Pulsar 125
Pulsar 125
Pulsar 125
Foreword
Welcome to the Pulsar family!
You are now the proud owner of India’s No.1 sports bike. By No.1 we are talking about
unparalleled performance, superior technology and incredible market leadership that Pulsar today
enjoys. This makes the Pulsar you ride, unbeatable and unchallenged both on and off the road.
Before you ride out, please read this Owner's Manual carefully and familiarize yourself with the
operating mechanism, controls and maintenance requirements of your Pulsar. This will ensure you a
safe and trouble free ownership experience.
To keep your bike in perfect running condition and deliver consistent performance, we have
specially programmed the periodic maintenance services which includes 3 Free and subsequent
Paid services, as per the schedule contained in this booklet. We earnestly advise you to avail all
these services at any of our Bajaj Dealers or Authorised Service Dealers, who are well equipped
with all necessary facilities / genuine parts / oil and trained manpower to ensure the best care for
your Pulsar. Your “Pulsar 125 BS VI” comes with a warranty of 5 Years or 75,000 Kms whichever
occurs earlier from the date of sale. For details please refer to “Warranty : Scope & Limits” given in
this manual.
Should you require any additional information feel free to contact us on our helpline numbers or e-
mail us at: [email protected] or visit the Bajaj Auto website www.bajajauto.com
To be a part of the Pulsarmania, visit www.mypulsar.com and join the Pulsar fanpage on
facebook: www.facebook.com/mypulsar
Rev up, shift gears and enjoy the Pulsar experience…
SERVICE DEPARTMENT
BAJAJ AUTO LIMITED
Table of Contents
Description Safety and Warning information :
1. Technical Specifications 1
2. Identification Data 4 Warning : This indicates that a potential
3. Location of Parts 5 hazard or injury to you or other persons &
4. Steering cum Ignition lock / Fuel Tap 6 to the vehicle can happen if advice
5. Fuel Tank Cap & Instructions for Customers 7 provided is not followed.
6. Speedometer Details 8
7. Control Switches 9
8. Removal & Fitment of Side Covers 11
Caution : This indicates that a potential
hazard that could result in vehicle
9. Removal & Fitment Seat 13
damage. Follow the Advice provided with
10. Battery / Tool kit 14
the caution.
11. Daily Safety Checks 15
12. How to ride your Bike 16
13. Safe Riding Tips 20 Notice:
14. Engine Oil 21 The description and illustration in this booklet
15. Wheels - Tyre 22 are not to be taken as binding on the
16. Periodic Maintenance Information 23 manufacturers. The essential features of the
17. Periodic Maintenance & Lubrication Chart 26 type described and illustrated herein remaining
18. Free Service Guidelines 34 unaltered. Bajaj Auto Limited reserves the
19. Combined Braking System 35 right to carry out at any moment without
20. Non Use Maintenance 36 being obliged to bring this booklet upto-date
21. Delivery Certificate 37 & to do modifications on the vehicle, parts or
22. Warranty Scope & Limit 38 accessories as may be convenient and
23. Battery Warranty Card necessary.
Technical Specifications
Parameter Pulsar 125 Disc BS VI Pulsar 125 Drum BS VI
Engine 4 stroke DTS-i, Single cylinder 2 valve 4 stroke DTS-i, Single cylinder 2 valve
Bore x Stroke 56 mm x 50.5 mm 56 mm x 50.5 mm
Displacement 124.38 cc 124.38 cc
Compression Ratio 10.22 +/- 0.3 :1 10.22 +/- 0.3 :1
Idling Speed 1400 +/- 100 RPM 1400 +/- 100 RPM
Max. Net Power 11.80 PS @ 8500 RPM 11.80 PS @ 8500 RPM
Max. Net Torque 10.8 Nm @ 6500 RPM 10.8 Nm @ 6500 RPM
Ignition System DC DC
Starting Aid Self & Kick Self & Kick
Spark Plug (2 nos.) CHAMPION RG4HC CHAMPION RG4HC
Spark Plug Gap 0.7~0.8 mm 0.7~0.8 mm
Transmission 5 speed constant mesh.(1 dn 4 up) 5 speed constant mesh.(1 dn 4 up)
Lubrication Wet sump, Forced Wet sump, Forced
Front Brake Disc Drum
Rear Brake Drum Drum
Tyre Front 80/100,17,46P,Tubeless 80/100,17,46P,Tubeless
Tyre Rear 100/90,17,55P,Tubeless 100/90,17,55P,Tubeless
1
Technical Specifications
Parameter Pulsar 125 Disc BS VI Pulsar 125 Drum BS VI
Tyre Pressure
Front 1.75 kgf/cm2 (25 PSI) 1.75 kgf/cm2 (25 PSI)
2
Rear (Solo) 2 kgf/cm (28 PSI) 2 kgf/cm2 (28 PSI)
2
Rear (Pillion) 2.25 kgf/cm (32 PSI) 2.25 kgf/cm2 (32 PSI)
Fuel Tank
Full 11.5 Liters 11.5 Liters
Reserve 2.5 Liters 2.5 Liters
Length 2055 mm (Single Seat), 2042 (Split Seat) 2055 mm (Single Seat), 2042 (Split Seat)
Vehicle Gross Weight 290 kg.(Single Seat), 292 Kg (Split Seat) 290 kg.(Single Seat), 292 Kg (Split Seat)
3
Identification Data
The Frame and Engine serial numbers are used to register the motorcycle. They are the unique
alpha-numeric codes to identify your particular vehicle from others of the same model and type.
4
Location of Parts
Rear
Grab Shock Absorber
Handle
Fuel
Tank Accelerator
Grip
Front Fork
Pillion
Foot Rest
Kick Lever
Brake Pedal
Engine Oil Level
Inspection Window Front Disc Brake
5
Steering cum Ignition Lock / Fuel Tap
Fuel Tap
OFF: Steering unlock. Ignition OFF. RES : When fuel level is below
Fuel Tapposition.
reserve
ON: Steering unlock. Ignition ON.
6
Fuel Tank Cap & Instructions for Customers
Fuel Tank Cap • While operating fuel tank cap do not apply
pressure on tank cap flap.
D
A
B
C
Lug
Lug
A
B
Lock Lock
Removal of Seat- Front & Rear Fitment of Seat- Front & Rear
(Split seat model) (Split seat model)
• Remove ‘Side Cover’ LH. • Both the seats can be fitted by matching their lug
• Pull rear seat lock cable (A) & remove ‘Rear Seat’ with the respective lock & pressing down the lug into
• Similarly pull the front seat lock cable (B) & remove lock.
‘Front Seat’.
CAUTION: Always remove Rear seat first. CAUTION : Always fit Front seat first.
Follow procedure as given below-Single seat Follow procedure as given below-Single seat
Removal of Seat assembly complete Fitment of Seat assembly complete
• Remove ‘Side Cover’ LH. • The seat assembly can be fitted by matching its lug
• Pull seat lock cable (A) & remove the seat complete. with the lock & pressing down the lug into the lock.
13
Battery / Tool Kit
Tool Kit
14
Daily Safety Checks
Before riding motorcycle be sure to check • Brake Pedal Play-Drum Brake 20 to 30mm
following items. Please give proper importance Disc Brake-Fixed
to these checks and perform all of them • Wear lining Indicator within usable range.
before riding motorcycle. No brake dragging, applicable to drum
If any irregularities are found during these brake vehicles.
checks, refer to the Maintenance chapter & • Brake Fluid level above MIN mark
see your dealer for the action required to provided on reservoir, applicable to disc
return the motorcycle to a safe operating brake vehicle.
condition.
• Drive Chain slack of 20 to 30 mm
Warning : Failure to perform these adequately lubricated.
checks every day before you ride may • Function of all lights & horn
result in serious damage or severe
accident. • Clutch lever play - 2 to 3 mm
• Smooth steering movement without
• Enough fuel level for planned distance of restriction.
journey. No fuel leakage in fuel lines.
• Both stand return to their fully up position.
• Engine oil level (between upper and lower
level mark) • Correct inflation pressure in both tyres
Adequate tyre tread depth - no cracks /
• Throttle cable play of 2 ~ 3 mm. Smooth cuts.
operation and positive return to closed
position, • Correct rear viewing span adjustment of
mirror.
• Front Brake Cable Free play 2 ~ 3 mm
for Drum-Drum CBS version.
15
How to Ride Your Bike
Note : The motorcycle is equipped with a clutch
Starting The Engine : switch. This switch ensures that engine does not
• Turn the fuel tap knob to or position. start if the transmission is in gear.
• Turn ignition switch key to ‘ ’ position. However, the engine can be started in any
• Confirm that transmission is in neutral. gear if the clutch lever is pressed.
• Keep throttle completely closed, operate This vehicle is equipped with BS VI
self start button or apply kick to start the carburettor having Auto choke.
engine. The control unit operates ON / OFF function
• Release kick as soon as engine starts. of Auto Choke. No manual operation is
required.
Note : Before starting the engine, in ignition Auto choke ensures smooth starting of
key off condition, press the clutch lever & engine in all weather conditions.
operate kick lever all the way down for 5-6
times. Then release the clutch lever.
This practice ensures lubrication of clutch
components for their longer life. Auto
choke
Caution : Do not operate the starter
continuously for more than 5 seconds
otherwise battery would get discharged.
Wait 15 sec. between each operation of
the starter which will facilitate battery to
recover.
Note : Do not touch / distrub setting of idling & air screw provided on BS VI carburettor.If
required take the vehicle to workshop or authorised service dealer.
16
How to Ride Your Bike
Shifting Gears : Warning : When shifting down to lower
• Close throttle & depress the clutch. gear, do not shift at such high speed that
engine rpm jumps excessively. This may
• Shift into next higher or lower gear. cause engine damage, & rear wheel may
• Open the throttle and release the clutch skid. Downshifting should be done at
lever slowly and simultaneously. recommended speeds as shown in table.
Braking :
• Close throttle completely, leaving clutch
engaged (except where shifting gears) so
that engine braking will help slow down
motorcycle.
• Shift down one gear at a time so that you
Gear Shifting are in Neutral when you come to a complete
Pattern stop.
Gear Shifting Lever • Front brake is to be used to get maximum
braking performance.
Recommended Speed for Shifting Down • Rear brake is to be used when more de
45 km/h celeration is required.
From 5th to 4th Gear
• When stopping, always apply both brakes at
th
From 4 to 3 Gear rd
35 km/h the same time. De-clutch as necessary to
rd
From 3 to 2 Gear nd
25 km/h avoid engine stalling.
From 2 nd st
to 1 Gear 15 km/h
17
How to Ride Your Bike
Stopping the Vehicle : Kms 1st 2nd 3rd 4th 5th
• Close the throttle completely. 0 - 1000 10 20 30 35 45
• Shift the transmission into neutral. 1000 - 2000 15 30 40 45 55
• Bring the vehicle to complete stop.
• Turn the ignition switch off. • Always keep the speed below the limits
Parking the Vehicle : mentioned in the table.
• Do not race the engine excessively.
• Support the motorcycle on a firm level
• Do not start moving or race the engine
surface with the center or side stand.
immediately after starting. Run the engine
• Lock the steering. for a minute at idle speed to give the oil a
chance to workup into the engine.
CAUTION : Do not park on a soft or steeply
inclined surface or the motorcycle may fall over. Moving Off :
• Check that Center/Side stand is up.
Whenever vehicle is falls down, remove plug of 'Y • Depress the clutch lever.
connecter drain tube' & drain out accumulated • Shift into 1st gear.
petrol
• Open the throttle and release the clutch
Running IN lever slowly and simultaneously.
Proper running-in is important for the better • As the clutch starts to engage, open the
life & trouble free performance of the vehicle.
throttle a little more, giving the engine just
• During first 2000 kms running-in period do
not exceed following speed limits. enough rpm to keep it from stalling.
18
How to Ride Your Bike
Fuel Saving Tips : Ensure following maintenance points to get
A well maintained vehicle and good driving optimum performance from your bike.
can contribute a lot to the saving of petrol.
Following are a few simple fuel saving tips. Fuel Check fuel lines & connections
for leakage.
Good Riding Habits :
Spark Plugs Inspect and clean spark plugs.
• Ride smoothly and steadily at an optimum
Adjust electrode gap. Replace
driving speed of 40 to 50 Km/h
spark plugs as per P.M. Chart.
• Avoid harsh braking.
• Change the gear judiciously according to Air Filter Clean the air filter element
the speed and load requirement. periodically. Replace as per
• Don’t overload the vehicle above the Periodic Maintenance Chart.
specified payload. Engine Oil Check engine oil level. Always
• Use the accelerator judiciously. use recommended grade and
• Cut off the engine if you want to stop for quantity.
more than two minutes. Brakes Ensure that the brakes are not
How to check mileage (Fuel efficiency) dragging / binding.
Best way to calculate mileage is by following Clutch Ensure correct clutch lever
the full tank to full tank method. play.
• Fill way tank full up to small mouth (brim). Tyre Air Always maintain recommended
• Run the bike for say 100 km.
• Fill the tank full again in same fuel filling Pressure tyre pressure.
station, probably with same fuel dispenser. Carburettor Clean float chamber bowl of the
• Divide kilometer run / fuel quantity filled. carburettor.
19
Safe Riding Tips
Safe Riding Tips • It is suggested to customer to take appropriate care
• Always wear Helmet while driving or riding. Your in area of heavy monsoon or high rainfall area. The
helmet should conform to appropriate Indian appropriate surface preventive coat to avoid rusting /
standards. poor surface finish on account of adverse atmospheric
• Read thoroughly the instructions conditions.
given in this manual and follow • Always carry vehicle registration & insurance papers,
them carefully. and a valid driving licence with you.
• Avoid unnecessary accessories General Maintenance Tips :
for the safety of both rider and • Vehicle cleaning to be done with soft & clean wet
other motorists. cloth to avoid scratches on painted parts.
• Get familiar and follow traffic rules & regulations in • Clean & lubricate all the important parts as detailed in
your states as well as general traffic signs. a periodic maintenance chart.
• Familiarise yourself well with starting, acceleration and • Do not apply direct water jet on painted, electrical /
braking of the vehicle. electronic parts.
• When applying the brakes, use both front & rear • Do not obstruct engine cooling by adding mud
brakes simultaneously. Applying only one brake may protection sheet from front
cause the vehicle to loose control. • Drive cautiously. Start early & reach your destination
• Riding at proper speed and avoiding unnecessary safely.
acceleration and braking are important not only for • Avoid driving on loose sand or stones where vehicle
safety and low fuel consumption, but also for longer is likely to skid.
life of the vehicle. • Properly wrap-up loose clothes while driving or riding
• During monsoon, drive the vehicle more cautiously. to avoid entangling in wheel or other objects on road.
Remember vehicle skid more easily during light • Always concentrate on riding for safety.
showers.
20
Engine Oil
Recommended Engine Oil:
Always insist on Bajaj Genuine
Engine Oil for optimum engine
performance and warranty
A benefits. It is a specially
formulated oil for vehicles with
C DTS-i engines.
B
D Model Recommended Grade
Engine oil
A : Oil Filler Cap, B : Oil Level Gauge Pulsar Bajaj DTS-i SAE 10W30 API
125 10000 ‘SL’ or JASO ‘MA’
Engine Oil Level Checking :
• Check engine oil level every day. Park
vehicle on level surface on centre stand. • Engine oil replacement frequency : 1st service &
then every 10,000 Km.
• Check oil level through oil level gauge ‘B’.
• Engine oil level top-up frequency : Every 5000 km.
• Always maintain engine oil level between
upper (C) and lower (D) mark provided on CAUTION :
Cover RH. Top up with specified grade of • It is most important to adhere to
oil if the oil level is below lower level mark. recommended grade & frequency of oil
change for the purpose of long life of
Engine Oil Capacity : critical engine components. For details
• Refill at servicing : 1000 ml. refer periodic maintenance chart.
• During engine overhaul : 1100 ml. • Do not reuse drained oil.
21
Wheels - Tyre
Wheel Puncture:
• Visit nearest known tubeless tyre repair shop to
remove puncture.
• Remove puncture by Filler or Plug method
• Do not use patch method to remove puncture
of tubeless tyre.
Tyre Pressure :
Keep appropriate tyre pressure as mentioned
below to increase life of the tyre & for better
fuel consumption.
+ -
Min. Level
23
Periodic Maintenance Information
CAUTION : Do not drive/run vehicle in Spark Plug
battery disconnected condition. It may • Remove spark plugs by using plug spanner.
lead to damage of electrical /electronic
components. • Clean the spark plugs.
How to keep battery healthy ? • Adjust the gaps if incorrect by bending
• Switch ‘Off’ ignition when engine is not outer electrode carefully.
running. Spark Plug Gap : 0.7 to 0.8 mm.
• Get battery checked / charged during
periodic services. Spark Plug (2 Nos.) : CHAMPION RG4HC
• Do not press starter button for more than 5
sec. After 3 successive cranking, wait for
15-20 sec. for battery to recover.
• Do not add extra electrical accessories
such as - Remote, Bigger horn, Musical
brake light etc. This will reduce life of
battery
• If vehicle is to be stored for more than 2
weeks disconnect battery to avoids self
discharge.
0.7 to
CAUTION : 0.8 mm
• While disconnecting always disconnect
negative (-ve) cable first.
• While refitting always connect positive
(+ve) cable first.
24
Periodic Maintenance Information
Drive Chain Slackness
• Chain top edge to be kept between the
two marks during chain slackness
adjustment.
• Chain slackness will have to be adjusted
whenever required.
• Std. Chain slackness 20 ~ 30 mm.
• Marking on chain adjusters should be
identically positioned on both sides.
25
Periodic Maintenance & Lubrication Chart
3. Oil strainer CL CL CL CL CL
C,R C,R C,R C,R C,R C,R C,R C,R C,R Replace if required
C,R C,R C,R C,R C,R C,R C,R C,R C,R Replace if required
C,R C,R C,R C,R C,R C,R C,R C,R C,R Drain EVAP "Y" connection drain tube.Replace if found cut/damaged
27
Periodic Maintenance & Lubrication Chart
18. Ignition switch contacts cleaning CL,L CL,L CL,L CL,L CL,L CL,L
19. HT coil connections (Primary and Secondary) C,T C,T C,T C,T C,T C,T C,T
20. Starter motor & starter relay connections C,T C,T C,T C,T C,T C,T C,T
Check fault code, Clear fault history, Update
21. latest hex file if applicable C C C C C C C C
27. Front fork oil & seal C,R C,R C,R C,R C,R C,R C,R C,R
28
Periodic Maintenance & Lubrication Chart
C C C C C C C C C
During 1st Free Service :Use lint free cloth for cleaning & SAE
90 oil for lubrication without removing from vehicle. During all
CL,L,A CL,L,A CL,L,A CL,L,A CL,L,A CL,L,A CL,L,A CL,L,A CL,L,A
other services: Remove, Clean by Diesel & Lubricate using
molten chain grease.
R R Replace at every 20000 kms
C,L C,L Use recommended AP grease.
C,A C,A C,A C,A C,A C,A C,A C,A C,A
29
Periodic Maintenance & Lubrication Chart
needed.
32. Rear sprocket fasteners for looseness. C,T C,T C,T C,T C,T
33. Rear wheel rubber shock dampers for excess play. C,R C,R C,R C,R
34. Fairing & windshield well nuts for rubber cracks. C,R C,R C,R C,R C,R C,R
36. Head light focus adjustment C,A C,A C,A C,A C,A C,A C,A C,A
37. Check & confirm all bulbs / switches working. C,A C,A C,A C,A C,A C,A C,A C,A
30
Periodic Maintenance & Lubrication Chart
C,R C,R C,R C,R Replace rear wheel rubber shock damper if required
C,R C,R C,R C,R C,R C,R C,R C,R C,R Replace if required.
C,A C,A C,A C,A C,A C,A C,A C,A C,A Replace cables if operation found hard.
31
Periodic Maintenance & Lubrication Chart
32
Periodic Maintenance & Lubrication Chart
C,T C,T C,T C,T C,T C,T C,T C,T C,T Use model wise torque values.
33
Free Service Guidelines
Instruction to avail Free Service through
Digitized Free Service Coupon Periodic Service Criteria
Please follow following procedure : -
Service Days Kms
• Please provide your mobile number to Dealer at 1st Free
the time of buying of new Bajaj Vehicle. Service 30~45 500~750
2nd Free
Availing all Free / Paid Services, replacing mandatory periodic parts & engine oil will entitle warranty eligibility.
34
Combined Braking system (CBS)
CBS Working :
• When front brake lever is pressed, then only front brake will get applied.
• When Rear brake pedal is pressed then both Rear and Front brake are applied, however it is
recommended to use both brakes simultaneously for best braking performance
Brake setting guideline in case rear wheel puncture and repair done at road side garage.
• Adjust rear brake free play by tightening force distribution unit ‘A’ . After adjustment ensure gap
between CBS front brake cable 2 (B) sleeve & cam lever slot (Distance C) and do not over
tighten adjuster nut (D).
• It is recommended to do setting as per guideline at authorised dealership after rear / front wheel
puncture, rear / front brake shoe replacement, CBS cable replacement, higher brake free play at
rear / front, chain play adjustment, tyre refitting, etc.
• While fitment of lever brake cam, match dot mark of Lever brake cam with brake cam dot mark
as shown in fig (E).
Note : For CBS setting bring the vehicle to BAL authorised workshop only.
35
Non-Use Maintenance
Non-use maintenance is necessary if a vehicle wheels.
remains off road for a longer duration (more • Do not apply oil on front brake disc, to
than 15 days**). The correct and careful non- prevent rusting. If the front brake disc rusts
use maintenance carried out before storing during storage, do not attempt to clean it
the vehicle will prevent the vehicle from with soap water. The rust will go off
rusting and from such other non-operational automatically during first few application of
damages like fire hazards. brake.
• Clean the entire vehicle thoroughly. ** For Battery :
• Empty the fuel from the fuel tank and a. Remove battery and keep it on wooden
carburettor float bowl (if fuel is left in for a plank, in properly ventilated area.
longer time, the fuel will break and gummy b. Before taking the vehicle for use.
substance could clog the carburettor). • Get the battery recharged from the
• Remove spark plug & put several drops of Authorised Service Center / Battery Dealer.
engine oil into the cylinder. Kick engine • Apply petroleum jelly on battery terminals.
over slowly a few times to coat cylinder
wall with oil & install back spark plug. Preparation for regular use after storage :
• Set the vehicle on a box or a stand so that • Follow daily safety checks.
both wheels are raised off the ground.
• Spray oil on all unpainted metal surfaces to
prevent rusting. Avoid getting oil on rubber
parts or brake liners.
• Cover entire vehicle neatly. Make sure that
storage area is well ventilated & free from
any source of flames or spark.
• Fill 10% excess air pressure in both
36
Delivery Certificate
FRAME NO. :
Dealer Code :
Dealer Name :
Address :
Customer's Signature (To be filled in by the dealer) Contact No. :
SERVICE RECORD
Sr. Age Specific Dealer’s Stamp * Code For Remarks:
Date Gravity Voltage Remarks & Signature * Code
No. Mths. LL : Low electrolyte level.
1 AE : Electrical system needs attention.
2 IR : Insufficient running of vehicle.
3 CB : Cover broken.
4 BC : Broken Container.
5 PM : Poor maintenance.
6 BA : Battery abused.
Note : Customer should insist that “Service Record" must be filled by respective authorised battery dealer as proof of specified
maintenance for easy settlement of claim, if any.
TO BE FILLED IN BY BATTERY DEALERS / DISTRIBUTORS
IN CASE OF CLAIM
Name of Dealer & Code :__________________________________________________________________
__________________________________________________________________________________________
Date of claim :________________________________________________Battery Type :_______________
Serial No. :__________________________________________________Date of Fitment :______________