Piston Valve (DN15-40)

Description DN15-40 PSVAL (SCRD & SWE ENDS)

Forbes Marshall Piston Valves, PSVAL, provide perfect tightness
and durable stability on different media such as steam,
superheated steam, heat transfer fluid, water and compressed air.
Sizes and Pipe Connection
DN 15 / 20 / 25 / 32 / 40
Screwed BSPT / NPT, socket weld ends, flanged to class
150 / 300 / 600 available on special request

Limiting Conditions
For DN 15 / 20 / 25 / 32 / 40 Socket weld ends DN 15 / 20 DN 25 DN 32 / 40
Maximum operating pressure 78 bar g
DN15-40 PSVAL (FLGD ENDS)
425 deg c for DN15-25
Maximum operating temperature 232 deg c for DN32-40
Maximum hydraulic test pressure 156 bar g (IBR requirement)

For DN 15 / 20 / 25 Screwed ends

Maximum operating pressure 78 bar g
Maximum operating temperature 425 deg c
Maximum hydraulic test pressure 156 bar g (IBR requirement)

For DN 32 / 40 Screwed ends DN 15 - 40

Maximum operating pressure 41.5 bar g
Maximum operating temperature 232 deg c
Operating Range
ASME Class 150-300
Maximum hydraulic test pressure 83 bar g (IBR requirement) 425
A

Body design conditions : 300

232
DN 15-40 Class 150 Flanged ends 200
Steam
100 saturation
Maximum allowable pressure 19.6 bar g at 38 deg C B curve F
0
0 10 12.7 14* 20 30 40 41.5* 51
Maximum operating pressure 14 bar g at 197 deg C Pressure bar g

425 deg C at 5.5 bar g for DN15-25 The product must not be used in this region.
Maximum operating temperature 232 deg C at 12.7 bar g for DN32-40 A - B Flanged Class 150 A - F Flanged Class 300
* PMO- Maximum operating Pressure
Cold hydraulic test pressure 28 bar g (IBR requirement) ASME Class 600
425
A
Temperature °C

Body design conditions :

DN 15-40 Class 300 Flanged ends 300
232
200
Maximum allowable pressure 51 bar g at 38 deg C Steam
100 saturation
curve
41.5 bar g at 253 deg C for DN15-25
Maximum operating pressure C
41.5 bar g at 232 deg C for DN32-40 20 40 60 78 80 102
425 deg C at 28.8 bar g for DN15-25 Pressure bar g
Maximum operating temperature 232 deg C at 41.5 bar g for DN32-40 The product must not be used in this region.
A - C Flanged Class 600
Cold hydraulic test pressure 83 bar g (IBR requirement)
ASME Class 800 - Body design condition
Body design conditions :
DN 15-40 Class 600 Flanged ends
°

Maximum allowable pressure 102 bar g @ 38 deg C

78 bar g at 295 deg C for DN15-25
Maximum operating pressure 78 bar g at 232 deg C for DN32-40
D
425degC at 57.5 bar g for DN15-25
Maximum operating temperature 232degC at 78 bar g for DN32-40
The product must not be used in this region.
Maximum hydraulic test pressure 156 bar g A - D Screwed and socket weld

Energy Conservation | Environment | Process Efficiency www.forbesmarshall.com

DN15-40 SCRD & SWE ENDS Material: DN 15-40:

No. Description Material Standard

1 Body Forged Carbon Steel/Cast Steel ASTM A105N/ASTM A216 WCB

2 Bonnet Forged Carbon Steel ASTM A105N

3 Piston Stainless Steel ASTM A 276 TYPE 304
4 Spindle Stainless Steel ASTM A 276 TYPE 410
5 Nyloc Nut Carbon Steel
6 Stud Carbon Steel ASTM A193 Gr. B7
7 Nut Carbon Steel ASTM A 194 Gr.2H
8 Belleville Washer Spring Steel 50CrV4
9 Sealing stack S.S. Reinforced Graphite
DN 15, 20, 25 DN 32, 40 10 Spacer Stainless Steel ASTM A 276 TYPE 410
11 *Handwheel Sheet Metal / SG Iron
DN15-40 WELD ON FLANGES 12 Name Plate Stainless Steel ASTM A 240 TYPE 304
13 Grease Cap Stainless Steel SS 304
14 Gap ring Stainless Steel ASTM A 276 TYPE 410
*Note : For DN 15-25 Handwheel - Sheet Metal
For DN32-40 Hand wheel-S.G. Iron
Additional material: DN32-40
Sr.No. Description Material Standard
15 Split Nut Brass DIN EN12164
16 Thrust Plate Stainless Steel ASTM A 276 TYPE 420
17 Bush Bronze

Additional material: DN15-40 Weld on Flanges

Sr.No. Description Material Standard

DN15-40 AS CAST FLANGES 18 Pipe Carbon Steel ASTM A106 GR B
19 Flange Forged Carbon Steel ASTM A 105

Dimensions (approx. in mm)

Screwed & Socket weld ends
Size (DN) A B C Weight (kg)
15 110 118 146 2
20 110 118 146 2
25 126 133 165 4
32 165 175 215 7.5
40 165 175 215 8

Dimensions (approx. in mm)

Weld on Flanges *Tol 1mm
Size (DN) A* B C
Class 150 Class 300 Class 600
As Cast Flanges Dimensions(mm) and Weights(Kg)-approx. 15 252 265 265 118 146
Size & L D PCD H No. of T E F Weight 20 252 265 265 118 146
Class Holes
25 260 278 278 133 165
DN15#150 108 90 60.3 16 4 9.6 118 146 4 32 305 317 320 175 215
40 305 317 320 175 215
DN15#300 152 95 66.7 16 4 12.7 118 146 4.8

DN20#150 117 100 69.9 16 4 11.2 118 146 4.6 Weights (approx. in Kg)
DN20#300 178 82.6 118 146 6.3 Weld on Flanges
115 19 4 14.3

DN25#150 127 110 79.4 16 4 12.7 133 165 5 Size (DN) Class
Class 150 Class 300 Class 600
DN25#300 203 125 88.9 19 4 15.9 133 165 6.5
15 3 3.5 4
DN32#300 216 135 98.4 19 4 17.5 180 220 10.8 20 4 5 5.5
98.4 180 220 9.25 25 6 7.5 8
DN40#150 165 125 16 4 15.9
32 10.7 12 13
DN40#300 229 155 114.3 22 4 19.1 180 220 12.2 11 13.5 14.5
40
For DN 32 only class 300 is available in integral Flange ends.
How to Order Available Spares
Example: DN 15 Piston Valve with socket weld ends.
Refer Piston Valve user manual for available spares.
Installation
The valve is designed for installation in a vertical or horizontal line How to Order Spares
with inlet as per the arrow direction. To open the valve turn hand Order spares as per the code no. specified in the user manual.
wheel till it stops at the top and to close, turn hand wheel till it
touches the bonnet. Do not use “F” key. If any leakage is observed Kv Values
during operation at the outlet, close valve fully and tighten
opposite nuts equally half or one turn until leakage stops. Size (DN) 15 20 25 32 40
Kv 2.5 2.5 5.8 13 13
Safety Information
Pressure : Before attempting any maintenance of the valve,
ensure that pressure is isolated and safely vented to atmosphere. Recommended Tightening Torques
Do not assume that the system is depressurized even when a For Bonnet Nut
pressure gauge indicates zero. Sr. Size Torque
No. (DN) (Nm)
Maintenance
Use Molykote M30 oil for lubrication. For DN 15-40 sizes 1 15
3-5
lubricate spindle regularly through bonnet hole and spindle 2 20
threads. 3 25 5-7
4 32
Operate the valve once or twice after lubrication. 8 - 12
5 40

Piston Valve Operating Guidelines

1.Flush the line properly before taking the Piston Valve in
operation

Lubrication Points
Spindle threads &
Bonnet hole

2.Do not use valve “F” key for

opening & closing the valve

3.Please do oiling of valve as shown in below figure with

Molykote M30 oil or high temperature lubricating oil to ensure
smooth operation of valve
Lubrication Details
DN 15-40
 Opp 106th Milestone B-85, Phase II, Chakan Indl Area A-34/35, MIDC H Block
Bombay Poona Road Sawardari, Chakan, Tal. Khed Pimpri, Pune - 411 018. INDIA.
Kasarwadi, Pune - 411 034. INDIA Dist. Pune - 410 501. INDIA Tel : 91(0)20-27442020, 39851199
Forbes Marshall Tel : 91(0)20-27145595, 39858555 Tel : 91(0)2135-393400 Fax : 91(0)20-27442040
Krohne Marshall Fax : 91(0)20-27147413 CIN No.: U28996PN1985PTC037806
Forbes Marshall Arca Email : [email protected], [email protected] www.forbesmarshall.com
Codel International © All rights reserved. Any reproduction or distribution in part or as a whole without written permission of Forbes Marshall Pvt Ltd, its associate companies
Forbes Solar or its subsidiaries (“FM Group”) is prohibited.

Forbes Vyncke Information, designs or specifications in this document are subject to change without notice. Responsibility for suitability, selection, installation, use,
operation or maintenance of the product(s) rests solely with the purchaser and/or user. The contents of this document are presented for informational
Forbes Marshall Steam Systems purposes only. FM Group disclaims liabilities or losses that may be incurred as a consequence of the use of this information.

DOC# FMSSD/0317/TIS-15-40PSVAL/R1