HPSU Rexorth
HPSU Rexorth
HPSU Rexorth
Industrial Hydraulics
Hydraulics for Energy Technology, Turbine Control
Zum Eisengießer 1
AMRAVATI
BHARAT HEAVY ELECTRICALS LTD.
1 General description
2 Instruction manual
type LC 32 A40E7X/V
type LFA 32 WEA27-7X/V
type M-3SEW6U3X/420MG24N9K4/V
type M-3SEW6C3X/420MG25N9Z2/B08V SO214
type 4WS2EM10-5X/30B11T315K31CV-114
type 4WS2EM10-5X/60B11T315K31CV-114
reg. naming data sheet
Documentation
Actuators "AMRAVATI"
General
The electro-hydraulic drive consists of an actuator, a directly attached disk spring column, a flanged-on
control block and an integrated position transducer.
The pilot oil is supplied externally from a central supply power unit.
The electric power supply and the signal transmission are realized via a loom of cables with plug-in
connectors.
Control actuator
The drive consists of a double rod cylinder (piston rod on both sides). The piston which is pressurized in
the opening direction and depressurized in the opposite direction is guided in the cylinder. The
depressurized chamber behind the piston is sufficiently large to accommodate the fluid quantity involved in
closing processes.
A position transducer made by Balluff is provided for position sensing.
The connection to the central pilot oil supply is via a pressure port (P) and a tank port (T).
Control block
Depending on the version, the control block includes a servovalve of special design (ground on one side)
for the control functions or a directional valve for actuating the valve for the tripping function. Filters are
installed to prevent dirt from entering the system.
Both, control and trip actuators are provided with a superimposed emergency tripping feature consisting of
two redundantly arranged 2-way poppet valves including two directional seat valves for their pilot control.
All the control components are connected by a control plate via internal channels to the cylinder (no
pipework).
Operating principle
As for the control actuator, the actuator piston is controlled by the servovalve, which in turn receives its
control signals from a controller according to a preselected position command value. The actuator is
controlled by moving it on one side against the disk spring column. The actual value is continuously
checked by means of a command/actual value comparison that is realized through the position transducer
on the actuator.
With the trip actuator, the actuator piston is controlled by the directional valve which is energized or de-
energized, respectively, for the slow opening or closing of the associated valve during normal extending or
retracting of the actuator.
In the case of an emergency trip, the directional seat valves, which operate according to the closed-circuit
principle, are de-energized, with the pressure being reduced via the poppets of the 2-way poppet valves.
The valves are opened by the pressure applied by the control actuator below the poppets, thus introducing
the emergency trip process.
The actuating time of the drive in the closing direction is determined by the throttle VM.
A dampening feature provides a smooth closing sequence. The closing characteristics are determined by
the opening of the gap and the throttle.
Industrial Electric Drives Linear Motion and Service Mobile
Hydraulics and Controls Assembly Technologies Pneumatics Automation Hydraulics
Operating Instructions
These instructions must be read and applied by every person au-
thorized to work on the energy cylinder.
Industrial Hydraulics
Zum Eisengießer 1
2 / 44 CCE_ANTRIEBE-CXE1-2X_V11_EN.doc
Content
Content
CCE_ANTRIEBE-CXE1-2X_V11_EN.doc 3 / 44
Content
7 Operation ................................................................................................................. 34
9 Service addresses................................................................................................... 42
4 / 44 CCE_ANTRIEBE-CXE1-2X_V11_EN.doc
Content
10 Disposal ................................................................................................................... 43
Personal notes
CCE_ANTRIEBE-CXE1-2X_V11_EN.doc 5 / 44
1 Identifying the product
Scope
Before mounting the energy cylinder onto the fitting, confirm that
the following components are contained in the transport packaging:
• Energy cylinder
• Accessories as per packing list
• Supply of documentation:
o Where contractually agreed, the documentation and Op-
erating Instructions will be supplied separately on CD. In
the absence of an agreement for a separate CD, the
documentation and Operating Instructions will be sup-
plied with the drive.
• Documentation:
o Scope as per table of contents
Delivery condition
Check conformity of A name plate is affixed to the energy cylinder housing. It contains
delivered parts the precise type designation, serial number/commission number
and other key data.
6 / 44 CCE_ANTRIEBE-GE-CXE1-2X_BAL_V11_EN.doc
Identifying the product 1
Name plate
CCE_ANTRIEBE-CXE1-2X_V11_EN.doc 7 / 44
1 Identifying the product
This comprises:
• Locations for which the energy cylinder was not designed
• Forces (on spring assembly) that do not satisfy the speci-
fied requirements
• Temperatures that deviate from those in the manufacturer's
documentation
• Valves for which the energy cylinder is not designed as per
the project planning
Improper use may result in physical injury to the user or other third
parties. The energy cylinder itself or other materials may also be-
come damaged.
8 / 44 CCE_ANTRIEBE-GE-CXE1-2X_BAL_V11_EN.doc
Product documentation 2
2 Product documentation
The following documents are supplied with the energy cylinder:
CCE_ANTRIEBE-CXE1-2X_V11_EN.doc 9 / 44
2 Product documentation
Risk of crushing
Suspended loads
Material damage
10 / 44 CCE_ANTRIEBE-GE-CXE1-2X_BAL_V11_EN.doc
Product documentation 2
The parts list is a separate list supplied with the energy cylinder.
It contains the components used on the energy cylinder concerned.
CCE_ANTRIEBE-CXE1-2X_V11_EN.doc 11 / 44
2 Product documentation
Personal notes
12 / 44 CCE_ANTRIEBE-GE-CXE1-2X_BAL_V11_EN.doc
General safety regulations 3
CCE_ANTRIEBE-CXE1-2X_V11_EN.doc 13 / 44
3 General safety regulations
When the energy cylinder is in operation, do not reach into the area
around the piston rods or into the area in which the drive can be
coupled to a steam valve. Risk of injury from crushed fingers if the
drive is actuated.
Do not touch the energy cylinder; the system transports hot media.
If touching the cylinder element or ancillary components cannot be
avoided, wear heat-resistant gloves.
Qualification of personnel
14 / 44 CCE_ANTRIEBE-GE-CXE1-2X_BAL_V11_EN.doc
General safety regulations 3
Carrying out work that has not been authorized by Bosch Rexroth
will invalidate the warranty.
Prior to commencing Only carry out service work (maintenance and repair) on an energy
work cylinder installed in a system if this has been explicitly approved by
an individual in charge.
Ensure that the drive is separated from the hydraulic supply prior to
working on the energy cylinder.
CCE_ANTRIEBE-CXE1-2X_V11_EN.doc 15 / 44
3 General safety regulations
During work Never stand under a suspended load when transporting or disman-
tling the energy cylinder.
Ensure warning signs on the energy cylinder are legible at all ti-
mes. Damaged or illegible signs must be replaced.
16 / 44 CCE_ANTRIEBE-GE-CXE1-2X_BAL_V11_EN.doc
General safety regulations 3
Parts and components are designed specifically for the energy cyl-
inder. We would like to expressly bring to your attention that parts
and special equipment not supplied by us are not released by us.
The mounting and/or use of such products can affect safety.
Risk of scalding if hot oil comes into contact with skin when the
energy cylinder is being removed.
CCE_ANTRIEBE-CXE1-2X_V11_EN.doc 17 / 44
3 General safety regulations
18 / 44 CCE_ANTRIEBE-GE-CXE1-2X_BAL_V11_EN.doc
Technical description 4
4 Technical description
Components The principle structure of an energy cylinder with its most important
components is shown in Fig. 4.1
Fig. 4.1: Components of the energy cylinder (example figure is a control actuator)
CCE_ANTRIEBE-CXE1-2X_V11_EN.doc 19 / 44
4 Technical description
Cylinder The energy cylinder is designed as a double rod cylinder with pis-
ton rods on both sides. A coupling half is located at the end of the
piston rod. The cylinder housing accommodates three separate
ports for pressure (FRS and FSS) and tank (FRD).
Hydraulic controller The cylinder is hydraulically controlled via the housing, which con-
siders the functions required to control the cylinder.
Spring column The drives contain a spring column comprising disk springs grou-
ped together to form an assembly. The spring assembly is de-
signed in accordance with the customer's specification. It is located
in the front part of the cylinder and guarantees safe closure (of the
valve) in the event of a pressure drop.
The spring column is safeguarded from external influences by a
protective housing. Any condensate forming in the housing is
largely dissipated through special structures. The customer must
also arrange further protection measures to prevent the ingress of
moisture and vapor.
Anti-rotation In contrast to the control valve the trip valve actuator does not fea-
mechanism ture an anti-rotation mechanism.
Transport device 2 transport profiles are mounted to the energy cylinder housing and
the flange also carries 4 eyebolts suitable for supporting the weight
of the cylinder.
The cylinder can be lifted and transported by a suitable hoist using
these transport profiles and/or eyebolts.
Displacement The DT report the position of the piston rods to the control-
fransducer ler/regulator. The valve opening can be determined by the position
of the piston. For DT used, see parts list. Further information is
contained in the Operating Instructions of the DT = Displacement
transducer.
Limit switches The limit switches indicate the position of the cylinder piston at an
(optional) upper and/or lower end point.
20 / 44 CCE_ANTRIEBE-GE-CXE1-2X_BAL_V11_EN.doc
Technical description 4
Cylinders The drive consists of a double rod cylinder (piston rods on both
sides).
Inside the cylinder housing, the piston rod is moved in the direction
of the steam opening valve through hydraulic pressurization and
the spring column is tensioned at the same time. The piston is
moved in closing direction of the steam valve only by spring force,
where the liquid from the pressure chamber is pushed into the tank
chamber through internal bore holes in the cylinder housing.
CCE_ANTRIEBE-CXE1-2X_V11_EN.doc 21 / 44
4 Technical description
Mode of operation The control actuator is controlled via the servo valve, which is
actuated to a preset position value by the controller. The displace-
ment transducer on the actuating cylinder continuously checks the
actual value by means of a reference/actual comparison. The con-
trol equipment required is provided by the customer.
The turbine trip function involves the two-way cartridge valve being
opened by the directional switching of an external, hydraulic signal.
This occurs by means of the associated pressure drop over the
cone of the two-way valve. The pressure present on the cone
(caused by the force of the spring assembly on the drive) opens the
two-way valve and initiates the trip action.
The permitted closing speed shortly before the final position of the
steam valve is guaranteed by a hydraulic damping. This is deter-
mined by a VD orifice.
22 / 44 CCE_ANTRIEBE-GE-CXE1-2X_BAL_V11_EN.doc
Technical description 4
Personal notes
CCE_ANTRIEBE-CXE1-2X_V11_EN.doc 23 / 44
5 Transportation and storage
Storage method
Conservation method
Internal conservation The energy cylinders are delivered partially filled (walls and inside
parts covered with test medium). This means that internal conser-
vation is provided by the residual test oil in the cylinder, as long as
the cylinder remains air-tight.
24 / 44 CCE_ANTRIEBE-GE-CXE1-2X_BAL_V11_EN.doc
Transportation and storage 5
External conservation The following applies for external conservation of the energy cylin-
der:
• External conservation is provided by coatings to the customer's
specification.
• Storage periods exceeding 6 months require a suitable finish-
ing-coating. The type of coating system (1 or 2 component sys-
tem) depends on the agents that attack the surface to be pro-
tected.
Weight data The weight of the energy cylinder is stated, e.g. on the installation
drawing.
Use only lifting gear and fastening equipment that will reliably sup-
port the weight of the load.
CCE_ANTRIEBE-CXE1-2X_V11_EN.doc 25 / 44
5 Transportation and storage
NOTE:
Risk of damage to the energy cylinder if it is raised together
with the valve steam parts.
Î Only raise or transport the cylinder at the transport profiles.
WARNING!
Suspended loads!
Fatal or severe injuries if a person is hit by a falling load.
Î Never stand under a suspended load.
Î Use only lifting gear and fastening equipment that will support
the full weight of the load securely.
Î Use protective equipment (hard hat, safety shoes)
9 You can now carefully transport the energy cylinder to its moun-
ting position. Protect the energy cylinder from impact and vibra-
tion as you do so.
26 / 44 CCE_ANTRIEBE-GE-CXE1-2X_BAL_V11_EN.doc
Transportation and storage 5
Personal notes
CCE_ANTRIEBE-CXE1-2X_V11_EN.doc 27 / 44
6 Installation and commissioning
28 / 44 CCE_ANTRIEBE-GE-CXE1-2X_BAL_V11_EN.doc
Installation and commissioning 6
NOTE:
Material damage if the energy cylinder is installed mis-
aligned!
CCE_ANTRIEBE-CXE1-2X_V11_EN.doc 29 / 44
6 Installation and commissioning
NOTE:
The pipes must be cleaned before the energy cylinder is actu-
ated for the first time.
Impurities may penetrate the cylinder chambers, damage the seals
or valves and thus cause malfunction.
The drive may only be connected when the supply lines are clean.
30 / 44 CCE_ANTRIEBE-GE-CXE1-2X_BAL_V11_EN.doc
Installation and commissioning 6
The energy cylinder is delivered with a fitted terminal box that con-
tains the wiring for all the electrical components of the Bosch Rex-
roth energy cylinder.
All connectors and contact points must be checked for secure fit
and safe electrical connection after transportation. The existing
terminal diagram and the machine/system documentation must be
checked for plausibility. Alternatively: The customer's specified
terminal diagram and existing machine /system documentation
must be checked for plausibility.
The terminals area are suitable for connecting to copper wire with a
cross section of 0.34 to 2.5 mm2. Alternative wire cross-section
areas and conductor material must not be used.
CCE_ANTRIEBE-CXE1-2X_V11_EN.doc 31 / 44
6 Installation and commissioning
WARNING!
Electric shock! Only qualified electricians may work on the
cabling in compliance with the standard safety guidelines.
Caution:
Faulty connections may destroy the high-quality electronics or trig-
ger uncontrolled movements within the hydraulic system.
Î Control loops may only be commissioned by appropriately
qualified personnel.
32 / 44 CCE_ANTRIEBE-GE-CXE1-2X_BAL_V11_EN.doc
Installation and commissioning 6
WARNING!
Spurting hydraulic oil caused by incorrect hydraulic line con-
nection.
Hydraulic oil escaping under high pressure and flying parts can
cause serious injury.
Î Before starting the test, check that the hydraulic lines are cor-
rectly connected.
Î Make sure no persons are in the direct vicinity of the energy
cylinder during the test.
Î Instruct any persons in the hazard zone to leave. If necessary
stop the test.
CCE_ANTRIEBE-CXE1-2X_V11_EN.doc 33 / 44
7 Operation
7 Operation
34 / 44 CCE_ANTRIEBE-GE-CXE1-2X_BAL_V11_EN.doc
Operation 7
Personal notes
CCE_ANTRIEBE-CXE1-2X_V11_EN.doc 35 / 44
8 Inspection and maintenance activities
8.1 General
DANGER!
Spurting hydraulic oil!
Hydraulic oil escaping under high pressure and flying parts can
penetrate the skin and cause serious injury.
Î If system sections have to be opened, switch off and depres-
surize the system and secure to prevent being switched back
on before doing so.
Setting instructions Setting values for pressure switches and pressure relief valves are
indicated in the corresponding hydraulic circuit diagrams and/or
drawings.
36 / 44 CCE_ANTRIEBE-GE-CXE1-2X_BAL_V11_EN.doc
Inspection and maintenance activities 8
CCE_ANTRIEBE-CXE1-2X_V11_EN.doc 37 / 44
8 Inspection and maintenance activities
38 / 44 CCE_ANTRIEBE-GE-CXE1-2X_BAL_V11_EN.doc
Inspection and maintenance activities 8
CCE_ANTRIEBE-CXE1-2X_V11_EN.doc 39 / 44
8 Inspection and maintenance activities
Spare parts Spare parts must meet the technical specifications defined by the
manufacturer. This is guaranteed by the use of genuine replace-
ment parts.
Only the installation of original spare parts and verified parts (i.e.
with documentation) is permissible.
Equipment required The following are required to carry out the work:
• standard mechanics tools
• cleaning cloths
40 / 44 CCE_ANTRIEBE-GE-CXE1-2X_BAL_V11_EN.doc
Inspection and maintenance activities 8
Personal notes
CCE_ANTRIEBE-CXE1-2X_V11_EN.doc 41 / 44
9 Service addresses
9 Service addresses
Bosch Rexroth AG
Service Automation
Bürgermeister-Dr.-Nebel-Str. 8
Service Automation
Bethlehem, PA 18017-2131
Service Department
5 – 1, Nakanuki-machi,
Tel.: +81-(0)29-834-8151
Fax: +81-(0)29-834-8150
42 / 44 CCE_ANTRIEBE-GE-CXE1-2X_BAL_V11_EN.doc
Disposal 10
10 Disposal
CCE_ANTRIEBE-CXE1-2X_V11_EN.doc 43 / 44
Bosch Rexroth AG
Zum Eisengießer 1
D-97816 Lohr am Main
Tel +49 (0) 93 52/18-0
Fax +49 (0) 93 52/18-1040
www.boschrexroth.de
T.No. E Mat-No Q. Description Type Manufacturer N.-Sheet
SET 1
SET 2
SET 3
SET 4
SET 5
2.4.1 Einbaumaße / Overall dimensions geprüft / checked Zeichn. Nr./Drg. No. R901195475
Druckprüfung / Pressure test durchgeführt / carried out 300 bar
Dichtheitsprüfung / Leakage test durchgeführt / carried out
Funktionsprüfung / Function test durchgeführt / carried out
Mindestspannung / minimum voltage geprüft / checked
2.4.5 Schalt- und Verzugszeiten / switching and delay times Schaltantrieb / Stop actuator T
soll / required Ist / actual
Stellzeit (offen) / opening time [s] 1,5 ...... 25 3,728
Stellzeit (schließen) / closing time [s] 1,5 ...... 25 4,416
Driftzeit (Servoventil bias) / drift time [s] 0 +-50% 0
Blendendurchmesser / orifice dia. [mm] Bl.1: 7 Bl.2: 6,5
Gesamtschaltzeitdef. / Def. of total trip time ts
L1+L2 L1 L2
Verzugszeiten (tv) / delay times (tv) [ms] 55 max. 33 38 35
Gesamtschaltzeit / Total trip time [ms] 170 +10% -10% 169 172 171
2.8 Hübe und Kontrollmaße Definition / stroke and control dimension definition
SV = Servoventil / servo-valve
WA = Wegaufnehmer / displacement transducer
tv = Verzugszeit / Delay time
ts = Schaltzeit / tripl time
td = Dämpfungszeit / cushioning time
Bl. = Blende / orifice
L1, L2 = Logiks / Cartridge valves
2.4.1 Einbaumaße / Overall dimensions geprüft / checked Zeichn. Nr./Drg. No. R901195475
Druckprüfung / Pressure test durchgeführt / carried out 300 bar
Dichtheitsprüfung / Leakage test durchgeführt / carried out
Funktionsprüfung / Function test durchgeführt / carried out
Mindestspannung / minimum voltage geprüft / checked
2.4.5 Schalt- und Verzugszeiten / switching and delay times Schaltantrieb / Stop actuator T
soll / required Ist / actual
Stellzeit (offen) / opening time [s] 1,5 ...... 25 3,556
Stellzeit (schließen) / closing time [s] 1,5 ...... 25 4,608
Driftzeit (Servoventil bias) / drift time [s] 0 +-50% 0
Blendendurchmesser / orifice dia. [mm] Bl.1: 7 Bl.2: 6,5
Gesamtschaltzeitdef. / Def. of total trip time ts
L1+L2 L1 L2
Verzugszeiten (tv) / delay times (tv) [ms] 55 max. 33 37 37
Gesamtschaltzeit / Total trip time [ms] 170 +10% -10% 168 170 170
2.8 Hübe und Kontrollmaße Definition / stroke and control dimension definition
SV = Servoventil / servo-valve
WA = Wegaufnehmer / displacement transducer
tv = Verzugszeit / Delay time
ts = Schaltzeit / tripl time
td = Dämpfungszeit / cushioning time
Bl. = Blende / orifice
L1, L2 = Logiks / Cartridge valves
2.4.1 Einbaumaße / Overall dimensions geprüft / checked Zeichn. Nr./Drg. No. R901195475
Druckprüfung / Pressure test durchgeführt / carried out 300 bar
Dichtheitsprüfung / Leakage test durchgeführt / carried out
Funktionsprüfung / Function test durchgeführt / carried out
Mindestspannung / minimum voltage geprüft / checked
2.4.5 Schalt- und Verzugszeiten / switching and delay times Schaltantrieb / Stop actuator T
soll / required Ist / actual
Stellzeit (offen) / opening time [s] 1,5 ...... 25 3,776
Stellzeit (schließen) / closing time [s] 1,5 ...... 25 4,936
Driftzeit (Servoventil bias) / drift time [s] 0 +-50% 0
Blendendurchmesser / orifice dia. [mm] Bl.1: 7 Bl.2: 6,5
Gesamtschaltzeitdef. / Def. of total trip time ts
L1+L2 L1 L2
Verzugszeiten (tv) / delay times (tv) [ms] 55 max. 30 34 34
Gesamtschaltzeit / Total trip time [ms] 170 +10% -10% 167 167 168
2.8 Hübe und Kontrollmaße Definition / stroke and control dimension definition
SV = Servoventil / servo-valve
WA = Wegaufnehmer / displacement transducer
tv = Verzugszeit / Delay time
ts = Schaltzeit / tripl time
td = Dämpfungszeit / cushioning time
Bl. = Blende / orifice
L1, L2 = Logiks / Cartridge valves
2.4.1 Einbaumaße / Overall dimensions geprüft / checked Zeichn. Nr./Drg. No. R901195475
Druckprüfung / Pressure test durchgeführt / carried out 300 bar
Dichtheitsprüfung / Leakage test durchgeführt / carried out
Funktionsprüfung / Function test durchgeführt / carried out
Mindestspannung / minimum voltage geprüft / checked
2.4.5 Schalt- und Verzugszeiten / switching and delay times Schaltantrieb / Stop actuator T
soll / required Ist / actual
Stellzeit (offen) / opening time [s] 1,5 ...... 25 3,604
Stellzeit (schließen) / closing time [s] 1,5 ...... 25 4,856
Driftzeit (Servoventil bias) / drift time [s] 0 +-50% 0
Blendendurchmesser / orifice dia. [mm] Bl.1: 7 Bl.2: 6,5
Gesamtschaltzeitdef. / Def. of total trip time ts
L1+L2 L1 L2
Verzugszeiten (tv) / delay times (tv) [ms] 55 max. 32 34 37
Gesamtschaltzeit / Total trip time [ms] 170 +10% -10% 169 172 170
2.8 Hübe und Kontrollmaße Definition / stroke and control dimension definition
SV = Servoventil / servo-valve
WA = Wegaufnehmer / displacement transducer
tv = Verzugszeit / Delay time
ts = Schaltzeit / tripl time
td = Dämpfungszeit / cushioning time
Bl. = Blende / orifice
L1, L2 = Logiks / Cartridge valves
2.4.1 Einbaumaße / Overall dimensions geprüft / checked Zeichn. Nr./Drg. No. R901195475
Druckprüfung / Pressure test durchgeführt / carried out 300 bar
Dichtheitsprüfung / Leakage test durchgeführt / carried out
Funktionsprüfung / Function test durchgeführt / carried out
Mindestspannung / minimum voltage geprüft / checked
2.4.5 Schalt- und Verzugszeiten / switching and delay times Schaltantrieb / Stop actuator T
soll / required Ist / actual
Stellzeit (offen) / opening time [s] 1,5 ...... 25 3,636
Stellzeit (schließen) / closing time [s] 1,5 ...... 25 4,96
Driftzeit (Servoventil bias) / drift time [s] 0 +-50% 0
Blendendurchmesser / orifice dia. [mm] Bl.1: 7 Bl.2: 6,5
Gesamtschaltzeitdef. / Def. of total trip time ts
L1+L2 L1 L2
Verzugszeiten (tv) / delay times (tv) [ms] 55 max. 27 29 32
Gesamtschaltzeit / Total trip time [ms] 170 +10% -10% 168 170 169
2.8 Hübe und Kontrollmaße Definition / stroke and control dimension definition
SV = Servoventil / servo-valve
WA = Wegaufnehmer / displacement transducer
tv = Verzugszeit / Delay time
ts = Schaltzeit / tripl time
td = Dämpfungszeit / cushioning time
Bl. = Blende / orifice
L1, L2 = Logiks / Cartridge valves
2.4.1 Einbaumaße / Overall dimensions geprüft / checked Zeichn. Nr./Drg. No. R901195475
Druckprüfung / Pressure test durchgeführt / carried out 300 bar
Dichtheitsprüfung / Leakage test durchgeführt / carried out
Funktionsprüfung / Function test durchgeführt / carried out
Mindestspannung / minimum voltage geprüft / checked
2.4.5 Schalt- und Verzugszeiten / switching and delay times Schaltantrieb / Stop actuator T
soll / required Ist / actual
Stellzeit (offen) / opening time [s] 1,5 ...... 25 3,908
Stellzeit (schließen) / closing time [s] 1,5 ...... 25 4,864
Driftzeit (Servoventil bias) / drift time [s] 0 +-50% 0
Blendendurchmesser / orifice dia. [mm] Bl.1: 7 Bl.2: 6,5
Gesamtschaltzeitdef. / Def. of total trip time ts
L1+L2 L1 L2
Verzugszeiten (tv) / delay times (tv) [ms] 55 max. 27 29 33
Gesamtschaltzeit / Total trip time [ms] 170 +10% -10% 170 171 170
2.8 Hübe und Kontrollmaße Definition / stroke and control dimension definition
SV = Servoventil / servo-valve
WA = Wegaufnehmer / displacement transducer
tv = Verzugszeit / Delay time
ts = Schaltzeit / tripl time
td = Dämpfungszeit / cushioning time
Bl. = Blende / orifice
L1, L2 = Logiks / Cartridge valves
2.4.1 Einbaumaße / Overall dimensions geprüft / checked Zeichn. Nr./Drg. No. R901195475
Druckprüfung / Pressure test durchgeführt / carried out 300 bar
Dichtheitsprüfung / Leakage test durchgeführt / carried out
Funktionsprüfung / Function test durchgeführt / carried out
Mindestspannung / minimum voltage geprüft / checked
2.4.5 Schalt- und Verzugszeiten / switching and delay times Schaltantrieb / Stop actuator T
soll / required Ist / actual
Stellzeit (offen) / opening time [s] 1,5 ...... 25 3,524
Stellzeit (schließen) / closing time [s] 1,5 ...... 25 4,968
Driftzeit (Servoventil bias) / drift time [s] 0 +-50% 0
Blendendurchmesser / orifice dia. [mm] Bl.1: 7 Bl.2: 6,5
Gesamtschaltzeitdef. / Def. of total trip time ts
L1+L2 L1 L2
Verzugszeiten (tv) / delay times (tv) [ms] 55 max. 24 27 27
Gesamtschaltzeit / Total trip time [ms] 170 +10% -10% 172 173 173
2.8 Hübe und Kontrollmaße Definition / stroke and control dimension definition
SV = Servoventil / servo-valve
WA = Wegaufnehmer / displacement transducer
tv = Verzugszeit / Delay time
ts = Schaltzeit / tripl time
td = Dämpfungszeit / cushioning time
Bl. = Blende / orifice
L1, L2 = Logiks / Cartridge valves
2.4.1 Einbaumaße / Overall dimensions geprüft / checked Zeichn. Nr./Drg. No. R901195475
Druckprüfung / Pressure test durchgeführt / carried out 300 bar
Dichtheitsprüfung / Leakage test durchgeführt / carried out
Funktionsprüfung / Function test durchgeführt / carried out
Mindestspannung / minimum voltage geprüft / checked
2.4.5 Schalt- und Verzugszeiten / switching and delay times Schaltantrieb / Stop actuator T
soll / required Ist / actual
Stellzeit (offen) / opening time [s] 1,5 ...... 25 3,572
Stellzeit (schließen) / closing time [s] 1,5 ...... 25 4,848
Driftzeit (Servoventil bias) / drift time [s] 0 +-50% 0
Blendendurchmesser / orifice dia. [mm] Bl.1: 7 Bl.2: 6,5
Gesamtschaltzeitdef. / Def. of total trip time ts
L1+L2 L1 L2
Verzugszeiten (tv) / delay times (tv) [ms] 55 max. 27 32 28
Gesamtschaltzeit / Total trip time [ms] 170 +10% -10% 173 174 174
2.8 Hübe und Kontrollmaße Definition / stroke and control dimension definition
SV = Servoventil / servo-valve
WA = Wegaufnehmer / displacement transducer
tv = Verzugszeit / Delay time
ts = Schaltzeit / tripl time
td = Dämpfungszeit / cushioning time
Bl. = Blende / orifice
L1, L2 = Logiks / Cartridge valves
2.4.1 Einbaumaße / Overall dimensions geprüft / checked Zeichn. Nr./Drg. No. R901195475
Druckprüfung / Pressure test durchgeführt / carried out 300 bar
Dichtheitsprüfung / Leakage test durchgeführt / carried out
Funktionsprüfung / Function test durchgeführt / carried out
Mindestspannung / minimum voltage geprüft / checked
2.4.5 Schalt- und Verzugszeiten / switching and delay times Schaltantrieb / Stop actuator T
soll / required Ist / actual
Stellzeit (offen) / opening time [s] 1,5 ...... 25 3,544
Stellzeit (schließen) / closing time [s] 1,5 ...... 25 4,828
Driftzeit (Servoventil bias) / drift time [s] 0 +-50% 0
Blendendurchmesser / orifice dia. [mm] Bl.1: 7 Bl.2: 6,5
Gesamtschaltzeitdef. / Def. of total trip time ts
L1+L2 L1 L2
Verzugszeiten (tv) / delay times (tv) [ms] 55 max. 26 29 29
Gesamtschaltzeit / Total trip time [ms] 170 +10% -10% 160 161 161
2.8 Hübe und Kontrollmaße Definition / stroke and control dimension definition
SV = Servoventil / servo-valve
WA = Wegaufnehmer / displacement transducer
tv = Verzugszeit / Delay time
ts = Schaltzeit / tripl time
td = Dämpfungszeit / cushioning time
Bl. = Blende / orifice
L1, L2 = Logiks / Cartridge valves
2.4.1 Einbaumaße / Overall dimensions geprüft / checked Zeichn. Nr./Drg. No. R901195475
Druckprüfung / Pressure test durchgeführt / carried out 300 bar
Dichtheitsprüfung / Leakage test durchgeführt / carried out
Funktionsprüfung / Function test durchgeführt / carried out
Mindestspannung / minimum voltage geprüft / checked
2.4.5 Schalt- und Verzugszeiten / switching and delay times Schaltantrieb / Stop actuator T
soll / required Ist / actual
Stellzeit (offen) / opening time [s] 1,5 ...... 25 3,512
Stellzeit (schließen) / closing time [s] 1,5 ...... 25 4,896
Driftzeit (Servoventil bias) / drift time [s] 0 +-50% 0
Blendendurchmesser / orifice dia. [mm] Bl.1: 7 Bl.2: 6,5
Gesamtschaltzeitdef. / Def. of total trip time ts
L1+L2 L1 L2
Verzugszeiten (tv) / delay times (tv) [ms] 55 max. 33 37 38
Gesamtschaltzeit / Total trip time [ms] 170 +10% -10% 161 162 162
2.8 Hübe und Kontrollmaße Definition / stroke and control dimension definition
SV = Servoventil / servo-valve
WA = Wegaufnehmer / displacement transducer
tv = Verzugszeit / Delay time
ts = Schaltzeit / tripl time
td = Dämpfungszeit / cushioning time
Bl. = Blende / orifice
L1, L2 = Logiks / Cartridge valves
2.4.1 Einbaumaße / Overall dimensions geprüft / checked Zeichn. Nr./Drg. No. R901196345
Druckprüfung / Pressure test durchgeführt / carried out 300 bar
Dichtheitsprüfung / Leakage test durchgeführt / carried out
Funktionsprüfung / Function test durchgeführt / carried out
Mindestspannung / minimum voltage geprüft / checked
2.4.5 Schalt- und Verzugszeiten / switching and delay times Schaltantrieb / Stop actuator T
soll / required Ist / actual
Stellzeit (offen) / opening time [s] 1,5 ...... 25 5,012
Stellzeit (schließen) / closing time [s] 1,5 ...... 25 6,6
Driftzeit (Servoventil bias) / drift time [s] 0 +-50% 0
Blendendurchmesser / orifice dia. [mm] Bl.1: 9 Bl.2: 8
Gesamtschaltzeitdef. / Def. of total trip time ts
L1+L2 L1 L2
Verzugszeiten (tv) / delay times (tv) [ms] 55 max. 33 38 38
Gesamtschaltzeit / Total trip time [ms] 170 +10% -10% 180 181 181
2.8 Hübe und Kontrollmaße Definition / stroke and control dimension definition
SV = Servoventil / servo-valve
WA = Wegaufnehmer / displacement transducer
tv = Verzugszeit / Delay time
ts = Schaltzeit / tripl time
td = Dämpfungszeit / cushioning time
Bl. = Blende / orifice
L1, L2 = Logiks / Cartridge valves
2.4.1 Einbaumaße / Overall dimensions geprüft / checked Zeichn. Nr./Drg. No. R901196345
Druckprüfung / Pressure test durchgeführt / carried out 300 bar
Dichtheitsprüfung / Leakage test durchgeführt / carried out
Funktionsprüfung / Function test durchgeführt / carried out
Mindestspannung / minimum voltage geprüft / checked
2.4.5 Schalt- und Verzugszeiten / switching and delay times Schaltantrieb / Stop actuator T
soll / required Ist / actual
Stellzeit (offen) / opening time [s] 1,5 ...... 25 4,94
Stellzeit (schließen) / closing time [s] 1,5 ...... 25 7,08
Driftzeit (Servoventil bias) / drift time [s] 0 +-50% 0
Blendendurchmesser / orifice dia. [mm] Bl.1: 9 Bl.2: 8
Gesamtschaltzeitdef. / Def. of total trip time ts
L1+L2 L1 L2
Verzugszeiten (tv) / delay times (tv) [ms] 55 max. 34 37 39
Gesamtschaltzeit / Total trip time [ms] 170 +10% -10% 164 165 165
2.8 Hübe und Kontrollmaße Definition / stroke and control dimension definition
SV = Servoventil / servo-valve
WA = Wegaufnehmer / displacement transducer
tv = Verzugszeit / Delay time
ts = Schaltzeit / tripl time
td = Dämpfungszeit / cushioning time
Bl. = Blende / orifice
L1, L2 = Logiks / Cartridge valves
2.4.1 Einbaumaße / Overall dimensions geprüft / checked Zeichn. Nr./Drg. No. R901196345
Druckprüfung / Pressure test durchgeführt / carried out 300 bar
Dichtheitsprüfung / Leakage test durchgeführt / carried out
Funktionsprüfung / Function test durchgeführt / carried out
Mindestspannung / minimum voltage geprüft / checked
2.4.5 Schalt- und Verzugszeiten / switching and delay times Schaltantrieb / Stop actuator T
soll / required Ist / actual
Stellzeit (offen) / opening time [s] 1,5 ...... 25 5,092
Stellzeit (schließen) / closing time [s] 1,5 ...... 25 7,312
Driftzeit (Servoventil bias) / drift time [s] 0 +-50% 0
Blendendurchmesser / orifice dia. [mm] Bl.1: 9 Bl.2: 8
Gesamtschaltzeitdef. / Def. of total trip time ts
L1+L2 L1 L2
Verzugszeiten (tv) / delay times (tv) [ms] 55 max. 28 32 32
Gesamtschaltzeit / Total trip time [ms] 170 +10% -10% 169 170 170
2.8 Hübe und Kontrollmaße Definition / stroke and control dimension definition
SV = Servoventil / servo-valve
WA = Wegaufnehmer / displacement transducer
tv = Verzugszeit / Delay time
ts = Schaltzeit / tripl time
td = Dämpfungszeit / cushioning time
Bl. = Blende / orifice
L1, L2 = Logiks / Cartridge valves
2.4.1 Einbaumaße / Overall dimensions geprüft / checked Zeichn. Nr./Drg. No. R901196345
Druckprüfung / Pressure test durchgeführt / carried out 300 bar
Dichtheitsprüfung / Leakage test durchgeführt / carried out
Funktionsprüfung / Function test durchgeführt / carried out
Mindestspannung / minimum voltage geprüft / checked
2.4.5 Schalt- und Verzugszeiten / switching and delay times Schaltantrieb / Stop actuator T
soll / required Ist / actual
Stellzeit (offen) / opening time [s] 1,5 ...... 25 5,196
Stellzeit (schließen) / closing time [s] 1,5 ...... 25 7,272
Driftzeit (Servoventil bias) / drift time [s] 0 +-50% 0
Blendendurchmesser / orifice dia. [mm] Bl.1: 9 Bl.2: 8
Gesamtschaltzeitdef. / Def. of total trip time ts
L1+L2 L1 L2
Verzugszeiten (tv) / delay times (tv) [ms] 55 max. 31 36 35
Gesamtschaltzeit / Total trip time [ms] 170 +10% -10% 174 177 175
2.8 Hübe und Kontrollmaße Definition / stroke and control dimension definition
SV = Servoventil / servo-valve
WA = Wegaufnehmer / displacement transducer
tv = Verzugszeit / Delay time
ts = Schaltzeit / tripl time
td = Dämpfungszeit / cushioning time
Bl. = Blende / orifice
L1, L2 = Logiks / Cartridge valves
2.4.1 Einbaumaße / Overall dimensions geprüft / checked Zeichn. Nr./Drg. No. R901196345
Druckprüfung / Pressure test durchgeführt / carried out 300 bar
Dichtheitsprüfung / Leakage test durchgeführt / carried out
Funktionsprüfung / Function test durchgeführt / carried out
Mindestspannung / minimum voltage geprüft / checked
2.4.5 Schalt- und Verzugszeiten / switching and delay times Schaltantrieb / Stop actuator T
soll / required Ist / actual
Stellzeit (offen) / opening time [s] 1,5 ...... 25 5,26
Stellzeit (schließen) / closing time [s] 1,5 ...... 25 6,944
Driftzeit (Servoventil bias) / drift time [s] 0 +-50% 0
Blendendurchmesser / orifice dia. [mm] Bl.1: 9 Bl.2: 8
Gesamtschaltzeitdef. / Def. of total trip time ts
L1+L2 L1 L2
Verzugszeiten (tv) / delay times (tv) [ms] 55 max. 31 36 36
Gesamtschaltzeit / Total trip time [ms] 170 +10% -10% 173 174 173
2.8 Hübe und Kontrollmaße Definition / stroke and control dimension definition
SV = Servoventil / servo-valve
WA = Wegaufnehmer / displacement transducer
tv = Verzugszeit / Delay time
ts = Schaltzeit / tripl time
td = Dämpfungszeit / cushioning time
Bl. = Blende / orifice
L1, L2 = Logiks / Cartridge valves
2.4.1 Einbaumaße / Overall dimensions geprüft / checked Zeichn. Nr./Drg. No. R901196345
Druckprüfung / Pressure test durchgeführt / carried out 300 bar
Dichtheitsprüfung / Leakage test durchgeführt / carried out
Funktionsprüfung / Function test durchgeführt / carried out
Mindestspannung / minimum voltage geprüft / checked
2.4.5 Schalt- und Verzugszeiten / switching and delay times Schaltantrieb / Stop actuator T
soll / required Ist / actual
Stellzeit (offen) / opening time [s] 1,5 ...... 25 5,164
Stellzeit (schließen) / closing time [s] 1,5 ...... 25 7,6
Driftzeit (Servoventil bias) / drift time [s] 0 +-50% 0
Blendendurchmesser / orifice dia. [mm] Bl.1: 9 Bl.2: 8
Gesamtschaltzeitdef. / Def. of total trip time ts
L1+L2 L1 L2
Verzugszeiten (tv) / delay times (tv) [ms] 55 max. 24 29 28
Gesamtschaltzeit / Total trip time [ms] 170 +10% -10% 175 177 177
2.8 Hübe und Kontrollmaße Definition / stroke and control dimension definition
SV = Servoventil / servo-valve
WA = Wegaufnehmer / displacement transducer
tv = Verzugszeit / Delay time
ts = Schaltzeit / tripl time
td = Dämpfungszeit / cushioning time
Bl. = Blende / orifice
L1, L2 = Logiks / Cartridge valves
2.4.1 Einbaumaße / Overall dimensions geprüft / checked Zeichn. Nr./Drg. No. R901196345
Druckprüfung / Pressure test durchgeführt / carried out 300 bar
Dichtheitsprüfung / Leakage test durchgeführt / carried out
Funktionsprüfung / Function test durchgeführt / carried out
Mindestspannung / minimum voltage geprüft / checked
2.4.5 Schalt- und Verzugszeiten / switching and delay times Schaltantrieb / Stop actuator T
soll / required Ist / actual
Stellzeit (offen) / opening time [s] 1,5 ...... 25 5,02
Stellzeit (schließen) / closing time [s] 1,5 ...... 25 7,392
Driftzeit (Servoventil bias) / drift time [s] 0 +-50% 0
Blendendurchmesser / orifice dia. [mm] Bl.1: 9,5 Bl.2: 8
Gesamtschaltzeitdef. / Def. of total trip time ts
L1+L2 L1 L2
Verzugszeiten (tv) / delay times (tv) [ms] 55 max. 31 35 35
Gesamtschaltzeit / Total trip time [ms] 170 +10% -10% 165 166 166
2.8 Hübe und Kontrollmaße Definition / stroke and control dimension definition
SV = Servoventil / servo-valve
WA = Wegaufnehmer / displacement transducer
tv = Verzugszeit / Delay time
ts = Schaltzeit / tripl time
td = Dämpfungszeit / cushioning time
Bl. = Blende / orifice
L1, L2 = Logiks / Cartridge valves
2.4.1 Einbaumaße / Overall dimensions geprüft / checked Zeichn. Nr./Drg. No. R901196345
Druckprüfung / Pressure test durchgeführt / carried out 300 bar
Dichtheitsprüfung / Leakage test durchgeführt / carried out
Funktionsprüfung / Function test durchgeführt / carried out
Mindestspannung / minimum voltage geprüft / checked
2.4.5 Schalt- und Verzugszeiten / switching and delay times Schaltantrieb / Stop actuator T
soll / required Ist / actual
Stellzeit (offen) / opening time [s] 1,5 ...... 25 5,088
Stellzeit (schließen) / closing time [s] 1,5 ...... 25 7,256
Driftzeit (Servoventil bias) / drift time [s] 0 +-50% 0
Blendendurchmesser / orifice dia. [mm] Bl.1: 9 Bl.2: 8
Gesamtschaltzeitdef. / Def. of total trip time ts
L1+L2 L1 L2
Verzugszeiten (tv) / delay times (tv) [ms] 55 max. 26 29 32
Gesamtschaltzeit / Total trip time [ms] 170 +10% -10% 185 186 186
2.8 Hübe und Kontrollmaße Definition / stroke and control dimension definition
SV = Servoventil / servo-valve
WA = Wegaufnehmer / displacement transducer
tv = Verzugszeit / Delay time
ts = Schaltzeit / tripl time
td = Dämpfungszeit / cushioning time
Bl. = Blende / orifice
L1, L2 = Logiks / Cartridge valves
2.4.1 Einbaumaße / Overall dimensions geprüft / checked Zeichn. Nr./Drg. No. R901196345
Druckprüfung / Pressure test durchgeführt / carried out 300 bar
Dichtheitsprüfung / Leakage test durchgeführt / carried out
Funktionsprüfung / Function test durchgeführt / carried out
Mindestspannung / minimum voltage geprüft / checked
2.4.5 Schalt- und Verzugszeiten / switching and delay times Schaltantrieb / Stop actuator T
soll / required Ist / actual
Stellzeit (offen) / opening time [s] 1,5 ...... 25 4,744
Stellzeit (schließen) / closing time [s] 1,5 ...... 25 7,384
Driftzeit (Servoventil bias) / drift time [s] 0 +-50% 0
Blendendurchmesser / orifice dia. [mm] Bl.1: 9 Bl.2: 8
Gesamtschaltzeitdef. / Def. of total trip time ts
L1+L2 L1 L2
Verzugszeiten (tv) / delay times (tv) [ms] 55 max. 35 44 35
Gesamtschaltzeit / Total trip time [ms] 170 +10% -10% 172 172 173
2.8 Hübe und Kontrollmaße Definition / stroke and control dimension definition
SV = Servoventil / servo-valve
WA = Wegaufnehmer / displacement transducer
tv = Verzugszeit / Delay time
ts = Schaltzeit / tripl time
td = Dämpfungszeit / cushioning time
Bl. = Blende / orifice
L1, L2 = Logiks / Cartridge valves
2.4.1 Einbaumaße / Overall dimensions geprüft / checked Zeichn. Nr./Drg. No. R901197086
Druckprüfung / Pressure test durchgeführt / carried out 300 bar
Dichtheitsprüfung / Leakage test durchgeführt / carried out
Funktionsprüfung / Function test durchgeführt / carried out
Mindestspannung / minimum voltage geprüft / checked
2.4.5 Schalt- und Verzugszeiten / switching and delay times Stellantrieb / Control Actuator S
soll / required Ist / actual
Stellzeit (offen) / opening time [s] 0 ...... 1,65 0,837
Stellzeit (schließen) / closing time [s] 0 ...... 1,65 0,654
Driftzeit (Servoventil bias) / drift time [s] 6,54 +-50% 5,82
Blendendurchmesser / orifice dia. [mm] Bl.1: 8 Bl.2: 7,5
Gesamtschaltzeitdef. / Def. of total trip time ts
L1+L2 L1 L2
Verzugszeiten (tv) / delay times (tv) [ms] 55 max. 27 31 35
Gesamtschaltzeit / Total trip time [ms] 100 +10% -10% 99 100 100
2.8 Hübe und Kontrollmaße Definition / stroke and control dimension definition
SV = Servoventil / servo-valve
WA = Wegaufnehmer / displacement transducer
tv = Verzugszeit / Delay time
ts = Schaltzeit / tripl time
td = Dämpfungszeit / cushioning time
Bl. = Blende / orifice
L1, L2 = Logiks / Cartridge valves
2.4.1 Einbaumaße / Overall dimensions geprüft / checked Zeichn. Nr./Drg. No. R901197086
Druckprüfung / Pressure test durchgeführt / carried out 300 bar
Dichtheitsprüfung / Leakage test durchgeführt / carried out
Funktionsprüfung / Function test durchgeführt / carried out
Mindestspannung / minimum voltage geprüft / checked
2.4.5 Schalt- und Verzugszeiten / switching and delay times Stellantrieb / Control Actuator S
soll / required Ist / actual
Stellzeit (offen) / opening time [s] 0 ...... 1,65 0,851
Stellzeit (schließen) / closing time [s] 0 ...... 1,65 0,673
Driftzeit (Servoventil bias) / drift time [s] 6,73 +-50% 5,88
Blendendurchmesser / orifice dia. [mm] Bl.1: 8 Bl.2: 7,5
Gesamtschaltzeitdef. / Def. of total trip time ts
L1+L2 L1 L2
Verzugszeiten (tv) / delay times (tv) [ms] 55 max. 31 32 35
Gesamtschaltzeit / Total trip time [ms] 100 +10% -10% 99 101 101
2.8 Hübe und Kontrollmaße Definition / stroke and control dimension definition
SV = Servoventil / servo-valve
WA = Wegaufnehmer / displacement transducer
tv = Verzugszeit / Delay time
ts = Schaltzeit / tripl time
td = Dämpfungszeit / cushioning time
Bl. = Blende / orifice
L1, L2 = Logiks / Cartridge valves
2.4.1 Einbaumaße / Overall dimensions geprüft / checked Zeichn. Nr./Drg. No. R901197086
Druckprüfung / Pressure test durchgeführt / carried out 300 bar
Dichtheitsprüfung / Leakage test durchgeführt / carried out
Funktionsprüfung / Function test durchgeführt / carried out
Mindestspannung / minimum voltage geprüft / checked
2.4.5 Schalt- und Verzugszeiten / switching and delay times Stellantrieb / Control Actuator S
soll / required Ist / actual
Stellzeit (offen) / opening time [s] 0 ...... 1,65 0,876
Stellzeit (schließen) / closing time [s] 0 ...... 1,65 0,627
Driftzeit (Servoventil bias) / drift time [s] 6,27 +-50% 5,48
Blendendurchmesser / orifice dia. [mm] Bl.1: 8 Bl.2: 7,5
Gesamtschaltzeitdef. / Def. of total trip time ts
L1+L2 L1 L2
Verzugszeiten (tv) / delay times (tv) [ms] 55 max. 32 36 37
Gesamtschaltzeit / Total trip time [ms] 100 +10% -10% 98 98 99
2.8 Hübe und Kontrollmaße Definition / stroke and control dimension definition
SV = Servoventil / servo-valve
WA = Wegaufnehmer / displacement transducer
tv = Verzugszeit / Delay time
ts = Schaltzeit / tripl time
td = Dämpfungszeit / cushioning time
Bl. = Blende / orifice
L1, L2 = Logiks / Cartridge valves
2.4.1 Einbaumaße / Overall dimensions geprüft / checked Zeichn. Nr./Drg. No. R901197086
Druckprüfung / Pressure test durchgeführt / carried out 300 bar
Dichtheitsprüfung / Leakage test durchgeführt / carried out
Funktionsprüfung / Function test durchgeführt / carried out
Mindestspannung / minimum voltage geprüft / checked
2.4.5 Schalt- und Verzugszeiten / switching and delay times Stellantrieb / Control Actuator S
soll / required Ist / actual
Stellzeit (offen) / opening time [s] 0 ...... 1,65 0,826
Stellzeit (schließen) / closing time [s] 0 ...... 1,65 0,656
Driftzeit (Servoventil bias) / drift time [s] 6,560 +-50% 6,08
Blendendurchmesser / orifice dia. [mm] Bl.1: 8 Bl.2: 7,5
Gesamtschaltzeitdef. / Def. of total trip time ts
L1+L2 L1 L2
Verzugszeiten (tv) / delay times (tv) [ms] 55 max. 26 31 28
Gesamtschaltzeit / Total trip time [ms] 100 +10% -10% 98 99 98
2.8 Hübe und Kontrollmaße Definition / stroke and control dimension definition
SV = Servoventil / servo-valve
WA = Wegaufnehmer / displacement transducer
tv = Verzugszeit / Delay time
ts = Schaltzeit / tripl time
td = Dämpfungszeit / cushioning time
Bl. = Blende / orifice
L1, L2 = Logiks / Cartridge valves
2.4.1 Einbaumaße / Overall dimensions geprüft / checked Zeichn. Nr./Drg. No. R901197086
Druckprüfung / Pressure test durchgeführt / carried out 300 bar
Dichtheitsprüfung / Leakage test durchgeführt / carried out
Funktionsprüfung / Function test durchgeführt / carried out
Mindestspannung / minimum voltage geprüft / checked
2.4.5 Schalt- und Verzugszeiten / switching and delay times Stellantrieb / Control Actuator S
soll / required Ist / actual
Stellzeit (offen) / opening time [s] 0 ...... 1,65 0,901
Stellzeit (schließen) / closing time [s] 0 ...... 1,65 0,659
Driftzeit (Servoventil bias) / drift time [s] 6,59 +-50% 5,75
Blendendurchmesser / orifice dia. [mm] Bl.1: 8 Bl.2: 7,5
Gesamtschaltzeitdef. / Def. of total trip time ts
L1+L2 L1 L2
Verzugszeiten (tv) / delay times (tv) [ms] 55 max. 32 38 38
Gesamtschaltzeit / Total trip time [ms] 100 +10% -10% 96 98 97
2.8 Hübe und Kontrollmaße Definition / stroke and control dimension definition
SV = Servoventil / servo-valve
WA = Wegaufnehmer / displacement transducer
tv = Verzugszeit / Delay time
ts = Schaltzeit / tripl time
td = Dämpfungszeit / cushioning time
Bl. = Blende / orifice
L1, L2 = Logiks / Cartridge valves
2.4.1 Einbaumaße / Overall dimensions geprüft / checked Zeichn. Nr./Drg. No. R901197086
Druckprüfung / Pressure test durchgeführt / carried out 300 bar
Dichtheitsprüfung / Leakage test durchgeführt / carried out
Funktionsprüfung / Function test durchgeführt / carried out
Mindestspannung / minimum voltage geprüft / checked
2.4.5 Schalt- und Verzugszeiten / switching and delay times Stellantrieb / Control Actuator S
soll / required Ist / actual
Stellzeit (offen) / opening time [s] 0 ...... 1,65 0,846
Stellzeit (schließen) / closing time [s] 0 ...... 1,65 0,648
Driftzeit (Servoventil bias) / drift time [s] 6,480 +-50% 6,05
Blendendurchmesser / orifice dia. [mm] Bl.1: 8 Bl.2: 7,5
Gesamtschaltzeitdef. / Def. of total trip time ts
L1+L2 L1 L2
Verzugszeiten (tv) / delay times (tv) [ms] 55 max. 28 31 32
Gesamtschaltzeit / Total trip time [ms] 100 +10% -10% 94 95 95
2.8 Hübe und Kontrollmaße Definition / stroke and control dimension definition
SV = Servoventil / servo-valve
WA = Wegaufnehmer / displacement transducer
tv = Verzugszeit / Delay time
ts = Schaltzeit / tripl time
td = Dämpfungszeit / cushioning time
Bl. = Blende / orifice
L1, L2 = Logiks / Cartridge valves
2.4.1 Einbaumaße / Overall dimensions geprüft / checked Zeichn. Nr./Drg. No. R901197086
Druckprüfung / Pressure test durchgeführt / carried out 300 bar
Dichtheitsprüfung / Leakage test durchgeführt / carried out
Funktionsprüfung / Function test durchgeführt / carried out
Mindestspannung / minimum voltage geprüft / checked
2.4.5 Schalt- und Verzugszeiten / switching and delay times Stellantrieb / Control Actuator S
soll / required Ist / actual
Stellzeit (offen) / opening time [s] 0 ...... 1,65 0,822
Stellzeit (schließen) / closing time [s] 0 ...... 1,65 0,67
Driftzeit (Servoventil bias) / drift time [s] 6,700 +-50% 6,08
Blendendurchmesser / orifice dia. [mm] Bl.1: 8 Bl.2: 7,5
Gesamtschaltzeitdef. / Def. of total trip time ts
L1+L2 L1 L2
Verzugszeiten (tv) / delay times (tv) [ms] 55 max. 24 29 29
Gesamtschaltzeit / Total trip time [ms] 100 +10% -10% 102 103 103
2.8 Hübe und Kontrollmaße Definition / stroke and control dimension definition
SV = Servoventil / servo-valve
WA = Wegaufnehmer / displacement transducer
tv = Verzugszeit / Delay time
ts = Schaltzeit / tripl time
td = Dämpfungszeit / cushioning time
Bl. = Blende / orifice
L1, L2 = Logiks / Cartridge valves
2.4.1 Einbaumaße / Overall dimensions geprüft / checked Zeichn. Nr./Drg. No. R901197086
Druckprüfung / Pressure test durchgeführt / carried out 300 bar
Dichtheitsprüfung / Leakage test durchgeführt / carried out
Funktionsprüfung / Function test durchgeführt / carried out
Mindestspannung / minimum voltage geprüft / checked
2.4.5 Schalt- und Verzugszeiten / switching and delay times Stellantrieb / Control Actuator S
soll / required Ist / actual
Stellzeit (offen) / opening time [s] 0 ...... 1,65 0,826
Stellzeit (schließen) / closing time [s] 0 ...... 1,65 0,667
Driftzeit (Servoventil bias) / drift time [s] 6,67 +-50% 5,82
Blendendurchmesser / orifice dia. [mm] Bl.1: 8 Bl.2: 7,5
Gesamtschaltzeitdef. / Def. of total trip time ts
L1+L2 L1 L2
Verzugszeiten (tv) / delay times (tv) [ms] 55 max. 24 31 26
Gesamtschaltzeit / Total trip time [ms] 100 +10% -10% 103 104 104
2.8 Hübe und Kontrollmaße Definition / stroke and control dimension definition
SV = Servoventil / servo-valve
WA = Wegaufnehmer / displacement transducer
tv = Verzugszeit / Delay time
ts = Schaltzeit / tripl time
td = Dämpfungszeit / cushioning time
Bl. = Blende / orifice
L1, L2 = Logiks / Cartridge valves
2.4.1 Einbaumaße / Overall dimensions geprüft / checked Zeichn. Nr./Drg. No. R901197086
Druckprüfung / Pressure test durchgeführt / carried out 300 bar
Dichtheitsprüfung / Leakage test durchgeführt / carried out
Funktionsprüfung / Function test durchgeführt / carried out
Mindestspannung / minimum voltage geprüft / checked
2.4.5 Schalt- und Verzugszeiten / switching and delay times Stellantrieb / Control Actuator S
soll / required Ist / actual
Stellzeit (offen) / opening time [s] 0 ...... 1,65 0,935
Stellzeit (schließen) / closing time [s] 0 ...... 1,65 0,665
Driftzeit (Servoventil bias) / drift time [s] 6,650 +-50% 6,29
Blendendurchmesser / orifice dia. [mm] Bl.1: 8 Bl.2: 7,5
Gesamtschaltzeitdef. / Def. of total trip time ts
L1+L2 L1 L2
Verzugszeiten (tv) / delay times (tv) [ms] 55 max. 29 32 33
Gesamtschaltzeit / Total trip time [ms] 100 +10% -10% 97 98 98
2.8 Hübe und Kontrollmaße Definition / stroke and control dimension definition
SV = Servoventil / servo-valve
WA = Wegaufnehmer / displacement transducer
tv = Verzugszeit / Delay time
ts = Schaltzeit / tripl time
td = Dämpfungszeit / cushioning time
Bl. = Blende / orifice
L1, L2 = Logiks / Cartridge valves
2.4.1 Einbaumaße / Overall dimensions geprüft / checked Zeichn. Nr./Drg. No. R901197086
Druckprüfung / Pressure test durchgeführt / carried out 300 bar
Dichtheitsprüfung / Leakage test durchgeführt / carried out
Funktionsprüfung / Function test durchgeführt / carried out
Mindestspannung / minimum voltage geprüft / checked
2.4.5 Schalt- und Verzugszeiten / switching and delay times Stellantrieb / Control Actuator S
soll / required Ist / actual
Stellzeit (offen) / opening time [s] 0 ...... 1,65 0,86
Stellzeit (schließen) / closing time [s] 0 ...... 1,65 0,66
Driftzeit (Servoventil bias) / drift time [s] 6,600 +-50% 5,95
Blendendurchmesser / orifice dia. [mm] Bl.1: 8 Bl.2: 7,5
Gesamtschaltzeitdef. / Def. of total trip time ts
L1+L2 L1 L2
Verzugszeiten (tv) / delay times (tv) [ms] 55 max. 24 29 30
Gesamtschaltzeit / Total trip time [ms] 100 +10% -10% 102 103 102
2.8 Hübe und Kontrollmaße Definition / stroke and control dimension definition
SV = Servoventil / servo-valve
WA = Wegaufnehmer / displacement transducer
tv = Verzugszeit / Delay time
ts = Schaltzeit / tripl time
td = Dämpfungszeit / cushioning time
Bl. = Blende / orifice
L1, L2 = Logiks / Cartridge valves
2.4.1 Einbaumaße / Overall dimensions geprüft / checked Zeichn. Nr./Drg. No. R901198073
Druckprüfung / Pressure test durchgeführt / carried out 300 bar
Dichtheitsprüfung / Leakage test durchgeführt / carried out
Funktionsprüfung / Function test durchgeführt / carried out
Mindestspannung / minimum voltage geprüft / checked
2.4.5 Schalt- und Verzugszeiten / switching and delay times Stellantrieb / Control Actuator S
soll / required Ist / actual
Stellzeit (offen) / opening time [s] 0 ...... 1,65 1,056
Stellzeit (schließen) / closing time [s] 0 ...... 1,65 0,959
Driftzeit (Servoventil bias) / drift time [s] 9,59 +-50% 7,42
Blendendurchmesser / orifice dia. [mm] Bl.1: 9 Bl.2: 8
Gesamtschaltzeitdef. / Def. of total trip time ts
L1+L2 L1 L2
Verzugszeiten (tv) / delay times (tv) [ms] 55 max. 29 33 33
Gesamtschaltzeit / Total trip time [ms] 140 +10% -10% 147 149 148
2.8 Hübe und Kontrollmaße Definition / stroke and control dimension definition
SV = Servoventil / servo-valve
WA = Wegaufnehmer / displacement transducer
tv = Verzugszeit / Delay time
ts = Schaltzeit / tripl time
td = Dämpfungszeit / cushioning time
Bl. = Blende / orifice
L1, L2 = Logiks / Cartridge valves
2.4.1 Einbaumaße / Overall dimensions geprüft / checked Zeichn. Nr./Drg. No. R901198073
Druckprüfung / Pressure test durchgeführt / carried out 300 bar
Dichtheitsprüfung / Leakage test durchgeführt / carried out
Funktionsprüfung / Function test durchgeführt / carried out
Mindestspannung / minimum voltage geprüft / checked
2.4.5 Schalt- und Verzugszeiten / switching and delay times Stellantrieb / Control Actuator S
soll / required Ist / actual
Stellzeit (offen) / opening time [s] 0 ...... 1,65 1,036
Stellzeit (schließen) / closing time [s] 0 ...... 1,65 0,932
Driftzeit (Servoventil bias) / drift time [s] 9,32 +-50% 7,6
Blendendurchmesser / orifice dia. [mm] Bl.1: 9 Bl.2: 8
Gesamtschaltzeitdef. / Def. of total trip time ts
L1+L2 L1 L2
Verzugszeiten (tv) / delay times (tv) [ms] 55 max. 28 31 32
Gesamtschaltzeit / Total trip time [ms] 140 +10% -10% 142 144 144
2.8 Hübe und Kontrollmaße Definition / stroke and control dimension definition
SV = Servoventil / servo-valve
WA = Wegaufnehmer / displacement transducer
tv = Verzugszeit / Delay time
ts = Schaltzeit / tripl time
td = Dämpfungszeit / cushioning time
Bl. = Blende / orifice
L1, L2 = Logiks / Cartridge valves
2.4.1 Einbaumaße / Overall dimensions geprüft / checked Zeichn. Nr./Drg. No. R901198073
Druckprüfung / Pressure test durchgeführt / carried out 300 bar
Dichtheitsprüfung / Leakage test durchgeführt / carried out
Funktionsprüfung / Function test durchgeführt / carried out
Mindestspannung / minimum voltage geprüft / checked
2.4.5 Schalt- und Verzugszeiten / switching and delay times Stellantrieb / Control Actuator S
soll / required Ist / actual
Stellzeit (offen) / opening time [s] 0 ...... 1,65 1,004
Stellzeit (schließen) / closing time [s] 0 ...... 1,65 0,901
Driftzeit (Servoventil bias) / drift time [s] 9,010 +-50% 7,96
Blendendurchmesser / orifice dia. [mm] Bl.1: 9 Bl.2: 8
Gesamtschaltzeitdef. / Def. of total trip time ts
L1+L2 L1 L2
Verzugszeiten (tv) / delay times (tv) [ms] 55 max. 26 32 31
Gesamtschaltzeit / Total trip time [ms] 140 +10% -10% 142 144 143
2.8 Hübe und Kontrollmaße Definition / stroke and control dimension definition
SV = Servoventil / servo-valve
WA = Wegaufnehmer / displacement transducer
tv = Verzugszeit / Delay time
ts = Schaltzeit / tripl time
td = Dämpfungszeit / cushioning time
Bl. = Blende / orifice
L1, L2 = Logiks / Cartridge valves
2.4.1 Einbaumaße / Overall dimensions geprüft / checked Zeichn. Nr./Drg. No. R901198073
Druckprüfung / Pressure test durchgeführt / carried out 300 bar
Dichtheitsprüfung / Leakage test durchgeführt / carried out
Funktionsprüfung / Function test durchgeführt / carried out
Mindestspannung / minimum voltage geprüft / checked
2.4.5 Schalt- und Verzugszeiten / switching and delay times Stellantrieb / Control Actuator S
soll / required Ist / actual
Stellzeit (offen) / opening time [s] 0 ...... 1,65 1,098
Stellzeit (schließen) / closing time [s] 0 ...... 1,65 0,887
Driftzeit (Servoventil bias) / drift time [s] 8,870 +-50% 7,97
Blendendurchmesser / orifice dia. [mm] Bl.1: 9 Bl.2: 8
Gesamtschaltzeitdef. / Def. of total trip time ts
L1+L2 L1 L2
Verzugszeiten (tv) / delay times (tv) [ms] 55 max. 34 36 39
Gesamtschaltzeit / Total trip time [ms] 140 +10% -10% 144 145 145
2.8 Hübe und Kontrollmaße Definition / stroke and control dimension definition
SV = Servoventil / servo-valve
WA = Wegaufnehmer / displacement transducer
tv = Verzugszeit / Delay time
ts = Schaltzeit / tripl time
td = Dämpfungszeit / cushioning time
Bl. = Blende / orifice
L1, L2 = Logiks / Cartridge valves
2.4.1 Einbaumaße / Overall dimensions geprüft / checked Zeichn. Nr./Drg. No. R901198073
Druckprüfung / Pressure test durchgeführt / carried out 300 bar
Dichtheitsprüfung / Leakage test durchgeführt / carried out
Funktionsprüfung / Function test durchgeführt / carried out
Mindestspannung / minimum voltage geprüft / checked
2.4.5 Schalt- und Verzugszeiten / switching and delay times Stellantrieb / Control Actuator S
soll / required Ist / actual
Stellzeit (offen) / opening time [s] 0 ...... 1,65 0,988
Stellzeit (schließen) / closing time [s] 0 ...... 1,65 0,998
Driftzeit (Servoventil bias) / drift time [s] 9,980 +-50% 7,76
Blendendurchmesser / orifice dia. [mm] Bl.1: 9 Bl.2: 8
Gesamtschaltzeitdef. / Def. of total trip time ts
L1+L2 L1 L2
Verzugszeiten (tv) / delay times (tv) [ms] 55 max. 27 32 31
Gesamtschaltzeit / Total trip time [ms] 140 +10% -10% 148 150 149
2.8 Hübe und Kontrollmaße Definition / stroke and control dimension definition
SV = Servoventil / servo-valve
WA = Wegaufnehmer / displacement transducer
tv = Verzugszeit / Delay time
ts = Schaltzeit / tripl time
td = Dämpfungszeit / cushioning time
Bl. = Blende / orifice
L1, L2 = Logiks / Cartridge valves
2.4.1 Einbaumaße / Overall dimensions geprüft / checked Zeichn. Nr./Drg. No. R901198073
Druckprüfung / Pressure test durchgeführt / carried out 300 bar
Dichtheitsprüfung / Leakage test durchgeführt / carried out
Funktionsprüfung / Function test durchgeführt / carried out
Mindestspannung / minimum voltage geprüft / checked
2.4.5 Schalt- und Verzugszeiten / switching and delay times Stellantrieb / Control Actuator S
soll / required Ist / actual
Stellzeit (offen) / opening time [s] 0 ...... 1,65 1,046
Stellzeit (schließen) / closing time [s] 0 ...... 1,65 0,967
Driftzeit (Servoventil bias) / drift time [s] 9,670 +-50% 8,07
Blendendurchmesser / orifice dia. [mm] Bl.1: 9 Bl.2: 8
Gesamtschaltzeitdef. / Def. of total trip time ts
L1+L2 L1 L2
Verzugszeiten (tv) / delay times (tv) [ms] 55 max. 29 32 33
Gesamtschaltzeit / Total trip time [ms] 140 +10% -10% 148 150 149
2.8 Hübe und Kontrollmaße Definition / stroke and control dimension definition
SV = Servoventil / servo-valve
WA = Wegaufnehmer / displacement transducer
tv = Verzugszeit / Delay time
ts = Schaltzeit / tripl time
td = Dämpfungszeit / cushioning time
Bl. = Blende / orifice
L1, L2 = Logiks / Cartridge valves
2.4.1 Einbaumaße / Overall dimensions geprüft / checked Zeichn. Nr./Drg. No. R901198073
Druckprüfung / Pressure test durchgeführt / carried out 300 bar
Dichtheitsprüfung / Leakage test durchgeführt / carried out
Funktionsprüfung / Function test durchgeführt / carried out
Mindestspannung / minimum voltage geprüft / checked
2.4.5 Schalt- und Verzugszeiten / switching and delay times Stellantrieb / Control Actuator S
soll / required Ist / actual
Stellzeit (offen) / opening time [s] 0 ...... 1,65 1,06
Stellzeit (schließen) / closing time [s] 0 ...... 1,65 0,915
Driftzeit (Servoventil bias) / drift time [s] 9,150 +-50% 7,63
Blendendurchmesser / orifice dia. [mm] Bl.1: 9 Bl.2: 8,5
Gesamtschaltzeitdef. / Def. of total trip time ts
L1+L2 L1 L2
Verzugszeiten (tv) / delay times (tv) [ms] 55 max. 24 28 29
Gesamtschaltzeit / Total trip time [ms] 140 +10% -10% 146 147 148
2.8 Hübe und Kontrollmaße Definition / stroke and control dimension definition
SV = Servoventil / servo-valve
WA = Wegaufnehmer / displacement transducer
tv = Verzugszeit / Delay time
ts = Schaltzeit / tripl time
td = Dämpfungszeit / cushioning time
Bl. = Blende / orifice
L1, L2 = Logiks / Cartridge valves
2.4.1 Einbaumaße / Overall dimensions geprüft / checked Zeichn. Nr./Drg. No. R901198073
Druckprüfung / Pressure test durchgeführt / carried out 300 bar
Dichtheitsprüfung / Leakage test durchgeführt / carried out
Funktionsprüfung / Function test durchgeführt / carried out
Mindestspannung / minimum voltage geprüft / checked
2.4.5 Schalt- und Verzugszeiten / switching and delay times Stellantrieb / Control Actuator S
soll / required Ist / actual
Stellzeit (offen) / opening time [s] 0 ...... 1,65 0,974
Stellzeit (schließen) / closing time [s] 0 ...... 1,65 0,924
Driftzeit (Servoventil bias) / drift time [s] 9,240 +-50% 9,02
Blendendurchmesser / orifice dia. [mm] Bl.1: 9 Bl.2: 8,5
Gesamtschaltzeitdef. / Def. of total trip time ts
L1+L2 L1 L2
Verzugszeiten (tv) / delay times (tv) [ms] 55 max. 34 38 40
Gesamtschaltzeit / Total trip time [ms] 140 +10% -10% 142 145 143
2.8 Hübe und Kontrollmaße Definition / stroke and control dimension definition
SV = Servoventil / servo-valve
WA = Wegaufnehmer / displacement transducer
tv = Verzugszeit / Delay time
ts = Schaltzeit / tripl time
td = Dämpfungszeit / cushioning time
Bl. = Blende / orifice
L1, L2 = Logiks / Cartridge valves
2.4.1 Einbaumaße / Overall dimensions geprüft / checked Zeichn. Nr./Drg. No. R901198073
Druckprüfung / Pressure test durchgeführt / carried out 300 bar
Dichtheitsprüfung / Leakage test durchgeführt / carried out
Funktionsprüfung / Function test durchgeführt / carried out
Mindestspannung / minimum voltage geprüft / checked
2.4.5 Schalt- und Verzugszeiten / switching and delay times Stellantrieb / Control Actuator S
soll / required Ist / actual
Stellzeit (offen) / opening time [s] 0 ...... 1,65 1,04
Stellzeit (schließen) / closing time [s] 0 ...... 1,65 0,958
Driftzeit (Servoventil bias) / drift time [s] 9,580 +-50% 6,54
Blendendurchmesser / orifice dia. [mm] Bl.1: 9 Bl.2: 8,5
Gesamtschaltzeitdef. / Def. of total trip time ts
L1+L2 L1 L2
Verzugszeiten (tv) / delay times (tv) [ms] 55 max. 30 34 34
Gesamtschaltzeit / Total trip time [ms] 140 +10% -10% 137 138 138
2.8 Hübe und Kontrollmaße Definition / stroke and control dimension definition
SV = Servoventil / servo-valve
WA = Wegaufnehmer / displacement transducer
tv = Verzugszeit / Delay time
ts = Schaltzeit / tripl time
td = Dämpfungszeit / cushioning time
Bl. = Blende / orifice
L1, L2 = Logiks / Cartridge valves
2.4.1 Einbaumaße / Overall dimensions geprüft / checked Zeichn. Nr./Drg. No. R901198073
Druckprüfung / Pressure test durchgeführt / carried out 300 bar
Dichtheitsprüfung / Leakage test durchgeführt / carried out
Funktionsprüfung / Function test durchgeführt / carried out
Mindestspannung / minimum voltage geprüft / checked
2.4.5 Schalt- und Verzugszeiten / switching and delay times Stellantrieb / Control Actuator S
soll / required Ist / actual
Stellzeit (offen) / opening time [s] 0 ...... 1,65 0,937
Stellzeit (schließen) / closing time [s] 0 ...... 1,65 0,925
Driftzeit (Servoventil bias) / drift time [s] 9,250 +-50% 7,54
Blendendurchmesser / orifice dia. [mm] Bl.1: 9 Bl.2: 8,5
Gesamtschaltzeitdef. / Def. of total trip time ts
L1+L2 L1 L2
Verzugszeiten (tv) / delay times (tv) [ms] 55 max. 29 33 34
Gesamtschaltzeit / Total trip time [ms] 140 +10% -10% 142 144 144
2.8 Hübe und Kontrollmaße Definition / stroke and control dimension definition
SV = Servoventil / servo-valve
WA = Wegaufnehmer / displacement transducer
tv = Verzugszeit / Delay time
ts = Schaltzeit / tripl time
td = Dämpfungszeit / cushioning time
Bl. = Blende / orifice
L1, L2 = Logiks / Cartridge valves
Bestätigung:
Die vorstehend angekreuzten Prüfungen wurden an der Lieferung durchgeführt. Die Lieferung entspricht den Vereinbarungen bei Bestellannahme.
Confirmation:
All tests - marked with a cross - have been accomplished. The delivery is equivalent to declaration at acceptance of booking.
Hersteller Werksachverständiger / Manufacturer authorized inspector Bemerkungen:
Remarks
Name: Harald Beck Abt.: LoP1/QMM15 Tel.: +49 9352 18-6265 Anlagen:
Enclosures
Bestätigung:
Die vorstehend angekreuzten Prüfungen wurden an der Lieferung durchgeführt. Die Lieferung entspricht den Vereinbarungen bei Bestellannahme.
Confirmation:
All tests - marked with a cross - have been accomplished. The delivery is equivalent to declaration at acceptance of booking.
Hersteller Werksachverständiger / Manufacturer authorized inspector Bemerkungen:
Remarks
Name: Harald Beck Abt.: LoP1/QMM15 Tel.: +49 9352 18-6265 Anlagen:
Enclosures
Bestätigung:
Die vorstehend angekreuzten Prüfungen wurden an der Lieferung durchgeführt. Die Lieferung entspricht den Vereinbarungen bei Bestellannahme.
Confirmation:
All tests - marked with a cross - have been accomplished. The delivery is equivalent to declaration at acceptance of booking.
Hersteller Werksachverständiger / Manufacturer authorized inspector Bemerkungen:
Remarks
Name: Harald Beck Abt.: LoP1/QMM15 Tel.: +49 9352 18-6265 Anlagen:
Enclosures
Bestätigung:
Die vorstehend angekreuzten Prüfungen wurden an der Lieferung durchgeführt. Die Lieferung entspricht den Vereinbarungen bei Bestellannahme.
Confirmation:
All tests - marked with a cross - have been accomplished. The delivery is equivalent to declaration at acceptance of booking.
Hersteller Werksachverständiger / Manufacturer authorized inspector Bemerkungen:
Remarks
Name: Harald Beck Abt.: LoP1/QMM15 Tel.: +49 9352 18-6265 Anlagen:
Enclosures
Bestätigung:
Die vorstehend angekreuzten Prüfungen wurden an der Lieferung durchgeführt. Die Lieferung entspricht den Vereinbarungen bei Bestellannahme.
Confirmation:
All tests - marked with a cross - have been accomplished. The delivery is equivalent to declaration at acceptance of booking.
Hersteller Werksachverständiger / Manufacturer authorized inspector Bemerkungen:
Remarks
Name: Harald Beck Abt.: LoP1/QMM15 Tel.: +49 9352 18-6265 Anlagen:
Enclosures
Bestätigung:
Die vorstehend angekreuzten Prüfungen wurden an der Lieferung durchgeführt. Die Lieferung entspricht den Vereinbarungen bei Bestellannahme.
Confirmation:
All tests - marked with a cross - have been accomplished. The delivery is equivalent to declaration at acceptance of booking.
Hersteller Werksachverständiger / Manufacturer authorized inspector Bemerkungen:
Remarks
Name: Harald Beck Abt.: LoP1/QMM15 Tel.: +49 9352 18-6265 Anlagen:
Enclosures
Bestätigung:
Die vorstehend angekreuzten Prüfungen wurden an der Lieferung durchgeführt. Die Lieferung entspricht den Vereinbarungen bei Bestellannahme.
Confirmation:
All tests - marked with a cross - have been accomplished. The delivery is equivalent to declaration at acceptance of booking.
Hersteller Werksachverständiger / Manufacturer authorized inspector Bemerkungen:
Remarks
Name: Harald Beck Abt.: LoP1/QMM15 Tel.: +49 9352 18-6265 Anlagen:
Enclosures
Bestätigung:
Die vorstehend angekreuzten Prüfungen wurden an der Lieferung durchgeführt. Die Lieferung entspricht den Vereinbarungen bei Bestellannahme.
Confirmation:
All tests - marked with a cross - have been accomplished. The delivery is equivalent to declaration at acceptance of booking.
Hersteller Werksachverständiger / Manufacturer authorized inspector Bemerkungen:
Remarks
Name: Harald Beck Abt.: LoP1/QMM15 Tel.: +49 9352 18-6265 Anlagen:
Enclosures
Bestätigung:
Die vorstehend angekreuzten Prüfungen wurden an der Lieferung durchgeführt. Die Lieferung entspricht den Vereinbarungen bei Bestellannahme.
Confirmation:
All tests - marked with a cross - have been accomplished. The delivery is equivalent to declaration at acceptance of booking.
Hersteller Werksachverständiger / Manufacturer authorized inspector Bemerkungen:
Remarks
Name: Harald Beck Abt.: LoP1/QMM15 Tel.: +49 9352 18-6265 Anlagen:
Enclosures
Bestätigung:
Die vorstehend angekreuzten Prüfungen wurden an der Lieferung durchgeführt. Die Lieferung entspricht den Vereinbarungen bei Bestellannahme.
Confirmation:
All tests - marked with a cross - have been accomplished. The delivery is equivalent to declaration at acceptance of booking.
Hersteller Werksachverständiger / Manufacturer authorized inspector Bemerkungen:
Remarks
Name: Harald Beck Abt.: LoP1/QMM15 Tel.: +49 9352 18-6265 Anlagen:
Enclosures
Bestätigung:
Die vorstehend angekreuzten Prüfungen wurden an der Lieferung durchgeführt. Die Lieferung entspricht den Vereinbarungen bei Bestellannahme.
Confirmation:
All tests - marked with a cross - have been accomplished. The delivery is equivalent to declaration at acceptance of booking.
Hersteller Werksachverständiger / Manufacturer authorized inspector Bemerkungen:
Remarks
Name: Harald Beck Abt.: LoP1/QMM15 Tel.: +49 9352 18-6265 Anlagen:
Enclosures
Bestätigung:
Die vorstehend angekreuzten Prüfungen wurden an der Lieferung durchgeführt. Die Lieferung entspricht den Vereinbarungen bei Bestellannahme.
Confirmation:
All tests - marked with a cross - have been accomplished. The delivery is equivalent to declaration at acceptance of booking.
Hersteller Werksachverständiger / Manufacturer authorized inspector Bemerkungen:
Remarks
Name: Harald Beck Abt.: LoP1/QMM15 Tel.: +49 9352 18-6265 Anlagen:
Enclosures
Bestätigung:
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Confirmation:
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Enclosures
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Directional functions
Cartridge valves and control covers
H5591 H5455
Sizes 16 to 160 Control cover type LFA 25 WEA-7X/… Cartridge valve type LC 25 A40E7X/…
Component series 2X; 6X; 7X with directional valve type 4WE 6
Maximum operating pressure 420 bar D6X/EG24N9K4 and cable socket
Maximum flow 25000 L/min
Table of contents
Contents Page Contents Page
Features 1 Control cover type LFA
Function, sections, symbol 3 General notes on the ordering code 10, 11, 16
Mounting cavity and connection dimensions 4, 5 Preferred types 11
Technical data 6 Basic symbols 12, 13
Characteristic curves for the selection of nozzles 14
Cartridge valve type LC Material numbers of nozzles and plug screws 15
Ordering code 7 Fixing screws 16
Preferred types 7 Symbols and unit dimensions:
Symbols 7 – Type ..D… 17, 18
Technical data 8 – Type ..H… 19 to 21
Characteristic curves 9 – Type ..G… 22, 23
– Type ..R…; ..RF… 24, 25
– Type ..R…; ..R2… 26, 27
– Type ..WEA…, ..WEB… 28 to 33
– Type ..WEMA…, ..WEMB… 34 to 37
– Type ..WEA8…, ..WEB8… 38, 39
– Type ..WECA… 40 to 42
– Type ..WEA9… 43
– Type ..GWA…, ..GWB… 44 to 49
– Type ..KWA…, ..KWB… 50 to 55
– Type ..E… 56, 57
– Type ..EH2… 58, 59
– Type ..EWA…, ..EWB… 60 to 65
Inductive position switch type QM 66
Cable socket for inductive position switch type QM 66
RE 21010/03.05 LC; LFA Hydraulics Bosch Rexroth AG 3/68
A3 ↓ 107% (150%)
4/68 Bosch Rexroth AG Hydraulics LC; LFA RE 21010/03.05
Mounting cavity and connection dimensions to DIN ISO 7368 (except for sizes 125 and 160)
(nominal dimensions in mm)
T
W 7 1
ØD1H7 X = Rz1max 4
Z
A
15
Y
H8
H7
X Y = Rz1max 8
H1(H1*)
Z = Rz1max 10
Y
H3±0,1
ØD3(D3*)
H2+0,1
H6
B 6
15
Size 16 to 63 L1
Z
H9
L2±0,2
A
H5
L4±0,2
L3±0,2
x Y
L2±0,2
For indication of dimensions and explanation of positions,
L1
see page 9! L4±0,2
5
8 x D5; H4 Z1
Ptmax 20
Ø62H11
L2±0,3
L1
R0,2 max.
ØD6 max. X Y U Rz 20
R1
Ø40 max.
(X, Y, Y1)
45
Z1 Y1
45
165±0,2
215±0,2
45
Y1
22,5
48
0
X
300±0,3
380
Y Y
0,3
X
22,5
0±
165±0,2
40
215±0,2
Ø32 max.
Z2
45
(X, Y, Y1)
45
Mounting cavity and connection dimensions to DIN ISO 7368 (except for sizes 125 and 160)
(nominal dimensions in mm)
1 Depth of fit
2 Reference dimension
3 For diameters other than ØD3 or (ØD3*) for port B, the
distance from the cover support surface to the centre
of the bore must be calculated.
4 Port B can be arranged around the central axis of port
A. However, care must be taken to ensure that the
mounting cavities and the pilot bores are not damaged.
5 Drilling for locating pin
6 Note on porting patter for size 16: Length L1 (x–y axis
of bores) for control cover with built-on directional
valve is 80 mm.
7 For Ø ≤ 45 mm → fit H8 permitted!
6/68 Bosch Rexroth AG Hydraulics LC; LFA RE 21010/03.05
Technical data (for applications outside these parameters, please consult us!)
Ambient temperature range °C – 20 to + 70
Maximum operating – Without directional valve bar 420
pressure
– Ports A, B, X, Z1, Z2 bar 315; 350: 420 (according to the maximum operating pressure
of built-on valves)
– Port Y bar corresponds to maximum tank pressure of built-on valves
– With monitored spool bar 400
position
Maximum flow L/min 25000 (size-dependent; see characteristic curves on page 9)
Hydraulic fluid Mineral oil (HL, HLP) to DIN 51524 1); fast bio-degradable
hydraulic fluids to VDMA 24568 (see also RE 90221); HETG
(rape seed oil) 1); HEPG (polyglycols) 2); HEES (synthetic
esters) 2); other hydraulic fluids on enquiry
Hydraulic fluid temperature range °C – 20 to + 80
Viscosity range mm2/s 2.8 to 500
Max. permissible degree of contamination of the Class 20/18/15 3)
hydraulic fluid - cleanliness class to ISO 4406 (c)
1) Suitable for NBR and FKM seals malfunction and, at the same time, increases the service life
2) Suitable for FKM seals only of components.
3) The cleanliness classes specified for components must be For the selection of filters, see data sheets RE 50070,
adhered to in hydraulic systems. Effective filtration prevents RE 50076, RE 50081, RE 50086 and RE 50088.
RE 21010/03.05 LC; LFA Hydraulics Bosch Rexroth AG 7/68
LC
Size 16 (series 7X) = 16 No code = NBR seals
Size 25 (series 7X) = 25 V= FKM seals
Size 32 (series 7X) = 32 (Other seals on enquiry)
Size 40 (series 7X) = 40 Caution!
Size 50 (series 7X) = 50 Observe compatibility of seals with hydraulic
Size 63 (series 7X) = 63 fluid used!
Size 80 (series 6X) = 80 7X = (Sizes 16 to 63) component series 70 to 79
Size 100 (series 6X) = 100 (70 to 79: unchanged installation and connection dimensions)
Size 125 (series 2X) = 125 6X = (Sizes 80 and 100) component series 60 to 69
Size 160 (series 2X) = 160 (60 to 69: unchanged installation and connection dimensions)
Area ratio 2:1 (annulus area = 50%) =A 2X = (Sizes 125 and 160) component series 20 to 29
(20 to 29: unchanged installation and connection dimensions)
Area ratio 14x3:1 (annulus area = 7%) =B
E= Valve poppet without damping nose
Cracking pressure approx. 0 bar (without spring) = 00
D= Valve poppet with damping nose
Cracking pressure approx. 0.5 bar = 05
Cracking pressure approx. 1.0 bar = 10
Cracking pressure approx. 2 bar = 20
Cracking pressure approx. 3 bar (size 125 only) = 30
Cracking pressure approx. 4 bar (not with sizes 125 and 160) = 40
For exact values, see page 8.
Preferred types
Type LC (cartridge vavle) Material number Type LC (cartridge vavle) Material number
LC 16 A20D7X/ R900912572 LC 40 A20D7X/ R900937999
LC 16 A20E7X/ R900910269 LC 40 A20E7X/ R900938000
LC 16 A40D7X/ R900912573 LC 40 A40D7X/ R900935732
LC 16 A40E7X/ R900912568 LC 40 A40E7X/ R900927973
LC 16 B20E7X/ R900912595 LC 40 B20E7X/ R900938007
LC 25 A20D7X/ R900912580 LC 50 A20D7X/ R900938026
LC 25 A20E7X/ R900910270 LC 50 A20E7X/ R900920273
LC 25 A40D7X/ R900912581 LC 50 A40D7X/ R900938027
LC 25 A40E7X/ R900912574 LC 50 A40E7X/ R900929935
LC 25 B20E7X/ R900912604 LC 50 B20E7X/ R900929665
LC 25 B40D7X/ R900912609 LC 63 A20D7X/ R900938058
LC 25 B40E7X/ R900912601 LC 63 A20E7X/ R900928826
LC 32 A20D7X/ R900912589 LC 63 A40D7X/ R900938059
LC 32 A20E7X/ R900906337 LC 63 A40E7X/ R900933230
LC 32 A40D7X/ R900909665 LC 63 B20E7X/ R900938064
LC 32 A40E7X/ R900909662
LC 32 B20E7X/ R900912613 Further preferred types and standard components
LC 32 B40D7X/ R900912617 can be found in the EPS (standard price list).
LC 32 B40E7X/ R900912610
Technical data (for applications outside these parameters, please consult us!)
2-way cartridge valves for directional function
Size
16 25 32 40 50 63 80 100 125 160
LC..A.. 1.89 4.26 6.79 11.1 19.63 30.2 37.9 63.6 95 160.6
Area A1 in cm2
LC..B.. 2.66 5.73 9.51 15.55 26.42 41.28 52.8 89.1 133.7 224.8
LC..A.. 0.95 1.89 3.39 5.52 8.64 14.0 18.84 31.4 48 79.9
Area A2 in cm2
LC..B.. 0.18 0.43 0.67 1.07 1.85 2.90 3.94 5.9 9.3 15.7
LC..A.. 2.84 6.16 10.18 16.62 28.27 44.2 56.74 95 143 240.5
Area A3 in cm2
LC..B.. 2.84 6.16 10.18 16.62 28.27 44.2 56.74 95 143 240.5
LC..E.. 0.9 1.17 1.4 1.7 2.1 2.3 2.4 3.0 3.8 5.0
Stroke in cm
LC..D.. 0.9 1.17 1.4 1.9 2.3 2.8 3.0 3.8 4.8 6.5
LC..E.. 2.56 7.21 14.3 28.3 59.4 102 136 285 544 1203
Pilot oil volume in cm3
LC..D.. 2.56 7.21 14.3 31.6 65.0 124 170 361 687 1563
Theoretical pilot flow in LC..E.. 15.4 43.3 86 170 356 612 816 1710 3264 7218
L/min 1) LC..D.. 15.4 43.3 86 190 390 744 1020 2166 4122 9378
Cartridge valve 0.25 0.5 1.1 1.9 3.9 7.2 13.0 27.0 44.0 75.0
Weight in kg
Control cover 1.2 2.3 4.0 7.4 10.5 21.0 27.0 42.0 80.0 150.0
Cracking pressure in bar
LC..A 00.. 0.02 0.025 0.05 0.05 0.05 0.07 0.07 0.1 0.15 0.15
LC..A 05.. 0.35 0.35 0.36 0.35 0.37 0.31 0.44 0.43 0.43 0.45
LC..A 10.. 0.70 0.68 0.72 0.71 0.67 0.64 0.88 0.88 0.88 –
LC..A 20.. 2.03 2.18 2.12 2.02 2.01 2.0 1.75 1.75 1.76 1.94
LC..A 30.. – – – – – – – – 2.05 –
Direction of flow from LC..A 40.. 3.50 3.90 3.80 4.0 4.11 3.8 3.13 3.04 – –
A to B LC..B 00.. 0.014 0.02 0.035 0.035 0.035 0.05 0.05 0.07 0.1 0.1
LC..B 05.. 0.25 0.26 0.26 0.25 0.28 0.23 0.31 0.31 0.31 0.32
LC..B 10.. 0.49 0.50 0.51 0.51 0.48 0.47 0.63 0.63 0.62 –
LC..B 20.. 1.44 1.62 1.52 1.44 1.5 1.5 1.26 1.25 1.25 1.4
LC..B 30.. – – – – – – – – 1.45 –
LC..B 40.. 2.48 2.90 2.70 2.86 3.05 2.8 2.25 2.17 – –
LC..A 00.. 0.04 0.05 0.1 0.1 0.1 0.14 0.14 0.2 0.30 0.33
LC..A 05.. 0.69 0.78 0.72 0.7 0.84 0.68 0.88 0.88 0.86 0.91
LC..A 10.. 1.38 1.53 1.42 1.43 1.47 1.37 1.77 1.78 1.73 –
LC..A 20.. 4.05 4.91 4.25 4.06 4.57 4.33 3.53 3.54 3.50 3.9
LC..A 30.. – – – – – – – – 4.0 –
Direction of flow from LC..A 40.. 6.96 8.74 7.6 8.05 9.34 8.15 6.3 6.2 – –
B to A LC..B 00.. 0.24 0.25 0.5 0.5 0.5 0.8 0.7 1.0 1.5 1.5
LC..B 05.. 3.69 3.40 3.64 3.64 3.95 3.27 4.2 4.6 4.4 4.6
LC..B 10.. 7.43 6.69 7.24 7.37 6.88 6.62 8.4 9.4 8.9 –
LC..B 20.. 21.3 21.5 21.6 20.9 21.4 20.9 16.9 18.7 17.9 20
LC..B 30.. – – – – – – – – 20.7 –
LC..B 40.. 36.6 38.3 38.6 41.5 43.6 39.4 30.2 32.5 – –
1) with a switching time of 10 ms
RE 21010/03.05 LC; LFA Hydraulics Bosch Rexroth AG 9/68
10 10
NG16 NG25 NG32 NG16 NG25
NG32
Pressure differential in bar →
6 6
4 4
2 2
0 200 400 600 800 1000 1200 0 200 400 600 800 1000 1200
Flow in L/min → Flow in L/min →
10 10
NG40 NG50 NG40
8
Pressure differential in bar →
8
NG50
6 6
NG63
4 4
NG63
2 2
0 500 1000 1500 2000 2500 3000 0 500 1000 1500 2000 2500 3000
Flow in L/min → Flow in L/min →
10 10
NG80 NG100 NG125 NG80 NG100 NG125
NG160
Pressure differential in bar →
8 8
6 6
NG160
4 4
2 2
0 4000 8000 12000 16000 20000 0 4000 8000 12000 16000 20000
Flow in L/min → Flow in L/min →
10/68 Bosch Rexroth AG Hydraulics LC; LFA RE 21010/03.05
Component series
control port
El. monitor
for closed
Area ratio
Damping
pressure
Cracking
material
position
Remote
Size Nozzles in channel 5)
Seal
Type
The ordering code can be found on the relevant pages of the individual control cover variants
x x 6X
x x 2X
x x x x x x x x x x D F x
x x x x H1 F x
x x x x x x x x x x H2 F x
x x x x H3 F x
x x x x x x x x H4 F x
x x x x x x x x G x x
x x x x x x x R x
x x x x x RF x
x x R2 x
x x x x x x x x • • WEA x x x
x x x x x x x x • • WEB x x x
x x x x x x WEMA x x x
x x WEA8 x x x
x x x x x x WEMB x x x
x x WEB8 x x x
x x x x x x WECA x x x x
x x WEA9 x x x x
x x x x x x x x GWA x x x
x x x x x x x x GWB x x x
x x x x x x x x KWA x
x x x x x x x x KWB x
x x x x x x • • • • E x x D QMG24 F x
x x x x x x • • EH2 x x D QMG24 F x
x x x x x x EWA x x D QMG24 x x x
x x x x x x EWB x x D QMG24 x x x
This nozzle is designed as screw-in nozzle. If a nozzle is to be This nozzle is designed as a drilling; no entries are required
installed, the relevant code letter must be entered in the type in the type designation. (Nozzle Ø in mm)
designation together with the nozzle Ø in 1/10 mm.
Symbol in the ordering
Examle: A12 = nozzle with Ø1.2 mm in channel A. Nozzle symbol
code
Z12
Preferred types
Type LFA (control cover) Material number Type LFA (control cover) Material number
LFA 16 D-7X/F R900912625 LFA 40 D-7X/F R900938073
LFA 16 H2-7X/F R900912655 LFA 40 H2-7X/F R900938122
LFA 16 WEA-7X/ R900910271 LFA 40 WEA-7X/ R900931581
LFA 16 GWA-7X/ R900912636 LFA 40 GWA-7X/ R900938114
LFA 16 E-7X/CA40DQMG24F R900912619 LFA 40 E-7X/CA40DQMG24F R900938107
LFA 25 D-7X/F R900905302 LFA 50 D-7X/F R900938150
LFA 25 H2-7X/F R900912694 LFA 50 H2-7X/F R900938205
LFA 25 WEA-7X/ R900910273 LFA 50 WEA-7X/ R900938215
LFA 25 GWA-7X/ R900912675 LFA 50 GWA-7X/ R900938200
LFA 25 E-7X/CA40DQMG24F R900912670 LFA 50 E-7X/CA40DQMG24F R900938197
LFA 32 D-7X/F R900905303 LFA 63 D-7X/F R900938225
LFA 32 H2-7X/F R900912728 LFA 63 H2-7X/F R900938250
LFA 32 WEA-7X/ R900912712 LFA 63 WEA-7X/ R900938257
LFA 32 GWA-7X/ R900912708 LFA 63 GWA-7X/ R900938245
LFA 32 E-7X/CA40DQMG24F R900912703 LFA 63 E-7X/CA40DQMG24F R900938242
X X X Z1 Z2
B B B
A A A
A B
A B
P T
P T
P** T**
X.. Z12 P** A** T** F**
F**
X Z1 Y X Y X Z1 Z2 Y
B B B
A A A
A B A B
A B
P T P T
P T P.. A**
P** A** T**
A** P** T**
B** X..
X Z1 Y X Z1 Y X Z1 Y
B B B
A A A
RE 21010/03.05 LC; LFA Hydraulics Bosch Rexroth AG 13/68
A B
P T
P** T** A**
X X** X X**
X X X Y
B B B
A A A
14/68 Bosch Rexroth AG Hydraulics LC; LFA RE 21010/03.05
50
40
30 6,0
20
10 8,0
5
4
3
2
1,4
1
0,7
0,5
0,35
0,25
0,05 0,1 0,2 0,5 2 3 4 5 10 15 20 30 40 50 100
Flow in L/min →
Thread Nozzle Ø in mm
M6 tap. 0.5 to 3.0
M8 x 1 tap. 0.5 to 4.0
G3/8 0.8 to 6.0
G1/2 1.0 to 8.0
RE 21010/03.05 LC; LFA Hydraulics Bosch Rexroth AG 15/68
General notes on the ordering code for control covers (pilot control valves)
Control cover with or without remote control port: Type ..D… (nominal dimensions in mm)
Sizes 16 to 63 1 2 3 4 9 14 17
LFA D 7X F
X X
B B
A A
H4
Size 16 25 32 40 50 63
D2
D1 G1/8 G1/4 G1/4 G1/2 G1/2 G3/4
D1; T1
D2 1) M6 M6 M6 M8 x 1 M8 x 1 G3/8
X** H1 27 30 35 60 68 82
H1
H2 12 16 16 30 32 40
H2
X H3 15 24 28 32 34 50
H3
H4 8 12 16 – – –
4 3 1
18/68 Bosch Rexroth AG Hydraulics LC; LFA RE 21010/03.05
Control cover with or without remote control port: Type ..D… (nominal dimensions in mm)
Sizes 80 to 160 1 2 3 4 9 14 17
LFA D 1) F
X X
B B
A A
D2 G3/8 G1/2 G1 G1
D3 2) G3/4 G1 G1 1/4 G1 1/4
X**
H1
H1 70 75 105 147
H2
H2 35 40 50 70
H3
H3 45 52,5 61 74
4 H4 – 24 31 42
T1 16 18 20 20
2 1 Nameplate
2 Port X optionally as threaded connection
X
D1
1
RE 21010/03.05 LC; LFA Hydraulics Bosch Rexroth AG 19/68
Control cover with stroke limiter and remote control port: Type ..H… (nominal dimensions in mm)
Size 16 to 40 1 2 3 4 9 14 17
LFA 7X F
X X X**
X X
B B
A A
Control Control
"H3" "H4"
18
Ø46 Ø46
Control "H1" Control "H2"
Sizes 16 and 25 Sizes 32 and 40
ØD3
SW1
SW1 6 5 4 6 5 4
SW2 SW2
SW2
H6
H7
H4
D1; T1
D2
H5
Ø38
H5
X**
H1
X
H2
H3
4 Size 16 25 32 40
1 D1 G1/8 G1/4 G1/4 G1/2
2
D2 1) M6 M6 M6 M8 x 1
1) For ordering codes ØD3 52 80 80 100
for nozzles, see H1 35 40 75 (60 2)) 95 (100 2))
page 14 and 15. H2 12 16 16 30
L1
2) Dimensions () valid H3 15 24 28 32
X only for controls H4 max 90 95 120 160
"H3" and "H4"
H5 max 76 80 100 146
L2
Control cover with stroke limiter and remote control port: Type ..H… (nominal dimensions in mm)
Sizes 50 and 63 1 2 3 4 9 14 17
LFA 7X F
X X X**
X X
B B
A A
Control "H4"
3 Ø40 SW3
Control "H2"
SW4
4
SW1
63
SW2
H5
28
D1; T1
D2 1 Ø70
H4
X**
H1
X
H2
H3
4 Size 50 63
D1 G1/2 G3/4
D2 1) M8 x 1 G3/8
H1 110 125
H2 32 40
H3 34 50
1 Nameplate H4 max 156 175
L1
L1 140 180
3 Scale
L2 80 90
4 Secured by means of locknut
T1 14 16
A/F1 2) 17 24
2 1 1) For ordering codes for nozzles, see A/F2 55 65
page 14 and 15. A/F3 2) 19 19
2) Hexagon socket
A/F4 5 5
RE 21010/03.05 LC; LFA Hydraulics Bosch Rexroth AG 21/68
Control cover with stroke limiter and remote control port: Type ..H… (nominal dimensions in mm)
Sizes 80 to 160 1 2 3 4 9 14 17
LFA 1) F
X X X**
X X
B B
A A
H7 5)
SW4
SW3
Control "H2" – sizes 80 to 125
SW3 3
H7 5)
SW2 SW4
3
2 1 0 9 8
SW1
H6
D3; T1
H5
X**
H4
D2
H2
X
H3
4
Size 80 100 125 160
D1 250 300 380 480
D2 G3/8 G1/2 G1 G1
2 D3 2) G3/4 G1 G1 1/4 G1 1/4
H1 114 132 170 225
X
D1
H2 35 (24 3)) 35 50 70
H3 45 52.5 61 74
H4 76 88.5 100 147
H5 137 157 195 340
1 H6 229 247 – –
H7 30 38 48 –
T1 16 18 20 20
2) For ordering codes for A/F1 75 75 95 –
1 Nameplate
nozzles, see page 14 and 15. A/F2 4) 24 27 27 –
2 Port X optionally as 3) Dimension () valid only for A/F3 4) – – – 32
threaded connection
control "H4" A/F4 4) – – – 8
3 Secured by means of 4) Hexagon socket A/F5 4) 5 5 – –
locknut 5) Maximum dimension A/F6 4) 14 14 – –
22/68 Bosch Rexroth AG Hydraulics LC; LFA RE 21010/03.05
Control cover with integrated shuttle valve: Type ..G… (nominal dimensions in mm)
Sizes 16 to 63 1 2 3 4 14 16 17
LFA G 7X
X Z1 Z2 X Z1 Z2 X Z1 Z2
B B B
A A A
D1 L4 D3; 14
3
H4
Size 16 25 32 40 50 63
D1 Ø1.2 Ø1.5 Ø2.0 M6 M8 x 1 M8 x 1
D2 Ø1.2 Ø1.5 Ø2.0 M6 M8 x 1 M8 x 1
D3 – – – – G1/2 G1/2
H1
H1 35 30 35 60 68 82
H5
X
H2
Z1
H2 17 17 21.5 30 32 42
H3
H3 15 24 28 32 34 50
H4 – 12 16 – – –
D2
4 5 H5 – – – – 32 40
L3 – – – – 72 81
L4 – – – – 72 90
Z1
L5 4.5 4 1 – 6 4
L1
4 Shuttle valve
5 D2 for sizes 16 to 40
2 6 D2 for sizes 50 and 63
RE 21010/03.05 LC; LFA Hydraulics Bosch Rexroth AG 23/68
Control cover with integrated shuttle valve: Type ..G… (nominal dimensions in mm)
Sizes 80 to 100 1 2 3 4 14 15 16 17
LFA G 6X
LFA . G… For ordering codes for nozzles, see page 14 and 15.
M F** Z2
Z1
X20 Z20
X Z1 Z2
B
M8 x 1
H4
H1
X
H3
Size 80 100
H2
D1 250 300
Ø34; 3
L1
3 H1 80 75
G1/2; 14
3
H2 45 43
M8 x 1 H3 45 52,5
H4 4 23,5
Z1 Z1 L1 73 96.5
X M
D1
1 Nameplate
G1/4; 12 5
2 2 Measuring port
M8 x 1
3 Port Z1 optionally as
Z2 threaded connection
1 Z2
3
4 Port Z2 optionally as
threaded connection
G1/2; 14
5 Shuttle valve
Ø34; 3
4
H2
24/68 Bosch Rexroth AG Hydraulics LC; LFA RE 21010/03.05
Control cover with integrated directional poppet valve: Type ..R…; ..RF…
Sizes 25 to 63 1 2 3 4 14 15 16 17
LFA 7X
40 R X15 F** Z12 Standard nozzle – not shown in the type designation
50 R X15 F** Z12 Nozzle possible; indicate, if required
63 R X18 F** Z12 1) Directional poppet valve with spring return
25 RF 1) X10 F** Z12
32 RF 1) X12 F** Z12
40 RF 1) X15 F** Z12
50 RF 1) X15 F** Z12
63 RF 1) X18 F** Z12
LFA . R… LFA 63 R…
sizes 25 to 50 size 63
Z1 Z12
Y
A A
Z1 Z12
Y
A A
Control cover with integrated directional poppet valve: Type ..R…; ..RF… (nominal dimensions in mm)
Sizes 25 to 63
AZ1 3
Area ratio =
AX 1
H1
F
H2
X Z1
40
H3
Size Type 25 32 40 50 63
D1 D2 D1 3) M6 M6 M8 x 1 M8 x 1 M8 x 1
5
D2 3) M6 M6 M8 x 1 M8 x 1 M8 x 1
H1 40 50 60 68 82
1
90 H2 20 26 33 32 40
D1 H3 24 28 32 34 50
6 3
4
2
Control cover with integrated directional poppet valve: Type ..R…; ..R2…(nominal dimensions in mm)
Sizes 80 and 100 1 2 3 4 14 15 16 17
LFA 6X
80 R2 1) X20 F** Z12 Standard nozzle – not shown in the type designation
100 R2 1) X25 F** Z12 Nozzle possible; indicate, if required
Z1 Z12 Z1 Z12
Y Y
X.. X..
F** F**
X Z1 Y 2) X Z1 Y 2)
B B
A A
2) Max. pressure in port Y 5 bar
RE 21010/03.05 LC; LFA Hydraulics Bosch Rexroth AG 27/68
Control cover with integrated directional poppet valve: Type ..R…; ..R2… (nominal dimensions in mm)
Sizes 80 and 100
AZ1 3
Area ratio =
AX 1
M8 x 1 3) Size 80 100
4
D1 250 300
F** D2 G1/4; 12 G1/2; 14
H1
H1 80 100
H2
X Y
H2 36 45
H3
H3 45 52
L2 L1 52 74
M8 x 1 3) L2 21 18
L3 6 5
3) For ordering codes for nozzles, see page 14 and 15.
G1/4; 12
2
D2 1 Nameplate
2 Port Z1 optionally as threaded connection
Z1 3 Port Y optionally as threaded connection
M8 x 1 3)
6
Y Y
D1
G1/4; 12
L1
3 1
28/68 Bosch Rexroth AG Hydraulics LC; LFA RE 21010/03.05
Control cover for mounting a directional spool or poppet valve: Type ..WEA…, ..WEB…
Sizes 16 to 50 1 2 3 4 10 11 12 13 17
LFA 7X
M-3SED 6 UK../350…
M-3SEW 6 C../420… M-3SED 6 CK../350…
M-3SEW 6 U../420…
A A A
P T P T P T
A B A B
P T P T
X Y X Y
B B
A A
A B A B
P T P T
X Y X Y
B B
A A
RE 21010/03.05 LC; LFA Hydraulics Bosch Rexroth AG 29/68
Control cover for mounting a directional spool or poppet valve: Type ..WEA…, ..WEB…
(nominal dimensions in mm)
Sizes 16 to 50
4 5 6
M6
D1; 14
B A
H1
X
H2
Y D1; 14
H3
4
3 4
L2
1
2
M6
P
F4
F3
B
L1
X A Y
F2 F1
T
L3
L4
L5
L6
7 2
Control cover for mounting a directional spool or poppet valve: Type ..WEA…, ..WEB…
Size 63 1 2 3 4 10 11 12 13 17
LFA 63 7X
M-3SED 10 UK../350…
M-3SEW 10 C../420… M-3SED 10 CK../350…
M-3SEW 10 U../420…
A A A
P T P T P T
A B A B
P T P T
X Y X Y
B B
A A
RE 21010/03.05 LC; LFA Hydraulics Bosch Rexroth AG 31/68
Control cover for mounting a directional spool or poppet valve: Type ..WEA…, ..WEB…
(nominal dimensions in mm)
Size 63
3 4 5
M8 x 1
G1/2; 14
B A
82
X Y
40
G1/2; 14
50
4 2 4
6
180
M8 x 1
F3 F4
T
180
X Y
B A
F2 P F1
101
79
78
84
1
1 Nameplate
2 Ports X and Y optionally as threaded connection
3 Valve fixing screws are included in the control cover‘s
scope of supply
4 Directional spool valve type 4WE 10 D…
5 Directional poppet valve type M-3SEW 10 …
6 Position of ports to ISO 4401-05-04-0-94
32/68 Bosch Rexroth AG Hydraulics LC; LFA RE 21010/03.05
Control cover for mounting a directional spool or poppet valve: Type ..WEA…, ..WEB…
Sizes 80 and 100 1 2 3 4 10 11 12 13 17
LFA 6X
M-3SED 10 UK../350…
M-3SEW 10 C../420… M-3SED 10 CK../350…
M-3SEW 10 U../420…
A A A
P T P T P T
A B A B
P T P T
X Y X Y
B B
A A
RE 21010/03.05 LC; LFA Hydraulics Bosch Rexroth AG 33/68
Control cover for mounting a directional spool or poppet valve: Type ..WEA…, ..WEB…
(nominal dimensions in mm)
Sizes 80 and 100
3 6 7
M8 x 1
G1/2; 14
G1/2; 14
Ø34; 4
Ø34; 4
H1
H4
H2
X Y
H3
2 2
8 2
4 L3
F3 F4
L3
X B T Y
D1
A
L4
F2 P F1
M8 x 1
1
27
Control cover for mounting a directional spool or poppet valve: Type ..WEMA…, ..WEMB…
Sizes 16 to 50 1 2 3 4 12 13 15 17
LFA 7X
M-3SED 6 UK../350…
M-3SEW 6 C../420… M-3SED 6 CK../350…
M-3SEW 6 U../420…
A A A
P T P T P T
A B A B
P T P T
X Z1 Z2 Y X Z1 Z2 Y
B B
A A
LFA . WEMA… LFA . WEMB…
sizes 40 and 50 sizes 40 and 50
(with directional spool valve type 4WE 6 D…) (with directional spool valve type 4WE 6 D…)
A B A B
P T P T
X Z1 Z2 Y X Z1 Z2 Y
B B
A A
RE 21010/03.05 LC; LFA Hydraulics Bosch Rexroth AG 35/68
Control cover for mounting a directional spool or poppet valve: Type ..WEMA…, ..WEMB…
(nominal dimensions in mm)
Sizes 16 to 50
4 7 5 8
6
D1; 14
D1; 14
B A
H1
X
Y
H4
H2
H2
H3
supply
X B A Y type 4WE 6 D…
F2 T F1 8 Directional poppet valve
type M-3SEW 6 …
L6
9 Position of ports to
L4
L3
ISO 4401-03-02-0-94
4
G1/2; 14 Size 16 25 32 40 50
L3 D1 – – – G1/2 G1/2
2 L5 H1 65 40 50 60 68
H2 – – – 30 32
H3 15 24 28 32 34
H4 – – – 30 32
L1 65 85 100 125 140
L2 80 85 100 125 140
L3 – – – 53 60
L4 17 27 34.5 47 54.5
L5 47.5 64 71.5 84 91.5
L6 – – – 72 80
36/68 Bosch Rexroth AG Hydraulics LC; LFA RE 21010/03.05
Control cover for mounting a directional spool or poppet valve: Type ..WEMA…, ..WEMB…
Size 63 1 2 3 4 12 13 15 17
LFA 63 7X
M-3SED 10 UK../350…
M-3SEW 10 C../420… M-3SED 10 CK../350…
M-3SEW 10 U../420…
A A A
P T P T P T
A B A B
P T P T
X Z1 Z2 Y X Z1 Z2 Y
B B
A A
RE 21010/03.05 LC; LFA Hydraulics Bosch Rexroth AG 37/68
Control cover for mounting a directional spool or poppet valve: Type ..WEMA…, ..WEMB…
(nominal dimensions in mm)
Size 63
3 6 4 7
5
G1/2; 14
B A
82
X Y
60
35
40
G1/2; 14
50
4 4
2
2 180 8
100
G1/2; 14
4
M8 x 1
F3 F4
T
180
X Y
B A
F2 P F1
101
78
67
4
G1/2; 14
78
1 117
Control cover for mounting a directional spool or poppet valve: Type ..WEA8…, ..WEB8…
Sizes 80 and 100 1 2 3 4 12 13 15 17
LFA 6X
M-3SED 10 UK../350…
M-3SEW 10 C../420… M-3SED 10 CK../350…
M-3SEW 10 U../420…
A A A
P T P T P T
A B A B
P T P T
X Z1 Z2 Y X Z1 Z2 Y
B B
A A
RE 21010/03.05 LC; LFA Hydraulics Bosch Rexroth AG 39/68
Control cover for mounting a directional spool or poppet valve: Type ..WEA8…, ..WEB8…
(nominal dimensions in mm)
Sizes 80 and 100
2
G1/2; 14 3 6 7
G1/2; 14
Ø34; 4
Ø34; 4
H1
H2
H2
H4
H3
2 2
L4 2
Z2
4
F3 F4
L3
L3
X B T
Y
D1
A
L5
F2 P F1
5
8
M8 x 1
1 Z1
L4
L6
LFA WECA 7X
A B A B
P T P T
X Z1 Z2 Y X Z1 Y
B B
A A
LFA . WECA…
sizes 40 and 50
(with directional spool valve type 3WE 6 A…)
A B
P T
X Z1 Y
B
A
RE 21010/03.05 LC; LFA Hydraulics Bosch Rexroth AG 41/68
Control cover for mounting a directional spool valve: Type ..WECA… (nominal dimensions in mm)
Sizes 16 to 50
4 5
M6
Size 16 25 32 40 50
D1 – – – G1/2 G1/2
D1; 14
B A H1 40 40 50 60 68
H2 – – – 30 32
H1
H3 15 24 28 32 34
H4
H2
H2
X Y
D1; 14 H4 – – – 30 32
H3
L2 3 L4 17 27 34.5 47 54.5
1
L7 L5 47.5 64 71.5 84 91.5
G1/2; 14 L6 – – – 62.5 70
4
2
L7 – – – 72 80
M6
Z1
1 Nameplate for sizes 16, 25, 32
F3 P F4 2 Nameplate for sizes 40 and 50
B A
L1
Y
X F2 T F1
3 Ports X, Y and Z1 optionally as threaded connec-
tion for sizes 40 and 50
L6
L3
Control cover for mounting a directional spool valve: Type ..WECA… (nominal dimensions in mm)
Size 63 1 2 3 4 10 11 12 13 17
LFA 63 WECA 7X
LFA 63 WECA…
(with directional spool valve type 3WE 10 A…)
A B
P T
3 4 X Z1 Y
M8 x 1 B
A
G1/2; 14
B A
82
X
60
Y
40
40
G1/2; 14
50
4 4
2
180
2 100
G1/2; 14
4
M8 x 1
Z1
F3 F4
180
X T Y 1 Nameplate
B A
P 2 Ports X, Y and Z1 optionally as threaded connection
101
F2 F1
90
68,5
Control cover for mounting a directional spool valve: Type ..WEA9… (nominal dimensions in mm)
Sizes 80 and 100 1 2 3 4 10 11 12 13 17
LFA WEA9 6X
LFA . WEA9…
sizes 80 and 100
(with directional spool valve type 3WE 10 A…)
A B
P T
X Z1 Y
3 4
B
M8 x 1 A
G1/2; 14
Ø34; 4
Ø34; 4
Size 80 100
D1 250 300
H1 80 100
H1
H2
H2
H4
X Y H2 30 40
G1/2; 14
H3 45 52.5
H3
H4 30 70
2 L4 2
2 L2 0 6
L3 6 6
Z1 L4 6 6
L5 23 19
L6 27 26
L3
L2
L5
F3 F4
X T Y
D1
B A
F2 P F1 1 Nameplate
1 2 Ports X, Y, Z1 and Z2 optionally as threaded con-
nection
M8 x 1 3 Valve fixing screws included in the control cover‘s
scope of supply
L6 4 Directional spool valve type 3WE 10 A…
5
5 Position of ports to ISO 4401-05-04-0-94
44/68 Bosch Rexroth AG Hydraulics LC; LFA RE 21010/03.05
Control cover for mounting a directional spool valve: Type ..GWA…, ..GWB…
Sizes 16 to 50 1 2 3 4 10 11 12 13 17
LFA 7X
M-3SED 6 UK../350…
M-3SEW 6 C../420… M-3SED 6 CK../350…
M-3SEW 6 U../420…
A A A
P T P T P T
A B A B
P T P T
P** A** T** P** B** T**
X Z1 Y X Z1 Y
B B
A A
LFA . GWA… LFA . GWB…
sizes 40 and 50 sizes 40 and 50
(with directional spool valve type 4WE 6 D…) (with directional spool valve type 4WE 6 D…)
A B A B
P T P T
P** A** T** P** B** T**
Y Y
Z1 Z1
X Z1 Y X Z1 Y
B B
A A
RE 21010/03.05 LC; LFA Hydraulics Bosch Rexroth AG 45/68
Control cover for mounting a directional spool valve: Type ..GWA…, ..GWB… (nominal dimensions in mm)
Sizes 16 to 50
4 6 5 8 7 9
B A
D1; 14
H1
Y
H4
H2
X
H3
4 4
3
L2
1 Size 16 25 32 40 50
L5
D1 – – – G1/2 G1/2
D1; 14
H1 40 40 50 60 68
4
2
H2 – – – 30 32
M6 H3 15 24 28 32 34
Z1
H4 17 17 21.5 30 32
L1 65 85 100 125 140
F3 P F4
B A Y L2 80 85 100 125 140
L1
L5 – – – 62.5 70
L4
L7
L6
10 2
Control cover for mounting a directional spool or poppet valve: Type ..GWA…, ..GWB…
Size 63 1 2 3 4 10 11 12 13 17
LFA 63 7X
M-3SED 10 UK../350…
M-3SEW 10 C../420… M-3SED 10 CK../350…
M-3SEW 10 U../420…
A A A
P T P T P T
A B A B
P T P T
P** A** T** P** B** T**
Y Y
Z1 Z1
X Z1 Y X Z1 Y
B B
A A
RE 21010/03.05 LC; LFA Hydraulics Bosch Rexroth AG 47/68
Control cover for mounting a directional spool or poppet valve: Type ..GWA…, ..GWB…
(nominal dimensions in mm)
Size 63
5 3 7 4 8
B A
82
X Y
42
40
G1/2; 14
50
4 4
6 2
2 180
78
G1/2; 14
4
M8 x 1
Z1
F3 F4
T
180
X Y
B A
F2 P F1
101
90
69,5
84
1 9
Control cover for mounting a directional spool or poppet valve: Type ..GWA…, ..GWB…
Sizes 80 and 100 1 2 3 4 10 11 12 13 17
LFA 6X
M-3SED 10 UK../350…
M-3SEW 10 C../420… M-3SED 10 CK../350…
M-3SEW 10 U../420…
A A A
P T P T P T
A B A B
P T P T
X Y X Y
X Z1 Y X Z1 Y
B B
A A
RE 21010/03.05 LC; LFA Hydraulics Bosch Rexroth AG 49/68
Control cover for mounting a directional spool or poppet valve: Type ..GWA…, ..GWB…
(nominal dimensions in mm)
Sizes 80 and 100
6
G1/2; 14 5 3 8 4 9
G1/2; 14
Ø34; 4
Ø34; 4
H1
X
H2
H4
H3
2 2
7 G1/4 2 10
Z1
M
L1
F3 F4
L5
X T
B
D1
A Y
L4
P
L3
F2 F1
1
M8 x 1
27
1 Nameplate
2 Ports X and Y optionally as threaded connection Size 80 100
3 Valve fixing screws are included in the control cover‘s D1 250 300
scope of supply 80 100
H1
4 Plug screw M8 x 1 for type ..GWB.. 26 40
H2
5 Plug screw M8 x 1 for type ..GWA.. 45 52.5
H3
6 Shuttle valve 26 55
H4
7 Measuring port 74 96.5
L1
8 Directional spool valve type 4WE 10 D… 9.5 13
L3
9 Directional poppet valve type M-3SEW 10 … 17 18
L4
10 Position of ports to ISO 4401-05-04-0-94 10.5 13
L5
50/68 Bosch Rexroth AG Hydraulics LC; LFA RE 21010/03.05
Control cover for mounting a directional spool or poppet valve: Type ..KWA…, ..KWB…
Sizes 16 to 50 1 2 3 4 10 11 12 14 17
LFA 7X
A A A A B A B
P T P T P T P T P T
X Z1 Y X Z1 Y X Z1 Y
B B B
A A A
X Z1 Y X Z1 Y X Z1 Y
B B B
A A A
RE 21010/03.05 LC; LFA Hydraulics Bosch Rexroth AG 51/68
Control cover for mounting a directional spool or poppet valve: Type ..KWA…, ..KWB…
(nominal dimensions in mm)
Sizes 16 to 50
7 4 M6 9
B A
D1; 14
10
H1
X H5 Y
H4
H2
H3
8
4 4 3
L2 1
L7
D1; 14
2
Z1 5
M6
F3
P F4
L1
B A
X Y
F2 F1
T
L3
L4
L5
L6
6 2 11
Size 16 25 32 40 50
D1 – – – G1/2 G1/2
1 Nameplate for sizes 16, 25 and 32
H1 40 40 50 60 68
2 Nameplate for sizes 40 and 50
H2 17 17 21.5 30 32
3 Ports Y and Z1 optionally as threaded connection for
sizes 40 and 50 H3 15 24 28 32 34
4 Valve fixing screws are included in the control cover‘s H4 – – – 30 32
scope of supply H5 – – – 30 50
5 Plug screw ..KWB… L1 65 85 100 125 140
6 Plug screw ..KWA… L2 80 85 100 125 140
7 Shuttle valve L3 36.5 45.5 50 62.5 72
8 M6 for sizes 16 and 40, M8 x 1 for size 50 L4 – – – 53 60
9 Directional spool valve type 4WE 6 D… L5 17 27 34.5 47 54.5
10 Directional poppet valve type M-3SEW 6 … L6 47.5 64 71.5 84 91.5
11 Position of ports to ISO 4401-03-02-0-94 L7 – – – 62.5 70
52/68 Bosch Rexroth AG Hydraulics LC; LFA RE 21010/03.05
Control cover for mounting a directional spool or poppet valve: Type ..KWA…, ..KWB…
Size 63 1 2 3 4 10 11 12 14 17
LFA 63 7X
KWB B** P25 X** Standard ozzle (Ø in 1/10 mm) – is not shown in the
type designation
Nozzle possible; indicate, if required
(Ø in 1/10 mm)
For ordering codes for nozzles, see pages 14 and 15.
M-3SED 10 UK../350…
M-3SEW 10 C../420… M-3SED 10 CK../350…
M-3SEW 10 U../420…
A A A
P T P T P T
A B A B
P T P T
X Z1 Y X Z1 Y
B B
A A
RE 21010/03.05 LC; LFA Hydraulics Bosch Rexroth AG 53/68
Control cover for mounting a directional spool or poppet valve: Type ..KWA…, ..KWB…
(nominal dimensions in mm)
Size 63
5 3 7 4 8
B A
82
X Y
42
27
28
G1/2; 14
50
4 6 2 4
2 180
90
G1/2; 14
4
M8 x 1
Z1
180
F3 F4
X T Y
B A
F2 P F1
90
101
69
9 117 1
Control cover for mounting a directional spool or poppet valve: Type ..KWA…, ..KWB…
Sizes 80 and 100 1 2 3 4 10 11 12 13 14 17
LFA 6X
M-3SED 10 UK../350…
M-3SEW 10 C../420… M-3SED 10 CK../350…
M-3SEW 10 U../420…
A A A
P T P T P T
A B A B
P T P T
X20 M X20 M
X Z1 Y X Z1 Y
B B
A A
RE 21010/03.05 LC; LFA Hydraulics Bosch Rexroth AG 55/68
Control cover for mounting a directional spool or poppet valve: Type ..KWA…, ..KWB…
(nominal dimensions in mm)
Sizes 80 and 100
3 7 8
G1/2; 14 G3/8
G1/2; 14
B A
Ø34; 4
Ø34; 4
H1
H5
H4
H2
X Y
H3
2
G1/2; 14
2 2
2 L6 M8 x 1
Ø34; 4 4
9
Z1
M
F3 F4
L3
X T Y
B
D1
A
31
F2 P F1
6
M8 x 1
M8 x 1
5
27
L1 Size 80 100
D1 250 300
1
H1 100 110
1 Nameplate 6 Shuttle valve
H2 19.5 27
2 Ports Y and Z1 optionally as 7 Directional spool valve
threaded connection type 4WE 10 D… H3 45 52.5
3 Valve fixing screws are included 8 Directional poppet valve H4 60 70
in the control cover‘s scope of type M-3SEW 10 … H5 52 62
supply 9 Position of ports to L1 55 62
4 Plug screw ..KWB… ISO 4401-05-04-0-94
L3 6.5 5
5 Plug screw ..KWA…
L6 6.5 2
56/68 Bosch Rexroth AG Hydraulics LC; LFA RE 21010/03.05
Control cover with electrical monitor of the closed position: Type ..E…
(monitoring of the closed position)
Technical data and notes are valid for all listed control cov- Position switch
ers with electrical monitor (E, EH2, EWA and EWB). For connection, functions, pin assignment, see page 66.
The contact-free position switch with integrated amplifier Caution!
switches after having reached the switching position. This posi- Outputs of the position switch protected only from load
tion switch offers the following advantages: short-circuit.
– No dynamic seals Prevent short-circuit of the outputs against +24 V.
– Direct monitoring of the closed position of the valve
– Long service life
– Control cover and cartridge valve included completely in
this type
– pmax = 400 bar
Sizes 16 to 63
1 2 3 4 5 6 7 8 9 14 17
LFA E 7X D QMG24 F
Size Area ratio A1: Cracking Nozzle in channel No code = NBR seals
A2 pressure pÖ (Ø in 1/10 mm) V= FKM seals
16 25 32 40 50 63
(Other seals on enquiry)
x x x x x x CA = 2:1 1) 10 = 1.0 bar X**
Caution!
CB = 14.3:1 2) 20 = 2.0 bar
Observe compatibility of seals with
40 = 4.0 bar hydraulic fluid used!
LFA . E…
sizes 16 to 63
X X**
X
B
A
RE 21010/03.05 LC; LFA Hydraulics Bosch Rexroth AG 57/68
Control cover with electrical monitor of the closed position: Type ..E…
(monitoring of the closed position) (nominal dimensions in mm)
48
10
Size 16 25 32 40 50 63
5 4 D1 G1/8 G1/4 G1/4 G1/2 G1/2 G3/4
3 D2 M6 M6 M6 M8 x 1 M8 x 1 M8 x 1
H1 50 50 70 110 120 150
H2 12 16 16 83 93 113
H5
H3 15 24 28 32 34 50
H4
6 H4 78 78 78 98 98 98
H5 105 105 105 123 123 123
D2
L1 65 85 100 125 140 180
T1 8 12 12 14 14 16
X** 1
H1
H2
X
1 Nameplate
2 Port X optionally as threaded connection
H3
Control cover with electrical monitor of the closed position and stroke limiter: Type ..EH2…
(monitoring of the closed position)
Sizes 16 to 40
1 2 3 4 5 6 7 8 9 14 17
Size Area ratio A1: Cracking Nozzle in channel No code = NBR seals
A2 pressure pÖ (Ø in 1/10 mm) V= FKM seals
16 25 32 40
(Other seals on enquiry)
x x x x CA = 2:1 1) 10 = 1.0 bar X**
Caution!
CB = 14.3:1 2) 20 = 2.0 bar
Observe compatibility of seals with
40 = 4.0 bar hydraulic fluid used!
X X**
X X**
X X
B B
A A
RE 21010/03.05 LC; LFA Hydraulics Bosch Rexroth AG 59/68
Control cover with electrical monitor of the closed position and stroke limiter: Type ..EH2…
(monitoring of the closed position) (nominal dimensions in mm)
Sizes 16 to 32
SW1
D1; T1
SW2 7 3 4
X** M6
H1
H5
H6
H2
H4
X
H3
105 10
4
6
2 1 5
80
2
78 48
X
L1
Size 16 25 32 40
L2
Size 40 H3 15 24 28 32
H4 25 25 25 25
SW1
H5 126 130 150 3) 233 3)
SW2 H6 62 66 66 88
7 3
L1 65 85 100 125
D1; T1 L2 32.5 42.5 50 62.5
H5
M8 x 1
X** T1 8 12 12 14
H1
A/F1 6 6 10 14
H6
H4
A/F2 21 21 27 46
X 3) Maximum dimension
H3
1 Nameplate
4 2 Port X optionally as threaded connection
3 Position switch type QM (included in
78 type, see page 66)
4 Cable socket Z24 (separate order, see
page 66)
5 Space required to remove cable socket
X
48
L1
7 Protective cap
1
60/68 Bosch Rexroth AG Hydraulics LC; LFA RE 21010/03.05
Control cover with electrical monitor of the closed position for mounting a directional spool
or poppet valve: Type ..EWA…, ..EWB… (monitoring of the closed position)
Sizes 16 to 32
1 2 3 4 5 6 7 8 10 11 12 13 17
LFA 7X D QMG24
Size Type Area ratio A1: Cracking Nozzle in channel No code = NBR seals
A2 pressure pÖ (Ø in 1/10 mm) V= FKM seals
16 25 32
(Other seals on enquiry)
x x x EWA CA = 2:1 1) 10 = 1.0 bar A B P T
Caution!
x x x EWB CB = 14.3:1 2) 20 = 2.0 bar A** P** T**
Observe compatibility of seals with
40 = 4.0 bar B** P** T** hydraulic fluid used!
M-3SED 6 UK../350…
M-3SEW 6 C../420… M-3SED 6 CK../350…
M-3SEW 6 U../420…
A A A
P T P T P T
A B A B
P T P T
P** T** A** P** T** B**
X Y X Y
B B
A A
RE 21010/03.05 LC; LFA Hydraulics Bosch Rexroth AG 61/68
Control cover with electrical monitor of the closed position for mounting a directional spool
or poppet valve: Type ..EWA…, ..EWB… (monitoring of the closed position) (nominal dimensions in mm)
Sizes 16 to 32
2 8 9
M6
4
B A
M6
3 5 6
H1
X Y
H2
H4
H3
105 10
11
M6
L2 1 10 7
2
F3
P F4
X B A Y
48
L1
T F1
F2
L4
L3 M6 78
Control cover with electrical monitor of the closed position for mounting a directional spool
or poppet valve: Type ..EWA…, ..EWB… (monitoring of the closed position)
Sizes 40 and 50
1 2 3 4 5 6 7 8 10 11 12 13 17
LFA 7X D QMG24
Size Type Area ratio A1: Cracking Nozzle in channel No code = NBR seals
A2 pressure pÖ (Ø in 1/10 mm) V= FKM seals
40 50
(Other seals on enquiry)
x x EWA CA = 2:1 1) 10 = 1.0 bar A B P T
Caution!
x x EWB CB = 14.3:1 2) 20 = 2.0 bar A** P** T**
Observe compatibility of seals with
40 = 4.0 bar B** P** T** hydraulic fluid used!
M-3SED 6 UK../350…
M-3SEW 6 C../420…
M-3SEW 6 U../420…
A A
P T P T
A B A B
P T P T
P** T** A** P** T** B**
X Y X Y
X Y X Y
B B
A A
RE 21010/03.05 LC; LFA Hydraulics Bosch Rexroth AG 63/68
Control cover with electrical monitor of the closed position for mounting a directional spool
or poppet valve: Type ..EWA…, ..EWB… (monitoring of the closed position) (nominal dimensions in mm)
Sizes 40 and 50
8 7 6
10
11
123
98
9
M6
4
A M6
X 5
H1
B
H4
H2
X Y
H3
2 3 10
3
48
Size 40 50
X
L1
H1 110 120
Y
H2 58.5 68
L4
H3 32 34
H4 77.5 87
L2
4
L3 L1 125 140
2 1 L2 62.5 70
L3 98.5 113
L4 66.5 70
3 Valve fixing screws are included in the control cover‘s 7 Cable socket Z24 (separate order, see page 66)
scope of supply 8 Space required to remove cable socket
4 Plug screw M6 for ..EWB... 9 Directional spool valve type 4WE 6 D…
5 Plug screw M6 for ..EWA... 10 Directional poppet valve type M-3SEW 6 …
11 Protective cap
64/68 Bosch Rexroth AG Hydraulics LC; LFA RE 21010/03.05
Control cover with electrical monitor of the closed position for mounting a directional spool
or poppet valve: Type ..EWA…, ..EWB… (monitoring of the closed position)
Size 63
1 2 3 4 5 6 7 8 10 11 12 13 17
LFA 63 7X D QMG24
Type Area ratio A1: Cracking Nozzle in channel No code = NBR seals
A2 pressure pÖ (Ø in 1/10 mm) V= FKM seals
EWA
(Other seals on enquiry)
EWB CA = 2:1 1) 10 = 1.0 bar A B P T
Caution!
CB = 14.3:1 2) 20 = 2.0 bar A** P** T**
Observe compatibility of seals with
40 = 4.0 bar B** P** T** hydraulic fluid used!
M-3SED 10 UK../350…
M-3SEW 10 C../420…
M-3SEW 10 U../420…
A A
P T P T
A B A B
P T P T
P** T** A** P** T** B**
X Y X Y
X Y X Y
B B
A A
RE 21010/03.05 LC; LFA Hydraulics Bosch Rexroth AG 65/68
Control cover with electrical monitor of the closed position for mounting a directional spool
or poppet valve: Type ..EWA…, ..EWB… (monitoring of the closed position) (nominal dimensions in mm)
Size 63
8 7 6
10
11
123
98
9
M8 x 1
4
A M8 x 1
X 5
150
B
105
78
X Y
50
2 3 10
3 90
4
X
180
Y
90
150
48
Load up to
Operating voltage 24 V DC voltage + 20 %
400 mA
– 10 %
(Residual ripple content < 10%)
Current consump- Maximum 40 mA S(Ö) Ö(S)
tion:
1 4 2 3
Load-carrying capac- 400 mA (output to PNP 24 V =)
ity of outputs :
Temperature range: –20° C to +80° C PNP
Cable socket for inductive position switch type QM, separate order (nominal dimensions in mm)
Cable socket Z24-3m, 4-pin, M12 x 1
with moulded-on PVC cable, 3m long.
Cable cross-section: 4 x 0.34 mm2
Wire identification: 1: brown
Cable socket Z24, 4-pin, M12 x 1 2: white
with threaded connection, cable gland Pg 9. 3: blue
4: black
Material no. R900031155 Material no. R900064381
M12 x 1
M12 x 1
Ø14,5
Ø19,6
41,5
54
35
Notes
68/68 Bosch Rexroth AG Hydraulics LC; LFA RE 21010/03.05
Notes
Bosch Rexroth AG © This document, as well as the data, specifications and other
Hydraulics information set forth in it, are the exclusive property of Bosch Rexroth
Zum Eisengießer 1 AG. Without their consent it may not be reproduced or given to third
97816 Lohr am Main, Germany parties.
Phone +49 (0) 93 52 / 18-0 The data specified above only serve to describe the product. No
Fax +49 (0) 93 52 / 18-23 58 statements concerning a certain condition or suitability for a certain
[email protected] application can be derived from our information. The given information
www.boschrexroth.de does not release the user from the obligation of own judgement and
verification. It must be remembered that our products are subject to a
natural process of wear and aging.
2/2, 3/2 and 4/2 directional seat RE 22058/07.09
Replaces: 07.06
1/14
Type M-.SEW
Size 6
Component series 3X
Maximum operating pressure 420/630 bar [6100/9150 psi]
Maximum flow 25 l/min [6.6 gpm]
H7383
Ordering code
M SEW 6 3X M
2 main ports =2
3 main ports =3
4 main ports =4
Seat valve, direct operated
Size 6 =6
Main ports 2 3 4
T
a b – – =P
a b
P
T
a b – – =N
a b
P
A
a b
– – =U
a b
Symbols
P T
A
a b
– – =C
a b
P T
A B
a
a b
b – – =D
P T
A B
a
a b
b – – =Y
P T
= Available
Component series 30 to 39 = 3X
(30 to 39: unchanged installation and connection dimensions)
Operating pressure 420 bar [6100 psi] = 420
Operating pressure 630 bar [9150 psi] = 630
Solenoid, air-gap, with detachable coil =M
DC voltage 24 V = G24
DC voltage 205 V = G205 1)
DC voltage 96 V = G96
For further ordering codes for other voltages, see page 6
K4 *
Note!
For more types of actuation (e.g. pneumatic, hydraulic, rotary knob, rotary knob with lock, plunger, hand lever, roller actua-
tion), see RE 22340 or upon request!
1) For connection to the AC voltage mains, a DC solenoid must be used, which is controlled via a rectifier (see table page 3).
A mating connector with integrated rectifier can be used (separate order, see page 13).
2) Only version “420”
3) Mating connectors, separate order, see page 13.
Notes! T
– The 3/2 directional seat valves have a “negative spool un- Symbol “N” a b
derlap”. Therefore, port T must always be connected. That a b
means that during the switching process – from the starting P
of the opening of one valve seat to the closing of the other
Initial position P blocked
valve seat – ports P–A–T are connected with each other.
This process takes, however, place within such a short time Spool position P and T connected
that it is irrelevant in nearly all applications.
3/2 directional seat valve
– The manual override (10) allows for the switching of the
valve without solenoid energization. A
a b
Symbol “U”
a b
P T
10 A
a b
Symbol “C”
a b
2 P T
4 8
7 4
7
6 9
9
8
1
3 1
T P T P
Type M-3SEW 6 U … Type M-2SEW 6 N …
A
RE 22058/07.09 M-.SEW Hydraulics Bosch Rexroth AG 5/14
A
3/2 direc-
15 11 tional seat
valve
P
T
Plus-1
plate
T B P
T P
B A
12 14 13 16
Type M-4SEW 6 Y …
6/14 Bosch Rexroth AG Hydraulics M-.SEW RE 22058/07.09
Technical data (For applications outside these parameters, please consult us!)
general
Weight – 2/2 directional seat valve kg [lbs] 1.5 [3.3]
– 3/2 directional seat valve kg [lbs] 1.5 [3.3]
– 4/2 directional seat valve kg [lbs] 2.3 [5.1]
Installation position Any
Ambient temperature range °C [°F] –30 to +50 [–22 to +122] (NBR seals)
–20 to +50 [–4 to +122] (FKM seals)
hydraulic
Maximum operating pressure bar [psi] See performance limit page 9
Maximum flow l/min [gpm] 25 [6.6]
Hydraulic fluid Mineral oil (HL, HLP) according to DIN 51524 1);
fast biodegradable hydraulic fluids accord-
ing to VDMA 24568 (see also RE 90221); HETG
(rape seed oil) 1); HEPG (polyglycols) 2); HEES (syn-
thetic esters) 2); other hydraulic fluids upon request
Hydraulic fluid temperature range °C [°F] –30 to +80 [–22 to +176] (NBR seals)
–20 to +80 [–4 to +176] (FKM seals)
Viscosity range mm2/s [SUS] 2.8 to 500 [35 to 2320]
Maximum permitted degree of contamination of the hydraulic Class 20/18/15 3)
fluid - cleanliness class according to ISO 4406 (c)
electrical
Type of voltage Direct voltage Alternate voltage
Available voltages 4) V 12, 24, 42, 96, 110, 205, Only possible with recti-
220 fier (see page 13)
Voltage tolerance (nominal voltage) % ±10
Power consumption W 30
Duty cycle % 100
Switching time accord- – ON ms 25 to 40 (without rectifier)
ing to ISO 6403 30 to 55 (with rectifier)
– OFF 10 to 15 (without rectifier)
35 to 55 (with rectifier)
Maximum – Operating pressure ≤ 350 bar 1/h 15000
switching frequency – Operating pressure > 350 bar 1/h 3600
Protection class according to DIN EN 60529 IP 65 (with mating connector mounted and locked)
Maximum surface temperature of the coil 5) °C [°F] 120 [248]
1) Suitable for NBR and FKM seals 4) Special voltages upon request
2) Only suitable for FKM seals 5) Due to the temperatures occurring at the surfaces of the
3) The cleanliness classes specified for the components must solenoid coils, the standards ISO 13732-1 and EN 982
be adhered to in hydraulic systems. Effective filtration pre- need to be adhered to!
vents faults and at the same time increases the service life
of the components.
For selecting the filters, see data sheets RE 50070,
RE 50076, RE 50081, RE 50086, RE 50087 and RE 50088. When establishing the electrical connection, the protective
earthing conductor (PE ) has to be connected properly.
RE 22058/07.09 M-.SEW Hydraulics Bosch Rexroth AG 7/14
22 22
����� ����� 1
20 20
Pressure differential in bar [psi] →
����
4 ����
4
��� 0 ��� 0
0 4 8 12 16 20 24 25 0 4 8 12 16 20 24 25
��� ��� ��� ��� ��� ��� ��� ����� ��� ��� ��� ��� ��� ��� ��� �����
Flow in l/min [gpm] → Flow in l/min [gpm] →
U
1 M-2SEW 6 N …, P to T 1 M-3SEW 6 …, A to T
C
2 M-3SEW 6 P …, P to T 2 M-3SEW 6 U …, P to A
3 M-3SEW 6 C …, P to A
22
�����
20
Pressure differential in bar [psi] →
1 2
�����
16
�����
3
12
����� D
1 M-4SEW 6 …, A to T
8 Y
�����
D
2 M-4SEW 6 …, P to A
����
4 Y
D
3 M-4SEW 6 …, P to B and B to T
��� 0 Y
0 4 8 12 16 20 24 25
������
��� ��� ��� ��� ��� ��� ��� ����� ��� ��� ��� ��� ��� ��� ��� �����
Flow in l/min [gpm] → Flow in l/min [gpm] →
RE 22058/07.09 M-.SEW Hydraulics Bosch Rexroth AG 9/14
T 420/630
(2/2 directional seat valve)
100 25
P a b [6100/
a b [1450] [6.6]
9150]
2-way circuit
pP ≥ pT
T 420/630
100 25
N a b [6100/
a b [1450] [6.6]
P
9150]
P T to port A. pA ≥ pT
A
420/630
a b 100 25
C pA ≥ pT [6100/
a b [1450] [6.6]
P T 9150]
A
420/630 420/630
a b 100 25
U [6100/ [6100/
a b [1450] [6.6]
9150] 9150]
3-way circuit
P T
pP ≥ pA ≥ pT
A 420/630 420/630
a b 100 25
C [6100/ [6100/
a b [1450] [6.6]
P T
9150] 9150]
(flow only possible in the direction
A B
3/2 directional valve (symbol 420/630 420/630 420/630
100 25
D a
a b
b “U”) in connection with Plus-1 [6100/ [6100/ [6100/
[1450] [6.6]
plate: pP > pA ≥ pB > pT 9150] 9150] 9150]
4-way circuit
P T
of arrow!)
A B
3/2 directional valve (symbol 420/630 420/630 420/630
100 25
Y a
a b
b “C”) in connection with Plus-1 [6100/ [6100/ [6100/
[1450] [6.6]
P T plate: pP > pA ≥ pB > pT 9150] 9150] 9150]
Attention!
Please observe the general notes on page 13!
The performance limits were determined when the solenoids were at operating temperature, at 10% undervoltage and without
tank pre-loading.
10/14 Bosch Rexroth AG Hydraulics M-.SEW RE 22058/07.09
Unit dimensions: 2/2 directional seat valve and 3/2 directional seat valve
(dimensions in mm [inch])
5 2 9 1 3 4
[2.01]
51
140 [5.51]
15 [0.59] [0.59] 15
36,5 [1.44]
23 [0.9]
[0.33] 8,5
6
SW22
[0.79] 20 72,2 [2.84]
116,5 [4.59]
125 [4.92] 14 8
64+1 [2.52+0.39] 11
13,8 [0.54]
0,01/100
F1
T F2
[0.0004/4.0]
7 [0.28]
45 [1.77]
B 2/2 directional
seat valve
A
P G
F4 F3
15 [0.59] [0.59] 15
23 [0.9]
6
81 [3.19]
SW22
44,5 [1.75]
7 8
9
72,2 [2.84]
116,5 [4.59] 14
125 [4.92]
64+1 [2.52+0.39]
13,8 [0.54] 12, 13
0,01/100
F1
T F2
[0.0004/4.0]
45 [1.77]
7 [0.28]
B Rzmax 4
AP
Required surface quality of the
F4 G F3
valve mounting face
Unit dimensions
4 hexagon socket head cap screws UNC 4 hexagon socket head cap screws UNC
10-24 UNC x 1 3/4” ASTM-574 (self procurement) 10-24 UNC x 3 1/2” (self procurement)
(friction coefficient µtotal = 0.19 to 0.24 according to ASTM-574); (friction coefficient µtotal = 0.19 to 0.24 according to ASTM-574);
Tightening torque MA = 11 Nm [8.1 ft-lbs] ±15 %, Tightening torque MA = 11 Nm [8.1 ft-lbs] ±15 %,
(friction coefficient µtotal = 0.12 to 0.17 according to ISO 4762); (friction coefficient µtotal = 0.12 to 0.17 according to ISO 4762);
Tightening torque MA = 8 Nm [5.9 ft-lbs] ±10 %, Tightening torque MA = 8 Nm [5.9 ft-lbs] ±10 %,
Material no. R978802649 Material no. R978800696
4 hexagon socket head cap screws UNC 4 hexagon socket head cap screws UNC
1/4-20 UNC x 1 3/4” ASTM-574 (self procurement) 1/4-20 UNC x 3 1/2” (self procurement)
(friction coefficient µtotal = 0.19 to 0.24 according to ASTM-574); (friction coefficient µtotal = 0.19 to 0.24);
Tightening torque MA = 20 Nm [14.8 ft-lbs] ±15 %, Tightening torque MA = 20 Nm [14.8 ft-lbs] ±15 %,
(friction coefficient µtotal = 0.12 to 0.17 according to ISO 4762); (friction coefficient µtotal = 0.12 to 0.17);
Tightening torque MA = 14 Nm [10.4 ft-lbs] ±10 %, Tightening torque MA = 14 Nm [10.4 ft-lbs] ±10 %,
Material no. R978800711 Material no. R978800717
RE 22058/07.09 M-.SEW Hydraulics Bosch Rexroth AG 13/14
Material no.
Valve side
General notes
Seat valves can be used according to the spool symbols as Plus-1 plate:
well as the assigned operating pressures and flows (see per- – When the Plus-1 plate (4/2-directional function) is used, the
formance limits page 7). following lower operating values must be taken into account:
In order to ensure safe functioning, it is absolutely necessary pmin = 8 bar; qV > 3 l/min.
to observe the following points: – The ports P, A, B and T are clearly determined according to
– In order to switch the valve safely or maintain it in its spool the tasks. They must not be optionally exchanged or closed!
position, the pressure situation must be as follows: pP ≥ pA – With 3- and 4-way spool positions, port T must always be
≥ pT (for design reasons). connected.
– Seat valves have a negative spool underlap, i.e. during the – Pressure level and pressure distribution must be observed!
switching process, leakage oil accrues. This process takes,
– The flow is only permitted in the direction of arrow!
however, place within such a short time that it is irrelevant
in nearly all applications.
– The specified maximum flow must not be exceeded (use a
throttle insert for limiting the flow, if necessary)!
14/14 Bosch Rexroth AG Hydraulics M-.SEW RE 22058/07.09
Notes
Bosch Rexroth AG © This document, as well as the data, specifications and other informa-
Hydraulics tion set forth in it, are the exclusive property of Bosch Rexroth AG. It
Zum Eisengießer 1 may not be reproduced or given to third parties without its consent.
97816 Lohr am Main, Germany The data specified above only serve to describe the product. No state-
Phone +49 (0) 93 52 / 18-0 ments concerning a certain condition or suitability for a certain applica-
Fax +49 (0) 93 52 / 18-23 58 tion can be derived from our information. The information given does not
[email protected] release the user from the obligation of own judgment and verification. It
www.boschrexroth.de must be remembered that our products are subject to a natural process
of wear and aging.
RE 22058/07.09 M-.SEW Hydraulics Bosch Rexroth AG 15/14
Notes
Bosch Rexroth AG © This document, as well as the data, specifications and other informa-
Hydraulics tion set forth in it, are the exclusive property of Bosch Rexroth AG. It
Zum Eisengießer 1 may not be reproduced or given to third parties without its consent.
97816 Lohr am Main, Germany The data specified above only serve to describe the product. No state-
Phone +49 (0) 93 52 / 18-0 ments concerning a certain condition or suitability for a certain applica-
Fax +49 (0) 93 52 / 18-23 58 tion can be derived from our information. The information given does not
[email protected] release the user from the obligation of own judgment and verification. It
www.boschrexroth.de must be remembered that our products are subject to a natural process
of wear and aging.
16/14 Bosch Rexroth AG Hydraulics M-.SEW RE 22058/07.09
Notes
Bosch Rexroth AG © This document, as well as the data, specifications and other informa-
Hydraulics tion set forth in it, are the exclusive property of Bosch Rexroth AG. It
Zum Eisengießer 1 may not be reproduced or given to third parties without its consent.
97816 Lohr am Main, Germany The data specified above only serve to describe the product. No state-
Phone +49 (0) 93 52 / 18-0 ments concerning a certain condition or suitability for a certain applica-
Fax +49 (0) 93 52 / 18-23 58 tion can be derived from our information. The information given does not
[email protected] release the user from the obligation of own judgment and verification. It
www.boschrexroth.de must be remembered that our products are subject to a natural process
of wear and aging.
RE 29 583/07.03
Replaces: 10.02
Nominal size 10
Series 5X
H/A/D 5892/97
Maximum operating pressures 315 bar
Maximum flow 180 L/min
Type 4WSE2ED 10-5X/…B…K31EV
Overview of contents
Contents Page
Features 1
Ordering details 2
Test unit 3
Preferred types, symbols 3
Function, section 4 and 5
Technical data 6 and 7
Control electronics 7
H/A/D 5893/97
Features
– Valve control for closed loop position, force and speed control – Control:
– 2-stage servo valve with mechanical or mechanical and • External electronics in Eurocard or modular format (separate
electrical feedback order), see page 7
• Or with the electronics integrated into the valve
– 1st stage as jet/flapper plate amplifier
– Valve and integrated electronics are adjusted and tested
– For subplate mounting,
– Pilot oul supply and drain, internal/external can be changed
Porting pattern to DIN 24 340 form A10 with ports X and Y
without dismantiling the valve
Subplates to catalogue sheet RE 45 054 (separate order)
– Spool with flow force compensation
– Dry torque motor, no contamination of the magnetic gap by the
pressure fluid – Pressure chamnbers in the control bush have gap seals,
no O-ring wear
– Can also be used as a 3-way version
– Filter for 1st stage is externally accessible
– Wear-free spool return element
– Three control variants
© 2003
by Bosch Rexroth AG, Industrial Hydraulics, D-97813 Lohr am Main
All rights reserved. No part of this document may be reproduced or stored, processed, duplicated or circulated using
electronic systems, in any form or by any means, without the prior written authorisation of Bosch Rexroth AG.
In the event of contravention of the above provisions, the contravening party is obliged to pay compensation.
10 –5X / B K31 E V *
Electrically actuated 7
Further details
2-stage servo valve in a in clear text
6
4-way version V= FKM seals,
For external = 4WS2E suitable for mineral oil
control electronics (HL, HLP) to DIN 51 524
With integrated = 4WSE2E 5 Spool overlap
control electronics E= 0 to 0.5 % negative
Mechanical feedback =M Electrical connections
Mechanical and =D K31 = Without plug-in connector,
electrical feedback with component plug
(only available with integrated electronics) to DIN EN 175.201-804
Nominal size 10 = 10 Plug-in connector – separate order,
see page 7
Series 50 to 59 = 5X
4 Inlet pressure range for the 1st stage
(50 to 59: unchanged installation and connection dimensions)
210 = 10 to 210 bar
Nominal flow 315 = 10 to 315 bar
With a valve pressure differential ∆p = 70 bar 1
5 L/min = 5 3 Pilot oil supply and drain
10 L/min = 10 – = External supply, external drain
20 L/min = 20 E = Internal supply, external drain
30 L/min = 30 T = External supply, internal drain
45 L/min = 45 ET = Internal supply, internal drain (standard)
60 L/min = 60 2 Valves for external control electronics:
75 L/min = 75 11 = Coil no. 11 (30 mA / 85 Ω per coil)
90 L/min = 90 Valves with integrated control electronics:
Control:
Com. value Act. value (only provided with 4WSE2ED…)
9= ± 10 V ± 10 V
13 = ± 10 mA ± 10 mA
RE 29 564/03.99
583/07.03 2/20 4WS.2E…
Test unit
Test unit (battery operated, optionally with a power supply) to The following modes of operation are possible:
catalogue sheet RE 29 681 – External operation → passing on the operating voltage and
Attention: command values from the control cabinet to the valve
– Only for valves with external control electronics – Internal/external operation → command value via the test unit;
operating voltage from the control cabinet
Test unit for proportional and servo valves with integrated – Internal operation → operating voltage via a separate power
control electronics supply; command value via the test unit
Type VT-VET-1, series 1X to catalogue sheet RE 29 685. – Command values via the BNC socket → optional operational voltage
The test unit is used for the control and for functional testing of
proportional and servo valves with integrated electronics. It is suitable
for testing valves with an operating voltage of ± 15 V or 24 V.
Valves for external control electronics, Valves with integrated control electronics,
mechanical feedback mechanical feedback
Material No. Type 4WS2EM Material No. Type 4WSE2EM
R900785537 4WS2EM 10-5X/5B11ET315K31EV R901006218 4WSE2EM 10-5X/5B9ET315K31EV
R900956128 4WS2EM 10-5X/10B11ET315K31EV R901006216 4WSE2EM 10-5X/10B9ET315K31EV
R900909227 4WS2EM 10-5X/20B11ET315K31EV R900946690 4WSE2EM 10-5X/20B9ET315K31EV
R900949285 4WS2EM 10-5X/30B11ET315K31EV R900949287 4WSE2EM 10-5X/30B9ET315K31EV
R900909297 4WS2EM 10-5X/45B11ET315K31EV R900949288 4WSE2EM 10-5X/45B9ET315K31EV
R900949286 4WS2EM 10-5X/60B11ET315K31EV R900946396 4WSE2EM 10-5X/60B9ET315K31EV
R900909219 4WS2EM 10-5X/75B11ET315K31EV R900949289 4WSE2EM 10-5X/75B9ET315K31EV
R900922801 4WS2EM 10-5X/90B11ET315K31EV R900909296 4WSE2EM 10-5X/90B9ET315K31EV
Symbols
Simplified
Valves for external control electronics Valves with integrated control electronics
A B A B
a, b a, b
P T P T
Detailed
Mechanical feedback Electrical and mechanical feedback
A B A B
a, b a, b
P T P T
Typ 4WS2EM 10 … 1
4
5
6
2
7
3
TA P TB
Type 4WS2EM 10 … A B
RE 29 564/03.99
583/07.03 4/20 4WS.2E…
Section
TA P TB
A B
Type 4WSE2ED 10…
10
11
TA P TB
A B
4WS.2E… 5/20 RE
RE 29
29 564/03.99
583/07.03
Technical data (for applications outside these parameters, please consult us!)
General
Porting pattern DIN 24 340 form A10
Installation Optional, it has to be ensured the pilot control is supplied with
adequate pressure, ( ≥ 10 bar) when starting-up the system!
Storage temperature range °C –20 to +80
Ambient temperature range °C –30 to +70 (valves with external control electronics)
–20 to +60 (valve with integrated electronics)
Weight With mechanical feedback kg 3.56
With mechanical and electrical feedback kg 3.65
and integrated electronics
Note: For details regarding the environmental simulation test covering EMC (electro-magnetic compatibility), climate
and mechanical loading see RE 29 583-U (Declaration regarding environmental compatibility).
Plug-in connectors
Plug-in connector to DIN EN 175.201-804
Separate order under Material No. R900223890
(metal version)
A
B F
C E
D
Ø8…Ø13,5
85
Type 4WS2EM 10-5X… The electrical connections can be made in either series or parallel. Due to operational
safety reasons and the low coil inductivity, we recommend the parallel connection.
A The bridge E-F can be used for the electrical recognition that the plug is correctly connected
Coil A
C or for cable break recognition.
B Parallel connection: In the plug-in connector connect contact A with B and C with D.
Coil B
D Serial connection: In the plug-in connector connect contact B with C.
E Electrical control from A (+) to D (–) causes a flow direction of P to A and B to T. By
F reversing the electrical control the direction of flow is P to B and A to T.
PE
E → F = Bridge
A Current Voltage
B Plug-in connector control control
C
allocation Control "13" Control "9"
D Power A + 15 V + 15 V
Re supply B – 15 V – 15 V
Dither E
(± 3 %) C ⊥ ⊥
signal F 1)
PE
D ± 10 mA ± 10 V
Command value
E Re = 100 Ω Re ≥ 50 kΩ
Measurement output F 1) ± 10 mA 2) ± 10 V against ⊥ 2)
for control spool max. ohmic load 1 kΩ Ri ≈ 4.7 kΩ
Type 4WSE2ED 10-5X/… 1) For valves with mechanical feedback connection F is not allocated.
Zero point adjustment 2) With spool nominal stroke
Command value: Command value at plug-in connector connection D = positive against plug-in connector connection E
causes a flow from P to A and B to T.
Measurement output F has a positive signal against ⊥.
Command value at plug-in connector connection D = negative against plug-in connector connection E
causes a flow from P to B and A to T.
Measurement output F has a negative signal against ⊥.
Measurement ouput: The voltage signal is proportional to the control spool stroke.
Note: Electrical signals (e.g. actual value) obtained via the valve electronics must not be used to switch-off the
machine safety functions!
(Also see European standard regulations "Safety requirements of fluid technology systems and components
– hydraulics"EN 982!)
RE 29 564/03.99
583/07.03 8/20 4WS.2E…
Characteristic curves (measured with HLP 32, ϑoil = 40 °C ± 5 °C )
200 8
7
6
100
90 5
75 70
60 4
50
45
40 3
30
Flow in L/min →
20 2
15
10 1
8
1
10 20 30 40 50 60 70 100 200 300
Valve pressure differential in bar →
∆p = Valve pressure differential (inlet pressure pP minus load pressure pL and minus return pressure pT)
60
40
20 Tolerance field
-100 -80 -60 -40 -20 -5
60
80
90
100
110
P →B; A →T
4WS.2EM 10 4WSE2ED 10
Nominal flow 5, 10, 20 L/min Nominal flow 5, 10, 20 L/min
100 100
90 90
80 80
Spool stroke in % →
Spool stroke in % →
70 70
60 60
50 50
40 40
30 30
20 20
10 10
0 10 20 30 40 0 10 20 30 40
Time in ms → Time in ms →
40 bar 70 bar 140 bar 210 bar 315 bar
Frequency response with the 315 bar pressure stage, stroke frequency response without flow
4WS.2EM 10 4WSE2ED 10
Nominal flow 5, 10, 20 L/min Nominal flow 5, 10, 20 L/min
5 –315 5 –315
Phase angle in ° →
Phase angle in ° →
Amplitude relationship in dB →
Amplitude relationship in dB →
0 –270 0 –270
–5 –225 –5 –225
The relationship of the frequency f at – 90 ° to the operating pressure p and the input amplitude
4WS.2EM 10 4WSE2ED 10
Nominal flow 5, 10, 20 L/min Nominal flow 5, 10, 20 L/min
100 100
90 90
Input amplitude in % →
Input amplitude in % →
80 80
70 70
60 60
50 50
40 40
30 30
20 20
10 10
0 50 100 150 200 250 300 325 0 50 100 150 200 250 300 325
Frequency at – 90 ° in Hz → Frequency at – 90 ° in Hz →
40 bar 70 bar 140 bar 210 bar 315 bar
Spool stroke in % →
Spool stroke in % →
70 70
60 60
50 50
40 40
30 30
20 20
10 10
0 10 20 30 40 0 10 20 30 40
Time in ms → Time in ms →
40 bar 70 bar 140 bar 210 bar 315 bar
Frequency response with the 315 bar pressure stage, stroke frequency response without flow
4WS.2EM 10 4WSE2ED 10
Nominal flow 30 L/min Nominal flow 30 L/min
5 –315 5 –315
Amplitude relationship in dB →
Amplitude relationship in dB →
Phase angle in ° →
Phase angle in ° →
0 –270 0 –270
–5 –225 –5 –225
–30 0 –30 0
10 20 50 100 200 500 700 10 20 50 100 200 500 700
Frequency in Hz → Frequency in Hz →
5% 25 % 100 %
The relationship of the frequency f at – 90 ° to the operating pressure p and the input amplitude
4WS.2EM 10 4WSE2ED 10
Nominal flow 30 L/min Nominal flow 30 L/min
100 100
90 90
Input amplitude in % →
Input amplitude in % →
80 80
70 70
60 60
50 50
40 40
30 30
20 20
10 10
0 50 100 150 200 250 300 325 0 50 100 150 200 250 300 325
Frequency at – 90 ° in Hz → Frequency at – 90 ° in Hz →
40 bar 70 bar 140 bar 210 bar 315 bar
90 90
80 80
Spool stroke in % →
Spool stroke in % →
70 70
60 60
50 50
40 40
30 30
20 20
10 10
0 10 20 30 40 0 10 20 30 40
Time in ms → Time in ms →
40 bar 70 bar 140 bar 210 bar 315 bar
Frequency response with the 315 bar pressure stage, stroke frequency response without flow
4WS.2EM 10 4WSE2ED 10
Nominal flow 45 L/min Nominal flow 45 L/min
Phase angle in ° →
Phase angle in ° →
5 5
Amplitude relationship in dB →
Amplitude relationship in dB →
0 0
–5 –5
–10 –10
–150 –150
–15 –15
–120 –120
–20 – 90 –20 – 90
– 60 – 60
–25 –25
– 30 – 30
–30 – 0 –30 – 0
2 10 20 50 100 200 300 700 2 10 20 50 100 200 300 700
Frequency in Hz → Frequency in Hz →
5% 25 % 100 %
The relationship of the frequency f at – 90 ° to the operating pressure p and the input amplitude
4WS.2EM 10 4WSE2ED 10
Nominal flow 45 L/min Nominal flow 45 L/min
100 100
90 90
Input amplitude in % →
Input amplitude in % →
80 80
70 70
60 60
50 50
40 40
30 30
20 20
10 10
0 50 100 150 200 250 300 325 0 50 100 150 200 250 300 325
Frequency at – 90 ° in Hz → Frequency at – 90 ° in Hz →
40 bar 70 bar 140 bar 210 bar 315 bar
Spool stroke in % →
Spool stroke in % →
70 70
60 60
50 50
40 40
30 30
20 20
10 10
0 10 20 30 40 0 10 20 30 40
Time in ms → Time in ms →
40 bar 70 bar 140 bar 210 bar 315 bar
Frequency response with the 315 bar pressure stage, stroke frequency response without flow
4WS.2EM 10 4WSE2ED 10
Nominal flow 60 L/min Nominal flow 60 L/min
Phase angle in ° →
Phase angle in ° →
5 5
Amplitude relationship in dB →
Amplitude relationship in dB →
0 0
–5 –5
–10 –10
–150 –150
–15 –15
–120 –120
–20 – 90 –20 – 90
– 60 – 60
–25 –25
– 30 – 30
–30 – 0 –30 – 0
2 10 20 50 100 200 300 700 2 10 20 50 100 200 300 700
Frequency in Hz → Frequency in Hz →
5% 25 % 100 %
The relationship of the frequency f at – 90 ° to the operating pressure p and the input amplitude
4WS.2EM 10 4WSE2ED 10
Nominal flow 60 L/min Nominal flow 60 L/min
100 100
90 90
Input amplitude in % →
Input amplitude in % →
80 80
70 70
60 60
50 50
40 40
30 30
20 20
10 10
0 50 100 150 200 250 300 325 0 50 100 150 200 250 300 325
Frequency at – 90 ° in Hz → Frequency at – 90 ° in Hz →
40 bar 70 bar 140 bar 210 bar 315 bar
Transient functions with the 315 bar pressure stage, step response without flow
4WS.2EM 10 4WSE2ED 10
Nominal flow 75 L/min Nominal flow 75 L/min
100 100
90 90
80 80
Spool stroke in % →
Spool stroke in % →
70 70
60 60
50 50
40 40
30 30
20 20
10 10
0 10 20 30 40 0 10 20 30 40
Time in ms → Time in ms →
40 bar 70 bar 140 bar 210 bar 315 bar
Frequency response with the 315 bar pressure stage, stroke frequency response without flow
4WS.2EM 10 4WSE2ED 10
Nominal flow 75 L/min Nominal flow 75 L/min
Phase angle in ° →
Phase angle in ° →
5 5
Amplitude relationship in dB →
Amplitude relationship in dB →
0 0
–5 –5
–10 –10
–150 –150
–15 –15
–120 –120
–20 – 90 –20 – 90
– 60 – 60
–25 –25
– 30 – 30
–30 – 0 –30 – 0
2 10 20 50 100 200 300 700 2 10 20 50 100 200 300 700
Frequency in Hz → Frequency in Hz →
5% 25 % 100 %
The relationship of the frequency f at – 90 ° to the operating pressure p and the input amplitude
4WS.2EM 10 4WSE2ED 10
Nominal flow 75 L/min Nominal flow 75 L/min
100 100
90 90
Input amplitude in % →
Input amplitude in % →
80 80
70 70
60 60
50 50
40 40
30 30
20 20
10 10
0 50 100 150 200 250 300 325 0 50 100 150 200 250 300325
Frequency at – 90 ° in Hz → Frequency at – 90 ° in Hz →
40 bar 70 bar 140 bar 210 bar 315 bar
Transient functions with the 315 bar pressure stage, step response without flow
4WS.2EM 10 4WSE2ED 10
Nominal flow 90 L/min Nominal flow 90 L/min
100 100
90 90
80 80
Spool stroke in % →
Spool stroke in % →
70 70
60 60
50 50
40 40
30 30
20 20
10 10
0 10 20 30 40 0 10 20 30 40
Time in ms → Time in ms →
40 bar 70 bar 140 bar 210 bar 315 bar
Frequency response with the 315 bar pressure stage, stroke frequency response without flow
4WS.2EM 10 4WSE2ED 10
Nominal flow 90 L/min Nominal flow 90 L/min
Phase angle in ° →
Phase angle in ° →
5 5
Amplitude relationship in dB →
Amplitude relationship in dB →
0 0
–5 –5
–10 –10
–150 –150
–15 –15
–120 –120
–20 – 90 –20 – 90
– 60 – 60
–25 –25
– 30 – 30
–30 – 0 –30 – 0
2 10 20 50 100 200 300 700 2 10 20 50 100 200 300 700
Frequency in Hz → Frequency in Hz →
5% 25 % 100 %
The relationship of the frequency f at – 90 ° to the operating pressure p and the input amplitude
4WS.2EM 10 4WSE2ED 10
Nominal flow 90 L/min Nominal flow 90 L/min
100 100
90 90
Input amplitude in % →
Input amplitude in % →
80 80
70 70
60 60
50 50
40 40
30 30
20 20
10 10
0 50 100 150 200 250 300 325 0 50 100 150 200 250 300325
Frequency at – 90 ° in Hz → Frequency at – 90 ° in Hz →
40 bar 70 bar 140 bar 210 bar 315 bar
3 2 1
15 95 68
32
96
80
64
60
10
9,5
M6
10 4 6 7 5 8
3,7
9,5
P
X A B Y
46
65
TA TB
1,5
12,5 24 54
102
127
9
1 Cap 2 54
13,5
65
47
111
80
64
60
10
2,5
M6
11 5 7 8 6 9
3,7
9,5
P
X A B Y
46
65
TA TB
1,5
12,5 24 54
102
1 Cap with integrated control eclectronics 127
2 Electrical zero point adjustment:
After removing the 2.5A/F plug, a correction, via a potentiometer, 9
2 54
to the zero point is possible.
13,5
65
4 3 2 1
15 95 75
47
111
80
64
60
10
44,5 2,5 M6
159
11 5 7 8 6 9
3,7
9,5
P
X Y
46
65
A B
TA TB 1,5
65
P
Pilot oil drain External pilot oil drain
S.H.C.S. item 2 is fitted.
2
Internal pilot oil drain
1
S.H.C.S. item 2 is removed
3
1 Vavle housing
2 S.H.C.S. M3 x 5 DIN 912-10.9, MA = 1.4 Nm
3 Plug M8 x 1 with seal, Material No. 00017829
MA = 5 Nm
Y
Symbol
3
1 R-ring 13 x 1.6 x 2 (A, B, P, TA and TB)
2 R-ring 11,18 x 1.6 x 1.78 (X, Y)
46,5
V P
t≥ q •5 V = Tank contents in litres
V A B
qV = Pump flow in X Y
70
Bosch Rexroth AG Bosch Rexroth Limited The data specified above only serves to describe
Industrial Hydraulics the product. No statements concerning a certain
D-97813 Lohr am Main Cromwell Road, St Neots, condition or suitability for a certain application
Zum Eisengießer 1 • D-97816 Lohr am Main Cambs, PE19 2ES can be derived from our information.
Telefon 0 93 52 / 18-0 Tel: 0 14 80/22 32 56 The details stated do not release you from the
Telefax 0 93 52 / 18-23 58 • Telex 6 89 418-0 Fax: 0 14 80/21 90 52 responsibility for carrying out your own
eMail [email protected] E-mail: [email protected] assessment and verification. It must be
Internet www.boschrexroth.de remembered that our products are subject to a
natural process of wear and ageing.
Balluff GmbH
Schurwaldstrasse 9
73765 Neuhausen a.d.F.
Germany
Phone +49 (0) 71 58/1 73-0
Fax +49 (0) 71 58/50 10
Servicehotline +49 (0) 71 58/1 73-3 70
E-Mail: [email protected]
http://www.balluff.de
BTL5-A/C/E/G1_-M/U_ _ _ _-K-SR 32/K_ _
Micropulse Linear Transducer - Rod Style
1 Safety Advisory ..................... 2 Read this manual before installing ducer system. In particular, steps
1.1 Proper application .................. 2 and operating the Micropulse trans- must be taken to ensure that should
1.2 Qualified personnel ................ 2 ducer. the transducer system become de-
1.3 Use and inspection ................ 2 fective no hazards to persons or
1.4 Scope ..................................... 2 1.1 Proper application property can result. This includes
the installation of additional safety
2 Function and The BTL5 Micropulse transducer is limit switches, emergency shutoff
Characteristics ..................... 3 intended to be installed in a ma- switches and maintaining the per-
2.1 Characteristics ....................... 3 chine or system. Together with a missible ambient conditions.
controller (PLC) or a processor (BTA)
2.2 Function ................................. 3
it comprises a position measuring
2.3 Available stroke lengths 1.4 Scope
system and may only be used for
and magnets .......................... 3 this purpose. This guide applies to the model
3 Installation ............................ 3 BTL5-A/C/E/G1...K... Micropulse
Unauthorized modifications and
3.1 Mounting ................................ 3 transducer.
non-permitted usage will result in
3.2 Transducer, Installation ........... 4 the loss of warranty and liability An overview of the various models
3.3 Magnets, Installation .............. 5 claims. can be found in section 7 Versions
(indicated on product label) on
4 Wiring .................................... 5 page 8.
1.2 Qualified personnel
5 Start-up ................................. 6 This guide is intended for special-
5.1 Check connections ................ 6 Note: For special versions, which
ized personnel who will perform the are indicated by an -SA_ _ _ des-
5.2 Set null and span ................... 6 installation and setup of the system.
5.3 Turning on the system ............ 7 ignation in the part number, other
technical data may apply (affect-
5.4 Check output values .............. 7 1.3 Use and inspection ing calibration, wiring, dimensions
5.5 Check functionality ................ 7 etc.).
5.6 Fault conditions ...................... 7 The relevant safety regulations must
be followed when using the trans-
6 Technical Data ...................... 8
6.1 Dimensions, weights,
ambient conditions ................. 8
6.2 Supply voltage (external) ........ 8
6.3 Outputs .................................. 8
6.4 Connection to processor ........ 8
6.5 Included in shipment .............. 8
6.6 Magnets
(order separately) .................... 8
6.7 Accessories (optional) ............ 8
7 Versions (indicated on
product label) ........................ 8
2 english
BTL5-A/C/E/G1_-M/U_ _ _ _-K-SR 32/K_ _
Micropulse Linear Transducer - Rod Style
2.1 Characteristics torsional wave in the waveguide Dimensions for installing the
which propagates at ultrasonic Micropulse transducer: ➥ Fig. 3-2
Micropulse transducers feature:
speed. Dimensions for installing the mag-
– Very high resolution, repeatability net: ➥ Fig. 3-4
and linearity The torsional wave arriving at the
end of the waveguide is absorbed in
– Wear- and maintenance-free 2.3 Available stroke lengths
the damping zone. The wave arriv-
– Immunity to shock, vibration, con- and magnets
ing at the beginning of the wave-
tamination and electrical noise guide creates an electrical signal in To provide for optimum fit in any
– An absolute output signal the coil surrounding the waveguide. application, a wide range of stan-
– Pressure rated to 600 bar The propagation time of the wave is dard stroke lengths and magnets in
used to derive the position. Depend- various form factors are available.
– Protection class per IEC 529: ing on the version the corresponding Magnets must therefore be ordered
IP 67 for connector version, value is output as a voltage or a cur- separately.
IP 68 (5 bar/48 h) for cable version rent either with rising or falling char-
acteristic. This process takes place The following nominal stroke
2.2 Function with measuring high precision and lengths are available:
repeatability within the stroke range Stroke lengths Increments
The Micropulse transducer contains
defined as nominal stroke length. [mm] [mm]
a tubular waveguide enclosed by an
outer stainless steel rod. A magnet At the rod end is a damping zone, 50 ... 500 25
attached to the moving member of within which no reliable signal is 500 ... 1000 50
the machine or to the cylinder pis- available, but which may be entered
ton is moved over the rod and its 1000 ... 2000 100
by the magnet.
position constantly updated. 2000 ... 4000 250
The electrical connection between
The magnet defines the measured the transducer, the processor/con- Other stroke lengths on request.
position on the waveguide. An inter- troller and the power supply is via a
nally generated INIT pulse interacts cable, which depending on the ver-
with the magnetic field of the mag- sion is either fixed or connected
net to generate a magnetostrictive using a female connector.
3 Installation
3.1 Mounting
When possible, use non-magnetiz-
able material for attaching the trans-
ducer and magnet ring. ➥ Fig. 3-1.
english 3
BTL5-A/C/E/G1_-M/U_ _ _ _-K-SR 32/K_ _
Micropulse Linear Transducer - Rod Style
3 Installation (cont.)
4 english
BTL5-A/C/E/G1_-M/U_ _ _ _-K-SR 32/K_ _
Micropulse Linear Transducer - Rod Style
3.3 Magnets, Installation Note the following when mak- The shield must be tied to the
ing electrical connections: connector housing in the BKS
A magnet is required for each trans-
connector (➥ Fig. 4-3); see in-
ducer. This must be ordered sepa- System and control cabi-
structions accompanying the con-
rately. ➥ Fig. 3-4. net must be at the same
nector.
ground potential.
For mounting the magnet we rec-
In the cable version the cable shield
ommend to use non-magnetizable To ensure the electromagnetic
is connected to the housing in the
material. ➥ Fig. 3-1. compatibility (EMC) which Balluff
PG fitting.
warrants with the CE Mark, the
following instructions must be The cable shield must be grounded
BTL-P-1013-4R strictly followed. on the control side, i.e., connected
to the protection ground.
BTL transducer and the proces-
sor/control must be connected Pin assignments can be found in
using shielded cable. ➥ Table 4-1. Connections on the
controller side may vary according
Shielding: Copper filament
to the controller and configuration
braided, 80% coverage.
used.
not used YE
0V GY
BTL-P-1013-4S
10...0 V PK
0...10 V GN
GND BU
+24 V BN
processor/
BTL5-A11-
controller with
...K_ _
analog input
english 5
BTL5-A/C/E/G1_-M/U_ _ _ _-K-SR 32/K_ _
Micropulse Linear Transducer - Rod Style
4 Wiring (cont.)
Output signals
Pin Cable BTL5-A11 -C10 -C17 -E10 -E17 -G11
1 YE yellow not used ➁ 0...20 mA 20...0 mA 4...20 mA 20...4 mA not used ➁ ➀
2 GY grey 0V
3 PK pink 10...0 V 10...0 V 10...0 V 10...0 V 10...0 V 10...–10 V ➀
4 not used
5 GN green 0...10 V 0...10 V 0...10 V 0...10 V 0...10 V –10...10 V ➀
Supply voltage (external)
Pin Cable BTL5-A/C/E/G1 ➀ Because of the separate output drivers and the current adjustment (Pin 1)
6 BU blue GND there are small voltage differences between Pin 3 and 5 (offset < 10 mV).
7 BN brown +24 V ➁ Unused leads can be tied to GND on the control side, but they must
never be connected to the shield.
8 WH white not used ➁
5 Start-up
Adjusting potentiom-
eter ( ➥ also Fig. 5-3)
6 english
BTL5-A/C/E/G1_-M/U_ _ _ _-K-SR 32/K_ _
Micropulse Linear Transducer - Rod Style
5 Startup (cont.)
Example: Shift nullpoint out by 15%, no change to endpoint: 5.3 Turning on the system
Note that the system may execute
Step 1: Remove 3 M4 x 30 screws (see Fig. 5-1) and uncontrolled movements when first
replace with 3 M4 x 60 screws (not included). turned on or when the transducer is
Caution: internal cable connection! part of a closed-loop system whose
Remove cover carefully (see Fig. 5-2). parameters have not yet been set.
Therefore make sure that no haz-
Step 2: Bring magnet to new start point "0" . ards could result from these situa-
tions.
Step 5: Turn "E" pot until the desired end value is read
on the output.
english 7
BTL5-A/C/E/G1_-M/U_ _ _ _-K-SR 32/K_ _
Micropulse Linear Transducer - Rod Style
6 Technical Data
Typical values at DC 24 V and 25 °C. Ready for operation at once, full accuracy after warm-up. With magnet
BTL-P-1013-4R, BTL-P-1013-4S or BTL-P-1012-4R:
No. 814 511 E • Edition 0108; specifications subject to changes • Replaces edition 9812.
6.5 Included in shipment
∆T = temperature coefficient in [K]
Regulated supply voltage
P = magnet position in [mm]
BTL5-_1... DC 20 to 28 V Transducer ➥ Fig. 3-2
Shock loading 100 g/6 ms Ripple < 0.5 Vpp
per IEC 68-2-27 1 Current draw < 150 mA 6.6 Magnets
Continuous shock 100 g/2 ms Inrush < 3 A/0.5 ms (order separately)
per IEC 68-2-29 1 Polarity reversal protection built-in Magnets BTL-P-1013-4R,
Vibration 12 g, 10 bis 2000 Hz Overvoltage protection BTL-P-1013-4S, BTL-P-1012-4R
per IEC 68-2-6 1 Transzorb diodes Dimensions ➥ Fig. 3-4
(take care to avoid inherent reso- Electric strength Weight approx. 10 g
nances of protective tube) GND to housing 500 V Housing anodized aluminum
Pressure up to 600 bar Operating temp. –40 °C to +85 °C
when installed in a Magnets BTL5-P-4500-1
hydraulic cylinder (Electromagnet)
1
Individual specifications as per Weight approx. 90 g
Balluff factory standard Housing plastic
Operating temp. –40 °C to +60 °C
8 english
RE 07 300/12.02
Replaces: 02.01
1. General 3. Installation
Before commissioning industrial valves, observe the notes in the 3.1 Rules for the installation
following data sheets: Before installing the valve on the system, compare the type desig-
– Related data sheet nation of the valve with the order data.
– German standard DIN 24 346 Make sure that the connection surfaces of the valve and the
– ISO standard ISO 4413 subplate are dry and free from oil.
2. System flushing – Cleanliness:
With external pilot oil supply, ensure that this connection is also • When installing the component, make sure that the industrial
flushed. valve and the surroundings are clean
The hydraulic fluid volume contained in the system should be flushed • The tank must be sealed against external contamination
through the filter at least 150 to 300 times. • Pipes and tank must be freed from contamination, scale, sand,
As a rule, the recommended flushing time can be calculated as chips, etc. prior to the installation.
follows: • Warm-bent or welded pipes must be pickled, flushed and oiled.
• For cleaning use only lint-free cloth or special paper.
t= V
qV x 2.5 to 5
– Sealing materials such as hemp, putty or sealing tape are not
permitted.
– For pipework use seamless precision steel pipes to DIN 2391/
Where:
parts 1 and 2.
t = flushing time in hours – The mounting face must feature a surface quality of
V = tank capacity in litres Rt max ≤ 4 µm and a flatness of ≤ 0.01 mm/100 mm length.
qV = pump flow in l/min – Fixing screws must comply with the dimensions and the strength
A decisive factor for the flushing time is the degree of contamina- class specified in the data sheet and must be tightened at the
tion of the hydraulic fluid according to section 4.3. To achieve the specified tightening torque.
required minimum cleanliness the hydraulic system must be flushed – As filler/breather filter we recommend a filter with the same
sufficiently long. This can be ensured only through continuous mesh width as the filter in the hydraulic system!
monitoring using a particle counter. 3.2 Valve installation
If the hydraulic fluid is changed over to special fluids that are not
When installing the valve, make sure that the mounting face and
compatible or miscible with the hydraulic fluids used before, con-
the subplates are dry and free from oil. If the presence of oil on the
siderably longer flushing times may be required.
connecting faces cannot be avoided, the fixing screws must be
During the flushing process, all filters must be checked at short tightened manually, not with the aid of power tools. In the case of
intervals and the filter elements replaced as required. more than 4 fixing screws, care should be taken that the central
screws are tightened first.
This measure ensures that the seal rings seal properly against the
valve connection face.
© 2003
by Bosch Rexroth AG, Industrial Hydraulics, D-97813 Lohr am Main
All rights reserved. No part of this document may be reproduced or stored, processed, duplicated or circulated using
electronic systems, in any form or by any means, without the prior written authorisation of Bosch Rexroth AG.
In the event of contravention of the above provisions, the contravening party is obliged to pay compensation.
This document was prepared with the greatest of care, and all statements have been examined for correctness.
This document is subject to alterations for reason of the continuing further developments of products.
No liability can be accepted for any incorrect or incomplete statements.
1/2 RE 07 300/12.02
3.3 Installation position 4.3 Filtration
Optional, preferably horizontal for directional valves! – Reliable filtration prolongs the service life of valves.
For valve versions such as, for example, Please also observe the recommendations with regard to the
– without spring centring of the spool max. permissible degree of contamination of the hydraulic fluid
– or with solenoids hanging downwards, according to NAS 1638 in our data sheet.
other installation positions can lead to malfunction or restrictions – The max. permissible differential pressure across the filter ele-
with regard to the specified technical data. ment must not be exceeded.
In the case of pressure switches with drain port the installation – We recommend the use of filters with clogging indicator.
position must be selected so that the max. permissible pressure of
2 bar is not exceeded. – Observe strict cleanliness when changing the filter.
Contamination on the outlet side of the filter is flushed into
3.4 Electrical connection
the system and causes malfunction.
For circuit examples and pin assignments, see the relevant data Contamination on the inlet side reduces the useful life of the
sheet.
filter element.
4. Commissioning 4.4 Bleeding
4.1 Hydraulic fluid – Bleeding of the valves is not necessary!
Observe the recommendations given in the data sheet! – However, to ensure proper operation of the valves, draining
Observe pressure and temperature ranges! of the tank line must be avoided (installation of a precharge
In general, the following fluids can be used: valve).
– Mineral oil (HL; HLP) to DIN 51 524 1) 5. Maintenance
Fast bio-degradable fluids to VDMA 24 568 5.1 The valves are basically maintenance-free; since seals are sub-
(see also RE 90 221) ject to natural wear and aging, they must be replaced as re-
– HETG (rape seed oil) 1) quired.
– HEPG (polyglycols) 2) 6. Storage
– HEES (synthetic esters) 2)
(other hydraulic fluids on enquiry) Storage requirements:
– Dry, dust-free room, free of corrosive substances and vapours
The maximum temperatures recommended by the fluid sup-
plier should not be exceeded. To ensure constant response char- When storing for periods of more than 6 months:
acteristics it is recommended that the hydraulic fluid tempera- – Fill the valve with preserving oils and seal it.
ture be kept constant (± 5 °C).
4.2 Is the sealing material used suitable?
For hydraulic fluids (e.g. HEPG and HEES) and in the case of
temperatures > 80 °C FKM seals must be used (identified with
“V” in the type code).
Bosch Rexroth AG Bosch Rexroth Limited The data specified above only serve to describe
Industrial Hydraulics the product. No statements concerning a
D-97813 Lohr am Main Cromwell Road, St Neots, certain condition or suitability for a cetain
Zum Eisengießer 1 • D-97816 Lohr am Main Cambs, PE19 2ES application can be derived from our
Telefon 0 93 52 / 18-0 Tel: 0 14 80/22 32 56 information. It must be remembered that our
Telefax 0 93 52 / 18-23 58 • Telex 6 89 418-0 Fax: 0 14 80/21 90 52 products are subject to a natural process of
eMail [email protected] E-mail: [email protected] wear and ageing.
Internet www.boschrexroth.de
RE 07 300/12.02 2/2
Installation, Commissioning and RE 07700/08.06
Replaces: 12.02
/4
Notes
Bosch Rexroth AG © This document, as well as the data, specifications and other information
Hydraulics set forth in it, are the exclusive property of Bosch Rexroth AG. It may not
Zum Eisengießer 1 be reproduced or given to third parties without its consent.
97816 Lohr am Main, Germany
The data specified above only serve to describe the product. No state-
Phone +49 (0) 93 52 / 18-0 ments concerning a certain condition or suitability for a certain application
Fax +49 (0) 93 52 / 18-23 58 can be derived from our information. The information given does not
[email protected] release the user from the obligation of own judgment and verification. It
www.boschrexroth.de must be remembered that our products are subject to a natural process of
wear and aging.
Installation, commissioning and RE 07900/10.06
Replaces: 08.06
/6
– Do not use hemp or putty as sealing materials! This may As the hydraulic fluids often do not comply with the re-
cause contamination and thus malfunction. quired cleanliness, the fluids must be filled through a fil-
– To prevent external leakage, observe the installation ins- ter. The absolute filter rating of the filling filter should be at
tructions of the pipe fittings’ manufacturer. We recom- least that of the filters installed in the system.
mend the use of fittings with elastic seals. 3.2 Trial run
– Make sure that hoses are properly laid! Rubbing and – For safety reasons, only personnel of the machine ma-
abutting of the lines must be prevented. nufacturer and, if required, maintenance and operating
– Provide the correct hydraulic fluids personnel should be present.
• Mineral oils: – All pressure relief valves, pressure reducing valves,
HLP hydraulic oils according to DIN 51524 part 2 are pressure controllers of pumps must be unloaded. An
generally suitable for standard systems and compo- exemption to this are TÜV-set valves.
nents. – Open isolator valves completely!
• Fast bio-degradable hydraulic fluids: – Switch the system on briefly and check whether the di-
VDMA 24568. rection of rotation of the drive motor matches the pre-
For these fluids, the system and components must be scribed direction of rotation of the pump.
matched. – Check the position of the directional valves and, if ne-
• Hardly inflammable hydraulic fluids: cessary, move the spool to the required position.
VDMA 24317. For these fluids, the system and com- – Set the control spool to by-pass.
ponents must be matched. (Before filling in the spe- – Open suction valves of the pump. If required for design
cial media, check, whether the system is compatible reasons, fill pump housing with hydraulic fluids to pre-
with the intended fluid.) vent bearings and parts of the rotary group from run-
The following points must be observed in accordance ning dry.
with the relevant requirements: – If a pilot oil pump is provided, commission it1).
– Viscosity of the hydraulic fluid – Start up the pump, swivel it from its zero position and
– Operating temperature range listen for any noises.
– Type of seals used on the components fitted – Swivel the pump slightly out (ca. 5°)1).
– Bleed the system
3. Commissioning Carefully loosen fittings or bleed screws at high points
in the system. When the escaping fluid is free from bub-
When the installation has been carried out correctly, pro-
bles, then the filling process is completed. Re-tighten
ceed with commissioning and functional testing.
fittings.
3.1 Preparations for trial run
– Flush the system; if possible, short-circuit actuators.
– Tank cleaned? Flush the system until the filters remain clean; check
– Lines cleaned and properly installed? the filters!
– Fittings, flanges tightened? With servo-systems, the servo-valves must be remo-
ved and replaced by flushing plates or direction
– Lines and components correctly connected in line with
valves of the same size. Short-circuit the actuators.
installation drawings and circuit diagram?
During flushing, the hydraulic fluid in the complete hy-
Is the accumulator filled with nitrogen? Fill in nitrogen un- draulic system should reach temperatures that are at
til the pre-charge pressure p0 as specified in the cicuit least as high as later during operation. Change the fil-
di agram is reached. (On the fluid side the system must ter elements as required.
be pressureless!). It is recommended that the gas pre- Flushing continues until the required minimum cleanli-
charge pressure is marked on the accumulator itself (e.g. ness is reached. This can only be achieved by conti-
self-adhesive label) and in the hydraulic circuit so that a nuous monitoring using a particle counter.
comparative check is possible, if required.
– Check the system functions under no-load conditions, if
Caution! Use only nitrogen as pre-charge gas! possible, by hand; cold-test the electrohydraulic control.
Accumulators must comply with the safety regulations va- – When the operating temperature has been reached,
lid at the place of installation. test the system under load; slowly increase the pressu-
– Are the drive motor and pump properly installed and re.
aligned? – Monitor control and instrumentation equipment!
– Is the drive motor correctly connected? – Check the housing temperature of hydraulic pumps and
– Are filters with the prescribed filter rating used? hydraulic motors.
– Are filters fitted in the correct direction of flow? – Listen for noises!
– Has the specified hydraulic fluid filled up to the upper – Check the hydraulic fluid level; if required, top up!
marking?
1) As far as possible with the control elements fitted; otherwise,
start up at full displacement. In conjunction with combustion
engines, start up at idle speed.
RE 07900/10.06 Installation, commissioning and maintenance of hydraulic systems Hydraulics Bosch Rexroth AG /6
– Check the setting of pressure relief valves by loading or The most common faults are:
braking the system. – The fluid tank is not inspected.
– Inspect the system for leaks. – The hydraulic fluid is not filtered before being filled in.
– Switch off the drive. – The installation is not checked before commissioning
– Retighten all fittings, even if there is no evidence of lea- (subsequent conversion with loss of fluid!).
kage. – System components are not bled.
Caution! Only tighten fittings when the system is – Pressure relief valves are set only slightly higher than
depressurised! the operating pressure (closing pressure differential is
– Is the pipe fixing adequate, even under changing pres- not observed).
sure loads? – Pressure controllers of hydraulic pumps are set higher
– Are the fixing points at the correct positions? or to the same pressure as the pressure relief valve.
– Are the hoses laid so that they do not chamfer, even un- – The flushing time of servo systems is not adhered to.
der pressure load? – Abnormal pump noise is ignored (cavitation, leaking
– Check the fluid level. suction lines, too much air in the hydraulic fluid).
– Test the system for all functions. Compare measured – Transversal loads on cylinder piston rods are not obser-
values with the permissible or specified data (pressure, ved (installation error!).
velocity. Adjust further control components). – Hydraulic cylinders are not bled (damage to seals!)
– Jerky movements indicate, amongst other things, the – Limit switches are set too low.
presence of air in the system. By briefly swivelling the
– The switching hysteresis of pressure switches is not ta-
pump in one or both directions with the actuator being
ken into account when settings are made.
loaded or braked, it is possible to eliminate certain air
pockets. The system is completely bled when all func- – Hydraulic pump and hydraulic motor housings are not
tions are performed jerk-free and smoothly and the sur filled with hydraulic fluid prior to commissioning.
face of the hydraulic fluid level is free from foam. Expe- – Settings are not documented.
rience has shown that foaming should have ceased one – Adjustment spindles are not secured or sealed.
hour after start-up at the latest.
– Unnecessary personnel present during commissioning
– Check the temperature. of the system.
– Switch off the drive.
– Remove filter elements (off-line and full-flow filters) and 4. Maintenance
inspect them for residues. Clean filter elements or re-
According to DIN 31 051 the term “maintenance” in-
place them, if required. Paper or glass fibre elements
cludes the following fields of activity:
cannot be cleaned.
– Inspection
– If further contamination is found, additional flushing is
required to prevent premature failure of the system Measures to recognise and assess the actual situation,
components. i.e. recognise how and why the so-called wear reserve
continues to decrease.
– All the adjustments made are to be recorded in an ac-
ceptance report. – Maintenance
3.3 Commissioning of fast running systems Measures to preserve the nominal conditions, i.e. to
take precautions in order that the reduction in the wear
Such system can often not be commissioning using the
reserve during the useful life is kept as low as possible.
normal measuring instruments (such as pressure gauges,
thermometers, electrical multimeters, etc.) and standard – Repair
tools. Optimization is also not possible. Measures to restore the nominal condition, i.e. compen-
These systems include, for example, forging presses, sate for reduction in performance and restore the wear
plastics injection moulding machines, special machine reserve.
tools, rolling tools, crane controls, machines with electro- Maintenance measures must be planned and taken in ac-
hydraulic closed-loop control systems. cordance with the operating time, the consequences of a
Commissioning and optimization of these systems often failure and the required availability.
require more comprehensive measuring equipment to al-
4.1 Inspection
low several measurements to be taken at a time (e.g. se-
veral pressures, electrical signals, travel, velocities, flows, The individual points to be inspected should be summa-
etc.). rised for a specific system in so-called inspection lists in
order that the inspections can be carried out adequately
3.4 The most common faults occurring during commissioning
by employees with different qualification levels.
Apart from servicing, commissioning is very decisive for
Important points of inspection are:
the service life and functional reliability of a hydraulic sys-
tem. – Checking the hydraulic fluid level in the tank.
For this reason, faults during commissioning must be avo- – Checking the heat exchanger (air, water) for effec-
ided as far as possible. tiveness.
/6 Bosch Rexroth AG Hydraulics Installation, commissioning and maintenance of hydraulic systems RE 07900/10.06
– Checking the system for external leakage (visual inspec- • daily during the first week and replace them as re-
tion). quired.
– Checking the hydraulic fluid temperature during operati- • After one week, the filters should be cleaned as re-
on. quired.
– Checking pressures • Maintenance of suction filters:
– Amount of leakage Suction filters require particularly thorough servicing.
– Checking the cleanliness of the hydraulic fluid After the running-in period, they must be inspected at
least once a week and cleaned, if necessary.
Caution!
– Service the system fluid
Visual inspections can only give an approximation (clou-
ding of the hydraulic fluid, darker appearance than at • Maintenance intervals depend on the following opera-
the time of filling, sediments in the fluid tank). ting factors:
If conventional particle counting is impossible, the fol- - Hydraulic fluid condition (e.g. water in oil, strongly
lowing three methods can be used for establishing the aged oil)
fluid cleanliness: - Operating temperature and oil fill
• Particle counts using electronic counting and sorting We recommend that the fluid be changed in depen-
equipment. dence upon an oil analysis. With systems whose oil
• Microscopic examination. is not analysed at regular intervals the fluid should be
replaced every 2000 to 4000 operating hours at the
• Gravimetric establishment of solids by means of finest
latest.
filtration of a certain fluid volume (e.g. 100 ml) and
weighing of the filter paper before and after the filtra- • Drain the system fluid at operating temperature and
tion process. This allows the establishment of the change it.
amount of solid particles in mg/l. • Severely aged or contaminated system fluid cannot
– Check the contamination of filters. A visual inspection be improved by adding new fluid!
of deep filters, which are widely used today, is no lon- • Only fill in oil via filters that have at least the same se-
ger possible. paration capacity as the filters installed in the system,
– Analyse the chemical properties of the hydraulic fluid. or use a system filter.
– Check the temperature at points where bearings are lo- • Take samples of the system fluid to have the type, size
cated. and amount of particles analysed in the lab. Record
the results.
– Check the generation of noise.
– Check the accumulator for its pre-charge pressure; for
– Test performance and velocity.
this, the accumulator must be depressurised on the flu-
– Inspect pipes and hoses. id side.
Caution! Caution!
Damaged pipes and hoses must be immediately re- Work on systems that include accumulators may
placed. only be carried out after the fluid pressure was un-
– Inspect accumulator stations. loaded.
4.2 Maintenance Welding or soldering work or any mechanical work on
In practice, inspection, maintenance and repair work is accumulators is not permitted.
not as strictly separated as the definitions may suggest. Improper repairs can lead to severe accidents. Repairs
Servicing is often done in conjunction with inspections. on hydraulic accumulator may therefore only be carried
For safety reason, pipe fittings, connections and compo- out by Rexroth Service service personnel.
nents must not be loosened or removed as long as the – The operating temperature must be measured. An in-
system is pressurised. crease in the operating temperature indicates increa-
Important service work is: sing friction and leakage.
– Create a maintenance book – Leakage in the pipework
We recommend that a maintenance book is created to Leakage, especially with underfloor piping, represents,
lay down the parts to be inspected. apart from loss of fluid, a risk for equipment and concre-
te floors.
– Check the hydraulic fluid level
For safety reasons, sealing work on the pipes may only
• continuously during commissioning
be carried out when the system is depressurised. Lea-
• shortly after commissioning kage at points that are sealed with soft seals (O-rings,
• later, at weekly intervals form seal rings, etc.) cannot be eliminated by tightening
– Inspect filters as these sealing elements are either destroyed or har-
dened. Sealing can only be achieved by replacing the
• during commissioning every two to three hours and, if
sealing elements.
necessary, replace them.
RE 07900/10.06 Installation, commissioning and maintenance of hydraulic systems Hydraulics Bosch Rexroth AG /6
– Check main and pilot pressure Generally, defective components should not be repaired
• Check interval: One week on site, since for the proper repair, the required tooling
and the required cleanliness are usually not given on site.
• Document pressure corrections in the maintenance
On site, only complete components should be changed
book.
whenever possible, in order
• Frequent pressure adjustments indicate, among other
• to keep the time for which the opened system is expo-
things, wear of the pressure relief valve.
sed to ambient influences to a minimum,
4.3 Repair
• to keep the fluid loss as low as possible,
Locate and eliminate malfunction and damage.
• to ensure the shortest possible downtime through the
– Fault localisation use of overhauled and tested components.
A precondition for system repairs is successful, i.e. sys- After failed components are located, it is essential to
tematic fault search. check whether the entire system or parts of the system
This requires in any case detailed knowledge of the have been contaminated by broken parts or larger
structure and the operating principle of the individual amounts of abraded metal.
components as well as of the entire system. The req- 4.4 Repair and major overhaul of hydraulic components
uired documentation should be available and easily ac-
Generally, it can be said that only the component manu-
cessible.
facturer can carry out major overhauls in the most effici-
The most important measuring instruments (thermome- ently and reliably (same quality standard, trained person-
ter, electrical multimeter, industrial stethoscope, stop nel, test facilities, warranty, etc.).
watch, rpm counter, etc.) should also be available in the
vicinity of the system, especially in the case of large
systems.
– Fault correction
When carrying out any work, observe strictest cleanli-
ness. Before loosening fittings, clean the surrounding
area.
Bosch Rexroth AG © This document, as well as the data, specifications and other information
Hydraulics set forth in it, are the exclusive property of Bosch Rexroth AG. It may not be
Zum Eisengießer 1 reproduced or given to third parties without its consent.
97816 Lohr am Main, Germany The data specified above only serve to describe the product. No state-
Telefon +49 (0) 93 52 / 18-0 ments concerning a certain condition or suitability for a certain application
Telefax +49 (0) 93 52 / 18-23 58 can be derived from our information. The information given does not release
[email protected] the user from the obligation of own judgment and verification. It must be
www.boschrexroth.de remembered that our products are subject to a natural process of wear and
aging.
/6 Bosch Rexroth AG Hydraulics Installation, commissioning and maintenance of hydraulic systems RE 07900/10.06
Bosch Rexroth AG © This document, as well as the data, specifications and other information
Hydraulics set forth in it, are the exclusive property of Bosch Rexroth AG. It may not be
Zum Eisengießer 1 reproduced or given to third parties without its consent.
97816 Lohr am Main, Germany The data specified above only serve to describe the product. No state-
Telefon +49 (0) 93 52 / 18-0 ments concerning a certain condition or suitability for a certain application
Telefax +49 (0) 93 52 / 18-23 58 can be derived from our information. The information given does not release
[email protected] the user from the obligation of own judgment and verification. It must be
www.boschrexroth.de remembered that our products are subject to a natural process of wear and
aging.
RE 07900/10.06 Installation, commissioning and maintenance of hydraulic systems Hydraulics Bosch Rexroth AG /6
Bosch Rexroth AG © This document, as well as the data, specifications and other information
Hydraulics set forth in it, are the exclusive property of Bosch Rexroth AG. It may not be
Zum Eisengießer 1 reproduced or given to third parties without its consent.
97816 Lohr am Main, Germany The data specified above only serve to describe the product. No state-
Telefon +49 (0) 93 52 / 18-0 ments concerning a certain condition or suitability for a certain application
Telefax +49 (0) 93 52 / 18-23 58 can be derived from our information. The information given does not release
[email protected] the user from the obligation of own judgment and verification. It must be
www.boschrexroth.de remembered that our products are subject to a natural process of wear and
aging.
/6 Bosch Rexroth AG Hydraulics Installation, commissioning and maintenance of hydraulic systems RE 07900/10.06
Bosch Rexroth AG © This document, as well as the data, specifications and other information
Hydraulics set forth in it, are the exclusive property of Bosch Rexroth AG. It may not be
Zum Eisengießer 1 reproduced or given to third parties without its consent.
97816 Lohr am Main, Germany The data specified above only serve to describe the product. No state-
Telefon +49 (0) 93 52 / 18-0 ments concerning a certain condition or suitability for a certain application
Telefax +49 (0) 93 52 / 18-23 58 can be derived from our information. The information given does not release
[email protected] the user from the obligation of own judgment and verification. It must be
www.boschrexroth.de remembered that our products are subject to a natural process of wear and
aging.
Pressure Filter for
Manifold Block Mounting DFP
up to 600 l/min, up to 315 bar
DFP DFP
DFP DFP DFP DFP DFP DFP DFP DFP 660 660 DFP DFP
60 110 140 160 240 280 330 500 1.X 2.X 990 1320
227
2. model code (also order example) DFP BN/HC 60 Q B 10 D 1 . X /-L24
2.1 complete FILTER
Filter type
DFP
Filter material of element
BN/HC Betamicron® (BN4HC)
BH/HC Betamicron® (BH4HC)
V Stainless steel fibre
W Wire mesh
Size of filter or element
DFP: 60, 110, 140, 160, 240, 280, 330, 500, 660, 990, 1320
Operating pressure
Q = 315 bar
Type and size of port
Type Port Filter size
60 110 140 160 240 280 330 500 660 990 1320
B G½
C G¾
D G1 ½
Filtration rating in µm
BN4HC, BH4HC, V: 3, 5, 10, 20
W: 25, 50, 100, 200
Type of clogging indicator
Y plastic blanking plug in indicator port
A steel blanking plug in indicator port
BM visual for other clogging indicators
C electrical see brochure no. E 7.050../..
D visual and electrical
Type code
1 one-piece filter bowl
2 two-piece filter bowl (size DFP 660 to 1320)
Modification number
X the latest version is always supplied
Supplementary details
B. bypass cracking pressure (e.g. B6 = 6 bar); no details = without bypass valve
L... light with appropriate voltage (24V, 48V, 110V, 220V) only for clogging
LED 2 light emitting diodes up to 24 Volt indicators Type D
SO184 pressure release/oil drain screw (sizes DFP 660 to 1320)
V FPM seals
W suitable for HFA and HFC emulsions
228
3. FILTER CALCULATION / 3.2 GRADIENT COEFFICIENTS (SK) FOR FILTER ELEMENTS
SIZING The gradient coefficients in mbar/(l/min) apply to mineral oils with a kinematic
viscosity of 30 mm2/s. The pressure drop changes proportionally to the change in
The total pressure drop of a filter at a
viscosity.
certain flow rate Q is the sum of the
housing ∆p and element ∆p and is DFP V W BH4HC
calculated as follows: 3 µm 5 µm 10 µm 20 µm – 3 µm 5 µm 10 µm 20 µm
60 16.0 11.0 6.5 3.3 1.683 58.6 32.6 18.1 12.2
∆ptotal = ∆phousing + ∆pelement
110 8.3 6.0 4.2 2.1 0.918 25.4 14.9 8,9 5.6
∆phousing = (see point 3.1) 140 5.9 3.8 3.0 1.7 0.721 19.9 11.3 8.1 4.3
∆pelement = Q • SK* • viscosity 160 4.5 3.2 2.3 1.4 0.631 16.8 10.4 5.9 4.4
1000 30 240 3.2 2.4 1.9 1.1 0.421 10.6 6.8 3.9 2.9
(*see point 3.2) 280 1.5 1.2 1.0 0.8 0.361 5.7 3.4 1.8 1.6
330 2.1 1.5 1.3 0.8 0.307 7.7 4.5 2.8 2.0
For ease of calculation, our Filter 500 1.4 1.0 0.8 0.5 0.202 4.2 2.6 1.5 1.2
Sizing Program is available on request 660 1.1 0.9 0.6 0.3 0.153 3.3 1.9 1.0 0.9
free of charge. 990 0.7 0.5 0.4 0.3 0.102 2.2 1.3 0.8 0.6
NEW: Sizing online at www.hydac.com 1320 0.6 0.5 0.3 0.2 0.077 1.6 1.0 0.6 0.4
∆p [bar]
∆p [bar]
DFP 60/110/140
Q [l/min] Q [l/min]
BN4HC: DFP 110 BN4HC: DFP 330
∆p [bar]
∆p [bar]
∆p [bar]
Q [l/min]
DFP 160/240/280
Q [l/min] Q [l/min]
BN4HC: DFP 140 BN4HC: DFP 500
∆p [bar]
∆p [bar]
∆p [bar]
Q [l/min]
DFP 330/500/660/990/1320 Q [l/min] Q [l/min]
BN4HC: DFP 160 BN4HC: DFP 660
∆p [bar]
∆p [bar]
∆p [bar]
Q [l/min]
Q [l/min] Q [l/min]
BN4HC: DFP 240 BN4HC: DFP 990/1320
∆p [bar]
∆p [bar]
E 7.551.9/02.08
Q [l/min] Q [l/min]
229
4. dimensions
DFP 60 - 280 DFP 330 - 1320
SW 27
SW 1
connection for SW 1
clogging indicator connection for
clogging indicator
SW 2
SW 2
SW 3
pressure release/
oil drain plug SW 1 oil drain
inlet
outlet
outlet
inlet
DFP 60 110 140 160 240 280 330 500 660 990 1320
b1 6 6 6 6 6 6 5 5 5 5 5
b2 104 104 104 115 115 115 70 70 70 70 70
b3 80 80 80 110 110 110 96.8 96,8 96.8 96.8 96.8
b4 89 89 89 90 90 90 84.1 84.1 84.1 84.1 84.1
b5 31.8 31.8 31.8 86 86 86 48.4 48.4 48.4 48.4 48.4
b6 - - - 61 61 61 16.7 16.7 16.7 16.7 16.7
b7 - - - 57 57 57 42.05 42.05 42.05 42.05 42.05
b8 31.6 31.6 31.6 38 38 38 21.4 21.4 21.4 21.4 21.4
b9 - - - 14 14 14 19 19 19 19 19
b10 7.5 7.5 7.5 12.5 12.5 12.5 50.7 50.7 50.7 50.7 50.7
b11 55.9 55.9 55.9 57.5 57.5 57.5 - - - - -
b12 - - - 9 9 9 - - - - -
b13 24.1 24.1 24.1 12 12 12 - - - - -
b14 - - - 26.5 26.5 26.5 - - - - -
b15 - - - 10.5 10.5 10.5 - - - - -
d1 68.2 68.2 68.2 95.2 95.2 95.2 158 158 158 158 158
d2 25.3 25.3 25.3 28.6 28.6 28.6 130 130 130 130 130
d3 17.5 17.5 17.5 21.4 21.4 21.4 41 41 41 41 41
d4 8.5 8.5 8.5 9 9 9 30 30 30 30 30
d5 - - - 7/18-14 UNC 7/18-14 UNC 7/18-14 UNC 11.5 11.5 11.5 11.5 11.5
d6 - - - - - - 6 6 6 6 6
d7 - - - - - - 20 20 20 20 20
d8 - - - - - - - - - 152 152
h1 158.5 227.5 269.5 199.5 259.5 441.5 339.5 432.5 510.0 660.0 826.0
h2 75 75 75 85 85 85 95 95 95 500 670
h3 76 76 76 83 83 83 174.5 174.5 174.5 174.5 174.5
h4 25 25 25 25 25 25 98 98 98 98 98
h5 - - - - - - 96 96 96 96 96
h6 - - - - - - 19 19 19 19 19
h7 - - - - - - - - - 112 112
t1 - - - 13 13 13 2.6 2.6 2.6 2.6 2.6
t2 - - - 18 18 18 - - - - -
t3 2 2 2 2 2 2 - - - - -
SW 27 27 27 32 32 32 - - - - -
SW1 - - - - - - 27 27 27 27 27
SW2 - - - - - - 36 36 36 36 36
SW 3 - - - - - - 10 10 10 10 10
Weight incl. element 5.1 6.0 6.6 9.1 10.4 14.7 21.0 25.5 29.0 39.2 47.1
[kg]
Volume of pressure
chamber [l] 0.20 0.33 0.40 0.60 0.80 1.60 1,50 2.30 3.00 4.20 5.60
Tel.: 0 68 97 / 509-01
For applications or operating conditions not described,
Fax: 0 68 97 / 509-300
please contact the relevant technical department.
Internet: www.hydac.com
Subject to technical modifications. E-Mail: [email protected]
230