Chapter 2
Chapter 2
The business environment in recent years has been characterized by increasing competition and relentless drive for
continuous improvement. These changes include:
a. Just-In-Time (JIT)
- is the philosophy that activities are undertaken only as needed or demanded. JIT is a production system
also known as pull-it-through approach, in which materials are purchased and units are produced only
as needed to meet actual customer demand.
- Four characteristics of JIT are:
1. Elimination of all activities that do not add value to the product or service
2. Commitment to a high level of quality
3. Commitment to continuous improvement in the efficiency of an activity
4. Emphasis on simplifications and increased visibility to identify activities that do not add value
- The main benefits of JIT are as follows:
a. Working capital position is improved by recovery of funds that were tied up in inventories
b. Throughout time is reduced, resulting in greater potential production and quicker response to
customers
c. Areas previously used to store inventories are released and are made available for other more
productive uses
d. Lesser waste and more customer satisfaction are achieved because of reduction in defect rates
b. Total Quality Management
- Is a technique in which management develops policies and practices to ensure that the firm’s products
and services exceed customer’s expectations?
- Most companies with TQM develop a company that stresses listening to the needs of customer, making
products right the first time, reducing defective products that must be reworked and encouraging
workers to continuously improve their production process
- Affects product costing by reducing the need to track the cist of scrap and rework related to each job.
- Two major characteristics:
a. A focus on serving customers
b. Systematic problem-solving using terms made up of front-line workers
c. Process Reengineering
- Reengineering
- is a process for creating a competitive advantage in which a firm reorganizes its operating and
management function
- it has been defined as the “fundamental rethinking and radical redesign of business processes to
achieve dramatic improvements in critical, contemporary measures of performance, such as
cost, quality, service and speed
- Process reengineering
a. A more radical approach to improvement than TQM, is an approach where a business process is
diagrammed in detail, questioned and then completely redesigned in order to eliminate
unnecessary steps, to reduce opportunities for errors and to reduce costs.
b. Business process – is any series of steps that are followed in order to carry out some task in
business
c. Steps used in process reengineering are:
- A business process is diagrammed in detail
- Every step in the business process must be analyzed and justified
- The process is redesigned to include only those steps that make the product or service
more valuable
d. This process can yield the following anticipated results:
- Process is simplified
- Process is completed in less time
- Costs are reduced
- Opportunities for errors are reduced
- Process engineering has one basic recurrent problem, employee resistance. For the process to
prosper and succeed, employees must be convinced that the end result of the improvement will
be more secure, rather than less secure jobs.
d. Benchmarking
- Is a process by which a firm
a. Determines its critical success factors
b. Studies the best practices of other firms for achieving these critical success factors
c. Then implements improvements in the firm’s processes to match or beat the performance of
those competitors
e. Mass Customization
- Is a management technique in which marketing and production processes are designed to handle the
increased variety that results from delivering customized products and services to customers
f. Balanced Scorecard
- Is an accounting report that includes the firm’s critical success factors in four areas:
a. Financial performance
b. Customer satisfaction
c. Internal business process
d. Innovation and learning
- The entity using target costing must often adopt strict cost-reduction measures to meet the market
price and remain profitable
l. Automation
- Involves computers, computer programming, machines, and equipment.
- To improve efficiency and effectiveness continuously, firms must integrate people and equipment into
smoothly operating teams tat have become a vital part of manufacturing strategy
- Two integration approaches:
a. Flexible manufacturing system (FMS)
- Is a computerized network of automated equipment that produces one or more groups
of parts or variations of a product in a flexible manner
- Uses robots and computers-controlled materials-handling systems to link several stand-
alone, computer-controlled machines in switching from one production run to another
b. Computer -integrated manufacturing (CIM)
- Is a manufacturing system that totally integrated all office and factory functions within a
company via a computer-based information network to allow hour-by-hour
manufacturing management
-
m. E-Commerce
- Adopted by Amazon.com and eBay
- The Internet has important advantages over more conventional marketplaces for some kinds of
transactions such as mortgage banking
- The following are IMA’s prediction of major changes and skills required for professionals in the
management accounting based on surveys:
More CEO’s and COO’s will have experience as management accountants
Management accountant will serve as internal consultants who create strategies and
recommendation to guide management decisions
Management accountant will be key players in cross-functional teams
Management accountant will be actively involved in initiating and implementing new technology
Management accountants will need to adopt to an accelerating rate of change. This involve
lifelong learning
- Customer value – is a key focus that businesses of all types must be concerned with
- The value of a product or service to the customer is affected by such diverse attributes as product price,
quality, functionality, user-friendliness, customer service, warranty and maintenance costs
- Cost information plays an important part in the process called strategic cost management. Generally,
firms chose a strategic position corresponding to one of two general strategies:
a. Cost leadership
b. Superior product through differentiation
Value Chain
- Refers to the sequence of business functions in which usefulness I added to the products or services of a
company
- Is the set of activities required to design, develop, produce, market and deliver products or services to
customers.
- A management accounting system should track information about a wide variety of activities that span
the internal value chain
Cross-Functional Terms
- Process is fully automated, with computers controlling the entire production process
- Using computers to control equipment, including robots, generally increases the flexibility and accuracy
of the production process.
- The rate at which technology is changing means that the life cycles of most products are becoming
shorter.
- To be competitive, manufacturers must keep up with the rapidly changing marketplace. Managers must
have timely information about production costs and other product characteristics in order to respond
quickly and effectively to the competition
Time-based Competition
- A company can gain an important edge over its competitors by reducing the time it takes to develop a
new product and transporting the product in the market more quickly
- Response time, lead time, on time and downtime are among the many time-based phrases that crop up
in conversations of today’s managers.
- Delays between product development stages must be reduced if not totally eliminated. The production
process must be efficient and product quality must be high
Global Competition
- Businesses as well as consumers and regulators are all affected by the rapid growth of economic
interdependence and increased competition from other countries
- Competition has become worldwide in many industries over the last several decades. This has been
caused by:
a. Reductions in tariffs, quotas and other barriers to free trade
b. Improvements in global transportation systems and information technology
c. Increasing sophistication in international market
For a firm to become world-class, it should be able to plan, direct, control its operations, and
make decisions using an effective management accounting system that provide the relevant data it
needs. An excellent management accounting system will not by itself guarantee success, but a poor
system can stymie the best efforts of people in an organization to make the firm truly competitive.
It has been reported by executives from 150 of the Fortune 1000 companies that the use of information
technology is considered the major driver of globalization. Majority of the executives viewed information technology as
a strategic investment because it Enabled them to track financial and operating events in the firm, to improve service
quality, to improve profits and to improve product quality.
- The activities of managers in short-run and long-run planning and control of costs.
- Is often carried out as an important part of general management strategies and their implementation
Constant Improvement – is the constant effort to eliminate waste, reduce response time, simplify the design of both
products and processes, and improve quality and customer service. Managerial accountants contribute to the
continuous improvement programs of many organizations through the development of cost management systems which
are discussed next.
Competitive strategy – involves determination and implementation of a set of policies, procedures and approaches to
business that produces long term success.