Manual of BCEM Lab Updated
Manual of BCEM Lab Updated
Manual of BCEM Lab Updated
SEM – I/ II
Apparatus : Oven
Materials : Water, Bricks
Procedure :
1. Take 3 bricks and measure its normal weight, then keep that bricks in oven at 105ºC-
110º C for 24 hours.
2. Cool the bricks at room temperature and measure the weight as W1 (specimen warm
to touch should not be used for test).
3. Immerse the dry specimen in clean water for 24 hrs.
4. Remove the bricks, wipe out any traces of water with damp cloth, and measure the
weight as W2 within 3 minutes after removal from water.
Observation :
Result :
1
EXPERIMENT NO. - 02
Procedure :
1. Take 3 bricks, measure the dimensions and then immerse in water for 24 hr.
2. Remove the specimen and drain out moisture at room temperature.
3. Fill the frog and voids in the bed face with cement mortar for 3mm thick.
4. Store that cement-filling specimen in clean water for 3 days.
5. Then remove and wipe out the moisture.
6. Put the brick centrally in compression testing, apply the load at the rate of 14 N/mm 2,
and find out the load at crushing.
Observation :
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EXPERIMENT NO. - 03
A good cement should retain less than 10% weight of cement when it is sieved with the 90µ
IS sieve.
1. Fit the pan under the sieve, weigh approximately 100 g of cement to the nearest 0.01 g
and place it on the sieve, being careful to avoid loss. Rub the cement with your hands
so that the cement sample is free from lumps. Fit the lid over the sieve. Agitate the sieve
by swirling, planetary and linear movement until no finer material passes through it.
2. Remove and weigh the residue (W2). Express its mass as a percentage, R1, of the
quantity first placed in the sieve to the nearest 0.1 percent. Gently brush all the fine
material off the base of the sieve into the tray.
3. Repeat the whole procedure two times more using a fresh 100 g sample to obtain R2,
R3. Then calculate the residue of the cement R as the mean of R 1, and R2, as a
percentage, expressed to the nearest 0.1 percent.
Observation :
1.
2.
3.
𝑊
Calculation : % of weight retained on sieve, R = ∗ 100
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EXPERIMENT NO. - 04 (a)
Apparatus : Vicat Apparatus, Plunger, Vicat Mould (of length 50 mm & 10 mm dia)
Procedure :
a. Initially a cement sample of about 300 g is taken in a tray and is mixed with a known
percentage of water by weight of cement, say starting from 30% and then it is increased
by every 1% until the normal consistency is achieved.
b. Prepare a paste of 300 g of Cement with a weighed quantity of potable or distilled water,
taking care that the time of gauging is not less than 3 minutes, nor more than 5 min, and
the gauging shall be completed before any sign of setting occurs. The gauging time
shall be counted from the time of adding water to the dry cement until commencing to
fill the mould.
c. Fill the Vicat mould with this paste, the mould resting upon a non-porous plate. After
completely filling the mould, smoothen the surface of the paste, making it level with
the top of the mould. The mould may be slightly shaken to expel the air.
d. Place the test block in the mould, together with the non-porous resting plate, under the
rod bearing the plunger; lower the plunger gently to touch the surface of the test block,
and quickly release, allowing it to sink into the paste. This operation shall be carried
out immediately after filling the mould.
e. Prepare trial pastes with varying percentages of water and test as described above until
the amount of penetration is 5-7 mm from bottom of the mould or 33-35 mm from top
of the mould.
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Diagram : (To be drawn on the left side of the written matter and on a blank page)
f.
Observation :
Express the amount of water as a percentage by mass of the dry cement to the first place of
decimal.
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EXPERIMENT NO. - 04 (b)
Apparatus : Vicat Apparatus, Needle (circular needle of cross-sectional area 1mm2), Vicat
Mould, Stop Watch, Gauging Trowel
Procedure :
Observation :
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3. Volume of water added (0.85 times the water required to give a paste of
standard consistency) for preparation of test block _ _ _ _ ml.
Result : i) The initial setting time of the cement sample is found to be ….. min.
ii) The final setting time of the cement sample is found to be … min.
Discussion :
1. What should be the minimum and maximum setting time of ordinary
portland cement?
2. What is the difference between setting of cement and hardening of cement?
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EXPERIMENT NO. - 05
Apparatus & Materials : The standard sand, Cube Vibrator, Poking Rod, Cube Mould of 70.6
mm size, Balance, Gauging Trowel, Stop Watch, Graduated Glass Cylinders, etc.
Procedure :
1. Preparation of test specimens - Clean appliances shall be used for mixing and the
temperature of water and that of the test room at the time when the above operations
are being performed shall be 27 ± 2˚C. Potable/distilled water shall be used in preparing
the cubes.
2. The material for each cube shall be mixed separately and the quantity of cement,
standard sand and water shall be as follows:
Cement 200 g and Standard Sand 600 g
𝑃
Water = ( + 3.5 ) percent of combined mass of cement and sand, where P is the
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8
6. Immediately after mixing the mortar in accordance with step 1 & 2, place the mortar in
the cube mould and prod with the rod. Place the mortar in the hopper of the cube mould
and prod again as specified for the first layer and then compact the mortar by vibration.
7. The period of vibration shall be two minutes.
8. At the end of vibration, remove the mould together with the base plate from the machine
and finish the top surface of the cube in the mould by smoothing the surface with the
blade of a trowel.
9. Curing Specimens - keep the filled moulds in moist closet or moist room for 24 ± 1
hour after completion of vibration. At the end of that period, remove them from the
moulds and immediately submerge in clean fresh water and keep there until taken out
just prior to breaking.
10. The water in which the cubes are submerged shall be renewed every 7 days and shall
be maintained at a temperature of 27 ± 2°C. After they have been taken out and until
they are broken, the cubes shall not be allowed to become dry.
11. Test three cubes for compressive strength for each period of curing mentioned under
the relevant specifications (i.e. 3 days, 7 days, 28 days) 12. The cubes shall be tested
on their sides without any packing between the cube and the steel plattens of the testing
machine. One of the plattens shall be carried on a base and shall be self-adjusting, and
the load shall be steadily and uniformly applied, starting from zero at a rate of 35 N/mm 2
/min.
Observation :
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Result :
i) The average 3 Days Compressive Strength of given cement sample is found to be…
ii) The average 7 Days Compressive Strength of given cement sample is found to be ….
iii) The average 28 Days Compressive Strength of given cement sample is found to be …
Precautions :
1. The time of mixing is very important and in no case shall not be less than 3minutes.
2. The Temperature of water should be maintained at 27 ± 2 ˚C
3. The mould should be oiled before use.
Discussion : 1. Why cement paste is not used to determine compressive strength of cement?
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EXPERIMENT NO. - 06
Fine aggregate means the aggregate which passes through 4.75mm sieve. To find the fineness
modulus of fine aggregate we need sieve sizes of 4.75mm, 2.36mm, 1.18mm, 600 µ, 300 µ,
150µ.
Apparatus : Test Sieves 4.75 mm, 2.36 mm, 1.18 mm, 600 µ, 300 µ, 150µ, Balance,
Gauging Trowel
Procedure :
1. The sample shall be brought to an air-dry condition before weighing and sieving. The
air-dry sample shall be weighed and sieved successively on the appropriate sieves
starting with the largest. Care shall be taken to ensure that the sieves are clean before
use.
2. The shaking shall be done with a varied motion, backward sand forwards, left to right,
circular clockwise and anti-clockwise, and with frequent jarring, so that the material is
kept moving over the sieve surface in frequently changing directions.
3. Material shall not be forced through the sieve by hand pressure. Lumps of fine material,
if present, may be broken by gentle pressure with fingers against the side of the sieve.
4. On completion of sieving, the material retained on each sieve, together with any
material cleaned from the mesh, shall be weighed.
Observation :
11
Calculation : Fineness modulus is an empirical factor obtained by adding the cumulative
percentages of aggregate retained on each of the standard sieves ranging from 4.75 mm to 150
micron and dividing this sum by an arbitrary number 100.
𝑇𝑜𝑡𝑎𝑙 𝑜𝑓 𝑐𝑢𝑚𝑢𝑙𝑎𝑡𝑖𝑣𝑒 % 𝑟𝑒𝑡𝑎𝑖𝑛𝑒𝑑
Fineness Modulus, FM = 100
Result :
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EXPERIMENT NO. - 07
Coarse aggregate means the aggregate which is retained on 4.75mm sieve when it is sieved
through 4.75mm. To find fineness modulus of coarse aggregate we need sieve sizes of 80mm,
40mm, 20mm, 10mm, 4.75mm, 2.36mm, 1.18mm, 0.6mm, 0.3mm and 0.15mm. Higher the
aggregate size higher the Fineness modulus hence fineness modulus of coarse aggregate is
higher than fine aggregate.
Apparatus : Test Sieves 80 mm, 40 mm, 20 mm, 10 mm, 4.75 mm, 2.36mm, 1.18mm, 600
µ, 300 µ, 150µ, Balance, Gauging Trowel etc.
Procedure :
1. The sample shall be brought to an air-dry condition before weighing and sieving. This
may be achieved either by drying at room temperature or by heating at a temperature
of 100‖ to 110°C. The air-dry sample shall be weighed (5 kg) and sieved successively
on the appropriate sieves starting with the largest. Care shall be taken to ensure that the
sieves are clean before use.
2. Arrange the sieves in descending order.
3. Each sieve shall be shaken separately over a clean tray until not more than a trace
passes, but in any case for a period of not less than two minutes. The shaking shall be
done with a varied motion, backward sand forwards, left to right, circular clockwise
and anti-clockwise, and with frequent jarring, so that the material is kept moving over
the sieve surface in frequently changing directions.
4. Material shall not be forced through the sieve by hand pressure. Lumps of fine material,
if present, may be broken by gentle pressure with fingers against the side of the sieve.
5. On completion of sieving, the material retained on each sieve, together with any
material cleaned from the mesh, shall be weighed.
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Observation :
Result :
Precautions :
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EXPERIMENT NO. - 08
Procedure :
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11. The load shall be applied without shock and increased continuously at a rate of
approximately 140 kg/cm2/ min until the resistance of the specimen to the increasing
load breaks down and no greater load can be sustained.
12. The maximum load applied to the specimen shall then be recorded and the appearance
of the concrete and any unusual features in the type of failure shall be noted.
Procedure :
Result :
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EXPERIMENT NO. - 09
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6. Check your level’s calibration by turning it 180 degrees. After making your initial
leveling adjustments, return your telescope to its starting position and check that the
bubble still sits in the center of the level. If it does, turn the telescope 180 degrees and
check the level again. You can focus the device once all 3 positions show the bubble in
the center of the level.
7. If the bubble is not centered in any of the 3 positions, repeat the leveling process
until it is.
b. Taking Measurement
Suppose that B, C, and D are points whose reduced levels is to be determined as in below
figure:
1. Place the staff over benchmark (BM), whose reduced level is known, and set up the
instrument in a convenient and safe location where BM (point A) is visible. Take a sight
on the staff, that reading is called back-sight (B. S.).
Levelling Procedure
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3. Place staff over C. Since the distance between the level and D is so long, so it is not
possible to read the staff over D from the current level positions (pos 1). So take the
last reading over C for this position, this will be a foresight (F. S.). See below figure.
4. Now move the instrument to a new position (position 2) and take the reading on the
previous position of the staff (over C). This position of staff is known as turning
point (T. P.) and this reading will be back-sight.
5. Now, shift the staff to point D and take the reading, this reading will be foresight.
Observation Table :
Calculation :
Using H. I. method
1. The height of instrument at position 1 can be calculated as
H. I. of position 1 = Elevation of B. M. + B. S. at B. M.
2. The reduced level of any point (i) taken from position 1 can be calculated as :
R. L. of Point (i) = H. I. of position 1 – staff reading at point (i).
3. The height of instrument at position 2 can be calculated as :
H. I. of position 1 = Reduced Level at T. P. 1 + B. S. at T. P. 1.
4. The reduced level of any point (i) taken from position 2, can be calculated as :
R. L. of position (i) = H. I. of position 2 – staff reading at point (i).
5. And so on.
Result : The difference between the two stations by Height of instrument is ….. m.
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EXPERIMENT NO. - 10
AIM – Difference in level between two given stations by Rise & Fall Method
Theory : Levelling – it’s a branch of surveying, the object of which is: (a) to find the
elevations of given points w.r.t. a given or assumed datum, and (b) to establish points at a given
elevation or at different elevations w.r.t. a given or assumed datum. The first operation is
required to enable the works to be designed while the second operation is required in the setting
out of all kinds of engineering works. It deals with measurements in vertical plane.
Reduced Levels - The system of working out the reduced level of the points from staff reading
taken in the field is called as reduced level (R.L) of a points is the elevation of the point with
reference to the same datum.
Procedure :
a. Setting Up of Level
1. Find a benchmark location near the spot you want to measure. A benchmark location
is a spot that you already know the height.
2. Set your tripod up near the spot you want to measure. Place your tripod on a patch of
flat, clear ground that sits between your benchmark location and the spot you want to
measure. Then, undo the latches on your tripod’s legs and extend each leg out. Adjust the
legs until your tripod is completely level, then close each latch.
3. Connect your device to the tripod and position it over 2 levelling screws. Screw your
dumpy level onto the tripod’s base plate, then connect the base plate to the main tripod
body. Once the instrument is securely attached, turn the dumpy level’s telescope so that
it sits parallel with 2 of the device’s levelling screws.
4. Level the device by adjusting the 2 leveling screws. Look for the bubble level located
somewhere on your device. Grab the 2 leveling screws that are parallel to the device’s
telescope and twist them in opposite directions. Do this until the bubble sits in the exact
center of the level. For the best results, turn the screws with an even amount of force and
pressure.
5. Turn your telescope 90˚ and adjust the third leveling screw. After adjusting your first
2 leveling screws, turn your telescope approximately 90 degrees so that it sits parallel to
the device’s third leveling screw. Then, adjust this screw until the bubble once again sits
in the center of the level.
6. Check your level’s calibration by turning it 180 degrees. After making your initial
leveling adjustments, return your telescope to its starting position and check that the
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bubble still sits in the center of the level. If it does, turn the telescope 180 degrees and
check the level again. You can focus the device once all 3 positions show the bubble in
the center of the level.
7. If the bubble is not centered in any of the 3 positions, repeat the leveling process until it
is.
b. Taking Measurement
Suppose that B, C, and D are points whose reduced levels is to be determined as in below figure:
1. Place the staff over benchmark (BM), whose reduced level is known, and set up the
instrument in a convenient and safe location where BM (point A) is visible. Take a sight
on the staff, that reading is called back-sight (B. S.).
Levelling Procedure
3. Place staff over C. Since the distance between the level and D is so long, so it is not
possible to read the staff over D from the current level positions (pos 1). So take the
last reading over C for this position, this will be a foresight (F. S.). See below figure.
4. Now move the instrument to a new position (position 2) and take the reading on the
previous position of the staff (over C). This position of staff is known as turning
point (T. P.) and this reading will be back-sight.
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5. Now, shift the staff to point D and take the reading, this reading will be foresight.
Observation Table :
Station Readings Rise Fall Reduced Remarks
B. S. I. S. F. S. Level
Calculation :
Using Rise & Fall method
1. Rise or fall can be calculated by subtracting the consecutive staff readings. If back sight
is more than foresight or indetermediate sight, it is indicated as Rise, and when back
sight is less than the foresight it is fall.
2. RL of station = RL of BS + Rise
OR, RL of station = RL of BS – Fall
3. RL of next station = RL of previous station + Rise
OR, RL of next station = RL of previous station – Fall.
4. And so on.
Check: - ∑ BS - ∑ FS = Last RL – First RL = ∑ Rise - ∑ Fall
Result : The difference between the two stations by Height of instrument is ….. m.
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