suit required lap length with horizontal
6x bar.
BAR Ø B
130 MIN
6x
B - Dimension ‘B’ to suit required lap length with horizontal BAR Ø
bar.
175 MIN
C - Corner vertical bars, inserted following hook bar
placement. If there is no access to exterior corner face, do C - Vertical bar inserted following hook bar placement.
not place any starter bars in corner, otherwise hook bars
cannot be inserted. D - Bracing required on opposite end of T-Junction to prevent
bulging. For bracing and installation details refer to section
F.10.7.
LAP
NOTE: Detail intended for where structural continuity is
required. Otherwise, dowel only connection can be
used instead of hook bars. Dowel only connection will
eliminate the requirement to cut holes in panels.
C D
A
C
B
C
333
375 B
D
A
333...
333
333...
B
C
385
B A
D A
C
OPENING
275
C
B
D
OPENING
LAP
D - Vertical wall reinforcement if required.
E
E - Horizontal wall reinforcement if required.
NOTE: Detail is based upon requirements of AS3600:2-18
14.6.2.3. Designer must consider project specific
conditions before selecting detail. This detail is only
required where the portion of wall is considered a
D A C B boundary element.
LAP
E
D C A B
LAP
A B E C D F
LENGTH
E.4.5.COLUMNS
E.4.5.1. 200 Dincel
A - Dincel ‘Column’ panels (200P-1C) ordered, with centre webbing pre-removed to make centre hole. Alternatively, webbing can
be removed onsite (refer to Section F.9)
B - Starter bars located clear of vertical bars, ties and Dincel profile webs.
C - Insert R10 closed ties as required. Alternate tie detailing to AS3600 X2
can be considered.
D - Vertical bars, placed into position after inserting ties.
E - Joiner accessory (required if stop ends are used on either side).
F - After insertion of horizontal reinforcement, Stop End accessory slid down profile minimising bracing requirements.
Alternatively, an Clip-On End Cap/Screw-On Cap accessory + bracing can be used. Refer to section F11.5.
If wall is exposed and unlined (e.g. basement carpark wall), additional finishing to wall ends can be considered. Refer to
Section C.6.1.
General Notes
1
If closer spacing is required, 2 x N20 bars each face can be placed within each main profile (1 x N20 bar each face, on either side
of the central web).
• Maximum 1 bar to be lapping with another 1 bar at any given location. Bar bundling is not permitted, unless the bar size is
restricted to N12 and with 2 bars only.
• For walls where steel bar reinforcement is placed at each face, the clear space at the centre of the wall between the
horizontal/vertical bars is required to be a minimum of 60mm.
• The maximum steel reinforcement permissible within AS3600:2018 must also not be exceeded.
• The cover nominated above represents the minimum requirement for compaction purposes only. Consideration should
be given by the designer for the concrete cover requirements specified in AS3600:2018 T4.10.3.2 and 4.10.3.3 for rigid
formwork (i.e. Dincel formwork).
• Depending on the application, the designer may decide to design to AS 3600 or AS 3735. If the design is to AS 3735-2001:
Clause 3.2.2(b) is for the restrained concrete case which will eventuate in more steel being used in comparison to Clause
3.2.2(a). The relevant reinforcement ratio for the restrained concrete case can be reduced if Clause 3.2.2(b)(i) or (ii) are
applicable, which allows for a reduction of the reinforcement ratio provided that movement or partial movement joints are
provided at the nominated maximum spacings. These “joints” which AS 3735 refers to could be considered to be provided
in the form of the Dincel webs. These webs induce cracks in the concrete at the plastic stage, and autogenous healing
fills these very small cracks (these cracks being less than 0.1mm in width when the crack inducers are at 0.125m centres
in the case of 200 Dincel as endorsed/certified by the UNSW). In the case of 275 Dincel, the crack inducers are located at
0.275m/2 = 0.137m centres.
As shown above, the insulation and integrity components are relatively straight forward to determine using the tables provided
within AS3600:2018. For the structural adequacy component, Clause 5.3 of AS3600:2018 allows two methods of determination:
• 1. Through tabulated data provided within AS 3600:2018 (simplified method). Note this method generally results in lower
values for structural adequacy.
• 2. Through calculation via EuroCode 2 ‘Zone Method’, as permitted by AS3600:2018 Clause 5.3.1 (b). This method is a more
robust approach then using the tabulated data and is generally able to provide a higher value for structural adequacy. It
should be noted that EuroCode 2 also provides a simplified method (which is similar to AS3600 T5.7.2) however additionally
provides a more robust approach being the “Zone Method” (which is permitted to be used under AS3600 Clause 5.3.1). For
assistance in calculating structural adequacy using this method, Dincel offers a Eurocode FRP design tool upon request.
Please email [email protected] to obtain a copy.
Dincel has been subject to large scale AS 1530.4 tests to verify that the polymer skin and webbing does not adversely affect the FRL
in comparison to a conventional concrete wall. For further information, please refer to Section D.2.6.
D 3.6m to 5.0m
Maximum 1.33m
(every 4-5 panels)
C E F
B
A
C
February 2011
By:
SCAN HERE A/Professor Shami Nejadi and Dr Harry Far of University of Technology SCAN HERE
(UTS) Structural Engineering, School of Civil and Environmental
Engineering Specialist Consultants
January 2021
accessUTS Pty Limited
PO Box 123
Broadway NSW 2007 Australia
Tel+61 2 9514 1916 Fax+61 29514 1433
ABN 55 098 424 312 accessUTS is a controlled entity of the University of Technology Sydney
Furthermore, the in-plane stiffness and ductility of Dincel 275 was tested by the University of Technology Sydney (UTS). It was
found that higher ductility factors can be utilised within Dincel walling due to the composite action and confinement provided by the
polymer shell. All methodologies for determining ductility factors confirm that Dincel 275, even when left unreinforced, will qualify as
at least ‘limited ductile’ up to ‘fully ductile’, allowing for Dincel 275 walls to be safely used within existing design practices.
G F E D H I
A C
B
Thermal Expansion
When considering thermal effects (i.e. thermal expansion and
contraction) for Australian conditions it would be reasonable
to consider a total thermal variation of 40°C (i.e. ± 20°C). In
accordance with AS 3600-2018 3.2.4, the coefficient of thermal
expansion for concrete is 12 x 10-6/°C. Over a length of 125mm
between polymer webs, the maximum total thermal expansion
can be calculated as follows:
Thermal expansion = Coefficient of thermal expansion SCAN HERE
x temperature variation x length
Thermal expansion = (12 x 10-6 / °C) x 40°C
x 125 = 0.06mm
INSTALLATION
CONTENTS
F1.
Ordering 126
________
F6.
Pre-Planning 132
________
*The information contained in this document is intended for suitably qualified and experienced architects, engineers and other building professionals. It is not intended to
replace design calculations or analysis normally associated with the design and specification of buildings and their components. The information contained in this document
is not project specific and shall be treated as general guidance. Building professionals are required to assess construction site conditions and provide project specific design/
details and appropriate safe work method statements accordingly. Dincel Construction System Pty Ltd accepts no liability for any circumstances arising from the failure of a
specifier or user of any part of Dincel Construction System to obtain appropriate project specific professional advice about its use and installation or from failure to adhere to the
requirements of appropriate Standards, Codes of Practice, Worker Health & Safety Act and relevant Building Codes.
© Dincel Construction System Pty Ltd
All rights reserved. No part of the information contained in this document may be reproduced or copied in any form or by any means without written permission from Dincel
Construction System Pty Ltd.
F. INSTALLATION 125
F.1. ORDERING
F.1.1. DETERMINING WHAT TO ORDER F.1.2. WAYS TO ORDER
• Obtain the latest copy of the architectural and structural To order with Dincel, simply use any of the below methods:
drawings. Make sure that drawings clearly identify which
Call - Call us on 1300 DINCEL and get in touch with our
•
walls are specified as Dincel and the wall thicknesses are
Customer Service team who can guide you through the
detailed.
process.
• Upload plans to Dincel website. Our estimating team will
Order Form - Customer fills out an
•
make contact with you to discuss further.
order form which includes details
• Dincel estimating team will send the components list such as profile type, height and
and quote for your approval. Panel heights and other any associated accessories. Order
information may need to be confirmed during this forms can be downloaded from:
process. https://www.dincel.com.au/products.
SCAN HERE
The order form is then sent to
[email protected].
Dincel Shop - Our Dincel online shop
•
makes it easier than ever to place
an order. Simply register for an
account on our website, and once
SCAN HERE
this is approved by our team you can
browse our online catalogue and
SCAN HERE
purchase at a time that suits you.
The Dincel shop can be accessed at:
https://shop.dincel.com.au/
F.2. TRANSPORT
F.2.1. TRANSPORT OPTIONS F.2.2. TIMEFRAMES
• Option 1: Delivery – Delivery organised through Dincel Stock Orders – Generally ready within two business days after
directly to your site. payment has been received and cleared.
• Option 2: Pickup – Customer organises their own Custom Orders – Generally ready within 7-14 working days
delivery. In such cases, please refer to our Transport after payment has been received and cleared.
Guidance Document. Dincel holding yards are located at:
- NSW – Erskine Park
- Victoria – Dandenong South
- Queensland – Yatala
Please note – orders must be placed prior to pick up.
SCAN HERE
F. INSTALLATION 127
F.4. Tools
The tools normally associated with formworking and concreting trades can be used to construct Dincel walls. As a general guide,
hand and power tools may include but are not limited to the following (products and/or brands shown below are indicative only):
GENERAL CONSTRUCTION
F. INSTALLATION 129
F.4. TOOLS CONTINUED
CONCRETING
CLEANING
F. INSTALLATION 131
F.6. Pre-Planning
Direction of Installation
Option 2 – Use this option when constructing along a perimeter such as a basement or tank
Direction of Direction of
Installation Installation
Direction of Direction of
Installation Installation
If required, cut panel to suit wall
length. Refer to splicing
instructions..
Dincel polymer profiles may be subjected to temperature elongation depending on the length, height and daily temperature. Installers
should allow a nominal 10mm of movement for every 15m of wall length for each 10°c temperature variation above 20°c.
On top of temperature movement, installers should allow a construction tolerance of 1mm to each main profile.
F. INSTALLATION 133
F.6. PRE-PLANNING CONTINUED
F.6.3. WATERPROOFING
For any wall that is required to be waterproof (e.g. basement
walls or tank walls), the method of waterproofing should be
planned before installation. Waterproofing detailing should be
designed by the project consultants or a qualified waterproofing
contractor.
Although the Dincel wall itself is deemed waterproof by CSIRO,
it is important to adequately waterproof all wall junctions and
any Dincel walling connections that do not utilise the ‘snap-lock’
joint (such as where panels are cut and joined together).
1: Clean substrate ready for set out. 4: Place angles on at least one face of the corner, where:
3: Place D-ANG50 PVC Angle along the chalk line mark. Place 5: Fix angles to concrete slab through any of the following
angles on one side only for conventional concrete or on both methods:
sides for self-compacting concrete.
• Concrete nails w/actuator charge gun
For basement waterproofing, a different detail may have been
used by the designer (such as installing along a hob edge or • Plug and screw
cast in PVC waterstop). Consult with the designer and follow • Drill and bolt
the necessary detail.
F. INSTALLATION 135
F.7. TYPICAL INSTALLATION PROCESS CONTINUED
IF starter bars are cast in: 6: Check quantity of panels before use and distribute evenly
Check they are placed at the correct locations nominated on to required work zones, including reinforcement and bracing.
the engineer’s drawings Remove timber framing from packs.
IF starter bars are post-fixed: 7: If any dirt/dust has accumulated within panel joints, spray
Install starters bars by drill & epoxy at the locations and joints with detergent (Windex or similar) to work as a lubricant.
specifications nominated on the engineer’s drawings.
8: Install 1 to 2 main profiles (P-1) on both sides of the corner. 11: Plumb assembled corner through the use of diagonal
braces.
• Click the profiles above the starter bars then slide down
F. INSTALLATION 137
F.7. TYPICAL INSTALLATION PROCESS CONTINUED
13: Continue to install Dincel main profiles (P-1) whilst also Where vertical reo-clip accessories are not used:
inserting the steel reinforcement as required. Ensure that Ensure that vertical bars are adequately secured into position.
horizontal web holes line up at all times. Bar chairs can be used for some applications.
15: Ensure that horizontal bars are provided with the correct lap, 17: Fix diagonal braces to walers. Plumb the wall by adjusting
as specified on engineer’s drawings. Bar ends should be marked the turnbuckle on the brace (if applicable). See section F.11
on the slab or wall. This mark can be used as a reference point for further details on bracing. Spacing and type of braces as
for the next horizontal bar to appropriately lap with. determined by engineer.
F. INSTALLATION 139
F.7. TYPICAL INSTALLATION PROCESS CONTINUED
18: If the Dincel panel modules do not align with the required
wall length then cut the Dincel panel to suit. As the snap lock
joint is removed during the cutting process additional screwing
is required (refer to Section F.8.1 for instructions).
3: Ensure that sill, head and jamb details are formed with any
rebates or falls as required on the consultant drawings.
Note: Steel fire rated doors can also be cast into the wall. When
cast in, place sealant on flanges of door jamb and fix to
19: Provide additional bracing to wall ends and corners as Dincel profiles using external grade self-tapping button
required. Refer to Section F.11.5 and F.11.6 for guidance. head screws at 150mm centres.
Optional: 1: Remove notches from the base angle to allow the angle to
For very short headers, panels may be orientated horizontally. follow the required curvature. Fix curved base angle to slab.
For this option, use a P-WS to join to adjacent panels and screw
at min 150mm centres.
F. INSTALLATION 141
F.8. Wall Splicing
F.8.1. VERTICAL WALL SPLICE F.8.1.2. OPTION 2 – SLIDE TECHNIQUE
If the wall length does not match up with the Dincel panel A - Cut Dincel panel to suit required width.
modular sizes, a panel can be cut to achieve the exact
dimension required. As the snap-lock joint is removed during B - Remove barbs from panel ‘B’ to allow for panel to slide into
the cutting process it is required to affix the panel to the rest of panel ‘A’.
the wall through screws: C - Min 40mm overlap between panels. Apply white MS
polymer sealant to areas where panels make contact with
F.8.1.1. OPTION 1 – USE OF P-WS each other.
A - Cut Dincel panel to suit required width. D - Min 40mm overlap between
flange of P-WS and adjacent
B - No requirement to cut adjacent Dincel panel in most
Dincel panels. Apply MS polymer
cases.
sealant to areas where P-WS
C - P-WS (Wall Splicer) accessory. makes contact with panels.
D - Min 40mm overlap between flange of P-WS and adjacent E - Min 15mm between screw fixing and lapped end.
Dincel panels. Apply MS polymer sealant to areas where
F - Max 90mm between webbing of panels, otherwise add
P-WS makes contact with panels.
additional bracing to prevent bulging.
E - Max 90mm between web of P-WS and closest web of
G - Screws provided at max:
adjacent Dincel panel, otherwise add additional bracing to
• 150mm centres for bottom 1/3 of wall
prevent bulging.
• 300mm centres for top 2/3 of wall
F - Screws provided at max: For an external or exposed wall, galvanised or stainless
• 150mm centres for bottom 1/3 of wall steel screws must be used to prevent corrosion.
• 300mm centres for top 2/3 of wall
H - For subterranean, submersed or tank walls, provide min
For an external or exposed wall, galvanised or stainless
300mm wide membrane over cut joint on the positive
steel screws must be used to prevent corrosion.
(exposed to water) face. Membrane to be compatible with
G - For subterranean, submersed or tank walls, provide min PVC as a substrate. Where there is no access to apply
300mm wide membrane over cut joint on the positive the membrane, the 2xP1 panels can be preconstructed
(exposed to water) face. Membrane to be compatible and slid down into place in one piece with the membrane
with PVC as a substrate. Where there is no access to already applied.
apply the membrane, the 2xP1 panels and P-WS can be
F
preconstructed and slid down into place in one piece with H
D D
C G
A B
C G
A E E F B
E
D
A - Join Dincel profiles together using P-WS accessory. Where Below Ground
(but at least 500mm
P-WS is used, modify as per below in order to allow for above permanent Above Ground Above Ground
cast-in vertical bars to pass through and provide a greater water table) (General Application) (Critical aesthetics)
concrete-to-concrete interface. Similarly, use P-EG where C
F E
E D
A
C
B C
D
B
F. INSTALLATION 143
F.8. WALL SPLICING CONTINUED
E
B
B
Elevation View
A
C - Horizontal steel reinforcement can be fed through one • Not suitable for applications where the wall is
side if required. Place concrete hose on either side of required to be waterproof, as the protective PVC skin
junction to ensure adequate flow of concrete between the is compromised at the cut locations (unless suitably
panels. waterproofed with a membrane or similar).
• Provides less formwork stability and may require
additional support/bracing.
• May lead to mis-aligned web holes - refer to Section F.8.5
for further details.
C Instead, it is recommended to use full-height panels where
possible. In some scenarios, it may not be possible to use a
panel for the entire height of the wall (such as for corners/
A
accessories for tall walls). In these instances, it is critical the
B
above points are adequately addressed at the splice location.
Correct –
web holes align
F. INSTALLATION 145
F.9. Inserting Ties or U-Bars
P-1C MAIN PROFILES
(AVAILABLE FOR DINCEL 200P-1C AND 275P-1C):
Inserting U-Bars
Note: Care should be taken to ensure that remaining webbing is
not damaged or cracked during process. Cracked or damaged
webs will lead to bulging following concrete pour.
A A
A - Holes removed from face of Dincel panels by using a hole D - For slab thicknesses of 200mm or greater, provide support
saw. Typically, 100ø or as specified by engineer. timber prevent bulging. Timber to extend 50mm above
Dincel panels and adequately braced.
B - If larger opening is required, additional core holes can be
taken adjacent (and above or below) to the first hole. E - Formwork Deck.
C - 25mm min clearance between top of cored holes and SSL. Note: Once Dincel panels have been prepared, insert steel
reinforcement as specified by engineer.
D - 50mm min clearance between cored hole and panel joint.
E - Where possible, line up core hole locations with panel
web holes. Otherwise, provide bracing to opposite face to
prevent bulging if webbing has been removed.
F - Formwork Deck. C
Note: Once holes have been prepared, insert steel reinforcement
B
as specified by engineer.
A
E
D
C
B
A
F
E
F. INSTALLATION 147
F.11. Bracing
It is a safety requirement that any bracing is suitably designed
and certified by the project’s structural or temporary works
engineer in order to provide lateral stability to the wall during
installation. This will need to take into account site specific
factors such as wind loading, brace capacities, brace spacing, D
brace fixings, wall height and the loading applied from the
A
concrete pour.
DINCEL PROFILES WALL HEIGHT HORIZONTAL SPACING OF WALERS SPACING BETWEEN BRACES
Maximum 1.66m
Up to 4.0m 1 row
(every 5-6 panels)
110, 155, 200
Maximum 1.33m
Above 4.0m, and up to 5.5m 2 rows
(every 4-5 panels)
Maximum 1.38m
Up to 4.5m 1 row
(every 5-6 panels)
275
Maximum 1.1m
Above 4.5m, and up to 6.5m 2 rows
(every 4-5 panels)
C E F
B
A
F. INSTALLATION 149
F.11. BRACING CONTINUED
F G
B
E
D G
A
F. INSTALLATION 151
F.11. BRACING CONTINUED
F.11.7. T-JUNCTIONS
F.11.7.1. Option 1 F.11.7.2. Option 2
A - Provide temporary angles D-ANG50 to either side of the A - Provide temporary angles D-ANG50 to either side of the
wall. wall.
B - Screw temporary angles at max: B - Orientate rear of panels (side with barbs) towards
• 150mm centres for bottom 1/3 of wall T-Junction.
• 300mm centres for top 2/3 of wall
C - Screw temporary angles at max:
C - If required by engineer, use hole-saw to provide cores • 150mm centres for bottom 1/3 of wall
at 150mm centres and at diameter to match the main • 300mm centres for top 2/3 of wall.
profiles. A Guide Track accessory can be used as a
D - No Dincel panels or accessories required within
template for marking hole locations.
T-Junction.
D - Provide full width plywood and timber prop to prevent
E - Provide full width plywood and vertical timber, suitably
bulging on the opposite face. Alternatively, pour each part
propped, to the opposite face. Plywood to be adequately
of the T-Junction at different times.
screw fixed to the Dincel panels.
Note: Only provide screws to external plywood/timber for
Note: If detail used for wall which requires to be waterproof,
interior T-Junctions. For basement walls, no screws are
exposed concrete surface and angles must be
to be used on this face.
adequately waterproofed with membrane extending min
200mm onto the Dincel panels on either side.
D E
C
B B C
D
A A
The concrete pour should not take place when the ambient daily temperature is over 35°C or under 5°C, or in notable wet weather
conditions, unless given specific approval by the project’s consulting structural engineer. Consideration should also be given to the
distance that the concrete must travel in the pump hose. For example, where concrete requires to be pumped over 15 storeys, the
site team should agree on the methodology and suitability of concrete mix with the concrete manufacturer.
Note: The above excludes wastage from concrete pump, hopper & agitator
F. INSTALLATION 153
F.12. CONCRETING CONTINUED
F.12.2.2. Conventional Concrete (Min. 180mm Slump at Truck Discharge) with Vibration
Vibration is required when using conventional concrete in Dincel walls. Where horizontal reinforcement exists in the wall design, the
horizontal bars must be vibrated to disperse surrounding concrete and to help eliminate any voids.
VERTICAL POUR RATE TABLE (WHERE AESTHETICS CRITICAL) - SCC & CONVENTIONAL CONCRETE
DINCEL 1ST CONCRETE MIN. WAITING TIME 2ND CONCRETE MIN. WAITING TIME 3RD CONCRETE
WALL HEIGHT
PROFILE LIFT (METRES) (HOURS)** LIFT (METRES (HOURS)** LIFT (METRES)
UP TO 3.0M 3.0m - - - -
110*
4.0M 2.5m 1.0hr 1.5m - -
UP TO 3.0M 1.8m 1.0hr 1.2m - -
3.6M 2.0m 1.0hr 1.6m - -
4.0M 2.0m 1.0hr 2.0m - -
155*
4.5M 2.0m 1.0hr 1.5m 1.0hr 1.0m
200*
5.0M 2.0m 1.0hr 2.0m 1.0hr 1.0m
5.5M 2.0m 1.0hr 2.0m 1.0hr 1.5m
6.0M AND ABOVE 2.0m 1.0hr 2.0m 1.0hr 2.0m*
UP TO 3.0M 3.0m - - - -
3.6M 2.0m 1.0hr 1.6m - -
275* 4.0M 2.5m 1.0hr 1.5m - -
5.0M 2.5m 1.0hr 2.5m - -
6.0M AND ABOVE 2.5m 1.0hr 2.0m 1.0hr 1.5m*
* Please consult Engineer and Dincel Construction team for project specific advice.
** The time between each concrete lift is based upon when the concrete achieves initial set. Consult with the selected concrete manufacturer for confirmation of initial setting times. The initial setting time for
SCC is generally 2-3 hours from time of dispatch. The design engineer needs to account for any possible cold joints that may occur at pour breaks. Particularly if the cold joint is below permanent water table.
Note: Dincel 275 profiles are available in standard lengths of up to 6.525m. For taller walls, longer profiles can be specially ordered or alternatively use multiple profiles spliced together.
Note: For Conventional concrete pours, vibrating is required. Refer to section 12.4
Note: For Self-Compacting Concrete (SCC), no vibration is required besides shuffling between layers/concrete lifts. Refer to section F.12.4
• Dincel 110, 155 & 200: a maximum of 1.0m vertical lifts per hour or until initial concrete set.
• Dincel 275: a maximum of 2.0m vertical lifts per hour or until initial concrete set.
F.12.3. PLACEMENT
It is common for aggregate to segregate when pouring concrete walls due to two main reasons:
1. concrete fall from heights (the below hose positioning options A & B address this issue)
2. build up at the bottom of the concrete hose where the kink created by the hose clamp lies. If dispersed within the wall formwork,
this will result in segregated concrete at the base cold joint leading to poor liquid tightness. Due to this event, installers must
discharge/dispose this segregated concrete outside of the wall form work (0.1m³) before beginning the placement of concrete.
Co te
n r e
Flo crete nc
w Co Flow
B
A
F. INSTALLATION 155
F.12. CONCRETING CONTINUED
HEAD
TYPE SHAFT HOSE LENGTH
DIAMETER
Use of extension hose if
A Pocket
25mm Flexible required to match wall
Vibrator
height.
B
F.12.4.3. Technique
For guidance on how to vibrate a concrete
wall, please refer to the Cement Concrete
F.12.3.3.Option B – LowerDhose or tremie/drop chute into
Cpanel & Aggregates Australia (CCAA) guide
B
A - Dincel panels. to concrete for housing, Figure 4.3. The
CCAA document can be downloaded by SCAN HERE
B - Max 2.5 inch concrete pump hose, lowered into wall. scanning the QR Code to the right.
Alternatively, a flexible tremie/drop chute can be used.
Note: Placement at wall corners or T-Junctions is preferred Generally speaking, for each concrete pour/lift, the vibrator
where possible. should be placed at the bottom of the pour and moved up
slowly until it is clear of the concrete. This should be carried out
C - Reinforcement as required by engineer. Hose or chute at regular intervals of the wall (i.e. typically at every Dincel panel
to be positioned in between reinforcement bars where location). Care should be taken not to over vibrate the concrete
A
A
possible. C in order to prevent segregation of the concrete mix.
B
Note: Option B is suited to walls greater than 3.6m in height and As Dincel formwork is a non-porous material, it does not absorb
for Dincel 200 & 275 only. It is an optional approach in water from the concrete mix during pouring (unlike masonry
order to minimise any chance of segregation. block walls, fibre cement or plywood forms). This is an
automatic measure which will increase flowability of concrete
B within the formwork.
Care should be taken when using a vibrator as they can damage
the webs within Dincel formwork which may cause bulging. The
likelihood of damaging webs with a vibrator increases with a
large vibrator head size, for this reason vibrators with a head
size large than 25mm should not be used. The slim 25mm
profile would also ensure that the head can slide past horizontal
reinforcement within Dincel formwork. Pay special attention to
the sides of all openings, bulkheads and any areas that have a
A C higher than normal concentration of steel.
SCAN HERE
F. INSTALLATION 157
DINCEL CONSTRUCTION MANUAL 2023
CONSTRUCTION MANUAL
WATERPROOF ADDENDUM
CONTENTS
G1. Overview 160
________
G3. Basement Walls with Multiple Basement Floors - Below Finished Ground Level 164
________
*The information contained in this document is intended for suitably qualified and experienced architects, engineers and other building professionals. It is not intended to replace
design calculations or analysis normally associated with the design and specification of buildings and their components. The information contained in this document is not project
specific and shall be treated as general guidance. Building professionals are required to assess construction site conditions and provide project specific design/details and appropriate
safe work method statements accordingly. Dincel Construction System Pty Ltd accepts no liability for any circumstances arising from the failure of a specifier or user of any part
of Dincel Construction System to obtain appropriate project specific professional advice about its use and installation or from failure to adhere to the requirements of appropriate
Standards, Codes of Practice, Worker Health & Safety Act and relevant Building Codes.
© Dincel Construction System Pty Ltd
All rights reserved. No part of the information contained in this document may be reproduced or copied in any form or by any means without written permission from Dincel Construction
System Pty Ltd.
3.6 0.4
3.3 0.8
4.0 2.5
G.1.2. TWO WAY SPANNING WALLS BETWEEN BASEMENT SLABS AND BUTTRESSES
The following table shall be adopted and the structural design is to satisfy span (mm)*/750mm maximum deflection under all
potential applied loading cases (i.e., earth, surcharge, water pressures) within 2 way spanning panel. Refer to Structural Design
Engineer.
4.5 3.5**
4.0 4.0**
* NOTE: Represents the structural height for the basement wall between the lateral supports provided by the footing-slab and
suspended slabs over.
** NOTE: Maximum space between buttresses supporting two way spanning basement wall is 3.0m. This is to suit any carparking
spaced between 2.4m and up to 3m. The length, height, thickness of the buttress walls is to be determined by the Structural Design
Engineer. Buttresses can only be placed at the inside face of the basement wall which is opposite to the earth and/or water. The
connection between the perimeter basement wall and buttress walls shall only be a single galvanized dowel bar to the center of the
buttress wall and away from any Dincel panel joint.
# NOTE: Ground Water Height (or Ground Water Table Position) means the highest potential ground water position or tidal water
position due to sea /river level movement above each relevant wall-footing/slab junction.
B - 300mm footing steps where required F - Max. 700mm from footing to slab level
G.2.4. S
ECTION AT BOTTOM OF DINCEL
WALL - GROUND WATER TABLE
BELOW FOOTING LEVEL
A - Dincel profile.
B - Concrete Footing or Slab to engineer’s details.
C - Footing/Slab to engineer’s details. Refer to Section 6 for
variations.
D - When required to connect to an external basement wall.
Only dowel connections to the inside face of external
basement walls and away from panel joints (drill and
epoxy only).
E - Continuous length of Dincel profile. Max 7950mm for
Dincel profiles.
F - Drip groove.
G - Permanent/tidal water table (if any) min. 500mm below
any horizontal panel joints.
H - Min. 1000mm space to be backfilled after bandaging
of joint is finalised. Backfill to engineer’s details (only
applicable when a horizontal joint is applied). Refer to
section 4.
I -
Horizontal splice joint. Refer to section 4.
J - Finished Ground Level.
K - Top of ground floor slab.
L - Basement floor slabs 1, 2, 3, 4, 5 etc.
M - 25mm soffit level to allow for slab or beam.
G.4.1. D
INCEL WALL SPLICE DETAIL
– JOINT BELOW GROUND
This detail is used when a horizontal joint is
required below ground. The joint must be minimum
500mm above permanent/tidal water table.
A - Dincel profile.
B - Dincel Wall Splice (P-WS) accessory. Refer to
F.8.2.1 of DCM
C - Cut and remove exterior part of Dincel Wall
Splice (P-WS) accessory once wall is filled with
concrete and structure is complete. 10mm
groove cut into horizontal joint. Cleaned and
prepped ready for sealant
D - MS Polymer sealant or equivalent. Ensure
continuous and without gaps.
E - Dincel approved waterproofing bandage. Over
sealant and 300mm above and below spliced
joint.
F - Corflute positioned to protect waterproofing
bandage and joint when backfilling. Min.
500mm above and below spliced horizontal
joint.
G - PVC compatible adhesive to secure corflute in
place before backfilling.
H - Horizontal joint minimum 500mm above
permanent/tidal water table.
G.5.1. INSTALLATION
The DWS is secured to formwork to act as a shutter to form a hob. The re-injectable hose is installed into the DWS cavity prior to
Dincel wall installation. The following is an example on how the DWS accessory can be fixed in place to for up the footing slab.
The following details incorporate the Dincel Waterstop accessory (DWS) and re-injection hose system providing directions to ensure
waterproofing around the Dincel wall and footing slab junction.
E - Dincel Water Stop (DWS) used as cast-in shutter to form hob. F - Re-injection hose system to provide waterproofing
F - Re-injection hose system to provide waterproofing injection material.
injection material. G - Min 100mm.
G - Min 100mm. H - Min 100mm set down. Timber can be used to form rebate
H - Min 100mm set down to suit basement slab fall. and also as temporary restraint
I - Min 300mm. I - Min 300mm
J - Min 75mm wide gravel filled drainage channel.
J - Min 75x100mm gravel filled drainage channel.
K - Drainage to pump out pit or similar.
K - Drainage to pump out pit or similar.
L - Ag-line placed below wall-footing junction level prior Dincel
wall installation, connected to appropriate discharge point. L - Concrete fines/sand to Engineer’s details.
Blue metal to surround ag-line. Ag-line is required to be
M - Shoring.
maintained for the building’s service life.
M - Basement/ground floor slabs to engineer’s details. N - OPTIONAL bentonite membrane or equivalent.
N - Footing steel reinforcement to engineer’s details. O - Dincel approved waterproofing bandage over lapping
O - Waterproofing of this pour break joint to architect’s / Bentonite membrane on DWS if Bentonite membrane
engineer’s details. under slab is used.
P - Steel reinforcement to engineer’s details. Min 50mm from NOTE: Self Compacting Concrete (SCC) and injection material
slab edge face. MUST be used with the following detail.
Q - Min. 200mm. NOTE: No accessories (such as guide track P-G) to be used
R - Steel reinforcement to engineer’s details. underneath wall.
S - Ensure no damage or ruptures of Dincel panels during
backfilling.
T - Free draining granular backfill to engineer’s details.
U - Min. 100mm.
SELF-COMPACTING CONCRETE
COMPACTION METHOD No vibration needed on single pours. Refer to F12.4. of DCM for details
VERTICAL POUR RATE TABLE (WHERE AESTHETICS CRITICAL) - SCC & CONVENTIONAL CONCRETE
DINCEL 1ST CONCRETE MIN. WAITING TIME 2ND CONCRETE MIN. WAITING TIME 3RD CONCRETE
WALL HEIGHT
PROFILE LIFT (METRES) (HOURS)** LIFT (METRES (HOURS)** LIFT (METRES)
UP TO 3.0M 1.8m 1.0hr 1.2m - -
3.6M 2.0m 1.0hr 1.6m - -
4.0M 2.0m 1.0hr 2.0m - -
155*
4.5M 2.0m 1.0hr 1.5m 1.0hr 1.0m
200*
5.0M 2.0m 1.0hr 2.0m 1.0hr 1.0m
5.5M 2.0m 1.0hr 2.0m 1.0hr 1.5m
6.0M AND ABOVE 2.0m 1.0hr 2.0m 1.0hr 2.0m*
UP TO 3.0M 3.0m - - - -
3.6M 2.0m 1.0hr 1.6m - -
275* 4.0M 2.5m 1.0hr 1.5m - -
5.0M 2.5m 1.0hr 2.5m - -
6.0M AND ABOVE 2.5m 1.0hr 2.0m 1.0hr 1.5m*
* NOTE: Please consult Engineer and Dincel Construction team for project specific advice.
** NOTE: Time between each concrete lift is based upon when the concrete achieves initial set. Consult with the selected concrete
manufacturer for confirmation of initial setting times. The initial setting time for SCC is generally 2-3 hours from time of dispatch.
The design engineer needs to account for any possible cold joints that may occur at pour breaks. Particularly if the cold joint is below
permanent water table.
NOTE: Dincel 275 profiles are available in standard lengths of up to 6.525m. For taller walls, longer profiles can be specially ordered
or alternatively use multiple profiles spliced together.
NOTE: For Self-Compacting Concrete (SCC), no vibration is required besides shuffling between layers/concrete lifts. Refer to section
F.12.4 of DCM.
Co e
n
Flo crete c ret
n
w Co Flow
B
A
A - Dincel Walls (panel joints not shown for clarity). the pressure from these locations. The pour location may be
B - Pour location should always start at corners or T-junctions moved to the centre of the wall once concrete has reached the
where possible. This will ensure that the concrete will flow required lift height at the corner or junction.
away from the corner or junction and subsequently divert
Option A – Lower hose or tremie/drop chute into panel Option B – Point hose towards webbing
D C
A - Dincel panels. A - Dincel panels.
B - Max 2.5-inch concrete pump hose, lowered into wall. B - Max 2.5-inch concrete pump hose, lowered into wall.
Alternatively, a flexible tremie/drop chute can be used. Note: Placement at wall corners or T-Junctions is preferred
Note: Placement at wall corners or T-Junctions is preferred where possible.
where possible.
C - Point hose towards Dincel panel webbing to prevent free
C - Reinforcement as required by engineer. Hose or chute fall of concrete.
to be positioned in between reinforcement bars where
D - Reinforcement as required by engineer.
possible.
A
Note: Option A is suited to walls greater than 3.6m in height and
B
for Dincel 200 & 275 only. Reducing concrete falls below
2m is optimal and the preferred option to reduce the risk
of concrete segregation. D C
A
B
A C
A C