Despiece - Pulsar N 250
Despiece - Pulsar N 250
Despiece - Pulsar N 250
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Pagina web: http://www.motosmanuales.com.ar
Spare Parts Catalogue
COUNTRIES
All Information Contained In This Manual Is Based On The Latest We Have Pleasure In Presenting The Spare Parts Catalogue For ‘Pulsar
Product Information At The Time Of Publication. Bajaj Auto Limited N250 EURO-III’ Motorcycle. This Catalogue Has Been Specially Designed To
Assist You In Selecting The Correct Parts For Procurement To Maintain 100%
Accepts No Liability For Any Inaccuracies Or Omissions In This
Availability.
Publication, Although Every Possible Care Has Been Taken To Make
It As Complete And Accurate As Possible. All Procedures And The Bajaj Spares Are Subjected To The Stringent Quality Control Standards
To Ensure Longer Life Of The Vehicle. It Is Therefore Necessary That Only
Specifications Subject To Change Without Prior Notice. The Right Is
The Genuine Bajaj Spares Are Used.
Reserved To Make Such Changes At Any Time Without Prior Notice
And Without Incurring An Obligation To Make Such Changes To In A Continual Effort To Improve Performance And Efficiency Of The Vehicles,
Product Manufactured Previously. Contact Your Authorized Bajaj Specifications, Diagrams, Illustrations And Part Numbers Can Change Without
Notice. Consequently, The Description In This Spare Parts Catalogue Cannot
Dealer For The Latest Information On Product Improvements
Therefore Be Final And Binding On Us.
Incorporated After This Manual Was Issued.
The Modifications / Alterations Which Are Carried Out After The Issue Of This
Catalogue, Will Be Conveyed To You Through Our Service Circulars. You Are
Requested To Make Necessary Corrections In The Parts Catalogue As Per
The Circulars So As To Keep Your Catalogue Up-to-date. This Will Ensure
The Appropriate And Speedy Delivery Of The Spare Parts As The Order
Placed Will Bear The Latest Part Numbers.
Revision 00 In Case, If You Need Any Technical Assistance Contact The Concerned
Regional Office Or Write To Us On The Following Address :
COUNTRIES
Instructions Index
1. How To Read The Catalogue : Open The Catalogue And From The Pictorial Plate No. Description Page No.
Index Locate The Group In Which The Part You Want To Find Is Present.
Turn Over To The Concerned Page Number (as Given By Pictorial Index).
Now Find Out The Figure Of The Part You Wish To Order. Write Down The
1 Cover Cylinder Head 2
Part Number Against That Particular Figure Number From The Text. 2 Cylinder Head 4
In Case, If You Have The Part Number And You Need The Other Details, 3 Valve 6 To 10
The Part Index Can Be Used. The Part Index (at The End Of The 4 Camshaft Assembly 12
Catalogue) Will Give You The Figure And Page Number Of The Part You 5 Cylinder & Piston 14
Wish To Order.
6 Crankshaft / Balancer Idler Gear 16
2. How To Order Spare Parts : The Part Number And The Description Of The 7 Transmission 18
Part Required Should Be Invariably Mentioned In The Order As Per The 8 Change Drum / Shift Fork 20
Catalogue Text.
9 Gear Change Mechanism 22
The Latest Part Number As Conveyed Through Our Service Circulars Should 10 Engine Assembly / Crankcase RH 24
Only Appear On The Order. In Case Of Ordering Painted Components,
Colour Shade Of The Components Should Be Mentioned. 11 Crankcase LH 26
12 Oil Pump 28
The Quantity Shown Against The Part Number Is The Quantity Per Vehicle
For That Group So That Particular Quantity Should Be Multiplied By The 13 Oil Cooler 30
Number Of Sets Required. 14 Cover Clutch 32
3. Part Number System : We Have Used 8 Digit System For Part Numbers. 15 Cover Magneto 34
The Model Or Hardware Item Is Indicated By First Two Digits Or 16 Clutch Assembly 36
Alphanumeric, The Next Two Or Four Digits Indicate Main Group And The 17 Throttle Body 38
Last Four Or Two Digits Indicate Serial Number In Main Group Or Serial
18 Air Cleaner Assembly 40
Number Or Subgroup Of Fastener Respectively. Thus The Part Numbers Will
Be Indicated By 2-2-4 Or 2-4-2 Digit System. Understanding This System Will 19 Silencer Assembly 42
Enable You To Identify The Spare Parts Easily. 20 Magneto & Starter Motor 44
4. Abbreviations : The Following Abbreviations Are Used In This Catalogue. 21 H.T. Coil 46
Assly Assembly V Volts 22 Seat Assembly & Seat Lock 48
N.I. Not Illustrated W Watts 23 Engine Mountings 50
C'Case Crankcase Accl. Accelerator 24 Frame & Frame Fittings 52
Cyl Cylinder Comp. Complete 25 Swing Arm/Rear Shock Absorber & Chain Case 54
O/S Over Size FR. Front 26 Pillion Foot Rest / Step Holder 56
RR. Rear Std. Standard 27 Mudguard - Front & Rear 58
L Length A/t. Alternate
28 Stand Assembly 60
R.H. Right Hand L.H. Left Hand
29 Tube / Tyre / Rim 62
Hex. Hexagonal AR As Required
30 Front Wheel Hub 64
COUNTRIES
Index Index
Plate No. Description Page No. Plate No. Description Page No.
COUNTRIES
Pictorial Index Pictorial Index
PLATE NO. 1 PLATE NO. 2 PLATE NO. 5 CRANKSHAFT / BALANCER PLATE NO. 6
COVER CYLINDER HEAD CYLINDER HEAD CYLINDER & PISTON
PAGE NO. 2 PAGE NO. 4 PAGE NO. 14 IDLER GEAR PAGE NO. 16
COUNTRIES
Pictorial Index Pictorial Index
PLATE NO. 9 ENGINE ASSEMBLY PLATE NO. 10 PLATE NO. 13 PLATE NO. 14
GEAR CHANGE MECHANISM OIL COOLER COVER CLUTCH
PAGE NO. 22 CRANCKASE RH PAGE NO. 24 PAGE NO. 30 PAGE NO. 32
COUNTRIES
Pictorial Index Pictorial Index
PLATE NO. 19 MAGNETO & STARTER PLATE NO. 20 PLATE NO. 23 PLATE NO. 24
SILENCER ASSEMBLY ENGINE MOUNTINGS FRAME & FRAME FITTINGS
PAGE NO. 42 MOTOR PAGE NO. 44 PAGE NO. 50 PAGE NO. 52
COUNTRIES
Pictorial Index Pictorial Index
SWING ARM / REAR SHOCK PLATE NO. 25 PILLION FOOT REST / STEP PLATE NO. 26 PLATE NO. 29 PLATE NO. 30
TUBE / TYRE / RIM FRONT WHEEL HUB
ABSORBER & CHAIN CASE PAGE NO. 54 HOLDER PAGE NO. 56 PAGE NO. 62 PAGE NO. 64
COUNTRIES
Pictorial Index Pictorial Index
FRONT CALIPER ASSEMBLY PLATE NO. 33 PLATE NO. 34 PLATE NO. 37 PLATE NO. 38
REAR DISC BRAKE ASSEMBLY HANDLE BAR ASSEMBLY FRONT FORK
(DISC BRAKE)
PAGE NO. 70 PAGE NO. 72 PAGE NO. 78 PAGE NO. 80
COUNTRIES
Pictorial Index Pictorial Index
COUNTRIES
Pictorial Index Pictorial Index
COUNTRIES
Cover Cylinder Head
1
No. Part No Description Qty Remarks
1 52 PD12 80 Cover Head Cylinder 1
2 PD 5110 96 Gasket Cover Head Cylinder 1
3 JG 5110 21 Washer 1
4 LA E000 33 Bolt Flanged Step M6x1 1
5 KA ED06 25 Bolt Flanged M6x1 4
1 COUNTRIES
2
Cylinder Head
2
No. Part No Description Qty Remarks
1 PD 5111 31 Head Cylinder 1
2 PD 5111 34 Gasket Head Cylinder 1
3 PD 5814 13 Pipe Intake 1
4 LD A000 78 Washer Plain 1
5 JG 5814 07 Ring-O 1
6 PD 3518 08 Sensor Temperature 1
7 DK 1012 25 Oil Pressure Switch 1
8 JF 5110 52 Sleeve Spark Plug 1
9 52 PD16 21 Cover Sprocket 1
10 JL 3512 18 Plug Spark 1
11 39 1660 05 Stud-M8 2
12 LA D001 55 Bolt Flanged Step 4
13 DP 2010 31 Bolt Flanged M6x1 2
14 LD A000 08 Washer 4
15 KJ AC35 35 O-Ring 1
16 39 1283 21 O-Ring 1
17 KJ AC18 24 O-Ring 1
18 39 2608 01 Grub Screw 1
3 COUNTRIES
4
Valve
3
No. Part No Description Qty Remarks
1 36 JR00 40 Kit Valve 1
2 LJ A000 37 Ring O 2
3 PD 5112 37 Rocker Arm Assembly 2
4 PD 5112 41 Shaft Rocker Arm 2
5 LD A000 48 Washer Plain 4
6 PD 5110 86 Washer Belleville 2
7 DP 2010 31 Bolt Flanged M6x1 2
8 PD 5110 85 Plug Shaft Rocker 2
9 CB 1010 22 Cotter Valve 8
10 36 JR00 41 Kit Inlet Valve Hardware 1
36 JR00 42 Kit Exhaust Valve Hardware 1
11 36 JF01 04 Kit Shim 3.18 mm 1
12 36 JY00 29 Kit Shim 2 mm 1
13 36 JY00 30 Kit Shim 2.04 mm 1
14 36 JY00 31 Kit Shim 2.08 mm 1
15 36 JY00 32 Kit Shim 2.12 mm 1
16 36 JY00 33 Kit Shim 2.16 mm 1
17 36 JY00 34 Kit Shim 2.20 mm 1
18 36 JY00 35 Kit Shim 2.24 mm 1
19 36 JY00 36 Kit Shim 2.28 mm 1
20 36 JY00 56 Kit Shim 2.30 mm 1
21 36 JY00 37 Kit Shim 2.32 mm 1
22 36 JY00 57 Kit Shim 2.34 mm 1
23 36 JY00 38 Kit Shim 2.36 mm 1
24 36 JY00 58 Kit Shim 2.38 mm 1
25 36 JY00 39 Kit Shim 2.40 mm 1
26 36 JY00 59 Kit Shim 2.42 mm 1
27 36 JY00 40 Kit Shim 2.44 mm 1
28 36 JY00 60 Kit Shim 2.46 mm 1
29 36 JY00 41 Kit Shim 2.48 mm 1
5 COUNTRIES
6
Valve
3
No. Part No Description Qty Remarks
30 36 JY00 61 Kit Shim 2.50 mm 1
31 36 JY00 42 Kit Shim 2.52 mm 1
32 36 JY00 62 Kit Shim 2.54 mm 1
33 36 JY00 43 Kit Shim 2.56 mm 1
34 36 JY00 63 Kit Shim 2.58 mm 1
35 36 JY00 44 Kit Shim 2.60 mm 1
36 36 JY00 64 Kit Shim 2.62 mm 1
37 36 JY00 45 Kit Shim 2.64 mm 1
38 36 JY00 46 Kit Shim 2.68 mm 1
39 36 JF00 89 Kit Shim 2.70 mm 1
40 36 JY00 47 Kit Shim 2.72 mm 1
41 36 JF00 90 Kit Shim 2.74 mm 1
42 36 JY00 48 Kit Shim 2.76 mm 1
43 36 JF00 91 Kit Shim 2.78 mm 1
44 36 JY00 49 Kit Shim 2.80 mm 1
45 36 JF00 92 Kit Shim 2.82 mm 1
46 36 JY00 50 Kit Shim 2.84 mm 1
47 36 JF00 93 Kit Shim 2.86 mm 1
48 36 JY00 51 Kit Shim 2.88 mm 1
49 36 JF00 94 Kit Shim 2.90 mm 1
50 36 JY00 52 Kit Shim 2.92 mm 1
51 36 JF00 95 Kit Shim 2.94 mm 1
52 36 JY00 53 Kit Shim 2.96 mm 1
53 36 JF00 96 Kit Shim 2.98 mm 1
54 36 JY00 54 Kit Shim 3.00 mm 1
55 36 JF00 97 Kit Shim 3.02 mm 1
56 36 JY00 55 Kit Shim 3.04 mm 1
57 36 JF00 98 Kit Shim 3.06 mm 1
58 36 JF00 99 Kit Shim 3.08 mm 1
59 36 JF01 00 Kit Shim 3.10 mm 1
7 COUNTRIES
8
Valve
3
No. Part No Description Qty Remarks
60 36 JF01 01 Kit Shim 3.12 mm 1
61 36 JF01 02 Kit Shim 3.14 mm 1
62 36 JF01 03 Kit Shim 3.16 mm 1
9 COUNTRIES
10
Camshaft Assembly
4
No. Part No Description Qty Remarks
1 PD 5113 26 Camshaft Assembly 1
2 JF 5112 35 Sprocket Camshaft 1
3 KE BB35 15 Circlip Internal 1
4 PD 5112 53 Spacer Camshaft 1
5 36 JR00 37 Kit Cam Chain Guide 1
6 PD 5112 43 Chain 1
7 LA D002 30 Bolt Special Flanged 1
8 DH 1013 92 Chain Guide Pivot Bolt 1
11 COUNTRIES
12
Cylinder & Piston
5
No. Part No Description Qty Remarks
1 36 JR00 72 Kit Block Piston 1
2 PD 5111 34 Gasket Head Cylinder 1
3 39 2181 06 Pin Dowel 4
4 36 JR00 39 Piston Ring Set 1
5 JY 5212 36 Circlip 2
6 PD 5210 14 Gasket Block Cylinder 1
7 JC 1010 34 Tensioner Assembly 1
8 KA EQ06 20 Bolt Flange Small-m6 2
9 39 2669 21 O-Ring 1
10 JG 5112 70 Bolt Flanged M6x1 1
11 CS 1011 28 Gasket 1
13 COUNTRIES
14
Crankshaft / Balancer Idler Gear
6
No. Part No Description Qty Remarks
1 PD 5310 15 Crankshaft Assembly 1
2 LC G000 02 Nut - Flanged - M16x1.5x10l 1
3 PD 5310 52 Bolt Flanged M12x1.5 1
4 LD B001 05 Washer Plain 1
5 KF AB40 50 Key Woodruff 1
6 LF B000 01 Key Sunk 1
7 PD 5112 21 Sprocket Crankshaft 1
8 36 JR00 38 Kit Primary Drive & Clutch Housing 1
9 JY 5310 08 Washer Plain 1
10 PD 5312 13 Balancer Assembly 1
15 COUNTRIES
16
Transmission
7
No. Part No Description Qty Remarks
1 PD 5510 58 Shaft Assembly Input 1
2 PD 5512 57 Washer 1
3 PD 5512 91 Gear Fourth Drive 1
4 BF 5510 37 Ring Snap Output 2
5 PD 5512 90 Gear Third Drive 1
6 LD A000 30 Washer Spline 2
7 JL 5512 11 Gear Fifth Drive 1
8 JL 5512 08 Gear Second Drive 1
9 JY 5512 15 Washer Thrust 2nd Drive 1
10 PD 5510 61 Shaft Assembly Output 1
11 JL 5512 14 Gear Third Driven 1
12 LD A000 30 Washer Spline 1
13 BF 5510 37 Ring Snap Output 1
14 PD 5512 96 Gear Fourth Driven 1
15 JL 5512 17 Bush First Driven 1
16 PD 5513 04 Gear First Driven 1
17 39 2159 11 Washer Plain-ID15 1
18 JL 5512 16 Gear Fifth Driven 1
19 JL 5512 18 Bush Second Driven 1
20 JL 5512 13 Gear Second Driven 1
21 JG 5510 21 Washer Plain-Id 20.2xod30 1
22 DJ 1013 12 Plate - Drive Sprocket 1
23 PD 5510 73 Sprocket Drive 1
24 LA E000 17 Bolt Flanged M6x1 2
17 COUNTRIES
18
Change Drum / Shift Fork
8
No. Part No Description Qty Remarks
1 PD 5610 11 Drum Complete Gear Shift 1
2 EC 5610 23 Spring Gear Switch Indicator 1
3 JY 5410 39 Compression Spring 2
4 JG 5610 10 Spacer-Guide Gear Shift 1
5 PD 5610 12 Guide Gear Shift 1
6 DH 1013 89 Bolt Socket - M6 x 1 x 20L 1
7 PD 5610 13 Fork Gear Shift Input 1
8 PD 5610 14 Fork Gear Shift Output I 1
9 PD 5610 15 Fork Gear Shift Output II 1
10 JY 5610 04 Shaft Input Gear Shift Fork 1
11 JY 5610 07 Shaft Output Fork Shift 1
19 COUNTRIES
20
Gear Change Mechanism
9
No. Part No Description Qty Remarks
1 PD 5612 29 Assembly Lever Gear Shift 1
2 PD 5612 33 Spring Pawl 1
3 PD 5612 36 Bush 1
4 GL 5610 49 Spring Torsion 1
5 LD B000 71 Washer Plain-Id 1
6 KA DD06 22 Bolt Flanged 1
7 JR 5614 12 Lever Assembly Change 1
8 DT 5612 05 Damper 1
9 JR 5614 10 Arm Assembly Change 1
10 JL 561410 Washer Plain 1
11 01 1009 05 Ring-O 2
12 LA C001 04 Bolt Socket-M8x1 1
13 LC B000 03 Nut Hex M6x1 LH 1
14 KC AM06 05 Nut Hex Thick-m6x1xht 1
16 52 JR03 23 K17 2-CH Tie Rod Assly 1
21 COUNTRIES
22
Engine Assembly / Crankcase RH
10
No. Part No Description Qty Remarks
1 36 JR00 56 Kit Crankcase Assembly RH 1
2 PD 3510 28 Sensor Assembly Pick Up 1
3 PD 5410 48 Guard Chain 1
4 PD 3510 16 Sensor Indicator Gear 1
5 PD 5712 27 Assembly Valve Pressure Relief 1
6 59 2000 06 Bearing Ball 1
7 KP BG62 02 Bearing Ball 1
8 PD 5510 71 Seal Oil 1
9 KE BA30 12 Circlip Internal 1
10 KJ AA20 24 O Ring 1
11 LA E000 42 Bolt Flanged-M6x1 2
12 LB B000 07 Screw Pan Cross M6x1 3
13 LA E000 10 Bolt Flanged M5x0.8 2
14 39 1043 19 Seal - Oil 1
15 JY 5710 30 Mesh Strainer Assly. 1
16 LJ A000 04 Strainer O Ring 1
17 JA 5410 48 Strainer Cap With O-Ring 1
18 JA 5410 21 Cap Strainer 1
19 59 2100 23 O-Ring 1
20 KA EQ06 35 Bolt Flange Small 9
21 KA EQ06 70 Bolt Flanged M6x1 4
22 56 PDP1 67 Eng Assly K17B/D - Slick Black 1
23 COUNTRIES
24
Crankcase LH
11
No. Part No Description Qty Remarks
1 36 JR00 55 Kit Crankcase Assembly LH 1
2 59 2000 29 Bearing Ball-ID 20xOD 1
3 KP BG62 02 Bearing Ball C3 Clearances 1
4 39 2601 20 Bearing Ball 1
5 PD 5410 91 Stopper Bearing 1
6 JG 5410 59 Plate Stopper Bearing Drum 1
7 KA ED06 12 Bolt-Flanged-Small 2
8 JY 5410 38 Bush 1
9 PD 5411 20 Gasket Crankcase 1
10 PD 5612 15 Spring Torsion 1
11 LD B000 50 Washer Plain-ID 6xOD 1
12 PD 5612 37 Stopper Assembly Drum 1
13 LD A000 26 Washer Plain-ID10xOD 1
14 LA C000 84 Bolt Socket-M6x1xl 1
15 LA D001 76 Bolt Shift Change M8x1.25 1
16 39 0999 06 Pin Dowel-Oil Pump 2
18 JG 5710 14 Oil Filter 1
19 52 PD16 63 Cap Filter Oil Black 1
20 LJ A000 22 Ring-O 1
21 LA E000 55 Bolt Flange-m6x1xl16xcl8.8xBlack 2
25 COUNTRIES
26
Oil Pump
12
No. Part No Description Qty Remarks
1 PD 5710 16 Oil Pump Assly. Comp 1
2 LA E000 18 Bolt Flanged M6x1 3
3 39 0999 06 Pin Dowel-oil Pump 2
27 COUNTRIES
28
Oil Cooler
13
No. Part No Description Qty Remarks
1 JL 5712 03 Cooler Oil 1
2 JR 1138 52 Hook Assembly 1
3 DK 1610 81 Grommet Fairing Lower Mtg 3
4 JM 1610 20 Collar 3
5 KA DA08 25 Bolt Flanged 2
6 KA DD06 22 Bolt Flanged M6x1 1
7 JM 1610 20 Collar 1
8 JE 5712 39 Clamp Cooler Oil 2
9 JR 1138 55 Bracket Oil Cooler 1
10 KA DF05 12 Bolt Flanged M5x0.8 1
11 LA E000 55 Bolt Flange-m6x1xl16xcl8.8xBlack 1
12 JL 5712 08 Pipe Inlet 1
13 LA C001 32 Bolt Socket 2
14 LD A000 51 Washer Plain 4
15 JL 5712 14 Pipe Outlet 1
16 KA DD06 10 Bolt Flanged 2
17 JL 5712 03 Cooler Oil 1
29 COUNTRIES
30
Cover Clutch
14
No. Part No Description Qty Remarks
1 36 JR00 95 Cover Clutch Slick Black 1
2 PD 5412 61 Shaft Clutch Assembly 1
3 PD 5412 64 Spring 1
4 JH 5412 36 Jet Oil 1
5 PD 5412 67 Gasket Clutch Cover 1
6 39 1041 19 Seal Oil (Design) 1
7 39 1990 20 Bearing Needle 2
8 JG 5412 30 Cap Oil Filling 1
9 KJ AB14 24 O-Ring 1
10 JE 5412 42 Seal Oil Crankshaft K11 1
11 JE 5412 49 Plate Position K11 1
12 AA 1014 37 Bolt Flanged M6x1 1
13 JZ 5412 68 Window Gauge Oil 1
14 JZ 5412 69 Circlip 1
15 PD 5412 68 Bracket Clutch Cable 1
16 39 0999 06 Dowel 2
17 KA EQ06 35 Bolt Flange Small 10
31 COUNTRIES
32
Cover Magneto
15
No. Part No Description Qty Remarks
1 52 PD16 61 Assembly Cover Magneto Black 1
2 PD 5412 72 Gasket Cover Magneto 1
3 JL 5412 45 Cap TDC Finder 1
4 30 1011 95 O-Ring 1
5 39 0999 06 Pin Dowel-Oil Pump 2
6 KA EQ06 50 Bolt Flange Small 6
7 PD 2331 22 Label Gear Shift 1 N.I.
8 52 JR01 57 Cover LH Rear 1
9 KA ED06 50 Bolt 2
33 COUNTRIES
34
Clutch Assembly
16
No. Part No Description Qty Remarks
1 PD 5514 04 Clutch Assembly 1
2 YJ R050 11 Center Clutch 1
3 YJ R050 12 Plate Clutch 4
4 YJ R050 15 Plate Clutch Pressure 1
5 YJ R050 16 Spring Clutch 3
6 YJ R050 17 Seat Judder Spring 1
7 YJ R050 18 Spring Judder 1
8 YJ R050 19 Plate Clutch Lifter 1
9 YJ R050 21 Bolt Flange 3
10 36 JR00 45 Kit Friction Plate 1
11 36 JR00 38 Kit Primary Drive & Clutch Housing 1
12 39 1880 20 Ball Bearing 15x32x9 1
13 LC G000 31 Nut Hex Fl-m14 1
14 59 1100 08 Plain Washer 1
15 JG 5514 28 Washer Clutch_G2 (Design) 1
16 PD 5512 60 Bush 1
17 PD 5412 65 Push Rod 1
35 COUNTRIES
36
Throttle Body
17
No. Part No Description Qty Remarks
1 PD 6112 20 Body Throttle Assembly 1
2 JG 5814 24 Fixing Screw M5x12 4
3 JG 6112 06 Motor Stepper (IACV) 1
4 PD 6112 11 Cap Injector-Connector Quick 1
5 JH 6110 01 Cap Injector 1
6 PD 6110 02 Injector 1
37 COUNTRIES
38
Air Cleaner Assembly
18
No. Part No Description Qty Remarks
1 PD 5810 71 Assembly Air Filter 1
2 PD 5810 52 Cover Top 1
3 36 JR00 43 Air Filter Element With Seals 1
4 PD 5810 37 Seal 2
5 PD 5811 35 Box Resonator 1
6 PA 5810 36 Clamp Connecting Tube 1
7 JP 5810 18 Tube Drain 1
8 PD 5810 29 Pipe Breather 2
9 JG 5810 56 Clamp (Breather Tube) 3
10 PD 5810 98 Pipe Breather 1
11 KA ED06 10 Bolt Flanged M6x1 4
12 JU 5810 14 Clamp 1
39 COUNTRIES
40
Silencer Assembly
19
No. Part No Description Qty Remarks
1 PD 5912 80 Assembly Pipe A 1
2 JP 5910 65 Sensor Oxygen 1
3 PD 5912 76 Shield Catalyst 1
4 52 JR00 71 Muffler PD591087 Assly. W Grommet 1
5 PD 5915 53 Muffler Assembly Secondary 1
6 PD 5911 85 Shield Muffler 1
7 LC G000 06 Nut Hex Flanged 2
8 JL 5911 49 Bolt Socket M5x0.8 4
9 KA DD08 60 Bolt-flange-kad St-d Dia-08 L-60 1
10 DT 5913 05 Sleeve Bottom 2
11 PD 5914 94 Grommet 1
12 PD 5913 25 Gasket Exhaust 1
13 JY 5910 14 Gasket Muffler Pipe A 1
14 JG 1134 04 Clip Nut 2
15 JY 5910 15 Band Clip 1
16 JU 5910 81 Band Clip 1
17 JG 5910 39 Gasket Muffler Pipe-a 1
18 PD 5911 01 Bolt Socket-M5x0.8xl 1
19 JB 5910 59 Damper Shield Muffler 1
20 KA DA06 35 Bolt Flanged 2
21 JL 5911 57 Sleeve Bottom 2
41 COUNTRIES
42
Magneto & Starter Motor
20
No. Part No Description Qty Remarks
1 PD 6214 17 Gear Assembly Clutch Starter 1
2 PD 3510 26 Rotor Assembly 1
3 PD 3510 22 Stator Assembly 1
4 PD 3516 11 Motor Starter 1
5 PD 5513 05 Gear Starter Counter I 1
6 PD 6214 22 Shaft Gear Starter Counter I 1
7 PD 5513 06 Gear Starter Counter II 1
8 PD 6214 20 Shaft Gear Starter Counter II 1
9 PD 6214 25 Collar Starter Counter 1
10 PD 5310 52 Bolt Flanged M12x1.5 1
11 LD B001 05 Washer Plain 1
12 DK 1012 84 Bolt Socket-M5x 3
13 LA E000 42 Bolt Flanged-M6x1 1
14 PD 5410 50 Retainer Gear Starter 1
15 GL 5610 06 Washer Plain(12.2x1x20) 2
16 KE AA12 10 Circlip External 2
17 KA EQ06 20 Bolt Flange Small 2
18 PD 5412 71 Bracket Stator Cable 1
19 KA DA05 12 Bolt 1
43 COUNTRIES
44
H.T. Coil
21
No. Part No Description Qty Remarks
1 PD 3512 49 Coil Assembly Ignition LH 1
2 PD 3512 50 Coil Assembly Ignition RH 1
3 DD 1110 12 Grommet H.T. Cable 2
4 DK 1110 11 Cap Spark Plug 1
5 DH 1110 13 Grommet Spark Plug 1
6 JL 3512 18 Spark Plug 1
7 DH 1110 15 Cap Spark Plug 1
8 JD 3512 06 Grommet Sleeve Spark Plug Cap 1
9 DK 1110 28 Spark Plug 1
10 KA DA06 18 Bolt Flanged 4
45 COUNTRIES
46
Seat Assembly & Seat Lock
22
No. Part No Description Qty Remarks
1 JR 1910 14 Seat Assembly - Front 1
2 JP 1910 07 Seat Damper Rear 4
3 PA 1910 10 Damper Seat Front 1
4 JR 1910 17 Seat Assembly Rear 1
5 JD 1910 06 Damper Round 1
6 JR 2326 11 Bracket Lock Seat 1
7 52 JR05 63 Set Lock 1
8 JR 2326 16 Latch Assembly Seat 1
9 KB CA06 20 Screw 2
10 JR 2326 13 Cable 1
11 JR 1138 05 Bracket Seat Rear 1
12 KA DF06 18 Bolt 1
47 COUNTRIES
48
Engine Mountings
23
No. Part No Description Qty Remarks
1 JR 1138 11 Hanger Engine RH 1
2 JR 1138 10 Hanger Engine LH 1
3 JR 1134 06 Bracket Hanger Engine Front LH 1
4 JR 1134 07 Bracket Hanger Engine Front RH 1
5 KA DG08 55 Bolt Flanged 1
6 KD BA08 18 Washer Plain 2
7 KA CF08 45 Bolt Socket M8x1.25 2
8 LC A000 14 Bolt M8x1.25 2
9 KC GD08 08 Nut Hex Flanged 2
10 KA DD08 60 Bolt Flanged 1
11 KC GF10 10 Nut Hex Flanged 2
12 LA D002 84 Bolt Flanged M10x1.25 2
13 KD DB10 18 Washer Spring Thin 1
14 LA J000 22 Bolt Stud M10x1.25 1
15 KA DD08 70 Bolt Flanged 2
16 KD AA10 18 Washer Plain 1
17 KA DG08 B5 Bolt Flanged M8X1.25 1
49 COUNTRIES
50
Frame & Frame Fittings
24
No. Part No Description Qty Remarks
1 52 JR00 86 Frame Assembly 1
2 36 DK01 59 Kit St. Cone With Grease 1
3 DK 1810 75 Nut Steering 1
4 DK 1810 51 Cage Bearing Steering Bottom 1
5 DK 1810 50 Cage Bearing Steering Top 1
6 DK 1810 76 Cup Steering 1
7 JR 1138 29 Bracket LH 1
8 KA ED06 18 Bolt-Flange-Kae St-d Dia-06 L-18 1
9 JZ 1813 22 Grommet Side Cover 1
10 JR 1910 21 Damper 2
51 COUNTRIES
52
Swing Arm / Rear Shock Absorber & Chain Case
25
No. Part No Description Qty Remarks
1 JR 1220 10 Shock Absorber Mono 1
2 LA C001 05 Bolt Socket-M10X1.25XL55X 2
3 JR 1220 08 Arm Assembly Swing 1
4 DG 1710 16 Sleeve 2
5 DG 1710 18 Bearing - Needle 2
6 DG 1710 19 Seal - Oil 4
7 56 JRL5 33 Cap Tube Arm Swing Matt Black 2
8 JR 1220 44 Adjuster Chain 2
9 LA E000 71 Bolt Flanged M8X1.25 2
10 KD DB08 15 Washer Sp ID8.1XOD14.8XT2 2
11 JR 1220 49 Slider Chain 1
12 LA C000 84 Bolt Socket-M6X1XL 14 2
13 JL 1138 28 Clamp SAI Hose Mtg 1
14 JL 1812 25 Grommet I 1
15 JR 1812 39 Cover Assembly Chain 1
16 JR 1220 40 Bolt Flanged M14X1.5 1
17 39 1053 15 Nut - Hexagon With Flange :- M14 1
18 LB U001 16 Screw Button Head Step M6 4
19 56 JRL5 33 Cap Swing Arm 2
53 COUNTRIES
54
Pillion Foot Rest / Step Holder
26
No. Part No Description Qty Remarks
1 56 JR4J 4X Holder Step Pillion LH 1
2 56 JR4K 4X Holder Step Pillion RH 1
3 56 JL19 4X Step Pillion RH Satin Black 1
4 56 JL18 4X Step Pillion LH Satin Black 1
5 GF 1611 43 Spring Pillion Footrest 2
6 KM AA08 00 Ball Steel 2
7 JL 1130 37 Pin Clevis Dia 8 2
8 JL 1130 36 Damper Step Pillion 2
9 DT 1130 14 Lock Plate LH 1
10 KH AA25 20 Pin Cotter 2
11 DT 1130 15 Lock Plate RH 1
12 LA C001 85 Bolt Socket M8x1.25 4
13 56 JR3X 4X Holder Step LH 1
14 JR 1130 91 Pad Step 2
15 56 JR3S 4X Step Rider LH 1
16 JL 1130 35 Bolt M6x1 2
17 LD B000 26 Washer Plain 2
18 KH AA25 20 Pin Cotter 2
19 KD AA08 16 Washer-kda-od/id/thk 2
20 30 1410 31 Ring-O 2
21 DV 1610 50 Stopper Step 2
22 JF 1130 12 Spring Torsion - K10 2
23 LH E000 03 Pin Clevis With Hole 2
24 LA C001 04 Bolt Socket-M8 1
25 01 1009 05 Ring-O 2
26 JL 5614 10 Washer Plain 1
27 LA C000 67 Bolt Socket-M8 2
28 LD A000 71 Washer Plain 1
29 56 JR3Y 4X Holder Step RH 1
30 56 JR3T 4X Step Rider RH 1
55 COUNTRIES
56
Mudguard - Front & Rear
27
No. Part No Description Qty Remarks
1 JR 1814 63 Brace Fender 1
2 KA AD08 22 Bolt 4
3 JR 1814 31 Flap Fender Front 1
4 JG 1710 31 Clip Nut M5 2
5 KB UA05 12 Screw Truss 2
6 JH 1812 34 Grommet Tail Lamp Mtg 2
7 DJ 1610 91 Grommet Front Fender 2
8 JH 1812 93 Collar 2
9 KB BC05 12 Screw Pan Cross 3
10 KD AE05 10 Washer Plain Small 3
11 JR 1814 24 Fender Hugger 1
12 JR 1814 25 Arrester Case Chain 1
13 LB R000 03 Screw Taping Pan 2
14 LB U001 16 Screw Button Head Step 2
57 COUNTRIES
58
Stand Assembly
28
No. Part No Description Qty Remarks
1 JR 1132 16 Stand Side 1
2 JR 1132 20 Bracket Holder Magnet 1
3 JG 1132 07 Bolt 1
4 LC H000 01 Nut Nyloc-m10x1.25xht 1
5 JZ 4036 01 Holder Magnet 1
6 JF 4014 15 Switch Stand Side 1
7 JL 1132 09 Spring Tension 1
8 DH 1611 46 Cover Spring Side Stand 1
9 JR 1132 15 Stand Center 1
10 LA C002 05 Bolt Socket M8x1.25 2
11 KD BC08 18 Washer Plain 2
12 JL 1132 10 Bush Main Stand LH 2
13 KJ AB10 19 O-Ring 2
14 PA 1132 04 Damper Center Stand 1
15 JL 1132 07 Spring Tension 1
16 JL 1132 12 Cover Spring Main Stand 1
59 COUNTRIES
60
Tube / Tyre / Rim
29
No. Part No Description Qty Remarks
1 DT 1310 18 Tyre Front 100/80-17 52P TL 1
2 DK 1510 26 Valve Tubeless Tyre 2
3 56 JR9A 4X Front Wheel (JR131040) Satin Black 1
4 56 JR9B 4X Rear Wheel (JR131246) Satin Black 1
5 DT 1312 22 Tyre Tubeless Rear 130/70-17 1
61 COUNTRIES
62
Front Wheel Hub
30
No. Part No Description Qty Remarks
1 56 JR9A 4X Front Wheel (JR131040) Satin Black 1
2 JL 1310 01 Axle 1
3 KP BC62 02 Bearing-Ball-C3 Clearance 2
4 JG 1310 02 Sleeve 1
5 JR 1310 26 Disc Brake Dia 300 1
6 JD 1318 11 Screw Socket Step M8x1.25 5
7 JR 1310 41 Disc Sensor Speed 1
8 DG 1510 05 Seal-Oil 2
9 LA E000 55 Bolt Flange-M6 1
10 DT 1310 11 Collar 1 N.I.
11 JL 1310 00 Collar 1
12 LC J000 02 Nut U M14x1.5 1
13 LD B000 29 Washer Plain 1
14 JR 4036 08 Sensor Speed Wheel 1
63 COUNTRIES
64
Rear Wheel Hub
31
No. Part No Description Qty Remarks
1 56 JR9B 4X Rear Wheel (JR131246) Satin Black 1
2 KP BC62 02 Bearing-Ball-C3 Clearance 1
3 KP BC63 02 Bearing-Ball-C3 Clearance 1
4 JL 1312 16 Spacer Assembly 1
5 DT 1312 07 Axle 1
7 LA E000 55 Bolt Flange-M6 1
8 30 1510 82 Seal Oil 1
9 JL 1312 32 Damper-Coupling 1
10 DK 1510 97 Disc Brake Dia 230 1
11 DH 1510 40 Bolt Socket-M6x1xl 16xbrxprecoat 6
12 JU 1318 02 Sensor Disc Rear 1
13 JG 1312 20 Screw Pan Cross-m6x1xl12x 3
14 JR 4036 08 Sensor Speed Wheel 1
15 DK 1510 81 Spacer I 1
16 DK 1510 82 Spacer II 1
17 JR 1312 38 Sleeve 1
18 JR 1312 37 Coupling 1
19 36 JR00 33 Chain Sprocket Kit 1
20 KP AC62 05 Bearing Ball Ordinary Clearance 1
21 DT 1312 14 Seal Oil 1
22 DJ 1510 48 D Bolt 6
23 LC L000 04 Nut U Flange-m8x1.25xht8.5xbrt 6
24 JL 1312 11 Spacer 1
25 LD B000 29 Washer Plain 2
26 LC J000 02 Nut U M14x1.5 1
65 COUNTRIES
66
Front Master Cylinder - Disc Brake
32
No. Part No Description Qty Remarks
1 DJ 1910 57 Lever Front Brake 1
2 DJ 1910 29 Bolt Front Brake Lever 1
3 DJ 1910 30 Nut 1
4 DH 1910 62 Oil Window Kit 1
5 DJ 1910 31 Screw 2
6 DJ 1910 34 Cover - Reservoir 1
7 DJ 1910 35 Diaphragm 1
8 JR 1318 82 Cylinder Assembly Master Front 1
9 DJ 2011 09 Brake Switch 1
10 DJ 1910 26 Washer - Copper 8
11 GL 1318 27 Bolt - Banjo 4
12 DH 1910 60 Fr Master Cyl Fastening Cap 1
13 YJ R050 36 Bolt Flanged 2
14 36 JF00 18 Major Kit M Cylinder - ABS 1
14A 36 JF00 19 Minor Kit M Cylinder - ABS 1
67 COUNTRIES
68
Front Caliper Assembly - Disc Brake
33
No. Part No Description Qty Remarks
1 JR 1318 25 Caliper Assy Brake Front 1
2 DJ 1510 69 Bleeder Screw 1
3 DJ 1510 70 Bleeder Cap 1
4 DH 1510 39 Bolt Flange :- Re-Coated (M8) 2
5 JR 1318 27 Disc Pad 1
6 36 JR00 47 Minor Kit 1
7 36 JR00 46 Major Kit 1
69 COUNTRIES
70
Rear Disc Brake Assembly
34
No. Part No Description Qty Remarks
1 36 JR00 52 Reservoir Assembly Kit 1
2 JR 1318 83 Caliper Assembly Rear 1
3 JR 1318 97 Cylinder Assembly Master Rear 1
4 GL 1318 27 Bolt Banjo 2
5 LA D000 77 Bolt Flange-M6x1xl16 2
6 LH A000 01 Pin 1
7 KD BA06 13 Washer Plain 1
8 KH AA20 15 Pin Cotter 1
9 DJ 1510 70 Cap Bleeder Screw 1
10 KA DD06 14 Bolt Flanged 1
11 36 DH41 74 Disc Pad Set Rear Caliper Endurance 1
12 DJ 1510 69 Bleeder Screw 1
13 36 JR00 50 Master Cyl Push Rod-Fork Kit 1
14 36 DH41 75 Kit Major Caliper 1
15 36 DH41 77 Kit Minor Caliper 1
16 36 JR00 49 Kit Major M Cylinder 1 N.I.
17 36 JF00 19 Kit Minor M Cylinder 1 N.I.
18 36 JR00 51 Master Cyl Seal Kit 1 N.I.
19 36 JR00 53 Filler Union,O-Ring Kit 1 N.I.
20 36 JR00 54 Hose Tube-Clamp Kit 1 N.I.
21 36 JR00 87 ABS Unit To Rear Caliper Hose Kit 1
71 COUNTRIES
72
Rear Brake Pedal
35
No. Part No Description Qty Remarks
1 JR 1610 36 Pedal Assembly Brake 1
2 DG 1013 39 Damper 1
3 DK 1011 86 Bolt Pivot Lever Change 1
4 DK 1011 87 Collar Pivot Bolt 1
5 DK 1011 85 Washer Pivot Bolt 2
6 JR 1130 56 Bracket Switch Brake 1
7 DJ 2012 53 Switch Brake 1
8 PA 1610 04 Spring Rear Brake Switch 1
9 JU 1610 02 Return Spring Brake Pedal 1
10 39 1998 19 Seal - Oil 2
11 LA D002 70 Bolt Flanged Step M6x1 1
12 LA D000 85 Bolt Flanged-M6X1XLPre-Coat 1
13 DH 1612 45 Nut U-M8X1.25 1
73 COUNTRIES
74
ABS - Anti Lock Braking System
36
No. Part No Description Qty Remarks
1 JR 1318 96 Unit ABS 1
2 36 JR00 35 Kit Hose Cylinder Master-Unit ABS 1
3 36 JR00 85 Hose Caliper Front to Unit ABS 1
4 JR 1138 90 Bracket Assembly Unit ABS 2
5 JR 1318 51 Clamp Assembly 1
6 KA ED06 08 Bolt-Flanged-Small 2
7 LA E000 21 Bolt Flanged M6x1 4
8 JR 1318 52 Hook 1
9 JR 1138 92 Case Unit ABS 1
10 DH 1613 77 Bolt Flanged Step M6X1 2
11 GL 1318 27 Bolt Banjo 4
12 DJ 1910 26 Copper Washer 4
13 36 JR00 86 ABS Unit To Rear Master Cylinder 1
14 36 JR00 87 ABS Unit To Rear Caliper 1
15 36 JR00 88 Rear Master Cylinder Push Rod Kit 1
16 36 JR00 89 Rear Reservoir Assembly Kit 1
75 COUNTRIES
76
Handle Bar Assembly
37
No. Part No Description Qty Remarks
1 56 JR9J 33 Handlebar 1
2 JG 1510 22 Throttle Pipe 1
3 DT 1610 05 Grip Assembly RH 1
4 JL 1510 35 Handlebar Weight 1
5 KA CG06 45 Bolt Socket M6x1 2
6 JL 1610 03 Handle Grip LH 1
7 56 JR33 Y9 Bracket Upper 1
8 56 JR9U Y9 Holder Handle Lower 1
9 JG 1510 29 Bolt Socket M8x1.25 4
10 56 JR9T Y9 Holder Handle Upper 1
11 JG 1610 08 Lever LH 1
12 JR 1318 82 Cylinder Assembly Master Front 1
13 JZ 1610 28 Lever Pivot Bolt 1
14 30 1910 17 Nut Round M8x1.25 1
15 36 DU19 01 Cable Adj.Kit 1
16 JR 1610 35 Assembly Holder Lever LH 1
17 KA DF06 22 Bolt-Flange 1
18 JY 4014 04 Switch Clutch 1
19 LB U000 12 Screw Pan Cross 2
20 LC H000 01 Nut Nyloc-M10 2
21 JG 1510 13 Washer Cup 2
22 JF 1510 54 Damper 4
23 KA CF08 30 Bolt Socket M8x1.25 2
24 LA C000 92 Bolt Socket-M10 2
25 JF 1510 55 Spacer 2
26 JY 1510 11 Bolt Flanged-M16 1
27 JR 4014 26 Switch Control RH 1
28 JR 4014 10 Switch Control LH 1
77 COUNTRIES
78
Front Fork
38
No. Part No Description Qty Remarks
1 JR 1210 17 Fork Front 1
2 YJ R050 08 Tube Outer LH 1
3 YJ R050 09 Tube Outer RH 1
4 DK 1810 06 Socket Headed Bolt -M10 2
5 DK 1810 07 Copper Washer 2
6 DK 1810 21 Inner Dust Seal 2
7 DK 1810 18 Washer Seal 2
8 DJ 1710 39 Oil Seal 2
9 DK 1810 17 Guide Bush 2
10 DK 1810 20 Oil Seal Stopper 2
11 DK 1810 15 Washer 2
12 YJ R050 02 Spacer Tube 2
13 YJ R050 06 Fork Pipe Inner 2
14A YJ R050 05 Cap Oil Lock 2
14B YJ R050 04 Seat Pipe 2
14C DK 1810 12 Piston Ring 2
14D DK 1810 13 Rebound Spring 2
15 YJ R050 03 Spring Main Spring 2
16 DT 1510 42 Fork Bolt 2
17 DK 1810 23 'O' Ring 2
18 JR 1210 46 Under Bkt Assy Complete 1
19 JC 1810 20 Spring Washer 2
20 DK 1810 28 Bolt 2
21 DK 1810 75 Nut Steering 1
22 DK 1810 76 Cup Steering 1
23 JH 4010 31 Reflector Reflex Side 2
24 JR 1210 92 Ring 2
25 JR 1210 80 Cushion 2
26 DT 1210 47 Rubber Damper Fork Top Cap 2
27 56 JRD9 4X Cap Fork Top Bolt Satin Black 2
28 LA C000 71 Bolt Socket M6x1 2
29 JR 1210 68 Tube 2
79 COUNTRIES
80
Petrol Tank & Lock Set
39
No. Part No Description Qty Remarks
1 52 JR05 63 Set Lock 1
2 KA CD05 16 Bolt Master Kac 7
3 LA D001 40 Bolt Flanged M6x1 2
4 JR 2326 11 Bracket Lock Seat 1
5 JH 1718 03 Gasket Fuel Pump Mtg 1
6 LB U000 53 Screw Button Head-m6x1 4
7 PD 1710 03 Collar 4
8 DG 1410 19 Damper 4
9 JR 1817 72 Grommet 2
10 JR 4026 00 Gauge Fuel Level 1
11 KA CG06 10 Bolt Socket M6x1 6
12 JR 1718 20 Plate Pressure 1
13 JH 1710 17 O-Ring Fuel Gauge 1
14 AA 2013 75 Pump Fuel 1
15 KC GA05 05 Nut 4
81 COUNTRIES
82
Tank Flaps LH
40
No. Part No Description Qty Remarks
1 JR 1710 92 Cover Tank Middle 1
2 KB RC42 13 Screw Tapping Pan Cross 14
3 LB U001 31 Screw Button Head M6x1 4
4 LD A000 18 Washer 6.2x20x1.5 2
5 JR 1813 99 Grommet 2
6 JR 1810 15 Grill Flap Tank LH 1
7 LB U001 44 Screw Button Head Step M6 1
8 KD AB10 18 Washer Plain Small 1
9 JP 1812 27 Grommet Spoiler Mtg1 1
10 LB U001 32 Screw Button Head M6x1 1
11 JL 1138 12 Sleeve-Illumination Bkt 1
12 JG 1710 31 Clip Nut M5 6
13 KD BA05 12 Washer Plain 6
14 KB UA05 12 Screw Truss M5x0.8 6
15 JR 1819 39 Cover Assembly Mesh LH 1
16 DS 1610 82 Grommet 1
17 KA DA06 10 Bolt Flanged 4
18 JR 1813 59 Bracket Upper LH 1
19 JR 1813 78 Bracket Middle LH 1
83 COUNTRIES
84
Tank Flaps RH
41
No. Part No Description Qty Remarks
1 JR 1819 40 Cover Assembly Mesh RH 1
2 JR 1813 60 Bracket Upper RH 1
3 JR 1813 79 Bracket Middle RH 1
4 DS 1610 82 Grommet 1
5 KA DA06 10 Bolt Flanged 2
6 PF 1812 11 Grommet - Cowling Mtg 1
7 LB U001 32 Screw Button Head M6x1 2
8 KA DA06 10 Bolt Flanged 2
9 KB UA05 12 Screw Truss M5x0.8 5
10 KD BA05 12 Washer Plain 5
11 JG 1710 31 Clip Nut M5 6
12 JP 1812 27 Grommet Spoiler Mtg 2
13 KD AB10 18 Washer Plain Small 2
14 LB U001 44 Crew Button Head Step M6 2
15 JR 1810 16 Grill Flap Tank RH 1
16 JL 1138 12 Sleeve -Illumination Bkt 2
85 COUNTRIES
86
Head Lamp & Front Fairing
42
No. Part No Description Qty Remarks
1 56 JRA9 X3 Carrier Mask (JR181273) Gloss Black 1
2 KA DF06 30 Bolt Flange-Kad St-f Dia-06 L-30 2
3 JR 2328 09 Bracket Plate Number Front 1
4 JP 1812 80 Collar Head Lamp Holder Mtg 2
5 JP 1812 79 Grommet Front Fairing Assly. 2
6 JY 1910 08 Damper 2
7 JR 1817 15 Pin Quick Release 1
8 PD 1812 39 Pin 2
9 KC GC06 06 Nut Hex Flanged 1
10 JR 4010 32 Lamp DRL 1
11 YJ R030 01 Bush Head lamp 4
12 KD AA05 10 Washer Plain Small 5
13 KB RA42 13 Screw Tapping Pan Cross 5
14 JR 4010 17 Lamp Head 1
15 KA DF06 30 Bolt-Flange-kad St-f Dia-06 L-30 2
16 JP 1812 80 Collar Head Lamp Holder Mtg 2
17 JP 1812 79 Grommet Front Fairing Assly. 2
18 JG 1813 80 Nut Rivet 2
19 KA DA06 25 Bolt Flanged 1
20 JG 1710 20 Sleeve Tank Mounting 1
21 JG 1710 22 Grommet-Tank Mounting Rear 1
22 JR 1813 42 Structure Lamp Head Front 1
23 JG 1710 20 Sleeve Tank Mounting 2
24 JR 1813 38 Structure Lamp Head Rear 1
25 JG 1710 22 Grommet-Tank Mounting Rear 2
26 KB UA06 14 Screw Truss 1
27 LD B000 72 Washer Plain 1
28 DJ 1810 65 Nut - Clip :- M6 1
29 DJ 1810 65 Clip Nut M6 2
30 JY 1812 84 Washer Nylon 2
31 KB UA06 20 Screw Truss 2
87 COUNTRIES
88
Head Lamp & Front Fairing
42
No. Part No Description Qty Remarks
32 JG 1812 43 Securing Clip-piv Bolt-Mask Carr 2
33 LD B000 83 Washer -Id 9xod 18xthk 2xblack 2
34 PA 1813 54 Grommet 2
89 COUNTRIES
90
Fittings - Side Covers & Cover Seat
43
No. Part No Description Qty Remarks
1 PF 4018 20 Foam 2
2 LB U001 34 Screw Button Head 2
3 JR 1817 83 Collar 2
4 JP 1812 27 Grommet Spoiler Mtg 2
5 KB UA05 12 Screw Truss 2
6 KB UA06 12 Screw Truss 2
7 JR 1220 41 Bolt Socket M6x1 2
8 JR 1220 42 Spacer 2
9 JR 1814 13 Tray Under Front 1
10 LB U001 31 Screw Button Head 2
11 DT 1710 73 Grommet Tank Cover Assly. 2
12 LB U000 50 Screw Button Head 2
13 JG 1812 39 Collar 2
14 LB U000 72 Screw Button Head 4
15 LB U001 31 Screw Button Head 2
91 COUNTRIES
92
Belly Pan Assembly
44
No. Part No Description Qty Remarks
1 JR 1813 10 Bracket Belly Pan Rear RH 1
2 JG 1710 31 Clip Nut M5 8
3 KA DA06 22 Bolt Flanged 2
4 KB UA05 12 Screw Truss M5 7
5 JR 1812 99 Belly Pan Middle 1
6 JR 1813 07 Bracket Assembly Belly Pan Front 1
7 JR 1813 09 Bracket Belly Pan Rear LH 1
8 LB U000 33 Screw Truss-M6 4
9 DP 1810 40 Collar 4
10 DP 1810 41 Damper For Mounting Cowling 4
11 JZ 1813 22 Grommet Side Cover 2
12 KA DA06 12 Bolt Flanged 5
13 JR 1812 96 Belly Pan LH 1
14 JR 1812 97 Belly Pan RH 1
93 COUNTRIES
94
Speedometer Assembly
45
No. Part No Description Qty Remarks
1 JR 4024 12 Speedometer 1
2 GL 1812 63 Bead Front Shield 6
3 JR 1813 57 Cover Flap Speedometer Front 1
4 JP 1812 29 Grommet Ignition Switch Cover 1
5 JR 1813 49 Bracket Assembly Speedometer 1
6 JP 1812 80 Collar Head Lamp Holder 2
7 JG 1812 38 Grommet Dashboard 3
8 LD B000 07 Washer Plain 2
9 KC AC05 04 Nut Hex Thick 2
10 KE CA40 06 Circlip Type E 1
11 JP 1812 79 Grommet Front Fairing Assy 2
12 JR 1813 56 Flap Speedometer 1
13 KD BB05 12 Washer Plain 2
14 DT 1810 10 Bolt Soc-Head Speedo Flap 2
95 COUNTRIES
96
Control Cables
46
No. Part No Description Qty Remarks
1 JR 1612 10 Cable Throttle 1
2 JR 1612 06 Cable Clutch 1
97 COUNTRIES
98
Indicator Lights & Tail Lamp
47
No. Part No Description Qty Remarks
1 JY 4010 24 Indicator Rear LH 1
2 JY 4010 25 Indicator Rear RH 1
3 LC L000 01 Nut Hex Flange-M10x1.25 2
4 JP 4010 18 Indicator Front LH 1
5 JP 4010 19 Indicator Front RH 1
6 39 0794 15 Nut - Hexagon Fine :- M10 X 1.25 2
7 KD FB10 18 Washer Toothed Internal 2
8 KB RC48 16 Screw Tapping 8
9 KD AB05 10 Washer 8
10 DJ 1810 65 Clip Nut M6 2
11 JR 1810 13 Bracket Lamp Tail 1
12 JR 4010 08 Lamp Tail 1
13 PA 5810 53 Screw Truss Cross M6x1 4
14 JP 1812 80 Collar Head Lamp Holder 4
15 JD 1138 14 Grommet SAI Unit 4
16 JR 1817 99 Packing RH 1
17 JR 1819 17 Packing LH 1
18 JR 4010 19 Lamp Plate Number 1
19 KB UF05 10 Screw Truss-m5 2
20 JR 1138 36 Grommet 1
21 PA 4022 04 Band (Length 110mm) 1
22 JR 1810 14 Clamp 1
23 KB UA04 08 Screw Truss-m4 1
99 COUNTRIES
100
Rear Number Plate
48
No. Part No Description Qty Remarks
1 JR 2328 06 Holder Indicator 1
2 56 JRL4 4X Structure Plate Number Rear 1
3 KC GA06 06 Nut Hex Flanged M6x1 2
4 JF 1813 07 Bracket Plate Number Rear 1
5 JR 1810 14 Clamp 1
6 PA 4022 04 Band (Length 110mm) 1
7 JZ 2328 05 Foam Rear Number Plate 1
8 JR 1138 36 Grommet 1
9 JU 4010 24 Reflector Reflex 1
10 KC GA05 05 Nut Hex Flanged 1
11 KB UF05 10 Screw Truss-m5x0.8xl 2
12 LB U001 32 Screw Button Head M6x1 4
13 JR 4010 19 Lamp Number Plate 1
101 COUNTRIES
102
Wiring Harness / ECU / Battery
49
No. Part No Description Qty Remarks
1 JR 4022 47 Wiring Harness 1
2 60 1114 20 Cable Tie Lock 6
3 JD 4022 12 Band (Length 200mm) 2
4 DT 4022 27 Fuse 5A Mini 5
4A JG 4022 28 Fuse Mini 10A (Blade Type) 5
4B JG 4022 29 Fuse 15A 4
5 AA 2013 87 Clamp Cable 1
6 JR 4022 30 Cable Speedometer 1
7 JP 3514 39 ECU 1
8 JR 1810 24 Strap 1
9 JR 1138 25 Holder ECU 1
10 36 JU00 15 Kit Battery 8AH+Acid Bottle 1
11 JR 1138 24 Strap Battery 1
12 52 JR00 70 Case Battery 1
13 KA DF06 16 Bolt-Flange 4
14 LD B000 23 Washer Plain 4
15 JU 2328 17 Grommet 4
16 JR 4022 13 Cable Earth 1
17 JR 4022 10 Cable Starter Relay Motor 1
18 DK 2011 88 Unit Transil 1
19 JG 4022 30 Fuse 30A 1 N.I.
103 COUNTRIES
104
Other Electric Equipments
50
No. Part No Description Qty Remarks
1 JR 4016 02 Horn 1
2 JR 4032 00 Unit Termination 1
3 JF 4030 00 Relay Interlock 4
4 JP 4030 00 Relay Starter 1
5 JP 4030 02 Damper Relay Starter 1
6 JF 4020 06 Unit Regulator 1
7 JR 1138 58 Bracket Sensor Roll Over 1
8 JY 4036 04 Sensor Roll Over 1
9 KA DF08 14 Bolt Flange 1
10 KA CA06 30 Bolt Socket M6x1 2
11 KA DD06 22 Bolt Flanged 1
12 GL 1138 11 Collar 1
13 GL 1138 12 Grommet 1
14 KA CA06 22 Bolt Socket 2
15 JR 4034 01 Socket Charger 1
16 39 2484 15 Nut - Flange :- M5 2
17 JR 1138 80 Bracket Can Unit Termination 1
18 LB U001 55 Screw 1
105 COUNTRIES
106
Tool Kit
51
No. Part No Description Qty Remarks
1 JR 2310 10 Strap 1
107 COUNTRIES
108
Accessories & Grab Handle
52
No. Part No Description Qty Remarks
1 JR 2316 12 Mirror LH 1
2 JR 2316 13 Mirror RH 1
3 LB U001 32 Screw Button Head M6X1 4
4 JR 2316 05 Holder Mirror 2
5 JR 2312 01 Guard Leg RH/LH 2
6 KD AB08 16 Washer 1
7 KA DF08 14 Bolt Flanged M8X1 2
8 LC L000 07 Nut U Flanged-M8X1.25XHT 2
9 KC GA08 08 Nut Hex Flanged 1
10 JF 2312 11 Plug Sari Guard 3
11 56 JR5U Y9 Grab Handle LH Silver 1
12 56 JR5V Y9 Grab Handle RH Silver 1
13 LA C001 53 Bolt Socket-M8 4
14 JR 2312 04 Guard Saree 1
15 DH 1510 40 Bolt Socket-M6 2
16 KA CA08 20 Bolt Socket M8x1.25 1
109 COUNTRIES
110
Painted Parts & Decals
53
No. Part No Description Qty Remarks
1 52 JR04 96 Fuel Tank Glosy Brk Blk+ Dec+Lacq JR171170 1
2 52 JR03 34 Fairing Frnt LH Glos Brklyn Blk+Dec 1
3 52 JR03 35 Fairing Front Lh Glos Brklyn Blk_Dec 1
4 52 JR03 31 Front Fender Sub Assly Brooklyn+Decal 1
5 52 JR03 28 Side Cover RH Asly S Blk_Matt Blk 1
6 52 JR03 29 Side Cover LH Asly S Blk_Matt Blk 1
7 52 JR03 37 Seat Cowl LH Gloss Brooklyn+Decal 1
8 52 JR03 38 Seat Cowl RH Gloss Brooklyn+Decal 1
9 52 JR03 40 Belly Pan Top LH Gloss Brooklyn+Decal 1
10 52 JR03 41 Belly Pan Top RH Gloss Brooklyn+Decal 1
11 52 JR03 43 Flap Tank LH Glos Brooklyn+Decal 1
12 52 JR03 46 Flap Tank RH Glos Brooklyn+Decal 1
13 52 JR03 44 Shroud LH Glos Brooklyn+Decal 1
14 52 JR03 47 Shroud RH Glos Brooklyn+Decal 1
15 36 JR00 90 Kit Fender Dcl Black Glossy 1
16 JR 2333 20 Decal Belly Pan B Black G RH 1
17 JR 2333 19 Decal Belly Pan B Black G LH 1
18 JR 2333 21 Decal Wheel B Black Glossy LH 1
19 JR 2333 22 Decal Wheel B Black Glossy RH 1
20 JR 2333 42 Decal Shroud Tank Brooklyn+Decal LH 1
21 JR 2333 43 Decal Shroud Tank Brooklyn+Decal RH 1
22 JR 2333 06 Decal Pulsar 1
23 36 JR00 91 Kit Tank Dcl Black Glossy 1
24 JR 2333 27 Decal N250 B Black Glossy LH 1
25 JR 2333 28 Decal N250 B Black Glossy RH 1
26 JR 2333 29 Decal Fairing Front B Black G LH 1
27 JR 2333 30 Decal Fairing Front B Black G RH 1
28 36 JR00 92 Kit Dcl Flap LH Black Glossy 1
29 36 JR00 93 Kit Dcl Flap RH Black Glossy 1
111 COUNTRIES
112
Kit List Kit List
1 36JR0040 KIT VALVE PD511324 VALVE INTAKE 1 10 36JR0035 KIT HOSE CYL MASTER GL131827 BOLT BANJO 2
PD511249 VALVE EXHAUST 1 JR131812 HOSE CYLINDER MASTER-UNIT ABS 1
DJ191026 COPPER WASHER 4
2 36JR0041 KIT INLET VALVE HARDWARE PD511247 RETAINER SPRING VALVE 1
PD511261 SEAL STEM VALVE 1 11 36JR0038 KIT PRIMARY DRIVE & CL HSG PD551455 HOUSING ASSEMBLY CLUTCH 1
PD511231 SEAT SPRING VALVE 1 JL531008 GEAR PRIMARY DRIVE 1
PD511246 SPRING VALVE 1
31101019 COLLET 2 12 36JR0043 KIT AIR FILTER ELEMENT+SEAL PD581047 ELEMENT FILTER AIR 1
PD581037 SEAL FILTER AIR 2
3 36JR0042 KIT EXHAUST VALVE HARDWARE PD511231 SEAT SPRING VALVE 1
PD511246 SPRING VALVE 1 13 36JR0033 KIT CHAIN SPROCKET JR141008 SPROCKET 1
PD511208 RETAINER SPRING VALVE 1 PD551073 SPROCKET 1
PD511213 SEAL STEM VALVE 1 DT141005 CHAIN 110 LINK 1
CB101022 COTTER VALVE 2
14 36JR0047 CALIPER MINI KIT YJR05033 PAD BEARING PLATE 1
YJR05034 BLEEDER SCREW 1
4 36JR0037 KIT CHAIN GUIDE PD511263 GUIDE CHAIN SLACK SIDE 1 YJR05031 PAD PIVOT PIN 1
JL511246 GUIDE CHAIN TIGHT 1 YJR05032 LOCK PIN 2
YJR05029 PAD SPRING 1
5 36JR0072 KIT BLOCK PISTON PD521223 PISTON ASSEMBLY 1
PD521015 BLOCK CYLINDER 1 15 36JR0046 CALIPER MAJOR KIT YJR05026 PROTECTION BOOT DIA 8 MM 1
YJR05027 GREASE SYNTHESO GLEP-1 1
6 36JR0039 KIT PISTON RINGS JY521230 RING PISTON OIL 1 YJR05024 DUST SEAL 2
PD521226 RING PISTON SECOND 1 YJR05025 PROTECTION BOOT DIA 9 MM 1
JY521228 RING PISTON TOP 1 YJR05022 PISTON 2
YJR05023 PISTON SEAL 2
7 36JR0038 KIT PRIMARY DRIVE & CL HSG PD551455 HOUSING ASSEMBLY CLUTCH 1
DJ151070 BLEEDER CAP 1
JL531008 GEAR PRIMARY DRIVE 1
16 36JR0052 RESERVOIR ASSEMBLY KIT YJR05052 RESERVOIR CAP SCREW 1
8 36JR0056 KIT CRANKCASE ASSEMBLY RH KPBG6202 BEARING BALL C3 CLEARANCES 1
YJR05053 RESERVOIR CAP 1
JG541021 NOZZLE JET OIL 2
YJR05049 RESERVOIR BODY 1
JH541236 JET OIL COVER CLUTCH 1
YJR05051 SEAL CAP 1
52PD1274 SF FOR K17 CCRH ASSLY PD541056 1
59200029 BALANCER LH BEARING 6204 1 36JR0044 DAIPHRAM RESERVOIR-ETL B2RK 1
39260120 BEARING - BALL :- 61905 (25X42X9) 1
17 36JR0049 RR MASTER CYL MAJOR KIT YJR05042 PISTON RETURN SPRING 1
9 36JR0055 KIT CRANKCASE ASSEMBLY LH PD551071 SEAL OIL 1 YJR05043 INTERNAL CIRCLIP 1
KEBA3012 CIRCLIP INTERNAL-OD 32.1XTHK 1.2 1 YJR05039 SECONDARY GROMMET DIA 12 1
KPBG6202 BEARING BALL C3 CLEARANCES 1 YJR05041 SPRING GUIDE SOCKET 1
52PD1273 SF FOR K17 CCLH ASSLY PD541044 1 YJR05037 MASTER CYL. PISTON DIA 12 1
59200006 BEARING - BALL 1 YJR05038 PRIMARY LIP SEAL DIA 12 1
39104319 SEAL - OIL 1 YJR05027 GREASE SYNTHESO GLEP-1 1
YJR05044 PROTECTION BOOT 1
113 COUNTRIES
114
Kit List Kit List
18 36JR0050 MTR CYL PUSH ROD-FORK KIT YJR05048 HEXAGONAL LOCK NUT M6X1 1 27 36JR0045 KIT FRICTION PLATE YJR05014 DISC B CLUTCH FRICTION 3
YJR05046 SEAL WASHER M6X1 1 YJR05013 DISC A CLUTCH FRICTION 1
YJR05047 PUSH ROD FORK 1
YJR05045 PUSH ROD M6X1 1 28 36JR0087 ABS UNIT T R CALIPER HS KIT DJ191026 COPPER WASHER 4
GL131827 BOLT BANJO 2
19 36JR0051 MASTER CYL SEAL KIT YJR05039 SECONDARY GROMMET DIA 12 1 JR131891 HOSE UNIT ABS-CALIPER REAR 1
YJR05044 PROTECTION BOOT 1
YJR05027 GREASE SYNTHESO GLEP-1 1
YJR05038 PRIMARY LIP SEAL DIA 12 1
36JR0044 DAIPHRAM RESERVOIR-ETL B2RK 1
20 36JR0053 FILLER UNION , O-RING KIT YJR05056 CIRCLIP FOR FILLER UNION 1
YJR05054 FILEER UNION 1
YJR05055 O RING FOR FILLER UNION 1
YJR05027 GREASE SYNTHESO GLEP-1 1
22 36JR0091 KIT TANK DCL BLCK GLOSSY JR233331 DECAL TANK TOP B BLACK G LH 1
JR233333 DECAL TANK TOP B BLACK G RH 1
JR233334 DECAL TANK SIDE B BLACK G LH 1
JR233335 DECAL TANK SIDE B BLACK G RH 1
23 36JR0092 KIT DCL FLAP LH BLCK GLSSY JR233336 DCL FLAP TANK UPPER B BLK G LH 1
JR233338 DCL FLAP TANK SD FRT BB G LH 1
JR233340 DCL FLAP TANK SD RR BB G LH 1
24 36JR0093 KIT DCL FLAP RH BLCK GLSY JR233337 DCL FLAP TANK UPPER B BLK G RH 1
JR233339 DCL FLAP TANK SIDE FRT BB G RH 1
JR233341 DCL FLAP TANK SIDE RR BB G RH 1
25 36JR0090 KIT FENDER DCL BLCK GLSSY JR233307 DECAL FENDER B BLACK G LH 1
JR233308 DECAL FENDER B BLACK G MIDDLE 1
JR233309 DECAL FENDER B BLACK G RH 1
26 36JR0094 KIT TANK DCL BLCK GLSSY F JR233314 DECAL TANK TOP B BLACK G LH 1
JR233316 DECAL TANK TOP B BLACK G RH 1
JR233317 DECAL TANK SIDE B BLACK G LH 1
JR233318 DECAL TANK SIDE B BLACK G RH 1
JR233332 DECAL TANK TOP B BLCK G MIDDLE 1
115 COUNTRIES
116
Amendment Sheet Amendment Sheet
Page Fig. Old Part New Part Description Updation Page Fig. Old Part New Part Description Updation
No. No. No. No. Date Remarks No. No. No. No. Date Remarks
117 COUNTRIES
118
Part Index Part Index
119 COUNTRIES
120
Part Index Part Index
121 COUNTRIES
122
Part Index Part Index
123 COUNTRIES
124
Part Index Part Index
125 COUNTRIES
126
Part Index Part Index
127 COUNTRIES
128
Part Index Part Index
129 COUNTRIES
130
Part Index Part Index
PD541272 2 34 PD591185 6 42
PD551058 1 18 PD591276 3 42
PD551061 10 18 PD591280 1 42
PD551071 8 24 PD591325 12 42
PD551073 23 18 PD591494 11 42
PD551257 2 18 PD591553 5 42
PD551260 16 36 PD611002 6 38
PD551290 5 18 PD611211 4 38
PD551291 3 18 PD611220 1 38
PD551296 14 18 PD621417 1 44
PD551304 16 18 PD621420 8 44
PD551305 5 44 PD621422 6 44
PD551306 7 44 PD621425 9 44
PD551404 1 36 PF181211 6 86
PD561011 1 20 PF401820 1 92
PD561012 5 20 YJR03001 11 88
PD561013 7 20 YJR05002 12 80
PD561014 8 20 YJR05003 15 80
PD561015 9 20 YJR05004 14B 80
PD561215 10 26 YJR05005 14A 80
PD561229 1 22 YJR05006 13 80
PD561233 2 22 YJR05008 2 80
PD561236 3 22 YJR05009 3 80
PD561237 12 26 YJR05011 2 36
PD571016 1 28 YJR05012 3 36
PD571227 5 24 YJR05015 4 36
PD581029 8 40 YJR05016 5 36
PD581037 4 40 YJR05017 6 36
PD581052 2 40 YJR05018 7 36
PD581071 1 40 YJR05019 8 36
PD581098 10 40 YJR05021 9 36
PD581135 5 40 YJR05036 13 68
PD581413 3 4
PD591101 18 42
131 COUNTRIES
132
Part Index Part Index
133 COUNTRIES
134
Part Index Part Index
135 COUNTRIES
136