Pulsar 125

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06 DEC 2021

Foreword
Welcome to the Pulsar family!
You are now the proud owner of India’s No.1 sports bike. By No.1 we are talking about
unparalleled performance, superior technology and incredible market leadership that Pulsar today
enjoys. This makes the Pulsar you ride, unbeatable and unchallenged both on and off the road.
Before you ride out, please read this Owner's Manual carefully and familiarize yourself with the
operating mechanism, controls and maintenance requirements of your Pulsar. This will ensure you a
safe and trouble free ownership experience.
To keep your bike in perfect running condition and deliver consistent performance, we have
specially programmed the periodic maintenance services which includes 3 Free and subsequent
Paid services, as per the schedule contained in this booklet. We earnestly advise you to avail all
these services at any of our Bajaj Dealers or Authorised Service Dealers, who are well equipped
with all necessary facilities / genuine parts / oil and trained manpower to ensure the best care for
your Pulsar. Your “Pulsar 125 BS VI” comes with a warranty of 5 Years or 75,000 Kms whichever
occurs earlier from the date of sale. For details please refer to “Warranty : Scope & Limits” given in
this manual.
Should you require any additional information feel free to contact us on our helpline numbers or e-
mail us at: [email protected] or visit the Bajaj Auto website www.bajajauto.com
To be a part of the Pulsarmania, visit www.mypulsar.com and join the Pulsar fanpage on
facebook: www.facebook.com/mypulsar
Rev up, shift gears and enjoy the Pulsar experience…
SERVICE DEPARTMENT
BAJAJ AUTO LIMITED
Table of Contents
Description Safety and Warning information :
1. Technical Specifications 1
2. Identification Data 4 Warning : This indicates that a potential
3. Location of Parts 5 hazard or injury to you or other persons &
4. Steering cum Ignition lock / Fuel Tap 6 to the vehicle can happen if advice
5. Fuel Tank Cap & Instructions for Customers 7 provided is not followed.
6. Speedometer Details 8
7. Control Switches 9
8. Removal & Fitment of Side Covers 11
Caution : This indicates that a potential
hazard that could result in vehicle
9. Removal & Fitment Seat 13
damage. Follow the Advice provided with
10. Battery / Tool kit 14
the caution.
11. Daily Safety Checks 15
12. How to ride your Bike 16
13. Safe Riding Tips 20 Notice:
14. Engine Oil 21 The description and illustration in this booklet
15. Wheels - Tyre 22 are not to be taken as binding on the
16. Periodic Maintenance Information 23 manufacturers. The essential features of the
17. Periodic Maintenance & Lubrication Chart 26 type described and illustrated herein remaining
18. Free Service Guidelines 34 unaltered. Bajaj Auto Limited reserves the
19. Combined Braking System 35 right to carry out at any moment without
20. Non Use Maintenance 36 being obliged to bring this booklet upto-date
21. Delivery Certificate 37 & to do modifications on the vehicle, parts or
22. Warranty Scope & Limit 38 accessories as may be convenient and
23. Battery Warranty Card necessary.
Technical Specifications
Parameter Pulsar 125 Disc BS VI Pulsar 125 Drum BS VI
Engine 4 stroke DTS-i, Single cylinder 2 valve 4 stroke DTS-i, Single cylinder 2 valve
Bore x Stroke 56 mm x 50.5 mm 56 mm x 50.5 mm
Displacement 124.38 cc 124.38 cc
Compression Ratio 10.22 +/- 0.3 :1 10.22 +/- 0.3 :1
Idling Speed 1400 +/- 100 RPM 1400 +/- 100 RPM
Max. Net Power 11.80 PS @ 8500 RPM 11.80 PS @ 8500 RPM
Max. Net Torque 10.8 Nm @ 6500 RPM 10.8 Nm @ 6500 RPM
Ignition System DC DC
Starting Aid Self & Kick Self & Kick
Spark Plug (2 nos.) CHAMPION RG4HC CHAMPION RG4HC
Spark Plug Gap 0.7~0.8 mm 0.7~0.8 mm
Transmission 5 speed constant mesh.(1 dn 4 up) 5 speed constant mesh.(1 dn 4 up)
Lubrication Wet sump, Forced Wet sump, Forced
Front Brake Disc Drum
Rear Brake Drum Drum
Tyre Front 80/100,17,46P,Tubeless 80/100,17,46P,Tubeless
Tyre Rear 100/90,17,55P,Tubeless 100/90,17,55P,Tubeless
1
Technical Specifications
Parameter Pulsar 125 Disc BS VI Pulsar 125 Drum BS VI
Tyre Pressure
Front 1.75 kgf/cm2 (25 PSI) 1.75 kgf/cm2 (25 PSI)
2
Rear (Solo) 2 kgf/cm (28 PSI) 2 kgf/cm2 (28 PSI)
2
Rear (Pillion) 2.25 kgf/cm (32 PSI) 2.25 kgf/cm2 (32 PSI)
Fuel Tank
Full 11.5 Liters 11.5 Liters
Reserve 2.5 Liters 2.5 Liters
Length 2055 mm (Single Seat), 2042 (Split Seat) 2055 mm (Single Seat), 2042 (Split Seat)

Width 765 mm 765 mm


Height 1060 mm 1060 mm
Wheel base 1320 mm 1320 mm
Ground Clearance 165 mm 165 mm
Electrical System DC DC
Head Lamp 35/35W 35/35W
Tail Lamp/Stop Lamp LED LED
Side Indicator 10W 10W
Horn 12V, 2A 12V, 2A
2
Technical Specifications
Parameter Pulsar 125 Disc BS VI Pulsar 125 Drum BS VI
Neutral Indicator LED LED
Turn Signal Indicator LED LED
Hi-Beam Indicator LED LED
Speedometer LCD Display LCD Display
Malfunction Indicator LED LED
Low Battery Indicator LCD LCD
Fuel Level Indicator LCD LCD
Side Stand Indicator LCD LCD
Rear No. Plate Lamp 12V 5W 12V 5W
Battery 12V 4 Ah VRLA 12V 4 Ah VRLA
Vehicle Kerb Weight 140 kg.(Single Seat), 142 Kg (Split Seat) 140 kg.(Single Seat), 142 Kg (Split Seat)

Vehicle Gross Weight 290 kg.(Single Seat), 292 Kg (Split Seat) 290 kg.(Single Seat), 292 Kg (Split Seat)

• This vehicle complies to BS VI standards.


• AHO is government regulation.
• All dimensions are under UNLADEN condition.
• Above information is subject to change without any notice.

3
Identification Data
The Frame and Engine serial numbers are used to register the motorcycle. They are the unique
alpha-numeric codes to identify your particular vehicle from others of the same model and type.

Engine Number Location


On LH Side Crankcase Near Gear
Change Lever (Alpha-Numeric - 11 Digits)

Frame Number Location


On Side of Steering Tube
(Alpha-Numeric - 17 Digits)

4
Location of Parts
Rear
Grab Shock Absorber
Handle

Fuel
Tank Accelerator
Grip

Front Fork

Pillion
Foot Rest

Kick Lever
Brake Pedal
Engine Oil Level
Inspection Window Front Disc Brake

5
Steering cum Ignition Lock / Fuel Tap

Fuel Tap

To Lock the Steering : To lock the steering,


turn the handle bar to the left or right. Push &
release the key. Turn the key to “LOCK”
position and remove the key.
To Unlock the Steering : To unlock steering,
insert the key in steering cum ignition lock &
Fuel Tap
turn it clockwise to “OFF” or “ON” position.
Key : A common key is used for ‘Steering Fuel tap lever has following positions.
cum Ignition lock’, ‘Fuel tank cap’ & ‘Side
cover lock’.
OFF : When fuel supply is to be
Steering cum Ignition Lock : cut off.
It has three positions. ON : When fuel level is above
LOCK: Steering locked. Ignition OFF. reserve position.

OFF: Steering unlock. Ignition OFF. RES : When fuel level is below
Fuel Tapposition.
reserve
ON: Steering unlock. Ignition ON.
6
Fuel Tank Cap & Instructions for Customers

Fuel Tank Cap • While operating fuel tank cap do not apply
pressure on tank cap flap.

Instructions for Customers


• Do not REV engine in standstill condition.
• Don't use adulterated fuel or fuel additives as it
will result in rusting & clogging of engine parts.
• Never drive by disconnecting wheel speed
sensor.
• Do not keep the cleaning cloth in the vicinity of
high temperature zone e.g. Engine, Silencer
assembly, catalytic convertor, starter motor etc.
Fuel Tank Cap
• To open the fuel tank cap, open the flap. Side stand down condition is interlocked
Insert the key in the lock and turn it as given below.
clockwise and lift fuel tank cap.
• To lock the ‘Fuel Tank Cap’ insert the key Condition Result
in the lock and turn it clockwise and press Vehicle in ‘N’ Self start / kick start possible
fuel tank cap. ‘Click’ sound ensures cap is but as soon as vehicle is put in
gear, engine will get cut off.
fully locked.
Vehicle in Gear Engine will not start by self / kick.
Precaution :
Dont attach metallic ‘Key chain’ as it may damage
paint of petrol tank.
7
Speedometer Details
1
7
2
10
3
4 8
9
5
11
6
12
13
1. Side Stand Indicator: It glows when Side stand is 8. Trip Meter Reset Button: Both trip meters can be
down & igntion switch is ‘ON’ and kill switch in reset to zero by pressing the button.
‘Engine ON’ position. 9. Trip Meter: The Trip meter shows the distance
2. Fuel Level Indicator: Fuel level indicator shows traveled since it was last reset to zero.
available fuel in fuel tank. Tank symbol glows when 10. Battery Indicator: It shows battery needs charging
petrol level in tank reaches reserve level 11. Hi Beam Indicator: It glows when Headlight is ‘ON’
3. Engine Rev Indicator: It blinks when engine RPM & Hi beam is selected with engine running.
cross 9500 RPM mark. 12. Neutral Indicator: It glows when transmission is in
4. Tachometer Dial: It shows engine speed in RPM. Neutral & Ignition switch ‘ON’ and kill switch in
5. Odometer: The Odometer shows the total distance ‘Engine ON’ position.
that the vehicle has accumulated. 13. Malfunction Indicator ( ): It indicates
6. Turn Indicator (LH & RH): When Turn signal switch is malfunction in sensors / actuators. It remains OFF while
turned to L/R, Turn indicator - LH or RH will flash. engine running.
7. Speedometer: Vehicle speed will be displayed digitally
8
Control Switches

D
A

Left Handle Bar Switches C. Horn Button : ( ) Press button for


A. High/Low beam switch : When headlight sounding horn.
is ON, High or Low beam can be selected D. Pass Switch : Press the switch to flash
with this switch. Hi beam indicator light the head light. It is used to give signal to
located on Speedo console will light up vehicles coming from opposite side while
when high beam is selected. overtaking.
: High Beam : Low beam
B. Turn Signal Switch : When the turn signal
knob is turned to Left ( ) or Right ( )
respective indicator will start blinking, to
stop blinking push the knob in & release.
9
Control Switches

AHO Feature (Automatic Headlight ‘ON’)


F There is no ‘Light switch’ on RH control
switch.

Ignition switch ‘ON’ Speedometer illumination


Engine ‘ON’ Tail lamp, Number
Plate Lamp, Pilot
E Lamp & Control Switches
Illumination will get ‘ON’
Effect of pressing In addition to above
‘Pass Switch’ Hi-beam will get ‘ON’
Right Handle Bar Switches
E. Starter Button : Ignition switch ‘ON’ & Engine Running
Starter button operates the electric starter. Speedometer illumination, Tail lamp, Number Plate
It is recommended to start the engine with Lamp, Pilot Lamp & Control Switches Illumination will
get ‘ON’
the transmission in neutral. in addition to above, headlamp will get on as given
Vehicle in Gear - Press clutch lever & below.
operate starter button to start the engine.
Hi/Low beam Headlamp Effect of
F. Engine Kill Switch : Switch Status Pass Switch
The engine kill switch is used for switching
ON & OFF the engine. Low beam Low beam ‘ON’ Hi beam ‘ON’
: Engine OFF
: Engine ON Hi beam Hi beam No change
‘ON’
10
Removal & Fitment of Side Cover LH / RH

B
C

Fig. Side Cover LH Fig. Side Cover RH


Removal of Side Cover LH Removal of Side Cover RH
• Insert key into the cover lock & turn • Remove the screw (C) securing the ‘Side
clockwise and pull the ‘Side Cover’ out Cover RH’.
from the bottom. • Pull front portion of ‘Side Cover’ to release
• Pull front portion of ‘Side Cover’ to release its Lug from hole (A) of ‘Fuel Tank’.
its Lug from hole (A) of ‘Fuel Tank’. • Slide the ‘Side Cover’ forward to release
• Slide the ‘Side Cover’ forward (towards the slot provided on rear end of ‘Side Cover’
engine) to release slot provided on its rear from ‘bracket’ (B) provided on ‘Chassis’.
end from ‘bracket with rubber cap’ (B) • Take out side cover.
provided on ‘Chassis’.
CAUTION : Remove cover as described
• Take out side cover.
above, Otherwise the lugs may break.
11
Removal & Fitment of Side Cover LH / RH

Fitment of Side Cover LH Fitment of Side Cover RH


• Match slot provided on rear end of ‘Side • Match slot provided on rear end of ‘Side
Cover’ with bracket (A) provided on Cover’ with bracket (A) provided on
‘Chassis’ and slide ‘Side Cover’ backward ‘Chassis’ and slide ‘Side Cover’ backward
(towards Tail lamp). • Match Lug provided on front portion of
• Match Lug provided on front portion of ‘Side Cover’ with hole (B) provided on ‘Fuel
‘Side Cover’ with hole (B) provided on ‘Fuel Tank’ and press ‘Side Cover’ inside.
Tank’ and press ‘Side Cover’ inside. • Match ‘Side Cover RH’ properly with
• Match the lock plate of ‘Side Cover’ bracket provided on ‘Air filter assly’ & fix it
properly with bracket on ‘Chassis’ and with Screw.
rotate key in clockwise direction to lock. CAUTION : Fit cover as described above
to ensure proper fitment.
12
Removal & Fitment of Seat

Lug
Lug
A

B
Lock Lock

Seat Release Cable Fig. B Fig. C

Removal of Seat- Front & Rear Fitment of Seat- Front & Rear
(Split seat model) (Split seat model)
• Remove ‘Side Cover’ LH. • Both the seats can be fitted by matching their lug
• Pull rear seat lock cable (A) & remove ‘Rear Seat’ with the respective lock & pressing down the lug into
• Similarly pull the front seat lock cable (B) & remove lock.
‘Front Seat’.
CAUTION: Always remove Rear seat first. CAUTION : Always fit Front seat first.

Follow procedure as given below-Single seat Follow procedure as given below-Single seat
Removal of Seat assembly complete Fitment of Seat assembly complete
• Remove ‘Side Cover’ LH. • The seat assembly can be fitted by matching its lug
• Pull seat lock cable (A) & remove the seat complete. with the lock & pressing down the lug into the lock.
13
Battery / Tool Kit

Tool Kit

Battery Tool Kit Location


• It is located inside the ‘Side Cover’ LH. • It is located below the battery.
• Always keep a watch on battery charge • 2 rubber straps are provided to hold the tool kit.
level indicating icon, if it flashes (indicates
battery is in low charged condition), show CAUTION :
the vehicle to authorised BAL dealer.
• Make of battery may differ from vehicle to
vehicle
CAUTION : Do not drive/run vehicle in
battery disconnected condition. It may
lead to damage of electrical / electronic
components.
• Always fit rubber strap for locking tool kit.
First Aid Kit Location • Cleaning cloth to be strapped along with tool
• First aid kit is to be stored in seat cowl. kit & to be kept under seat assembly.

14
Daily Safety Checks
Before riding motorcycle be sure to check • Brake Pedal Play-Drum Brake 20 to 30mm
following items. Please give proper importance Disc Brake-Fixed
to these checks and perform all of them • Wear lining Indicator within usable range.
before riding motorcycle. No brake dragging, applicable to drum
If any irregularities are found during these brake vehicles.
checks, refer to the Maintenance chapter & • Brake Fluid level above MIN mark
see your dealer for the action required to provided on reservoir, applicable to disc
return the motorcycle to a safe operating brake vehicle.
condition.
• Drive Chain slack of 20 to 30 mm
Warning : Failure to perform these adequately lubricated.
checks every day before you ride may • Function of all lights & horn
result in serious damage or severe
accident. • Clutch lever play - 2 to 3 mm
• Smooth steering movement without
• Enough fuel level for planned distance of restriction.
journey. No fuel leakage in fuel lines.
• Both stand return to their fully up position.
• Engine oil level (between upper and lower
level mark) • Correct inflation pressure in both tyres
Adequate tyre tread depth - no cracks /
• Throttle cable play of 2 ~ 3 mm. Smooth cuts.
operation and positive return to closed
position, • Correct rear viewing span adjustment of
mirror.
• Front Brake Cable Free play 2 ~ 3 mm
for Drum-Drum CBS version.
15
How to Ride Your Bike
Note : The motorcycle is equipped with a clutch
Starting The Engine : switch. This switch ensures that engine does not
• Turn the fuel tap knob to or position. start if the transmission is in gear.
• Turn ignition switch key to ‘ ’ position. However, the engine can be started in any
• Confirm that transmission is in neutral. gear if the clutch lever is pressed.
• Keep throttle completely closed, operate This vehicle is equipped with BS VI
self start button or apply kick to start the carburettor having Auto choke.
engine. The control unit operates ON / OFF function
• Release kick as soon as engine starts. of Auto Choke. No manual operation is
required.
Note : Before starting the engine, in ignition Auto choke ensures smooth starting of
key off condition, press the clutch lever & engine in all weather conditions.
operate kick lever all the way down for 5-6
times. Then release the clutch lever.
This practice ensures lubrication of clutch
components for their longer life. Auto
choke
Caution : Do not operate the starter
continuously for more than 5 seconds
otherwise battery would get discharged.
Wait 15 sec. between each operation of
the starter which will facilitate battery to
recover.
Note : Do not touch / distrub setting of idling & air screw provided on BS VI carburettor.If
required take the vehicle to workshop or authorised service dealer.

16
How to Ride Your Bike
Shifting Gears : Warning : When shifting down to lower
• Close throttle & depress the clutch. gear, do not shift at such high speed that
engine rpm jumps excessively. This may
• Shift into next higher or lower gear. cause engine damage, & rear wheel may
• Open the throttle and release the clutch skid. Downshifting should be done at
lever slowly and simultaneously. recommended speeds as shown in table.

Braking :
• Close throttle completely, leaving clutch
engaged (except where shifting gears) so
that engine braking will help slow down
motorcycle.
• Shift down one gear at a time so that you
Gear Shifting are in Neutral when you come to a complete
Pattern stop.
Gear Shifting Lever • Front brake is to be used to get maximum
braking performance.
Recommended Speed for Shifting Down • Rear brake is to be used when more de
45 km/h celeration is required.
From 5th to 4th Gear
• When stopping, always apply both brakes at
th
From 4 to 3 Gear rd
35 km/h the same time. De-clutch as necessary to
rd
From 3 to 2 Gear nd
25 km/h avoid engine stalling.

From 2 nd st
to 1 Gear 15 km/h
17
How to Ride Your Bike
Stopping the Vehicle : Kms 1st 2nd 3rd 4th 5th
• Close the throttle completely. 0 - 1000 10 20 30 35 45
• Shift the transmission into neutral. 1000 - 2000 15 30 40 45 55
• Bring the vehicle to complete stop.
• Turn the ignition switch off. • Always keep the speed below the limits
Parking the Vehicle : mentioned in the table.
• Do not race the engine excessively.
• Support the motorcycle on a firm level
• Do not start moving or race the engine
surface with the center or side stand.
immediately after starting. Run the engine
• Lock the steering. for a minute at idle speed to give the oil a
chance to workup into the engine.
CAUTION : Do not park on a soft or steeply
inclined surface or the motorcycle may fall over. Moving Off :
• Check that Center/Side stand is up.
Whenever vehicle is falls down, remove plug of 'Y • Depress the clutch lever.
connecter drain tube' & drain out accumulated • Shift into 1st gear.
petrol
• Open the throttle and release the clutch
Running IN lever slowly and simultaneously.
Proper running-in is important for the better • As the clutch starts to engage, open the
life & trouble free performance of the vehicle.
throttle a little more, giving the engine just
• During first 2000 kms running-in period do
not exceed following speed limits. enough rpm to keep it from stalling.

18
How to Ride Your Bike
Fuel Saving Tips : Ensure following maintenance points to get
A well maintained vehicle and good driving optimum performance from your bike.
can contribute a lot to the saving of petrol.
Following are a few simple fuel saving tips. Fuel Check fuel lines & connections
for leakage.
Good Riding Habits :
Spark Plugs Inspect and clean spark plugs.
• Ride smoothly and steadily at an optimum
Adjust electrode gap. Replace
driving speed of 40 to 50 Km/h
spark plugs as per P.M. Chart.
• Avoid harsh braking.
• Change the gear judiciously according to Air Filter Clean the air filter element
the speed and load requirement. periodically. Replace as per
• Don’t overload the vehicle above the Periodic Maintenance Chart.
specified payload. Engine Oil Check engine oil level. Always
• Use the accelerator judiciously. use recommended grade and
• Cut off the engine if you want to stop for quantity.
more than two minutes. Brakes Ensure that the brakes are not
How to check mileage (Fuel efficiency) dragging / binding.
Best way to calculate mileage is by following Clutch Ensure correct clutch lever
the full tank to full tank method. play.
• Fill way tank full up to small mouth (brim). Tyre Air Always maintain recommended
• Run the bike for say 100 km.
• Fill the tank full again in same fuel filling Pressure tyre pressure.
station, probably with same fuel dispenser. Carburettor Clean float chamber bowl of the
• Divide kilometer run / fuel quantity filled. carburettor.

19
Safe Riding Tips
Safe Riding Tips • It is suggested to customer to take appropriate care
• Always wear Helmet while driving or riding. Your in area of heavy monsoon or high rainfall area. The
helmet should conform to appropriate Indian appropriate surface preventive coat to avoid rusting /
standards. poor surface finish on account of adverse atmospheric
• Read thoroughly the instructions conditions.
given in this manual and follow • Always carry vehicle registration & insurance papers,
them carefully. and a valid driving licence with you.
• Avoid unnecessary accessories General Maintenance Tips :
for the safety of both rider and • Vehicle cleaning to be done with soft & clean wet
other motorists. cloth to avoid scratches on painted parts.
• Get familiar and follow traffic rules & regulations in • Clean & lubricate all the important parts as detailed in
your states as well as general traffic signs. a periodic maintenance chart.
• Familiarise yourself well with starting, acceleration and • Do not apply direct water jet on painted, electrical /
braking of the vehicle. electronic parts.
• When applying the brakes, use both front & rear • Do not obstruct engine cooling by adding mud
brakes simultaneously. Applying only one brake may protection sheet from front
cause the vehicle to loose control. • Drive cautiously. Start early & reach your destination
• Riding at proper speed and avoiding unnecessary safely.
acceleration and braking are important not only for • Avoid driving on loose sand or stones where vehicle
safety and low fuel consumption, but also for longer is likely to skid.
life of the vehicle. • Properly wrap-up loose clothes while driving or riding
• During monsoon, drive the vehicle more cautiously. to avoid entangling in wheel or other objects on road.
Remember vehicle skid more easily during light • Always concentrate on riding for safety.
showers.
20
Engine Oil
Recommended Engine Oil:
Always insist on Bajaj Genuine
Engine Oil for optimum engine
performance and warranty
A benefits. It is a specially
formulated oil for vehicles with
C DTS-i engines.
B
D Model Recommended Grade
Engine oil

A : Oil Filler Cap, B : Oil Level Gauge Pulsar Bajaj DTS-i SAE 10W30 API
125 10000 ‘SL’ or JASO ‘MA’
Engine Oil Level Checking :
• Check engine oil level every day. Park
vehicle on level surface on centre stand. • Engine oil replacement frequency : 1st service &
then every 10,000 Km.
• Check oil level through oil level gauge ‘B’.
• Engine oil level top-up frequency : Every 5000 km.
• Always maintain engine oil level between
upper (C) and lower (D) mark provided on CAUTION :
Cover RH. Top up with specified grade of • It is most important to adhere to
oil if the oil level is below lower level mark. recommended grade & frequency of oil
change for the purpose of long life of
Engine Oil Capacity : critical engine components. For details
• Refill at servicing : 1000 ml. refer periodic maintenance chart.
• During engine overhaul : 1100 ml. • Do not reuse drained oil.
21
Wheels - Tyre
Wheel Puncture:
• Visit nearest known tubeless tyre repair shop to
remove puncture.
• Remove puncture by Filler or Plug method
• Do not use patch method to remove puncture
of tubeless tyre.
Tyre Pressure :
Keep appropriate tyre pressure as mentioned
below to increase life of the tyre & for better
fuel consumption.

Front 1.75 Kgf/cm² (25 PSI)


Tubeless Tyre : Rear (Solo) 2 kgf/cm2 (28 PSI)
The main advantage of tubeless tyres is in Rear (with Pillion) 2.25 kgf/cm2 (32 PSI)
case of puncture the rate of air leak is very
slow, hence customer can easily drive the Note : Incase the motorcycle is fitted with
vehicle upto nearest puncture repair shop for imported tyres. compliance to respective indian
removing puncture. standard & central motor vehicle rules has been
ensured.
CAUTION : Tubeless tyres are fitted in this • Tyre warranty is settled by tyre manufacturer.
motorcycle. The walls of the tyres in • Decision is taken based on tyre wear and
contact with the wheel rim should not be running of vehicle.
damaged in any way during fitment / • BAL settles tyre warranty only for imported
removal of tyre. The tyre side walls in tyres.
contact with wheel rim seals air.
22
Periodic Maintenance Information

+ -
Min. Level

Battery : 12V, 4 Ah VRLA


Battery Features :
• No topping-up is required
Disc-Drum version • Reduced self discharge, Enhance safety.
Front Brake Fluid Level : • No vent tube open to atmosphere hence no
discharge of electrolyte through vent tube.
• Front brake fluid reservior is located on RH
side of Handle bar. • Environment care must be taken to
dispose off the used battery. It is always
• To check oil level, keep the vehicle on
recommended to hand over the same to
center stand with handle bar in straight
the Authorised battery / Bajaj dealer for
ahead condition.
proper disposal of the same.
• Always ensure that brake fluid level is
• When battery is found discharged, it is
above ‘MIN’ mark given on inspection
advised to get it charged immediately.
Window.
• Warranty on battery is 18 months from the
date of purchase of vehicle.

23
Periodic Maintenance Information
CAUTION : Do not drive/run vehicle in Spark Plug
battery disconnected condition. It may • Remove spark plugs by using plug spanner.
lead to damage of electrical /electronic
components. • Clean the spark plugs.
How to keep battery healthy ? • Adjust the gaps if incorrect by bending
• Switch ‘Off’ ignition when engine is not outer electrode carefully.
running. Spark Plug Gap : 0.7 to 0.8 mm.
• Get battery checked / charged during
periodic services. Spark Plug (2 Nos.) : CHAMPION RG4HC
• Do not press starter button for more than 5
sec. After 3 successive cranking, wait for
15-20 sec. for battery to recover.
• Do not add extra electrical accessories
such as - Remote, Bigger horn, Musical
brake light etc. This will reduce life of
battery
• If vehicle is to be stored for more than 2
weeks disconnect battery to avoids self
discharge.
0.7 to
CAUTION : 0.8 mm
• While disconnecting always disconnect
negative (-ve) cable first.
• While refitting always connect positive
(+ve) cable first.
24
Periodic Maintenance Information
Drive Chain Slackness
• Chain top edge to be kept between the
two marks during chain slackness
adjustment.
• Chain slackness will have to be adjusted
whenever required.
• Std. Chain slackness 20 ~ 30 mm.
• Marking on chain adjusters should be
identically positioned on both sides.

Std. Chain Drive Chain Cleaning & Lubrication


slackness : 20~30 mm
Drive chain must be cleaned & lubricated as per
periodic maintenance schedule.
a. Drive chain (Non O-ring type)
• Non O-ring type chain should be removed &
cleaned by Nylon brush & Kerosene or in
Chain Cleaning Machine.
Top edge • It should be lubricated by SAE 90 grade oil.

25
Periodic Maintenance & Lubrication Chart

Recommended frequency - Service interval & Kms


1st 2nd 3rd
Sr. Activities / Check Servicing 4th 5th 6th 7th
(Free) (Free) (Free)
No. points
500 4500 9500 14500 19500 24500 29500
KMS ~ ~ ~ ~ ~ ~ ~
750 5000 10000 15000 20000 25000 30000
1. Servicing with water wash        
2. Engine oil (Bajaj DTSI 10000 oil) Top-up,R R Top-up R Top-up R Top-up R

3. Oil strainer CL CL CL CL CL

4. Centrifugal oil filter CL CL CL CL CL


Air cleaner element** & air filter cover ‘O’
5. ring. Drain tube cleaning.
CL CL CL CL R CL CL R
6. Fuel cock sediment bowl cleaning** CL CL CL
7. Fuel pipes for cracks. C,R C C C R C C R
8. Spark plug clean & check gap CL,A,R CL,A CL,A R
9. Valve tappet clearance C, A C, A C, A C, A C, A C, A C, A C, A
10. Carburettor float chamber cleaning** CL CL CL

Carburettor rubber duct (Sleeve) for hard


11. C,R C,R C,R C,R C,R
resulting in loose fitment.
12. Engine breather tube for cracks. C,R C,R C,R C,R C,R C,R
13. EVAP system Hoses- check for cracks C,R C,R C,R C,R C,R C,R C,R
26
Periodic Maintenance & Lubrication Chart

Recommended frequency - Service interval & Kms

8th 9th 10th 11th 12th 13th 14th 15th 16th


Remarks
34500 39500 44500 49500 54500 59500 64500 69500 74500
~ ~ ~ ~ ~ ~ ~ ~ ~
35000 40000 45000 50000 55000 60000 65000 70000 75000
Ensure to prevent water entry in Petrol tank, Silencer &
         electrical parts. Use caustic free detergent for washing.
Use BGO 10W30Oil level window cleaning at every
Top-up R Top-up R Top-up R Top-up R Top-up
10000 kms by petrol spray & nylon brush.
Oil strainer cleaning at the time of oil change.
CL CL CL CL Replace clutch cover gasket
Clean body centrifugal filter at 1st free service & at
CL CL CL CL 10,000 kms
Replace air filter element at every 15000 kms Replace air
CL CL R CL CL R CL CL R filter cover O ring along with air filter element
CL CL CL
C C R C C R C C R Replace at every 15000 kms
CL,A CL,A R CL,A Replace at every 30000 kms
C, A C, A C, A C, A C, A C, A C, A C, A C, A
CL CL CL

C,R C,R C,R C,R C,R C,R C,R C,R C,R Replace if required

C,R C,R C,R C,R C,R C,R C,R C,R C,R Replace if required
C,R C,R C,R C,R C,R C,R C,R C,R C,R Drain EVAP "Y" connection drain tube.Replace if found cut/damaged

27
Periodic Maintenance & Lubrication Chart

Recommended frequency - Service interval & Kms


1st 2nd 3rd
Sr. Activities / Check Servicing 4th 5th 6th 7th
(Free) (Free) (Free)
No. points
500 4500 9500 14500 19500 24500 29500
KMS ~ ~ ~ ~ ~ ~ ~
750 5000 10000 15000 20000 25000 30000
14. Engine foundation silent bushes for cracks C,R C,R C,R C,R
15. Silencer drain hole cleaning CL CL CL CL CL CL
Wiring harness connections, routine & Conduit /
16. PVC sleeve inspection. C,A,T C,A,T C,A,T C,A,T C,A,T C,A,T C,A,T C,A,T

Battery , connections & health by load tester. +ve


17. terminal cap fitment. C,A,L,T C,A,L,T C,A,L,T C,A,L,T C,A,L,T C,A,L,T C,A,L,T C,A,L,T

18. Ignition switch contacts cleaning CL,L CL,L CL,L CL,L CL,L CL,L
19. HT coil connections (Primary and Secondary) C,T C,T C,T C,T C,T C,T C,T
20. Starter motor & starter relay connections C,T C,T C,T C,T C,T C,T C,T
Check fault code, Clear fault history, Update
21. latest hex file if applicable C C C C C C C C

Non- sealed Drive chain wear**- Clean,


22. Lubricate & adjust. Replace if required CL,L,A CL,L,A CL,L,A CL,L,A CL,L,A CL,L,A CL,L,A CL,L,A

23. Drive chain link lock R R


24. Main stand & side stand both pivot pin C,L C,L
25. Steering play C,A C,A C,A C,A C,A C,A C,A C,A
Steering stem bearing & Cap steering bearing
26. (Plastic)**
C,CL,L C,CL,L C,CL,L C,CL,L

27. Front fork oil & seal C,R C,R C,R C,R C,R C,R C,R C,R

28
Periodic Maintenance & Lubrication Chart

Recommended frequency - Service interval & Kms

8th 9th 10th 11th 12th 13th 14th 15th 16th


Remarks
34500 39500 44500 49500 54500 59500 64500 69500 74500
~ ~ ~ ~ ~ ~ ~ ~ ~
35000 40000 45000 50000 55000 60000 65000 70000 75000
C,R C,R C,R C,R Replace if required
CL CL CL CL CL CL CL CL CL
Damaged conduit / PVC sleeves protection by
C,A,T C,A,T C,A,T C,A,T C,A,T C,A,T C,A,T C,A,T C,A,T
applying electrical tape film
C,A,L,T C,A,L,T C,A,L,T C,A,L,T C,A,L,T C,A,L,T C,A,L,T C,A,L,T C,A,L,T
Apply petroleum jelly on battery terminals
Use Midronics battery tester.
CL,L CL,L CL,L CL,L CL,L CL,L CL,L CL,L CL,L Use recommended WD40 spray
C,T C,T C,T C,T C,T C,T C,T C,T C,T
C,T C,T C,T C,T C,T C,T C,T C,T C,T

C C C C C C C C C

During 1st Free Service :Use lint free cloth for cleaning & SAE
90 oil for lubrication without removing from vehicle. During all
CL,L,A CL,L,A CL,L,A CL,L,A CL,L,A CL,L,A CL,L,A CL,L,A CL,L,A
other services: Remove, Clean by Diesel & Lubricate using
molten chain grease.
R R Replace at every 20000 kms
C,L C,L Use recommended AP grease.
C,A C,A C,A C,A C,A C,A C,A C,A C,A

C,CL,L C,CL,L C,CL,L C,CL,L


Replace if required.Use Limoplex grease for
lubrication
C,R C,R C,R C,R C,R C,R C,R C,R C,R Replace oil and oil seal + dust seal in pair at every 30000kms

29
Periodic Maintenance & Lubrication Chart

Recommended frequency - Service interval & Kms


1st 2nd 3rd
Sr. Activities / Check Servicing 4th 5th 6th 7th
(Free) (Free) (Free)
No. points
500 4500 9500 14500 19500 24500 29500
KMS ~ ~ ~ ~ ~ ~ ~
750 5000 10000 15000 20000 25000 30000
28. Swing arm pivot pin L L L
29. Brake shoes or pads for wear limit. C,R C,R C,R C,R R C,R C,R R
30. Rear brake cam CL,L CL,L CL,L CL,L CL,L CL,L CL,L

Check source of leakages if any in the brake


system. Check Front & rear brake hose
31. condition. Check Brake fluid level and top up, if
C,A,R C,A,R C,A,R C,A,R C,A,R C,A,R C,A,R R

needed.
32. Rear sprocket fasteners for looseness. C,T C,T C,T C,T C,T
33. Rear wheel rubber shock dampers for excess play. C,R C,R C,R C,R
34. Fairing & windshield well nuts for rubber cracks. C,R C,R C,R C,R C,R C,R

Clutch,Throttle,Front brake cables & brake pedal


35. free play adjustment C,A C,A C,A C,A C,A C,A C,A C,A

36. Head light focus adjustment C,A C,A C,A C,A C,A C,A C,A C,A

37. Check & confirm all bulbs / switches working. C,A C,A C,A C,A C,A C,A C,A C,A

38. General lubrication – Clutch lever / front brake L L L L L L L L


lever & kick lever, rear brake lever
39. Tyre air pressure. C,A C,A C,A C,A C,A C,A C,A C,A

30
Periodic Maintenance & Lubrication Chart

Recommended frequency - Service interval & Kms

8th 9th 10th 11th 12th 13th 14th 15th 16th


Remarks
34500 39500 44500 49500 54500 59500 64500 69500 74500
~ ~ ~ ~ ~ ~ ~ ~ ~
35000 40000 45000 50000 55000 60000 65000 70000 75000
L L L Replace ball & plate, if required.
C,R C,R R C,R C,R R C,R C,R R Replace at every 15000 Kms
CL,L CL,L CL,L CL,L CL,L CL,L CL,L CL,L CL,L Use AP grease.

Check & Top up DOT 4 brake oil in every service.


C,A,R C,A,R C,A,R C,A,R C,A,R C,A,R C,A,R C,A,R C,A,R Replace DOT 4 brake oil & Master / Caliper seals at
every 30000 kms

C,T C,T C,T C,T Use model wise torque values.

C,R C,R C,R C,R Replace rear wheel rubber shock damper if required
C,R C,R C,R C,R C,R C,R C,R C,R C,R Replace if required.
C,A C,A C,A C,A C,A C,A C,A C,A C,A Replace cables if operation found hard.

C,A C,A C,A C,A C,A C,A C,A C,A C,A

Contact type switches if found sticky then use recommended


C,A C,A C,A C,A C,A C,A C,A C,A C,A
WD40 spray

L L L L L L L L L Use recommended AP grease.


C,A C,A C,A C,A C,A C,A C,A C,A C,A Ensure model wise tyre air pressure.

31
Periodic Maintenance & Lubrication Chart

Recommended frequency - Service interval & Kms


1st 2nd 3rd
Sr. Activities / Check Servicing 4th 5th 6th 7th
(Free) (Free) (Free)
No. points
500 4500 9500 14500 19500 24500 29500
KMS ~ ~ ~ ~ ~ ~ ~
750 5000 10000 15000 20000 25000 30000
40. Mirror position & joint firmness. C,A C,A C,A C,A C,A C,A C,A C,A
All fasteners tightness,
41. few are, Front & rear axle,Swing arm axle,Engine C,T C,T C,T C,T C,T C,T C,T C,T
foundation, Rider foot rest,Pillion stay

** More frequent cleaning may be required while driving in dusty environment.


C : Check, A : Adjust, CL : Clean, R : Replace, T : Tighten, L : Lubricate
Note : Periodic parts, Oil, Filters, All types of greases, Cleaning agents, Cables, Wear & tear parts, Rubber ‘O’ rings / oil
seals / pipes, Gaskets to be replaced as per Periodic Maintenance and Lubrication Chart are mandatory and the same
are chargeable to customer.

32
Periodic Maintenance & Lubrication Chart

Recommended frequency - Service interval & Kms

8th 9th 10th 11th 12th 13th 14th 15th 16th


Remarks
34500 39500 44500 49500 54500 59500 64500 69500 74500
~ ~ ~ ~ ~ ~ ~ ~ ~
35000 40000 45000 50000 55000 60000 65000 70000 75000
C,A C,A C,A C,A C,A C,A C,A C,A C,A

C,T C,T C,T C,T C,T C,T C,T C,T C,T Use model wise torque values.

33
Free Service Guidelines
Instruction to avail Free Service through
Digitized Free Service Coupon Periodic Service Criteria
Please follow following procedure : -
Service Days Kms
• Please provide your mobile number to Dealer at 1st Free
the time of buying of new Bajaj Vehicle. Service 30~45 500~750

2nd Free

whichever occurs earlier


• In case of change in mobile number, please Service 240 4500~5000
update to Dealer / ASD.
3rd Free
Service 360 9500~10000
• When you are at Dealership / ASD workshop for
availing Free Service, you will receive the
‘Unique Coupon Number’ (UCN) through SMS in
your mobile.
120 Days Every
Subsequent
from 5000 Km
• Please inform the UCN to Dealer / ASD at the Paid services
last Service after previous
time of Free Service. service
(ASD-Authorised Service Dealer)

Availing all Free / Paid Services, replacing mandatory periodic parts & engine oil will entitle warranty eligibility.

34
Combined Braking system (CBS)

D Lever brake cam


dot mark
A

Brake cam dot mark


Distance ‘C’
(should be 0-1 mm)
B

CBS Working :
• When front brake lever is pressed, then only front brake will get applied.
• When Rear brake pedal is pressed then both Rear and Front brake are applied, however it is
recommended to use both brakes simultaneously for best braking performance
Brake setting guideline in case rear wheel puncture and repair done at road side garage.
• Adjust rear brake free play by tightening force distribution unit ‘A’ . After adjustment ensure gap
between CBS front brake cable 2 (B) sleeve & cam lever slot (Distance C) and do not over
tighten adjuster nut (D).
• It is recommended to do setting as per guideline at authorised dealership after rear / front wheel
puncture, rear / front brake shoe replacement, CBS cable replacement, higher brake free play at
rear / front, chain play adjustment, tyre refitting, etc.
• While fitment of lever brake cam, match dot mark of Lever brake cam with brake cam dot mark
as shown in fig (E).
Note : For CBS setting bring the vehicle to BAL authorised workshop only.
35
Non-Use Maintenance
Non-use maintenance is necessary if a vehicle wheels.
remains off road for a longer duration (more • Do not apply oil on front brake disc, to
than 15 days**). The correct and careful non- prevent rusting. If the front brake disc rusts
use maintenance carried out before storing during storage, do not attempt to clean it
the vehicle will prevent the vehicle from with soap water. The rust will go off
rusting and from such other non-operational automatically during first few application of
damages like fire hazards. brake.
• Clean the entire vehicle thoroughly. ** For Battery :
• Empty the fuel from the fuel tank and a. Remove battery and keep it on wooden
carburettor float bowl (if fuel is left in for a plank, in properly ventilated area.
longer time, the fuel will break and gummy b. Before taking the vehicle for use.
substance could clog the carburettor). • Get the battery recharged from the
• Remove spark plug & put several drops of Authorised Service Center / Battery Dealer.
engine oil into the cylinder. Kick engine • Apply petroleum jelly on battery terminals.
over slowly a few times to coat cylinder
wall with oil & install back spark plug. Preparation for regular use after storage :
• Set the vehicle on a box or a stand so that • Follow daily safety checks.
both wheels are raised off the ground.
• Spray oil on all unpainted metal surfaces to
prevent rusting. Avoid getting oil on rubber
parts or brake liners.
• Cover entire vehicle neatly. Make sure that
storage area is well ventilated & free from
any source of flames or spark.
• Fill 10% excess air pressure in both
36
Delivery Certificate
FRAME NO. :

ENGINE NO. : Sold on.:

Customer’s Name Mr/Mrs/Miss :

Address : Contact No.:

I have taken possesion of motorcycle along with the following items.

1. Owner's Manual 5. Standard Accessories


2. 2 nos of key 6. Battery Make ___________ Sr. No. ____________
3. Set of tools 7. Tyre Fr Make ___________ Sr. No. ____________
4. First Aid Kit Rr Make ___________ Sr. No. ____________
The Vehicle has been delivered to my satisfaction & I have understood all terms and conditions of
warranty, service schedules & maintenance tips and shall abide by them.

Dealer Code :
Dealer Name :
Address :
Customer's Signature (To be filled in by the dealer) Contact No. :

Imp - "Do not detach this page from Owner's Manual"


37
Warranty : Scope & Limit
Bajaj Auto Limited provides the following warranty in though their dealer, however Bajaj Dealers will provide full
respect of the “Pulsar 125 BS VI” motorcycle assistance in referring such claims with respective
manufactured by us. manufacturer.
Every possible care and precaution has been taken to Bajaj Auto Limited undertake no liability in the matter of
ensure quality in respect of the material & workmanship in consequential loss or damage caused due to the failure of
the vehicles manufactured by us. Bajaj Auto Limited will the parts. Delay, if any, at the repairing workshop in
repair or replace at their Authorised Workshops, free of carrying out repair to vehicle shall not be a ground for
charge, part or parts there of as may be found, on extending the warranty period, nor shall it give any right to
examination, to have manufacturing defect within a period the customer for claiming any compensation for damages.
of 5 Years or 75,000 Kms., whichever is earlier from Bajaj Auto Limited reserves the right either to repair or
the date of sale subject to fulfillment of conditions replace the defective parts.
stipulated in part A, B & C given here under Where a defective part can be replaced by part/s of
Note : Warranty is applicable for only first owner of alternative brand/s, which are normally used by Bajaj
vehicle. Auto Limited in the course of manufacture, Bajaj Auto
Limited reserves the right to carry out the replacement
Part A: by a part or parts of any such alternative brand/s.
Warranty claims in respect of such items like shock This warranty and any claim arising there,is subject to
absorbers, speedometers etc. though claimed through us, Pune jurisdiction only.
are subject to acceptance of the respective manufacturers.
In all such cases the decision of the respective Part B:
manufacturer will be final and binding. No claim for exchange or repair can be considered
Proprietory parts like tyres, tubes, battery are warranted by unless the customer :
their respective manufacturers and should be claimed on a. Ensures that immediately upon detection of the
them directly by the customer. Bajaj Auto Limited shall not defect, he approaches any nearest Authorised Bajaj
be Liable to replace them Vehicle Dealers & Recommended Authorised Service
Dealers with the concerned vehicle and enables him
38
Warranty : Scope & Limit
to remove and despatch the part / parts attributing to Part C :
the manufacturing defect to the Company. Further this warranty is NOT applicable to :
b. Produces the Owner's Manual, in original, to enable 1. Normal maintenance operations like brake & clutch
that dealer to verify the details. adjustments, cleaning of fuel system, engine tune-up or
It must be expressly understood that claims forwarded such other adjustments.
directly to us by the owner / customer will not be 2. Parts subjected to normal wear & tear like Clutch
entertained at all and such defective part/parts thus Plates, Brake Shoes, Chain, Sprockets, Fork Oil Seal,
forwarded by them will lie at our factory at their own risk, Spark Plug, Control Cables, Brake Pads.
and this warranty shall not be enforceable.
3. Replacement of bulbs & rubber components like
To avail benefits of warranty, following are mandatory grommets, ‘O’ rings, bellows as well as filters,
1. Availing of Initial 3 Free Services without lapse. packings, gaskets, fasteners etc.
2. Availing paid services at subsequent 5000 kms. or
4. Painted parts. Only blistering or peeling off of paint film
120 days from last service whichever is earlier
are covered under warranty. Any defect arising out due
without any lapse. to external damages or due to usage of protective
3. Availing of all services at the Authorised Vehicle covers /additional protective coatings adverse
Dealers & Recommended Authorised Service Dealers. atmospheric conditions etc. are not allowed like under
4. Usage of only recommended engine oil warranty.
“Bajaj DTS-i 10000” at specified frequency for drain 5. All consumables like Engine oil, Fork oil, Brake Oil,
interval of 10,000 kms. & engine oil level top-up at Grease etc. are chargeable to customer.
5000 kms. 6. Any defect arising due to above consumables not
5. Replacing mandatory periodic parts such as air filter, changed as per scheduled or if used other than the
oil filter etc. as per periodic maintenance schedule. recommended one.
7. Never drive your bike through flooded roads or a
flooded patch, as damages to the engine parts due to
water entry is not covered under warranty.
39
Warranty : Scope & Limit
8. All chrome plated parts are prone to rust or 12. Vehicles which are not being serviced at
corrosion in coastal area or in acidic environment or recommended dealers as per the service schedule
due to neglected cleaning etc. However chrome film described or which have not been operated or
peeling is covered under warranty in general maintained in accordance with the instructions
maintained in the Owner’s Manual.
atmospheric conditions. Blue/ Yellow colouration of
silencer near exhaust port is permissible and hence 13. Vehicles used for any competition or race and/or for
not covered under warranty. attempting to set up any kind of record.
9. Oxidation of unpainted/painted crankcase, cylinder 14. Any failure arising due to use of adulterated or bad
quality fuel.
block, cylinder head etc. in acidic environment or in
a coastal area. Parts affected due to bad fuel quality are not covered
Under warranty.
10. Parts of the vehicle that have been subjected to
15. If additional electrical accessories such as -
misuse, accident, negligent treatment OR which have Remote, Bigger horn, Musical brake light etc. fitted on
been used in conjunction with parts & an equipment vehicle.
not manufactured or recommended for use by Bajaj 16. If the vehicle has been used for commercial purpose
Auto Limited, if found is the sole judgement of Bajaj like Taxi or any other means of commercial
Auto Limited, such use prematurely affects the transportation.
performance and reliability of the vehicle. Bajaj Auto Limited reserves the right to make any changes in
11. Parts of the vehicle that have been altered and design or to add any improvements on the vehicle at any
modified or replaced in unauthorized manner like use time without incurring any obligation to install the same on a
vehicle previously supplied and sold. Also, the conditions of
of wider tyres, loud silencers etc and which in the this warranty are subject to alteration without any notice.
sole judgement of the Bajaj Auto Limited affects its
This warranty is the entire written warranty given by Bajaj
performance and reliability. Auto Limited for “Pulsar 125 BS VI” motorcycle’ and no
other dealer or its or his agent or employee is authorised to
extend or enlarge this warranty.
40
BATTERY WARRANTY CARD
MAKE OF BATTERY : ........................
MFG. CODE OF BATTERY : SR.NO.:
TYPE OF BATTERY : DATE OF SALE :
NAME OF OWNER AND ADDRESS :

TYPE OF VEHICLE : REG. NO.:


FRAME NO.: ENGINE NO.:

SERVICE RECORD
Sr. Age Specific Dealer’s Stamp * Code For Remarks:
Date Gravity Voltage Remarks & Signature * Code
No. Mths. LL : Low electrolyte level.
1 AE : Electrical system needs attention.
2 IR : Insufficient running of vehicle.
3 CB : Cover broken.
4 BC : Broken Container.
5 PM : Poor maintenance.
6 BA : Battery abused.

Note : Customer should insist that “Service Record" must be filled by respective authorised battery dealer as proof of specified
maintenance for easy settlement of claim, if any.
TO BE FILLED IN BY BATTERY DEALERS / DISTRIBUTORS
IN CASE OF CLAIM
Name of Dealer & Code :__________________________________________________________________
__________________________________________________________________________________________
Date of claim :________________________________________________Battery Type :_______________
Serial No. :__________________________________________________Date of Fitment :______________

Failure Mode (Please tick as applicable)


• Loose connection • Overcharge / Undercharge
• Internal Short • Reverse Charge
• Plate Shedding • High Specific Gravity Electrolyte
• Intercell Connection • Electrolyte Contamination
• Does not Hold Charge • Electrolyte Level not Maintained
• Wrong Assembly • Left Lying Idle
• Wrong Application
• Terminal Corroded

# Claim Accepted ## Claim Rejected

Details of Repair, if any____________________________________________________________________________


Note:
Please contact nearest respective authorised battery dealer for details immediately after purchase of
vehicle.

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