76 - Exterior Interior Trim

761
EXTERIOR/INTERIOR TRIM FRONT BUMPER
FRONT BUMPER
7616I01
COMPONENTS
Front Bumper Side Support LH
Front Fender Liner LH
Front Bumper Reinforcement
Front Fender Liner RH
Front Bumper Side Support RH
13 (133, 10)
Front Bumper Energy Absorber Radiator Grill

5.0 (51, 44 in.lbf)
Front Bumper Cover
Front Bumper Moulding
Front Turn Signal Lamp Moulding Bracket Front Fog Lamp Assy RH Radiator Grill Lower LH Nm (kgfcm, ftlbf) : Specified torque Radiator Grill Lower RH Front Fog Lamp Assy LH
Front Turn Signal Lamp Mounting Bracket RH
B73600
2004 Prius Preliminary Release (RM1075U)
Author :
Date :
1079
762
7616J01
REPLACEMENT
HINT:
S S
The installation procedures are the removal procedures in reverse order. A bolt without a torque specification is shown in the standard bolt chart (see page 032). 1. REMOVE FRONT FENDER LINER LH (a) Remove the 4 screws. (b) Partially remove the fender liner. HINT: It is not necessary to fully remove the fender liner completely. Partially remove it so that the bumper cover can be removed in step (3).
B73575
2. REMOVE FRONT FENDER LINER RH HINT: Use the same procedure described for the LH side.
Radiator Grille protector Claw
3. REMOVE FRONT BUMPER COVER (a) Put protective tape under the front fender. (b) Remove the 2 radiator grille protectors and 5 screws. (c) Using a screwdriver, disengage the 8 clips. HINT: Tape the screwdriver tip before use. (d) w/ Fog lamp: Disconnect the 2 fog lamp connectors.
Protective Tape
B78078
(e)
Claw
B78079
Engage the 4 claws. (1) Hold the front bumper on its upper and lower parts with your hands as shown in the illustration. (2) Pull up the front bumpers lower part while holding its upper part securely. NOTICE: S Securely hold the front bumpers upper part, otherwise the claw will not be disengaged. S Forcibly pulling up the front bumper will deform the claw.
Author :
Date :
1080
763
4. REMOVE FRONT BUMPER ENERGY ABSORBER 5. REMOVE FRONT BUMPER REINFORCEMENT (a) Using a screwdriver, remove the 4 wire harness clamps. HINT: Tape the screwdriver tip before use. (b) Remove the 4 nuts and reinforcement. 6. REMOVE FRONT BUMPER SIDE SUPPORT LH (a) Remove the 2 screws and side support. 7. REMOVE FRONT BUMPER SIDE SUPPORT RH (a) Remove the 2 screws and side support. 8. REMOVE FRONT BUMPER MOULDING (a) Remove the 4 screws. (b) Using a screwdriver, disengage the 4 claws and moulding. HINT: Tape the screwdriver tip before use.
B73580
9. 10.
REMOVE FOG LAMP ASSY LH REMOVE FOG LAMP ASSY RH
11. (a)
REMOVE RADIATOR GRILLE LOWER LH Using a screwdriver, disengage the 4 claws and remove the grill lower.
HINT: Tape the screwdriver tip before use.
B73577
12. REMOVE RADIATOR GRILLE LOWER RH HINT: Use the same procedure described for the LH side.
13. (a)
Claw
REMOVE RADIATOR GRILLE Using a screwdriver, disengage the 12 claws and remove the grill.
Claw
B73578
Author :
Date :
1081
764
14. (a) 15. (a) 16. (a)
REMOVE FRONT TURN SIGNAL LAMP MOUNTING BRACKET RH Using a screwdriver tip before use. INSTALL FRONT BUMPER REINFORCEMENT Install the reinforcement with the 6 nuts. Torque: 13 Nm (133, kgfcm, 10 ftlbf) INSTALL FRONT BUMPER COVER Install the bumper cover with the 2 bolts. Torque: 5.0 Nm (51, kgfcm, 44 in.lbf)
Author :
Date :
1082
765
EXTERIOR/INTERIOR TRIM REAR BUMPER
REAR BUMPER
7616K01
COMPONENTS
Rear Bumper Reinforcement Subassy
Rear Bumper Arm Subassy RH Rear Bumper Side Retainer RH Rear Bumper Arm Subassy LH
Rear Bumper Side Retainer LH
Rear Bumper Bracket Center Rear Bumper Cover Rear Bumper Energy Absorber
Rear No. 1 Spoiler
Rear Side Spoiler Subassy RH
Rear Side Spoiler Subassy LH
B73601
Author :
Date :
1083
766
7616L01
REPLACEMENT
HINT:
S S
The installation procedures are the removal procedures in reverse order. When replacing the spoiler, heat the body and spoiler using a heat light. Heating temperature:
Item Spoiler No. 1 Side spoiler Bumper Temperature 40 to 60_C (104 to 140_F) 20 to 30_C (68 to 86_F)
A bolt without a torque specification is shown in the standard bolt chart (see page 032). 1. REMOVE REAR BUMPER COVER (a) Put protective tape under the quarter panel. (b) Remove the 2 screws and 2 stoppers. (c) Remove the clip, screw and side spoiler LH. (d) Remove the nut, clip and side spoiler RH. (e) Using a clip remover, remove the 4 clips. (f) Disengage the 10 claws labeled A and 2 claws labeled B. HINT: Tape the screwdriver tip before use.
Claw A
Claw B
B79448
2. 3. 4. (a) 5. (a) 6. (a) 7. (a) 8. (a)
Engage the claw. (1) Hold the rear bumper on its upper and lower parts with your hands as shown in the illustration. (2) Pull up the rear bumpers lower part while holding its upper part securely. NOTICE: S Securely hold the rear bumpers upper part, otherwise the claw will not be disengaged. S Forcibly pulling up the rear bumper will deform the B79472 claw. REMOVE REAR BUMPER ENERGY ABSORBER REMOVE REAR BUMPER BRACKET CENTER REMOVE REAR BUMPER REINFORCEMENT SUBASSY Remove the 4 nuts and reinforcement. REMOVE REAR BUMPER ARM SUBASSY LH Remove the 2 bolts and bumper arm. REMOVE REAR BUMPER ARM SUBASSY RH Remove the 2 bolts and bumper arm. REMOVE REAR BUMPER SIDE RETAINER LH Remove the 2 screws and side retainer. REMOVE REAR BUMPER SIDE RETAINER RH Remove the 2 screws and side retainer.
(g)
Author :
Date :
1084
767
9. REMOVE REAR SIDE SPOILER LH (a) Using a screwdriver, remove the 2 retainers. HINT: Tape the screwdriver tip before use. (b) Remove the 2 clips, 3 screws and side spoiler.
B78273
Protective Tape
(c) Put protective tape under the rear bumper. (d) Heat the spoiler. NOTICE: Do not heat the spoiler excessively. (e) Pull off the spoiler No. 1 by cutting the adhesive with a knife. (f) Remove the side spoiler. Doublesided Tape
B79593
10. REMOVE REAR SIDE SPOILER RH (a) Using a screwdriver, remove the 2 retainers. HINT: Tape the screwdriver tip before use. (b) Remove the 2 clips and screw, nut and side spoiler. 11. REMOVE REAR NO.1 SPOILER (a) Using a clip remover, remove the 5 clips and No. 1 spoiler.
B78276
Protective Tape
(b) Put protective tape under the rear bumper. (c) Heat the spoiler. NOTICE: Do not heat the spoiler excessively. (d) Pull off the spoiler No. 1 by cutting the adhesive with a knife. (e) Remove the spoiler No.1.
B79449
Doublesided Tape
Author :
Date :
1085
768
12. (a)
INSTALL REAR NO.1 SPOILER Clean the bumper surface. (1) Using a heat light, heat the bumper surface. (2) Remove the doublesided tape from the bumper. (3) Wipe off the stains with cleaner. NOTICE: Do not heat the spoiler excessively. (b) If reusing No. 1 spoiler: Clean the No.1 spoiler. (1) Remove the doublesided tape from the No. 1 spoiler. (2) Wipe off the stains with cleaner. (3) Apply new doublesided tape to the No. 1 spoiler, as shown in the illustration.
Doublesided Tape
4.0 mm (0.157 in.)
0.8 mm (0.031 in.)
Doublesided Tape
AA
B79450
(c)
Install the No. 1 spoiler. (1) Using a heat light, heat the bumper and No. 1 spoiler.. (2) Remove the peeling paper from the face of the No. 1 spoiler. NOTICE: Do not heat the spoiler excessively. HINT: After removing the peeling paper, keep the exposed adhesive free from dirt and other contaminants.
Author :
Date :
1086
769
13. (a)
INSTALL REAR SIDE LH SPOILER Clean the bumper surface. (1) Using a heat light, heat the bumper surface. (2) Remove the doublesided tape from the bumper. (3) Wipe off the stains with cleaner. NOTICE: Do not heat the spoiler excessively. (b) If reusing side spoiler: (1) Remove the doublesided tape from the No. 1 spoiler. (2) Wipe off the stains with cleaner. (3) Apply new doublesided tape to the side spoiler, as shown in the illustration.
100 mm (3.937 in.)
50 mm (1.969 in.)
150 mm (5.906 in.)
Doublesided Tape
4.0 mm (0.157 in.)
0.8 mm (0.031 in.)
Doublesided Tape
B79451
(c)
Install the side spoiler. (1) Using a heat light, heat the bumper and side spoiler. (2) Remove the peeling paper from the face of the side spoiler. NOTICE: Do not heat the spoiler excessively. (3) Install the side spoiler with the 2 retainers, 2 clips and 3 screws. HINT: After removing the peeling paper, keep the exposed adhesive free from dirt and other contaminants.
B78273
14. INSTALL REAR SIDE RH SPOILER HINT: Use the same procedures described for the LH side.
Author :
Date :
1087
7610
EXTERIOR/INTERIOR TRIM REAR SPOILER SUBASSY
REAR SPOILER SUBASSY

7616F01
REPLACEMENT
HINT:
S S
1. 2. 3. 4. 5.
The installation procedures are the removal procedures in reverse order. A bolt without a torque specification is shown in the standard bolt chart (see page 032). REMOVE REAR WIPER ARM COVER (See page 6619) REMOVE REAR WIPER ARM ASSY (See page 6619) REMOVE BACK DOOR TRIM BOARD ASSY (See page 7533) REMOVE BACK DOOR TRIM BOARD (See page 7533) REMOVE REAR WIPER MOTOR ASSY (See page 6619)
6. (a) (b) (c)
REMOVE REAR SPOILER SUBASSY Put protective tape under the rear spoiler. Remove the 4 bolts. Using a screwdriver, disengage the 3 clips and rear spoiler.
HINT: Tape the screwdriver tip before use. (d) Disconnect the stop lamp connector.
B76775
7. (a)
REMOVE CENTER STOP LAMP ASSY Remove the 2 screws and stop lamp.
Author :
Date :
1088
7611
EXTERIOR/INTERIOR TRIM FUEL LID LOCK CONTROL ASSY
FUEL LID LOCK CONTROL ASSY

7616D01
REPLACEMENT
HINT: A bolt without a torque specification is shown in 1. (a) (b) (c) the standard bolt chart (see page 032). REMOVE FUEL LID LOCK OPEN LEVER SUBASSY Remove the front seat (see page 722). Remove the rear seat (see page 729). Remove the center pillar garnish lower (see page 7628). (d) Remove the quarter trim panel lower (see page 7628). (e) Remove the quarter trim panel upper (see page 7628).
(f) (g)
Remove the screw and fuel lever. Remove the cable.
Lever
B74573
Author :
Date :
1089
7612
2. (a)
REMOVE FUEL LID LOCK CONTROL CABLE SUBASSY Remove the cable from the clamps at the location shown in the illustration.
Cable Cable Cable
Cable
Cable
Cable
Cable
Fuel Lid Lock Open Lever
B75120
(b)
Disengage the claw and remove the cable.
Cable
Push
B73318
Author :
Date :
1090
7613
3. (a)
REMOVE FUEL FILLER OPENING LID LOCK RETAINER Remove the fuel filler opening lock retainer, as shown in the illustration.
B73319
4. (a)
INSTALL FUEL FILLER OPENING LID LOCK RETAINER Install the fuel filler opening lock retainer, as shown in the illustration.
B73320
Lever
B74573
5. (a) (b) (c) (d) (e) (f) (g)
INSTALL FUEL LID LOCK OPEN LEVER SUBASSY Install the cable. Install the lever with the screw. Install the quarter trim panel upper (see page 7628). Install the quarter trim panel lower (see page 7628). Install the center pillar garnish lower (see page 7628). Install the rear seat (see page 729). Install the front seat (see page 722).
Author :
Date :
1091
7614
EXTERIOR/INTERIOR TRIM NAME PLATE
NAME PLATE
7615V01
REPLACEMENT
Standard: A: 74.1 mm (2.917 in.) B: 48.6 mm (1.913 in.) C: 114 mm (4.488 in.) D: 89.1 mm (3.508 in.) E: 61 mm (2.402 in.) F: 115.1 mm (4.531 in.) G: 66.2 mm (2.606 in.) H: 32 mm (1.62 in.) I: 99.6 mm (3.921 in.) J: 36.2 mm (1.425 in.) K: 36.9 mm (1.453 in.) L: 64.5 mm (2.54 in.)
Body R end R end B A C 1
2 E
Body R end
L 3 F G J I
B76801
Author :
Date :
1092
7615
EXTERIOR/INTERIOR TRIM SIDE MUDGUARD
SIDE MUDGUARD
7615M01
COMPONENTS
Side Mudguard
Rear Wheel House Plate
Retainer
Retainer
B74188
Author :
Date :
1093
7616
EXTERIOR/INTERIOR TRIM SIDE MUDGUARD
7615N01
REPLACEMENT
HINT:
S S S
The installation procedures are the removal procedures in reverse order. Use the same procedures for the RH side and LH side. The procedures listed below are for the LH side.
1. (a)
REMOVE REAR WHEEL HOUSE PLATE Remove the screw and house plate.
B74189
2. (a) (b)
REMOVE SIDE MUDGUARD Remove the screw and 8 retainers. Disengage the clip and remove the mudguard.
Clip
B74190
Author :
Date :
1094
7617
EXTERIOR/INTERIOR TRIM ROOF DRIP SIDE FINISH MOULDING
ROOF DRIP SIDE FINISH MOULDING

7615O01
REPLACEMENT
HINT:
S S S
Use the same procedures for the RH side and LH side. The procedures listed below are for the LH side. When replacing the moulding, heat the body and moulding using a heat light. Heating temperature:
Item Body Moulding Temperature 40 to 60_C (104 to 140_F) 20 to 30_C (68 to 86_F)
NOTICE: Do not heat the body and moulding excessively.
Clip
B74186
REMOVE ROOF DRIP SIDE FINISH MOULDING Put protective tape around the edges of the moulding. Using a moulding remover, disengage the mouldings front and rear end clips from the vehicle. Remove the moulding. NOTICE: S Do not remove the clips from vehicle body. S If the clips are damaged or removed accidentally, replace them. 2. INSTALL ROOF DRIP SIDE FINISH MOULDING CLIP HINT: Use the following steps (a) to (c) only when replacing the clips. (a) Remove the tape that remains on the mounting surface of the body, and then clean the surface with white gasoline. (b) Heat the clip installation surfaces of the body and moulding. (c) Install new clips in the positions shown in the illustration. Pressfit the clips by hand. NOTICE: After pressfitting the clips, wait 30 minutes or more before installing the moulding. HINT: S Minimum hardening time: 30 minutes S Time needed for complete hardening: 24 hours
1. (a) (b)
Clip 1.6 (0.063) R end Clip
Clip 9.2 (0.362) R end
Clip mm (in.)
B76907
Author :
Date :
1095
7618
EXTERIOR/INTERIOR TRIM ROOF DRIP SIDE FINISH MOULDING
Clip
3. (a) (b)
INSTALL ROOF DRIP SIDE FINISH MOULDING Install the moulding so that the front and rear ends attach to the vehicles clips. Remove the protective tape from the edge of the moulding.
B74186
Author :
Date :
1096
7619
EXTERIOR/INTERIOR TRIM FRONT DOOR WINDOW FRAME MOULDING
FRONT DOOR WINDOW FRAME MOULDING

7615Q01
REPLACEMENT
HINT:
S S S
REMOVE FRONT DOOR WINDOW FRAME MOULDING (a) Remove the screw. (b) Using a heat light, heat the moulding. (c) Remove the moulding. NOTICE: If planning to reuse the moulding, take care not to damage the moulding.
B74180
1.
2. (a) (b) (c)
(d)
INSTALL FRONT DOOR WINDOW FRAME MOULDING Using a shop rag, remove the tape from the moulding. Clean the contact surface of the body with a shop rag saturated with white gasoline. Clean the outer edges of the moulding with white gasoline. Apply new doublesided tape to the moulding, as shown in the illustration. Specification:
Area A B Measurement 1: 440 mm (17.32 in.) 2: 37 mm (1.46 in.) 5.0 mm (0.197 in.) 0.8 mm (0.032 in.)
C
B74182
(e) (f) (g)
Using a heat light, heat the body and moulding. Remove the peeling paper from the moulding face. Install the moulding with a screw.
Author :
Date :
1097
7620
EXTERIOR/INTERIOR TRIM REAR DOOR WINDOW FRAME MOULDING
REAR DOOR WINDOW FRAME MOULDING

7615R01
REPLACEMENT
HINT:
S S S
1. REMOVE REAR DOOR WINDOW FRAME MOULDING (a) Remove the screw. (b) Using a heat light, heat the moulding. (c) Remove the moulding. NOTICE: If planning to reuse the moulding, take care not to damage the moulding.
B74181
2. (a) (b) (c)
1 3
(d)
INSTALL REAR DOOR WINDOW FRAME MOULDING Using a shop rag, remove the tape from the moulding. Clean the contact surface of the body with a shop rag saturated with white gasoline. Clean the outer edges of the moulding with white gasoline. Apply new doublesided tape to the moulding, as shown in the illustration. Specificaiton:
Area A B Measurement 1: 360 mm (14.17 in.) 2: 37 mm (1.46 in.) 3: 440 mm (17.32 in.) 5.0 mm (0.197 in.) 1: 1.2 mm (0.047 in.) 2: 0.8 mm (0.032 in.) 3: 0.8 mm (0.032 in.)
A
C
C
B74183
(e) (f) (g)
Using a heat light, heat the body and moulding. Remove the peeling paper from the moulding face. Install the moulding with a screw.
Author :
Date :
1098
7621
EXTERIOR/INTERIOR TRIM FRONT DOOR BELT MOULDING
FRONT DOOR BELT MOULDING

7615S01
REPLACEMENT
HINT:
S S S
1. 2. 3. 4. 5. 6.
The installation procedures are the removal procedures in reverse order. Use the same procedures for the RH side and LH side. The procedures listed below are for the LH side. REMOVE FRONT DOOR INSIDE HANDLE BEZEL LH (See page 759) REMOVE FRONT DOOR LOWER FRAME BRACKET GARNISH LH (See page 759) REMOVE DOOR PULL HANDLE (See page 759) REMOVE FRONT ARMREST BASE PANEL UPPER LH (See page 759) REMOVE FRONT DOOR TRIM BOARD SUBASSY LH (See page 759) REMOVE OUTER REAR VIEW MIRROR ASSY LH (See page 759)
7. (a) (b)
REMOVE FRONT DOOR BELT MOULDING Put protective tape under the moulding. Using a moulding remover, pry out the moulding as shown in the illustration.
HINT: Tape the remover tip before use.
Tape
Moulding Remover
B74194
Author :
Date :
1099
7622
EXTERIOR/INTERIOR TRIM REAR DOOR BELT MOULDING
REAR DOOR BELT MOULDING

7615T01
REPLACEMENT
HINT:
S S S
1. 2. 3. 4.
The installation procedures are the removal procedures in reverse order. Use the same procedures for the RH side and LH side. The procedures listed below are for the LH side. REMOVE FRONT DOOR INSIDE HANDLE BEZEL RH (See page 7522) REMOVE DOOR PULL HANDLE (See page 7522) REMOVE REAR DOOR ARMREST BASE PANEL UPPER LH (See page 7522) REMOVE REAR DOOR TRIM BOARD SUBASSY RH (See page 7522)
5. (a) (b)
REMOVE REAR DOOR BELT MOULDING Put protective tape under the moulding. Using a moulding remover, pry out the moulding as shown in the illustration.
HINT: Tape the remover tip before use.
Tape
Moulding Remover
B74179
Author :
Date :
1100
7623
EXTERIOR/INTERIOR TRIM BACK DOOR GARNISH
BACK DOOR GARNISH

7615U01
REPLACEMENT
HINT:
S S
1. 2. (a) (b)
The installation procedures are the removal procedures in reverse order. A bolt without a torque specification is shown in the standard bolt chart (see page 032). REMOVE BACK DOOR TRIM BOARD ASSY (See page 7533) REMOVE BACK DOOR GARNISH SUBASSY OUTSIDE Disconnect the opener switch connector. Remove the 4 nuts, 2 clips and garnish.
Clip
B74184
(c)
Remove the 2 screws and back door opener switch from the garnish.
B67629
Author :
Date :
1101
7624
EXTERIOR/INTERIOR TRIM FRONT FLOOR FOOTREST
FRONT FLOOR FOOTREST

7615P01
REPLACEMENT
HINT: The installation procedures are the removal procedures in reverse order.
Clip
1. (a)
REMOVE FRONT FLOOR FOOTREST Using a screwdriver, disengage the 2 clips and remove the footrest.
B74185
Author :
Date :
1102
7625
EXTERIOR/INTERIOR TRIM ROOF HEADLINING ASSY
ROOF HEADLINING ASSY

7616G01
COMPONENTS
Center Pillar Garnish RH Front PillarGarnish Cornner Piece RH Front Pillar Garnish RH Front Door Opening Trim Weatherstrip RH Rear Door Opening Trim Weatherstrip RH Roof Side Garnish Assy Inner RH
42 (430, 31) 42 (430, 31)
Deck Trim Side Panel Assy RH Rear Door Sucff Plate RH Rear Seatbelt Assy RH Roof Side Garnish Assy Inner LH
Front Door Scuff Plate RH Cowl Side Trim Board RH Front PillarGarnish Cornner Piece LH
Center Pillar Garnish Lower RH Front Seat Outer Belt Assy RH Front Pillar Garnish LH Center Pillar Garnish LH
Lap Belt Outer Anchor Cover
Rear Door Opening Trim Weatherstrip LH
Lap Belt Outer Anchor Cover
42 (430, 31)
Front Seat Outer Belt Assy LH Rear Door Sucff Plate LH Front Door Opening Cowl Side Trim Trim Weatherstrip LH Front Door Board LH Center Pillar Scuff Plate LH Garnish Lower LH Nm (kgfcm, ftlbf) : Specified torque
42 (430, 31)
Deck Trim Side Panel Assy LH Rear Seatbelt Assy LH
B73602
Author :
Date :
1103
7626
Tonneau Cover Assy Back Door Watherstrip
Rear Floor Board No. 3 Rear Floor Board No. 2 Rope Hook Deck Trim Cover Rear
Rope Hook
Rear Floor Board No. 1
Rear Floor Board No. 4
Rear Side Seat Back Frame RH
Deck Floor Box Rear
Deck Floor Box LH
Rear Side Seat Back Frame LH
Rear Seat Cushion Assy
B76330
Author :
Date :
1104
7627
Roof Sllencer Pad No. 3 Roof Sllencer Pad No. 2 Roof Headlining Pad
Assist Grip Subassy Assist Grip Cover Assist Grip Subassy
Roof Headlining Assy
Assist Grip Cover
RH Visor Assy
Room Lamp Assy No. 1
Map Lamp Assy
Visor Holder
Assist Grip Cover
Assist Grip Cover LH Visor Assy
Assist Grip Subassy
Assist Grip Subassy
B73603
Author :
Date :
1105
7628
7616H01
REPLACEMENT
HINT:
S S
The installation procedures are the removal procedures in reverse order. However, only installation procedures requiring additional information are included. A bolt without a torque specification is shown in the standard bolt chart (see page 032).
Claw B Clip Claw A
Claw A Claw B
1. (a)
REMOVE FRONT DOOR SCUFF PLATE LH Using a screwdriver, disengage the 6 claws labeled A and 2 claws labeled B, remove the 2 clips and scuff plate.

Claw A
Clip
B73586
2. REMOVE FRONT DOOR SCUFF PLATE RH HINT: Use the same procedures described for the LH side.
Claw
3. (a)
REMOVE COWL SIDE TRIM BOARD LH Using a screwdriver, disengage the 2 claws and remove the trim board.
B73588
4. REMOVE COWL SIDE TRIM BOARD RH HINT: Use the same procedures described for the LH side. 5. REMOVE FRONT DOOR OPENING TRIM WEATHERSTRIP LH 6. REMOVE FRONT DOOR OPENING TRIM WEATHERSTRIP RH
Author :
Date :
1106
7629
7. (a)
10 mm 50 mm 2 mm Protective Tape 2 mm
REMOVE FRONT PILLAR GARNISH CORNER PIECE LH Using a screwdriver, disengage the 2 claws labeled A, 2 claws labeled B and claw labeled C. Remove the corner piece.

Claw C
Protective Tape Claw B
Claw A
B77158
8. REMOVE FRONT PILLAR GARNISH CORNER PIECE RH HINT: Use the same procedures described for the LH side. 9. (a) REMOVE FRONT PILLAR GARNISH LH Using a screwdriver, remove the clip labeled A and clip labeled B and pillar garnish..
Clip B
Clip A
B73594
Author :
Date :
1107
7630
(b)
w/ Curtain shield airbag: (1) Using a screwdriver, disengage the clips clip labeled A and clip labeled B.
Pillar Garnish Clip A
90_
HINT: Tape the screwdriver tip before use. (c) Remove the pillar garnish. (1) Pull the pillar garnish until the clip marked A in the illustration stretches. (2) Turn the clip marked A in the illustration 90 degrees and remove the pillar garnish. HINT: Use the same procedures described for the LH side.
Clip A
Claw Clip B
B79223
(d)
120 mm (4.72 in.) 700 mm (27.56 in.)
Adhesive Tape
w/ Curtain shield airbag: Protect the curtain shield airbag LH. (1) Thoroughly cover the airbag with cloth or nylon of 700 mm (27.56 in.) x 120 mm (4.72 in.) and fix the ends of the cover with adhesive tape, as shown in the illustration. NOTICE: Cover the curtain shield airbag with the protection cover as soon as the pillar garnish is removed.
Protective Cover
B76392
10. REMOVE FRONT PILLAR GARNISH RH HINT: Use the same procedures described for the LH side. 11. REMOVE REAR SEAT CUSHION ASSY (See page 729)
Author :
Date :
1108
7631
Claw A Clip
Claw C
12. (a)
REMOVE REAR DOOR SCUFF PLATE LH Using a screwdriver, disengage the claw labeled A, 2 claws labeled B and 3 claws labeled C. Remove the scuff plate.

Claw B
B73587
13. REMOVE REAR DOOR SCUFF PLATE RH HINT: Use the same procedures described for the LH side.
Claw
14. (a) (b)
REMOVE REAR SIDE SEAT BACK FRAME LH Remove the bolt. Disengage the claw and remove the frame.
B76393
15. REMOVE REAR SIDE SEAT BACK FRAME RH HINT: Use the same procedures described for the LH side. 16. REMOVE REAR DOOR OPENING TRIM WEATHERSTRIP LH 17. REMOVE REAR DOOR OPENING TRIM WEATHERSTRIP RH 18. REMOVE LAP BELT OUTER ANCHOR COVER (a) Using a screwdriver, disengage the claw labeled A and 2 claws labeled B and remove the anchor cover. HINT: Claw B Tape the screwdriver tip before use.
Claw A
B76394
19. (a) 20. (a)
REMOVE FRONT SEAT OUTER BELT ASSY LH Remove the floor anchor bolt. REMOVE FRONT SEAT OUTER BELT ASSY RH Remove the floor anchor bolt.
Author :
Date :
1109
7632
Claw Claw
21. (a)
REMOVE CENTER PILLAR GARNISH LOWER LH Using a screwdriver, disengage the 2 claws and remove the 2 clips and garnish lower.

Clip Clip
B73589
22. REMOVE CENTER PILLAR GARNISH LOWER RH HINT: Use the same procedures described for the LH side.
23. (a)
Clip
REMOVE CENTER PILLAR GARNISH LH Using a screwdriver, remove the clip and 2 screws and pillar garnish.
B73590
24. REMOVE CENTER PILLAR GARNISH RH HINT: Use the same procedures described for the LH side. 25. REMOVE REAR SEAT 3 POINT TYPE BELT ASSY OUTER 26. REMOVE REAR SEAT BELT ASSY OUTER CENTER 27. REMOVE BACK DOOR WEATHERSTRIP 28. REMOVE TONNEAU COVER ASSY 29. REMOVE REAR FLOOR BOARD NO.2 30. REMOVE REAR FLOOR BOARD NO.3 31. REMOVE REAR FLOOR BOARD NO.4 32. REMOVE DECK FLOOR BOX REAR 33. REMOVE DECK FLOOR BOX LH
Clip A Clip B Clip B Clip A
34. (a) (b)
REMOVE REAR FLOOR BOARD NO.1 Remove the 2 bolts and 2 clips labeled A. Remove the 5 clips labeled B and floor board.
Clip B
B76396
Author :
Date :
1110
7633
Claw
35. (a)
REMOVE DECK TRIM COVER REAR Using a screwdriver, disengage the 6 claws and remove the trim cover.
B76395
Claw C
Claw B
Claw A
36. (a) (b)
REMOVE DECK TRIM SIDE PANEL ASSY LH Remove the screw and 2 bolts. Using a screwdriver, disengage the claw labeled A, 4 claws labeled B, claw labeled C and claw labeled D. Remove the 2 clips and side panel.
Clip
Clip
Claw D
B73591
37. (a) (b)
REMOVE DECK TRIM SIDE PANEL ASSY RH Remove the screw and 2 bolts. Using a screwdriver, disengage the claw labeled A, 4 claws labeled B, claw labeled C, Remove the 2 clips and side panel.
B79224
Claw Clip
38. (a) (b)
REMOVE ROOF SIDE GARNISH ASSY INNER LH Remove the 6 clips. Using a screwdriver, disengage the claw and remove the side garnish.
Clip Clip
Clip
B73592
Author :
Date :
1111
7634
39. REMOVE ROOF SIDE GARNISH ASSY INNER RH HINT: Use the same procedures described for the LH side.
Clip
40. (a) (b) (c)
REMOVE MAP LAMP ASSY Remove the 2 screws. Using a moulding remover, remove the 4 clips and map lamp. Disconnect the map lamp connector.
Clip
B76771
Protective Tape Claw
Claw
41. REMOVE ROOM LAMP ASSY NO.1 (a) Using a screwdriver, remove the map lamp lens. HINT: Tape the screwdriver tip before use.
B76772
Claw B
Claw A
(b)
Using a screwdriver, Disengage the 2 claws labeled A and 2 claws labeled B and remove the map lamp.
HINT: Tape the screwdriver tip before use. (c) Disconnect the map lamp connector.
Claw A Claw B
B73597
42. (a)
REMOVE ASSIST GRIP COVER Using a screwdriver, disengage the 4 claws and remove the 2 covers.
B76398
Author :
Date :
1112
7635
(1)
Claw (1)
43. (a)
REMOVE ASSIST GRIP SUBASSY Using a screwdriver, disengage the 4 claws and assist grip.
(2)
Claw (2)
B76399
44. (a) (b)
REMOVE LH VISOR ASSY Remove the 2 screws. Disconnect the connector, remove the visor.
B75287
45. REMOVE RH VISOR ASSY HINT: Use the same procedures described for the LH side.
90_
46. (a)
REMOVE VISOR HOLDER Remove the visor holder by turning it counterclockwise.
B50596
Clip
47. (a) (b)
REMOVE ROOF HEADLINING ASSY Remove the 3 clips and headlining. Remove the silencer form the headlining.
B73598
Author :
Date :
1113
7636
48. (a)
INSTALL ROOF HEADLINING ASSY Align the markings, and then install the wire harness with tape. NOTICE: Attach the roof wire harness securely. (b) Install the roof headlining with the 3 clips.
B76400
49. (a) 50. (a) 51. (a) 52. (a)
INSTALL REAR SEATBELT ASSY OUT LH Install the seatbelt with the bolt. Torque: 42 Nm (430 kgfcm, 31 ftlbf) INSTALL REAR SEATBELT ASSY OUT RH Install the seatbelt with the bolt. Torque: 42 Nm (430 kgfcm, 31 ftlbf) INSTALL FRONT SEAT OUTER BELT ASSY LH Install the belt with the bolt. Torque: 42 Nm (430 kgfcm, 31 ftlbf) INSTALL FRONT SEAT OUTER BELT ASSY RH Install the belt with the bolt. Torque: 42 Nm (430 kgfcm, 31 ftlbf)
Author :
Date :
1114

76 - Exterior Interior Trim

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76 - Exterior Interior Trim

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761

EXTERIOR/INTERIOR TRIM FRONT BUMPER

Front Fender Liner LH

Front Bumper Reinforcement

Front Fender Liner RH

Front Bumper Side Support RH

Front Bumper Energy Absorber Radiator Grill

Front Bumper Cover

Front Bumper Moulding

Front Turn Signal Lamp Mounting Bracket RH

2004 Prius Preliminary Release (RM1075U)

Radiator Grille protector Claw

2004 Prius Preliminary Release (RM1075U)

REMOVE FOG LAMP ASSY LH REMOVE FOG LAMP ASSY RH

HINT: Tape the screwdriver tip before use.

HINT: Tape the screwdriver tip before use.

14. (a) 15. (a) 16. (a)

2004 Prius Preliminary Release (RM1075U)

Rear Bumper Reinforcement Subassy

Rear Bumper Side Retainer LH

Rear No. 1 Spoiler

Rear Side Spoiler Subassy RH

Rear Side Spoiler Subassy LH

2004 Prius Preliminary Release (RM1075U)

2. 3. 4. (a) 5. (a) 6. (a) 7. (a) 8. (a)

2004 Prius Preliminary Release (RM1075U)

2004 Prius Preliminary Release (RM1075U)

0.8 mm (0.031 in.)

2004 Prius Preliminary Release (RM1075U)

150 mm (5.906 in.)

0.8 mm (0.031 in.)

2004 Prius Preliminary Release (RM1075U)

REAR SPOILER SUBASSY

6. (a) (b) (c)

2004 Prius Preliminary Release (RM1075U)

FUEL LID LOCK CONTROL ASSY

Remove the screw and fuel lever. Remove the cable.

2004 Prius Preliminary Release (RM1075U)

Cable Cable Cable

Fuel Lid Lock Open Lever

Disengage the claw and remove the cable.

2004 Prius Preliminary Release (RM1075U)

5. (a) (b) (c) (d) (e) (f) (g)

2004 Prius Preliminary Release (RM1075U)

Body R end R end B A C 1

2004 Prius Preliminary Release (RM1075U)

Rear Wheel House Plate

2004 Prius Preliminary Release (RM1075U)

2004 Prius Preliminary Release (RM1075U)

ROOF DRIP SIDE FINISH MOULDING

NOTICE: Do not heat the body and moulding excessively.

Clip 1.6 (0.063) R end Clip

Clip 9.2 (0.362) R end

2004 Prius Preliminary Release (RM1075U)

2004 Prius Preliminary Release (RM1075U)

FRONT DOOR WINDOW FRAME MOULDING

NOTICE: Do not heat the body and moulding excessively.

2. (a) (b) (c)

(e) (f) (g)

2004 Prius Preliminary Release (RM1075U)