FOCAS 1800 15 PPM Bilge Alarm Manual

15ppm Bilge Alarm
FOCAS-1800
Oil Concentration Detector
Read this instruction manual before using the
equipment. Observe precautions written there
for safe use of the equipment. Keep the manual
in an easily accessible place.
Version 8: Dec 2011

P. 1 Contents
Contents
1. General ........................................................................................................................................... 3
1-1 Requirements for safety ............................................................................................................................. 3
1-2 Regarding oil concentration........................................................................................................................ 3
1-3 Features ..................................................................................................................................................... 4
1-4 Principle of measurement........................................................................................................................... 4
2. Specifications ................................................................................................................................ 5
3. Product........................................................................................................................................... 6
3-1 Outside dimension ..................................................................................................................................... 6
3-2 Appearance and components names ......................................................................................................... 7
3-3 List of accessories and spares ................................................................................................................... 7
3-4 Internal arrangement and component names............................................................................................. 8
3-4-1 Arrangement within the indicator and component names .......................................................... 8
3-4-2 Names of components on the operation panel surface and display board ................................ 8
3-4-3 Internal arrangement and names of components ...................................................................... 9
3-4-4 Stamped seal and terminology .................................................................................................. 9
4. Construction and Installation ..................................................................................................... 10

4-1 Installation and piping............................................................................................................................... 10
4-1-1 Installing the body ................................................................................................................... 10
4-1-2 Piping connection method ....................................................................................................... 10
4-1-3 Precautions for piping work ..................................................................................................... 10
4-1-4 Precautions for the product with the washing unit ................................................................... 11
4-1-5 Replacing the former FOCAS-1500C (or a product conforming to the former MEPC, 60 (33)) ... 11
4-2 Wiring and wire connections .................................................................................................................... 12
4-2-1 Structure of the housing and wiring ports ................................................................................ 12
4-2-2 Connecting a grounding wire ................................................................................................... 12
4-3 Wire connections on the terminal block and operation table .................................................................... 13
4-3-1 Replacing the former FOCAS-1500C (or a product conforming to the former MEPC, 60 (33)) ... 13
4-3-2 Terminal block specification A (P.S. terminal, solenoid valve) .................................................. 14
4-3-3 Terminal block specification B (VALVE terminal, three-way valve) .......................................... 15
5. Preparing for Operation .............................................................................................................. 16

5-1 Settings prior to start of operation ............................................................................................................ 16
5-1-1 Mounting the clock battery ...................................................................................................... 16
5-1-2 Checking the memory card ..................................................................................................... 16
5-1-3 When energizing for the first time ............................................................................................ 16
5-2 Setting the clock ....................................................................................................................................... 17
5-3 Replacing the battery ............................................................................................................................... 18
5-4 Replacing the memory card ..................................................................................................................... 18
5-4-1 Checking memory usage ......................................................................................................... 18
5-4-2 How to replace the memory card............................................................................................. 19
5-4-3 Storing the memory card ......................................................................................................... 19
5-5 Indicating stain on the detection section................................................................................................... 19
Contents P. 2
Contents
6. Operation ..................................................................................................................................... 20
6-1 Commissioning......................................................................................................................................... 20
6-1-1 Checking the sample water line............................................................................................... 20
6-1-2 Checking stain by using clean water ....................................................................................... 20
6-2 With the washing unit ............................................................................................................................... 20
6-2-1 How to operate the washing unit ............................................................................................. 20
6-3 Power supply and operation of the product .............................................................................................. 21
6-3-1 Alarm at power outage ............................................................................................................ 21
6-3-2 Initial energization operation (standby mode) .......................................................................... 21
6-3-3 Selecting "AUTO" by the operation mode selecting switch...................................................... 21
6-3-4 Operation when stopping operation......................................................................................... 21
6-3-5 How to make an emergency-stop ............................................................................................ 21
6-4 Display and function performed during operation ..................................................................................... 22
6-4-1 Display of oil concentration ..................................................................................................... 22
6-4-2 Relation between concentration/alarm indication and REC terminal output ............................ 22
6-4-3 How to switch the alarming points (optional) ........................................................................... 22
6-5 How to read the operation records ........................................................................................................... 23
6-5-1 Recorded data ......................................................................................................................... 23
6-5-2 Display sequence .................................................................................................................... 23
6-5-3 Display of groups and description of statuses ......................................................................... 24
7. Inspection, Maintenance and Overhaul ..................................................................................... 25

7-1 How to replace a fuse .............................................................................................................................. 25
7-2 Operating the reset switch........................................................................................................................ 25
7-3 Timing and procedure of replacing the desiccating agent ........................................................................ 26
7-4 Test of alarming operation ........................................................................................................................ 26
7-4-1 Preparation for the test ............................................................................................................ 26
7-5 Inspecting "4 - 20 mA" (REC terminal output) .......................................................................................... 26
7-6 Cleaning procedure .................................................................................................................................. 27
7-6-1a Cleaning the sample water detection tube (without the washing unit) ..................................... 27
7-6-1b Cleaning the sample water detection tube (with the washing unit) .......................................... 28
7-7 Cleaning the filter ..................................................................................................................................... 28
7-8 Zero point compensation .......................................................................................................................... 29
7-8-1 Preparation For details of numbers in O, refer to Page 8 .................................................... 29
7-8-2 Operating procedure for zero-point compensation .................................................................. 30
8. Indication and Description of Self-diagnosis ........................................................................... 31
9. Basic Motion Table (Time Chart)................................................................................................ 32
10. General Management and Instructions ..................................................................................... 33
11. Principal Measures against Failure ........................................................................................... 34
Description in this manual is subject to change without prior notice.

P. 3 General
1. General
Thank you for selecting the bilge alarm (oil concentration detector), Model FOCAS-1800 15 ppm.
This product meets the IMO resolution MEPC. 107 (49) and has approvals from JG (Japan), EC (Europe), CCS (China), KR
(Korea) and USCG (the United States).
The FOCAS-1800 continuously measures the oil concentration in wastewater discharged from vessels and issues an alarm if
the concentration reaches 15 ppm.
The bilge alarm (oil concentration detector) Model FOCAS-1800 has been developed based on market needs integrated with
Fellow Kogyo’s proprietary technologies.
1-1 Requirements for safety

 Do not machine, disassemble or modify the product.
WARNING The user can only access to portions where inspection is required. Access to other than such portions
are legally prohibited.
 Do not use the failed product.
If abnormal noise or smell occurs, stop product operation and contact the agent or Fellow Kogyo Co., Ltd.
Shut off the power when undertaking construction of the equipment (installation, piping and wiring).
DANGER  Fire, electric shock or injury may be caused due to a short circuit.
 Do not store the product in a place such as the following.
CAUTION Do not store or leave the product outdoors, under high temperature/humidity, or in the environment of
flammable or corrosive gases.
 Do not spill water over the product or paint it.
Malfunctioning of the product may be caused, especially on the product equipped with the automatic
washing unit.
 Do not wire the product near a noise source.
Do not bundle or house the product wiring together with the power wiring. Noise may be induced.
 Properly use the battery so as not to cause a short circuit.
 Do not directly touch a battery leak.
Burn injury or blindness may be caused. If a leak contacts skin or eye, wash it with a copious amount of
water and seek medical attention.
 Ensure to seal the wiring holes to protect inside the equipment from occurrence of dew condensation or
ingress of water droplets.
 Do not directly pour water immixed by oil, soft drink, etc. into the sample water detection tube.
Stain may adversely affect the accuracy of the oil concentration detector for oil water of 15 ppm or less,
causing product malfunctioning or infeasible measurement.
 Do not leave the product with residual sample water or wash water in the sample water detection tube in
the environment below the freezing point.
The sample water detection tube may damage or fail due to congelation.
 For the product installed in a place undergone with large vibration, periodically check terminals, locking
screws and connectors.
 Do not operate the product with its housing open.
 When discarding the product, comply with national or regional standards for environmental protection,
etc.
 Periodically clean and inspect the product.
Be sure to read the following

The product is delivered with the precision and type approval certificates attached. Store them with caution.
MEPC.107 (49) requires the manufacturer or a party approved by the manufacturer to verify the accuracy of the product
and take the IOPP certificate renewal examination within 5 years. (Replacement with a calibrated product is allowed.)
To retain the product accuracy, it is recommended to request the agent or manufacturer for inspection, calibration or
accuracy verification every 1 to 2 years.
 Do not use the product for facilities concerned with human life. Fellow Kogyo Co., Ltd. will not be liable for such use.
General P. 4
General
1-2 Regarding oil concentration
1. The FOCAS-1800 units are 100% inspected/tested, set with the oil alarm operating point to 15 ppm at our factory, and
then shipped.
For the oil concentration of 15 ppm, oil, especially emulsified oil, is characterized by its invisibility in oil water.
2. FOCAS-1800 issues normal operation signals at oil concentration below 15 ppm and alarm output signals in other cases.
3. Breaking the stamped seal inside the equipment constitutes a fraudulent act. Never break the seal. (See Page 9.)
Do not access the internals except for those instructed in this manual; such an action is prohibited by law.
4. Inspection after delivery must basically be conducted by a person qualified by Fellow Kogyo in accordance with
the IMO regulation.
Results of inspection and operation accompanied by the data and time are recorded on the memory card mounted on the
equipment. For details or other related information, contact our sales department or sales agent.
1-3 Features
1. The FOCAS-1800 automatically operates by utilizing a sample water pressure, matching operations of oil
separators or pumps.
2. Cumbersome manual washing is mitigated by the auto-washing function of the detection section (optional).
3. The equipment is structured for easy maintenance and inspection by displaying an error code at equipment
failure or indicating stain accumulated on the detection section.
4. Operational records including defect alarms are saved in the memory card and can be reviewed as needed.
5. Only the oil concentration is measured and not influenced by SS components (suspended turbid substances
excluding oil) or surface-active agent.
6. The alarming system is of a fail-safe type. An oil alarm is issued for the oil concentration of 15 ppm or more
and a defect alarm for defective sample water or meter failure.
1-4 Principle of measurement Full optical continuous measurement method
The CPU calculates variances of shapes, sizes and immixed pigments of foreign materials or particles continuously measured,
based on pattern differences of oil particles, reflected scattering light, refracted light, transmitted light, etc. through multiple
light-receiving elements. In a particular concentration range for a particular light intensity and wavelength, the higher
concentration of intervening substances tends to result in reduced straight transmitted light (light intensity) and increased
refracted light and reflected scattering light. The amount of this change in reduction or increase is used for the calculation to
only determine an oil concentration while limiting the impact by colors and dusts as small as possible.
Detailed illustration of light and oil particle
Reflected/scattering light
Refracted light
Light
Transmitted light
Oil droplet
P. 5 Specifications
2. Specifications
 Application Bilge concentration monitor (bilge wastewater)
 Measurement method Full optical continuous measurement
 Operating method Continuous sampling, 1 s or less (30 s for warm-up)
 Power supply/power consumption 90 - 240 VAC, 50 - 60 Hz, 20 VA or less
 Measurement range 30 ppm in full scale, oil alarm operating point: 15 ppm (fixed), OP: 15 ppm (5 ppm for alarm)
 Measurement accuracy 5 ppm (at 15 ppm)
 Service temperature 0 - 50C, 5 - 90%RH; storing temperature: -20 - 70C, 5 - 90%RH, no dew condensation
 Conditions on sample water Pressure: 0.03 - 0.3MPa, flow rate: 0.2 - 3 L/min, water temperature: +2 - +45C
 Clean water pressure for washing 0.03 - 0.6MPa
 Service air pressure Specified pressure: 0.3 - 0.9MPa (for the model with the washing unit)
 Alarm contact test switch Equipped with switches for verifying alarm operations of oil, error and power outage
 Self-diagnosis function Display of errors due to failed equipment, etc.
 Zero point compensation Mounted as a standard
 Battery and life of clock Manganese dioxide lithium battery (CR2450), approx. 2 years
 Maximum measurement angle of Within 22.5 in each direction
inclination
 Indications and outputs

 Indication of oil concentration Displayed in 3 digits, 7 segments (red) Integer indication, oil alarm operating point: 15 ppm
 Stain indication LEDs for 3 levels (red, yellow and green)
With equipment Red LED 1 circuit for contact output, C contact (max. 250 VAC, 2 A), no
 Defect alarm
error blinks voltage
With the power 1 circuit for contact output, C contact (max. 250 VAC, 2 A), no
 Power failure alarm No display
shut off voltage
 Operation recording function Power turn-on and off, time of alarm output/release, etc; memory (2 MB)
 Analog output (for the monitor) 4 - 20 mADC, line resistance: 700  or less
 Mechanism and structure

For sample water inlet, clean water inlet and wastewater outlet: O.D. of 8 and I.D. of 6 with thread-in
 Piping bore
joint and nut for copper pipe
For air inlet, O.D. of 8 and I.D. of 6 with thread-in joint and nut for copper pipe (with the washing unit)
 Cable gland 4 pcs (15C for vessel)
Sensor section Material: AL5056, C3604; paint color: alumite/chrome plating
 Material and paint color
Body section Material: ADC-12; paint color: Munsell 7.5BG7/2
Without the washing unit: 305 mm (W)  295 mm (H)  120 mm (D) (including protrusions)
 Outside dimension, weight Total weight: approx. 5.8 kg (excluding accessories); IP = 53
and water-proof grade With the washing unit: 305 mm (W)  375 mm (H)  120 mm (D) (including protrusions)
Total weight: approx. 6.5 kg (excluding accessories); IP = 53
 For the terminal specification A (for solenoid valve)

Output at the oil 1 circuit for contact output, C contact (max. 250 VAC, 2 A), no voltage
Red LED
 Oil alarm concentration of 15 ppm
blinks 1 circuit for contact output, B contact (max. 250 VAC, 2 A), no voltage
or more
Output in all cases 1 circuit for contact output, B contact (max. 250 VAC, 2 A), no voltage
 Combined alarm No display
except for oil 1 circuit for contact output, C contact (max. 250 VAC, 2 A), no voltage
 P.S. (for solenoid concentration below 15
ppm No display 1 circuit for contact output, A contact (max. 250 VAC, 2 A), voltage
valve)
 For the terminal specification B (for three-way valve)

Output at the oil
Red LED
 Oil alarm concentration of 15 ppm 1 circuit for contact output, C contact (max. 250 VAC, 2 A), no voltage
blinks
or more
 Combined alarm Output in all cases No display 1 circuit for contact output, C contact (max. 250 VAC, 2 A), no voltage
except for oil
 VALVE (for concentration below 15 No display 1 circuit for contact output, C contact (max. 250 VAC, 2 A), voltage
three-way valve) ppm
* 250 VAC, 2 A is the absolute maximum rated control capacity. Use the product at the listed voltage/current or less.
Product P. 6
3. Product
3-1 Outside dimension
Without the washing unit (standard)
305 ±4.0 120±3.0

116±1.0
注意
15ppm Bilge Alarm CAUTION
－－Operation Status－－これらの注意を怠ると、機器の損傷や漏電事故等を生
じる恐れがあり、また機能上支障となりますので十分
Standby Auto TEST に注意して下さい。
If these attention are neglected,there is a fear
ppm tocausedamage,electricleakage,etc,ofapparatus
besides an obstacle in terms of functions may be
found,so pay full attention.
Stain Of Detector これらの注意を怠ると、機器の損傷や漏電事故等を生

Oil.Alarm Defect.Alarm じる恐れがあり、また機能上支障となりますので十分
208 ±4.0
に注意して下さい。
Memory Status tocausedamage,electricleakage,etc,ofapparatus
260 ±1.2
295 ±4.0
MODEL FOCAS-1800
MODEL OF TYPEAPPROVAL
国土交通省型式承認番号Ｍ-248
CANADA NO,CBA-015
USCG No.162.050/9039/0
ＥＣＭＥＤ－Ｂ－３０３９
15ppm Bilge Alarm

型式
M O D E L FOCAS-1800
製造番号
SERIAL NO.
製造年月
DATE ２０－
TOKYO JAPAN
372 ±4.0
165 ±4.0
With the washing unit (optional)
305 ±4.0 120 ±3.0

116 ±1.0
注意
15ppm Bilge Alarm CAUTION
－－OperationStatus－－これらの注意を怠ると、機器の損傷や漏電事故等を生
じる恐れがあり、また機能上支障となりますので十分
Standby Auto TEST に注意して下さい。
ppm to cause damage,electric leakage,etc,of apparatus

Stain Of Detector これらの注意を怠ると、機器の損傷や漏電事故等を生

Oil.Alarm Defect.Alarm じる恐れがあり、また機能上支障となりますので十分
208 ±4.0
に注意して下さい。
Memory Status to cause damage,electric leakage,etc,of apparatus
260 ±1.2

375 ±4.0

MODEL FOCAS-1800
MODEL OF TYPEAPPROVAL
国土交通省型式承認番号Ｍ-248
CANADA NO,CBA-015
USCG No.162.050/9039/0
ＥＣＭＥＤ－Ｂ－３０３９
15ppm Bilge Alarm

型式
M O D E L FOCAS-1800
製造番号
SERIAL NO.
製造年月
２０－
DATE
TOKYO JAPAN
372±4.0
165 ±4.0
Unit: mm
P. 7 Product
3-2 Appearance and components names

Names of components in the upper portion (with the washing unit)
(A) Sample water detector (sensor unit)
F H J (B) Desiccating agent (silica gel) indicator window
(C) Upper lid retainer
Y
(D) Outlet for sample and clean water
(E) Shaft mounted with a washing wiper
E (F) Joint
D (H)
(J)
Washing cylinder body
Air tubes for cylinder operation
C (K) Snap latch
B K (Y) Backwater prevention regulator

For the product without the washing unit, items of
A E, F, H and J are not equipped.
Names of components in the lower portion
M P R (M) Sample water inlet

(N) Sample water filter
(P) Drain outlet (drain cap)
(Q) Clean water inlet
N (R) Grounding terminal (M4)

(S) Air valve (only with the washing unit)
W (T) Air inlet (only with the washing unit)
(U) Glands (wiring ports)
(W) Filter for clean water
For the product without the washing unit, items of
Q S T U S and T are not equipped.
3-3 List of accessories and spares
Accessories Others
Memory 1 pc mounted on the
card: body
Instruction Manual (this
document)
1 copy
Silica gel: 1 bag as spare
Maintenance parts
For the body  Tool set (housing case)
3A 250V Fuse: 3 A (5  20 mm), 1 spare, ceramic  Screwdriver (for M4) 1 unit
tube (creamy white)  Tweezers 1 unit
 Washing brush 1 piece
For the external  Washing liquid (125 ml) 1
bottle
2A 250V Fuse: 2 A (normal meltdown type, 5  20
mm), 2 spares, glass tube (clear)
Product P. 8
3-4 Internal arrangement and component names
3-4-1 Arrangement within the indicator and component names
Name Description
(11) Standby lamp Lights up in the standby condition during energized.
(12) AUTO operation lamp
Indicates the operating mode currently set
(13) TEST operation lamp
Displays the oil concentration and error number in 3
(14) 7-segment indicator
digits/7 segments.
Indicates after measurement of sample water and
termination of the clean water washing mode.
15ppm Bilge Alarm
Lights up in green. Normal without stain at the
---- Operation Status ---- 14 detection section
11 Standby AUTO TEST
PPM (15)
Sample water detection Lights up in yellow. Due to stain, manual washing is
tube stain indicator lamp required.
12 Oil Alam Defect Alam Stain of Detecter 15 Lights up in red. Due to heavy stain, no
measurement of the oil
13 Memory Status
16 concentration is possible, a defect
alarm is issued, and the operation
MODEL FOCAS-1800 is stopped.
Indicates the memory usage.
17 18 Lights up in green. Sufficient capacity remains.
Lights up in yellow. Due to remaining memory capacity
Memory usage indicator of 20% or less, the memory card
(16)
Indicator lamp requires to be replaced.
Lights up in red. Due to the memory capacity
lacking or used up, a defect alarm
is issued and the operation is
stopped.
Oil concentration alarm An alarm is issued and the lamp blinks at the
(17)
lamp concentration of 15 ppm or more.
A measurement or equipment defect alarm is output and
(18) Defect alarm lamp
the lamp blinks.
3-4-2 Names of components on the operation panel surface and display board
Name Description
(21) POWER switch Used for run, stop, etc. for TEST operation
(22) Operation mode selecting switch Switches over AUTO and TEST operations
Performs auto washing after sample water
31 32 33 34 35 36 37 38 39 (23) Auto washing switch
measurement.
(24) Zero point compensation switch Compensates the zero point
----------- Test operation -----------
20mA
-------- Error Status --------
Washing Drainage
Feeds clean water for manually washing the
Line -Cap -Cap (25) Clean water valve switch sample water detection tube or displaying the
4mA
OIL - Defect - Cut off
----- Operation Status -----
Water Oil stain level.
Alarm Alarm -Valve -Valve
LCD Contrast (26) Washing switch Used for manual washing
(27) Clock adjusting knob Sets the time or updates the record indication.
(28) Edit dial Shows the set time and operation records.
30 (29) Menu switch Shows the recorded data.
(30) Liquid crystal display (LCD) Displays the time and operation records.
Clock Adj. Menu Edit
29 (31) LCD brightness adjuster Adjusts brightness (contrast) of LCD.
28 (32) Oil alarm test switch Functions only when the concentration is 15
(33) Defect alarm test switch ppm or less during oil measurement.
27 A prolonged press for 2 seconds or more
Auto
POWER Operation Cleaning Zeroing ----- Washing -----
Valve Washes
results in acquisition of an alarm condition.
AUTO ON
(34) Power outage alarm test switch The test is effective while the switch is held
TEST OFF pressed and the test is cancelled when the
switch is released.
Functions in the standby mode. Return it to
21 22 23 24 25 26 (35) 4 - 20 mA test switch the middle position (Line) upon completion of
the test.
Note that items 23 and 26 are mounted only (36) Washing cap lamp Lights up with the cap removed and outputs a
for the product with the washing unit. (37) Drain cap lamp defect alarm.
(38) Clean water valve open lamp
Lights up with the valve opened.
(39) Sample water valve open lamp
P. 9 Product
3-4-3 Internal arrangement and names of components
Name Description
Oil alarm contact
10 9 8 7 (1)
switching
“5/15 ppm” selecting switch (optional)
(2) Fuse 3 A, 5  20 mm, ceramic tube, 1 pc

(3) External fuse 2 A, 5  20 mm, glass tube, 2 pcs
Auxiliary terminal Allowed only for our designated connections but
(4)
block not for other purposes such as junction
ⅱ (5) Terminal block
Available with 2 different terminal specifications
ⅰ 6 depending on bilge discharge system
Memory for the Editing the memory card is not allowed.
(6)
recording unit
1 (7) Clock backup battery Backs up the clock at power outage.
5 (8) Reset switch Resets the system without erasing data.
4
Name Name
(9) Display board connector (i) Display board
2 3 ⅲ (10) Sensor unit connector (ii) Control board
(iii) Base board
3-4-4 Stamped seal and terminology
Never peel off the stamped seal, otherwise offending the

IMO regulation.
(Peeling-off the seal is recorded.)
Stamped seal
A mode where the equipment is energized and started when the pressure of the bilge discharge
 Standby mode
system sufficiently increases
 Operating mode There are two modes for the operating mode: Auto and test operations.
Auto operation Automatically operates via the pressure switch turned on and off by the sample water pressure.
Test operation Turned on and off by using the POWER switch (21) provided on the operation panel surface and
automatically turned off in 300 seconds (5 min).
A function not to drain highly concentrated residual oil water from the piping into outside the vessel at
 Warm-up
an operation startup
A self-maintenance function to feed clean water for a particular period of time for washing the sample
 Clean water mode
water detection tube so that no oil water remains therein at operation termination. (Use of the Valve
switch (25) can also start this mode.)
A self-maintenance function developed based on the clean water mode and dedicated for the product
with the washing unit. Clean water is automatically fed into the sample water detection tube for
 Washing mode
wiper washing to be performed at operation termination. (Use of the Washing switch (26) can also
start this mode manually.)
Construction and Installation P. 10
4. Construction and Installation
4-1 Installation and piping
 Do not install in surroundings with explosive gases present.
DANGER  Avoid installing the product in the environment of high temperature and humidity, a dusty place, or a place
exposed to direct sunlight or directly receiving water.
 Use care for weight balance during transportation or installation. (The product is asymmetrically
structured.)
 Do not drop the product or apply excessive force on it. (Glass materials are incorporated for the
CAUTION internals.)
 Secure the product with bolts. Do not install it at a place undergone with direct impact or vibration, or an
unstable place.
 Check that the delivered product matches the purchase order specifications.
Request
 Use care not to lose accompanied parts.
4-1-1 Installing the body
375 max
116±1.0
1
4-M8 x 15 (1) By using four M8  15 mm bolts and corresponding mounting holes,
firmly secure the product. The customer should prepare the bolts and tools.
Install the product upright.

260±1.2
Do not directly apply electric or arc welding for installation.

Failure of the product may be caused.
4-φ10
4-1-2 Piping connection method
Copper tube 2 Screwed joint Procedure

3 (1) Insert the copper tube into the nut and copper ball.
FOCAS-1800
(Copper tube, O.D.: 8, I.D.: 6)

(2) Install the copper tube on the FOCAS-1800.
Nut Copper ball
1
Screw
4-1-3 Precautions for piping work

 A standard construction method is illustrated. Limitations shown in the diagram (Page 11) should be
observed. (Defects may be caused.)
Note  The response time of the bilge alarm is specified to be within 5 seconds and that of the entire bilge
discharge system within 20 seconds. (The piping length affects the response time.)
 Sample and clean water piping
1. For piping the sample and clean water inlet and outlet, use a copper tube in the O.D. and I.D. of 8 and 6, respectively.
2. For clean water, use drinking water or equivalent. It is required for sensor compensation.
3. Use the product within the range of the operational pressure for sample/clean water (0.03 - 0.3MPa).
4. To prevent dirt from mixing in from the clean water line, wash it.
 Air piping for the product equipped with the washing unit
1. Use a copper tube in the O.D. and I.D. of 8 and 6, respectively.
2. Use dry air passed through a filter.
(A large distance between the filter and oil concentration detector may result in occurrence of dew condensation in the
tube. Shorten the piping length as much as possible.)
3. (1) The air operating pressure is 0.3 - 0.9MPa.
(2) In the automatic operation mode, the product operates for four strokes after termination of operation (the amount of
air used for 1 stroke: 40 cm3).
P. 11 Construction and Installation
During construction, observe the limitations indicated in the diagram.
Wash cylinder
Screwed joint
Total length: 2 m or less
Head: 1.5m or less
Darin outlet
Do not install the piping at 2 m
or below from the top of the Regulation
Bilge Separator. Bilge Alarm
Measuring cell
Height of the sample
water inlet of the Bilge Solenoid valve on
Alarm sample water Solenoid valve
Bilge on clean
Separator water
Hopper Sample water inlet

(0.03 - 0.3MPa) Filter
Drainage
Ensure to lay the piping upward Locating the valve near
from the Bilge Separator outlet. Equipped with air valves
the Bilge Alarm is
recommended. Closed Open
Air inlet
(0.3 - 0.9MPa)
Hopper Inlet of clean water (drinking

water or equivalent)
(0.03 - 0.6MPa)
An arrangement is required to allow sampling of sample water from the upright

portion of the piping near the Bilge Separator outlet. (To comply with MEPC 107
(49) 6.1.1.)
4-1-4 Precautions for the product with the washing unit
1. To activate the automatic washing function, air supply is required.

2. With dry air supplied from the source, push up the valve cock located
at the bottom of the washing unit in the direction (1). Air supply to the
unit starts. Open
3. For clean water to be used for washing, use drinking water or
equivalent.
1
4-1-5 Replacing the former FOCAS-1500C (or a product conforming to the former
MEPC, 60 (33))
 Installation dimensions and arrangement of piping inlet/outlet of FOCAS-1500C are not compatible with those of
FOCAS-1800. Use of fittings separately sold is recommended. For details, contact the sales agent or our sales
department.
Do not directly electric-weld or arc-weld the product for installation. Failure of the product may be
WARNING caused.
 Due to regulations, sample water and clean water must be piped separately.
116±1.0 170
81.5 116±1.0 Mounting holes of
FOCAS-1800
260±1.2
260±1.2
270
For easy construction, use the fittings

separately sold.
Three-way valve
For the positional dimension of the
mounting holes in the vertical direction, that
Sample Clean Sample water Drainage of FOCAS-1500C is to be referenced.
Drainage Air
排水試料水
water 清水空気
water Clean water
エ
4-2 Wiring and wire connections
 To ensure safety, observe the following:
 The rated power supply is specified to be in the range of 90 - 240 VAC and 50 - 60 Hz. Use the product
in this range.
 The voltage is output from the P.S. and VALVE terminals and supplied for the product.
DANGER  Check the load power supply voltage to the terminal block, etc. for appropriate connection for use
according to the power supply voltage.
 Do not use the terminal block for extending connection to other pieces of equipment. Accident may be
caused.
 Make sure to turn off the power supply before working on wiring.
 Use care for your hands not to be pinched when closing the housing.
 Use sufficient care not to lose removed parts when connecting wires.
 Securely tighten the screws when connecting a cable to the terminals.
4-2-1 Structure of the housing and wiring ports
Snap latch Operating surface
Structure of the wiring port
Gland
MODEL OF TYPE APPROVAL
国土交通省型式承認番号Ｍ-
ビルジ用濃度監視装置
BILGE MONITOR
Washer
Rubber packing
型式
MODEL
FOCAS
- 1800
製造番号
SERIAL NO.
製造年月
DATE
Blind lid
TOKYO JAPAN
(remove it for Washer

introducing a wire) Nut
Grounding terminal Wiring ports
Pull the snap latch to release the front lid lock.
4-2-2 Connecting a grounding wire

 The product is constructed for its housing to be grounded. Use the grounding terminal for grounding when the
target area for mounting the product is painted. The grounding terminal is a M4 screw located at the bottom
left of the housing.
4-3 Wire connections on the terminal block and operation table

4-3-1 Replacing the former FOCAS-1500C (or a product conforming to the former
MEPC, 60 (33))
Terminal block specification A (solenoid valve, P.S. terminal)

* P.S. terminals are specified as an absolute maximum rated control capacity. Use them at the indicated voltage/current or less.
FOCAS-1500C FOCAS-1800 * Use the block at the

rated value or less as
listed below.
Caution against the
voltage: Supply voltage
output (Max. 250 VAC, 2 A)
Terminal DEF AL OIL AL.1 OIL AL.2 Terminal Cut off OIL AL.1 DEF AL P.S.
name (Replace) name
NO COM NC NO COM NC COM NO COM NC NO COM NC NO COM NC S1 PS
Upper row Upper row
Lower row Lower row
Terminal S1 S2 S1 PS AL1 AL2 NC Terminal S1 S2 COM NC AL1 AL2 NO COM NC

name name
AC IN P.S . AL REC AC IN OIL AL.2 ALL AL.2 ALL AL.1 REC
Caution against
the voltage:
Fixed at 100 V.
FOCAS-1800 auxiliary terminal block
J1 J2 J3
Open Open Connected
Terminal block specification B (three-way valve, VALVE terminal)

* VALVE terminals are specified as an absolute maximum rated control capacity. Use them at the indicated voltage/current or less.
FOCAS-1500C FOCAS-1800
Terminal DEF AL OIL AL Terminal Cut off OIL AL.1 DEF AL

name NO COM NC NO COM NC (Replace) name
NO COM NC NO COM NC NO COM NC
Upper row Upper row
Lower row Lower row
Terminal L N NA SEA BLG Terminal L N NO COM NC BLG NA SEA

name AC IN REC name AC IN ALL AL REC
VALVE VALVE
Caution against Caution against the
the voltage: voltage: Supply
Supply voltage output voltage output
(Max. 250 VAC, 2 A)
* Use the block at the rated value

or less as listed above.
FOCAS-1500C auxiliary terminal block FOCAS-1800 auxiliary terminal block

P.C N.P.C. J1 J2 J3
Connected Connected Open Connected Connected Open

4-3-2 Terminal block specification A (P.S. terminal, solenoid valve)
 Regarding a terminal with voltage provided
Caution against the The voltage identical to the power supply voltage is supplied to the P.S. terminals.
voltage: Supply voltage DANGER Use the terminal at the allowable rated voltage/current or less.
output (Max. 250 VAC, 2 A) Improper connection may cause damage or fire of the load-side equipment in addition to damage
of this product.
Terminal
Cut off OIL AL.1 DEF AL P.S.  Ensure that the voltage of a wiring cable is shut off.
name NO COM NC NO COM NC NO COM NC S1 PS WARNING  For correct wire connections, use sufficient care that connections are different from those for the
terminal block specification A.
Upper row 1. Indications for contacts of NO, COM and NC are for AC energization.
2. During power outage, all alarm contacts are under alarm conditions. (Connection condition is
Lower row established between the NO and COM contacts.)
S1 S2 COM NC AL1 AL2 NO COM NC CAUTION 3. The S1 contacts of the terminals AC IN and P.S. are connected within the block body. The COM
Terminal contact of each terminal is separated from all other contacts.
name AC IN OIL AL.2 ALL AL.2 ALL AL.1 REC 4. During power outage, no voltage is supplied from the output terminals with voltages provided.
Inter-
Designation of terminal Description Connection conditions/precautions
terminal
AC power  Power possible to be supplied is 9 - 240 VAC, 50 - 60 Hz.
AC IN  Connect the power supply S1 - S2
supply  Supplying the AC power results in an energized condition (standby mode).
External  The oil concentration is output in the
REC ＋－ Line resistance: 700  or less.
output current of 4 - 20 mA.
At non- At operation
The number of relay Inter- At power
Designation of terminal Description operation Warm- Stand- Less than 15 15 ppm or Equipment
circuits/allowable capacity terminal outage
(standby) up by ppm more error
C contact: Max. 250 VAC, 2 A NO – COM ON OFF ON
OIL AL.1 Oil
 Alarmed if the oil concentration (no voltage) NC – COM OFF ON OFF
concentratio
reaches the alarming value.
n alarm B contact: Max. 250 VAC, 2 A OFF OFF
OIL AL.2 NC – COM ON
(no voltage)
 Alarmed if there is equipment error or C contact: Max. 250 VAC, 2 A NO – COM ON OFF ON
DEF AL Defect alarm
operation failure. (no voltage) NC – COM OFF ON OFF
Power failure C contact: Max. 250 VAC, 2 A NO – COM ON OFF
Cutoff  Alarmed if no AC power is supplied.
alarm (no voltage) NC – COM OFF ON
C contact: Max. 250 VAC, 2 A NO – COM ON OFF ON
ALL AL.1
Combined  Alarmed if either oil alarm or defect (no voltage) NC – COM OFF ON OFF
alarm alarm is generated. B contact: Max. 250 VAC, 2 A
ALL AL.2 AL1 – AL2 OFF ON OFF
(no voltage)
With voltage
 Output as a voltage contact.
For solenoid provided Voltage
P.S.  Operates when the oil concentration is DANGER S1 – PS 0V 0V
valve Max. 250 VAC, output
less than 15 ppm.
2A
4-3-3 Terminal block specification B (VALVE terminal, three-way valve)

 Regarding the VALVE terminal
Terminal Cut off OIL AL.1 DEF AL The power supply voltage supplied for this product (FOCAS-1800) is supplied to the VALVE
name terminal.
NO COM NC NO COM NC NO COM NC DANGER Use the terminal at the allowable rated voltage/current or less.
Upper row
Improper connection may cause damage or fire of the load-side equipment in addition to
damage of this product.
Lower row  Ensure that the voltage of a wiring cable is shut off.
WARNING  For correct wire connections, use sufficient care that connections are different from those for
Terminal L N NO COM NC BLG NA SEA the terminal block specification A.
name 1. Indications for contacts of NO, COM and NC are for AC energization.
AC IN ALL AL VALVE REC
CAUTION 2. During power outage, all alarm contacts are under alarm conditions. (Connection condition
Caution against the is established between the NO and COM contacts.)
voltage: Supply
voltage output 3. The COM contact of each terminal is separated from all other contacts.
(Max. 250 VAC, 2 A) 4. During power outage, no voltage is supplied from the output terminals with voltages provided.
5. Connections to the contacts marked “” on the terminal block are not allowed. (Do not use
them.)
Inter-
Designation of terminal Description Connection conditions/precautions
terminal
AC power  Power possible to be supplied is 9 - 240 VAC, 50 - 60 Hz.
AC IN  Connect the power supply L-N
supply  Supplying the AC power results in an energized condition (standby mode).
External  The oil concentration is output in the
REC ＋－ Line resistance: 700  or less.
output current of 4 - 20 mA.
At operation
At non-
The number of relay circuits/ Inter- At power Less Warm-
Designation of terminal Description operation Warm- 15 ppm
allowable capacity terminal outage Standby than 15 up
(standby) up or more
ppm
Oil NO – COM ON OFF ON
 Alarmed if the oil concentration C contact: Max. 250 VAC, 2 A
OIL AL concentration
reaches the alarming value. (no voltage) NC – COM OFF ON OFF
alarm
 Alarmed if there is equipment error or C contact: Max. 250 VAC, 2 A NO – COM ON OFF ON
DEF AL Defect alarm
operation failure. (no voltage) NC – COM OFF ON OFF
Power failure C contact: Max. 250 VAC, 2 A NO – COM ON OFF
Cut off  Alarmed if no AC power is supplied.
alarm (no voltage) NC – COM OFF ON
Combined  Alarmed if either oil alarm or defect C contact: Max. 250 VAC, 2 A NO – COM ON OFF ON
ALL AL
alarm alarm is generated. (no voltage) NC – COM OFF ON OFF
 Output as a contact with voltage With voltage
Terminals for BLG – NA Voltage output ON OFF Voltage output ON
provided. provided
VALVE the three-way DANGER
 Alarmed if either oil alarm or defect C contact: Max. 250 Voltage
valve NA – SEA 0V 0V
alarm is generated. VAC, 2 A output
Preparing for Operation P. 16
5. Preparing for Operation
5-1 Settings prior to start of operation
 When using the product for the first time, set the time of the clock for operation recording. Otherwise, operation is
impossible. Defect and oil alarms are output before setting the clock and released upon completion of the setting.
 If there is any error present, “Exx” is displayed on the 3-digit 7-segment indicator.
Refer to “Indication and Description of Self-diagnosis” on Page 30.
1. Check that the memory card and backup battery are mounted.
2. Double-check the piping joints and terminals for looseness before energizing the product.
3. Turn on the power.
4. Set the internal clock. (The operation startup conditions are established.)
5-1-1 Mounting the clock battery
Remove the
insulation sheet.
Remove the cover by loosening six screws (1).

1 Pull the insulation sheet in the direction (2).
2
5-1-2 Checking the memory card
Check that the memory

card is mounted.
Refer to “How to replace the memory card”
on Page 19.
5-1-3 When energizing for the first time

 The diagram below shows normal panel indication.
When the clock is not set
DANGER
Lights up 15 ppm Bilge Alarm
Display after energization ---
-
---
Operation Status
Standby AUTO
TES- Do not touch the
PPM internal terminal
T
Blinks Oil Alam Defect Alam

Stain of Detecter
block, components
Memory Status or substrate while
15 ppm Bilge Alarm
--- ---
Operation Status
MODEL FOCAS-1800 Lights up the product is
energized. Electric
- TES-
Standby AUTO
T
PPM
3 seconds
shock may be
Stain of Detecter
Operation is impossible. Set the clock.
caused.
Oil Alam Defect Alam
later
Memory Status
MODEL FOCAS-1800
When the clock is set
None is displayed.
Lights up
15 ppm Bilge Alarm
---Operation Status
---
The selected one lights up. -
Standby AUTO
TES -
T
PPM
Oil Alam Defect Alam Stain of Detecter
Memory Status
MODEL FOCAS-1800
Lights up Operation is possible.

P. 17 Preparing for Operation
5-2 Setting the clock

 Set the time. This setting is essential for operating the bilge discharge system and recording
associated data.
* The clock displays the time on a 24-hour clock basis.
Setup procedure
* The time can be set up to December 31, 2099.
Display in the indicator Liquid crystal display (LCD)
Date： Jan－01－2005 When the power is turned on for the first time,
Blinks Time： 00：00：00 “Jan-01-2005 00:00:00” (January 1, 2005, 00 hour,
15 ppm Bilge Alarm 00 minute, 00 second) is displayed.
1
--- Operation Status ---
Standby AUTO TEST

Hold the Clock Adj. knob (27) on the operation
PPM It operates after panel surface pressed for 2 seconds or more.
Oil Alam Defect Alam Stain of Detecter 2 second The year section “2005” blinks
Memory Status
MODEL FOCAS-1800
2 Turn the Edit dial (28) on the operation panel
surface and set the year. The adjustment range
Date： Jan－01－2005
is 2005 to 2099. Press the Clock Adj. knob (27)
Lights up Time： 00：00：00
on the operation panel surface. The month
section “Jan” blinks.
Date： Jan－01－2005 3 Turn the Edit dial (28) and set the month. The
adjustment range is “Jan” to “Dec.”
Time： 00：00：00
Press the Clock Adj. knob (27). The date section
“01” blinks.
4 Similarly to the above procedure, set the hour,

minute and second.
15 ppm Bilge Alarm

--- Operation Status ---
Standby AUTO TEST

The setup is now complete.
PPM The completion of The message indicating the completed setup is
displayed for 3 seconds.
Oil Alam Defect Alam Stain of Detecter
adjustment
Memory Status
The POWER switch (21) lamp is turned off.
MODELFOCAS-1800
Date： xxx－xx－20xx Defect and oil alarms are released and the standby mode
Lights up Time： xx：xx：xx is established, and therefore operation is possible.
 Blinking “E32” on the display after the clock setup indicates no memory card inserted. In addition, if “---” blinks on the
display, set the 4-20 mA test switch (35) to “Line.”
 Low battery (CR2450) results in the lost clock setting at power outage. Re-set the clock.
 Close the housing lid after adjustment.
 Set the operation mode selecting switch (22) to “AUTO” for operating the system.
Clock display
Date : Jan-01-2005
Time : 00 : 00 : 00
Upper row: Month, date, year; lower row: hour, minute, second
Refer to Pages 8 and 9 for the numbers in parentheses.

Preparing for Operation P. 18
5-3 Replacing the battery
 The battery is used for backing up the clock at power outage.
 Life of the battery is about 2 years. Be sure to replace it within 2 years from the start of use and inscribe the replacement
date on the label.
 Turn off the power source when replacing the battery.
 The battery is a coin-type manganese dioxide lithium battery, Model CR2450.
 Removing the battery resets the clock. Be sure to set the time after battery replacement.
 Securely insert the battery until the battery holder is locked.
 The battery is metal-coated. Use care for the battery not to contact surrounding electronic components.
 Be sure to remove a dropped battery.
 Be sure to replace the battery prior to its death. Operation with dead battery (defective batteries) results in the
reset clock at power outage. If “E98” blinks on the indicator (14), defect and oil alarms are output and
operation is impossible.
 The disposing method of used battery varies depending on states and regions. Properly dispose them.
How to remove and mount the battery

1. Insert tweezers through the clearance formed with the battery
holder and pull out the battery upward. Use care for polarity.
Front face: Positive pole
Mounting the battery

1. Prepare a battery.
2. When the battery is inserted along the battery holder guide, the
battery is locked.
3. Turn on the power. Rear face: Negative pole
4. Set the clock. The errors are released.
5-4 Replacing the memory card

 The product is equipped with a function to record the operational data of the bilge discharge system in the last 18 months.
For efficient use of the memory, data before the last 18 months is deleted and overwritten.
 The memory card has a sufficient recording capacity; the data for 110 months plus can be stored, given that the bilge
discharge system is operated once a day and defect or oil alarm is issued 4 to 5 times during the day. (The potential storing
period depends on the alarm frequency.)
 If the memory card is full to capacity with data, the product operation stops and operation of the bilge discharge system is
impossible. For the user to feel safe with the system operation, the amount of written data can be monitored.
 Due to regulations, the data of the bilge discharge system operation in the last 18 months must be saved. (Operation stops
if the memory card is not in position securely or no more recording capacity is available.)
5-4-1 Checking memory usage
Memory usage can be checked with the Memory Status (indicator lamp) provided on the product panel surface.
Description of the Memory Status (indicator lamp) (16)
The green lamp lights up. There is a sufficient margin. Use it as is.
The yellow lamp lights up. Remaining memory capacity is 20% or less. The memory card requires to be replaced.
The memory is used up and recording is impossible. The indicator (14) displays “E03,” the Oil
The red lamp lights up. Alarm and the Defect Alarm lamps (17, 18) blink, an alarm is output, and operation of the bilge
discharge system is impossible.
The memory card is not in position. “E32” blinks on the indicator (14), the Oil Alarm and Defect
The green, yellow and red
Alarm lamps (17, 18) blink, an alarm is output, and the product operation stops.
lamps blink.
Securely insert the memory card until it is locked.
WARNING Be sure to remove the memory card when performing a shutoff test, where power is quickly turned on and off.
P. 19 Preparing for Operation
5-4-2 How to replace the memory card

1. Shut off the power source. Verify all indicator lamps turned off. (Alarms for power outage, defect and oil)
2. Prepare a memory card to be used for replacement. (A memory card to be used for replacement is separately sold.)
 If the memory card is removed or inserted with the power remained turned on, damage or failure of the memory chip
may be caused.
 Do not touch the terminals of the memory card.
 The memory card is very susceptible to and easily broken by static electricity. Remove static electricity prior to
removal/mounting of the memory card.
 How to remove the memory card

1. By pushing the card in the direction (I), the lock is released and the card is pushed out.
 How to mount the memory card
1. Insert the memory card in the direction (I) with its notch inward and the terminals (gold-plated) downward.
2. The card is locked when inserted all the way until seated.
3. By lightly pulling the portion (II) with fingers, confirm that the memory card is locked.
Notch
Ⅱ
5-4-3 Storing the memory card

 Due to regulations, operation records may require to be verified. For verification, it is replaced with the previous
memory card if a memory card has been used for less than 18 months since its replacement.
 Put the memory card to be stored for 18 months in a non-charging bag, write the replacement date, and carefully
store it for the period. (The memory becomes re-usable 18 months later.)
5-5 Indicating stain on the detection section

 The extent of stain currently accumulated on the sample water detection tube is indicated for the customer to determine
the necessity of cleaning.
 Heavy stain results in “E14” blinking on the indicator (14), and also blinking of the Oil and Defect Alarm lamps
(17, 18) with the alarms output. (Manual washing of the sample water detection tube is required.)
1. The indication remains as is until stain is automatically measured and operation is restarted upon completion of
“AUTO” operation in the clean water and washing modes.
2. Press the Valve switch (25) if manual stain indication is desired.
How to determine the necessity of cleaning

Use the Stain of Detector lamp (15).
The green lamp lights up. Normal with the clean detection tube
The yellow lamp lights up. Due to stain, washing is required.
The red lamp lights up. Due to heavy stain, measurement of the oil concentration is impossible, a defect alarm is issued,
and the operation is stopped. Manually wash the detection tube.

Operation P. 20
6. Operation
6-1 Commissioning
Be sure to check the following:
 Double-check the product mounting, piping and wiring, terminals, and pressure of supplied water for any
inappropriateness.
 Main purpose of using the test switches is to adjust and verify alarms.
 Residuals contaminate inside the external piping. Be sure to clean it by flowing water prior to connection to this product.
Malfunctioning or failure of the detection section may be caused.
6-1-1 Checking the sample water line

1. Open the housing and select “TEST” by the Operation switch (22).
2. Supply the power. Verify establishment of the standby mode with the lamps (11, 13) tuned-on.
3. To start an operation, press the POWER switch (21), and to stop the operation re-press it.
4. Verify no leak present on the piping connections during operation.
5. During the test operation, switchover to the auto operation is impossible even when the Operation switch is
switched over to “AUTO.”
The Operation switch is valid only in the standby status of the product.
 Note that contacts in the test operation behave similarly as in usual operation.
 The test operation by using the POWER switch is effective even at the sample water pressure of zero.
 When “TEST” is selected by the Operation switch, the operation stops in 300 seconds (5 minutes) after pressing the
POWER switch.
6-1-2 Checking stain by using clean water

1. Hold the Valve switch (25) provided on the operation panel surface pressed for 2 seconds or longer.
2. The indicator (14) displays “A01,” and clean water flows for 1 minute and stops in 1 minute, indicating the extent of
stain accumulated in the sample water detection tube.
3. Upon stop of water flowing, verify the sample water detection tube stain indicator lamp (15) lighting up in green.
 The indicator lamp lighting up in yellow or red indicates contaminated water present in the tube. It is true
even after the tube is cleaned. In case of using industrial water or reclaimed circulation water, white turbidity or
immixed dust is often observed. Use water equivalent to drinking water. Note that operation is impossible with
the lamp lighting up in red.
6-2 With the washing unit

 Do not touch the movable sections.
 The washing unit washes inside the sample water detection tube during the standby mode.
 The extent of stain on the tube is automatically indicated after washing.
 Use drinking water or equivalent for washing. (Use of industrial water or reclaimed circulation water may result in
improper stain indication.)
 For supply air, use filtered clean, dry air.
 “A02” is displayed on the indicator (14) during washing.
 Display of “E21” on the indicator (14) indicates no clean water supplied.
 To automatically operate the washing unit, air and clean water must be supplied. Supply them at all times.
 While washing is operated in the standby mode with “AUTO” selected, the automatic operation becomes effective
only when washing is complete, even when the predetermined pressure applies on sample water.
6-2-1 How to operate the washing unit

1. Hold the Washes switch (26) pressed for 2 seconds or more until the built-in lamp lights up. Washing is conducted
for about a minute and stopped. Then, in about a minute, the extent of stain on the detection tube is determined
and indicated.
2. While this washing function is effective, the Washes-Valve lamp (38) lights up, indicating the valve in an open state.
 How to stop washing in the course thereof

Press the Washes switch (26). The built-in lamp and Washes-Valve lamp (38) are turned off and washing stops.
P. 21 Operation
6-3 Power supply and operation of the product

 Be sure to install a power switch at the power supply source.
 This product is not equipped with a power switch for the power supply source due to its role of power
CAUTION outage detection and alarm output. Prior to turn-on of the power, make sure that wiring to the terminal
block is correct.
6-3-1 Alarm at power outage

While no power is supplied, alarms of power outage, error (Defect Alarm), oil (Oil Alarm) and compound are in the
alarming statuses. Under this condition, the P.S. terminal (for solenoid valve) is in the OFF status for the terminal block
specification A and the VALVE terminal (for three-way valve) is in the alarming status for the terminal block specification
B.
6-3-2 Initial energization operation (standby mode)

1. Once the power is supplied, the set oil alarming value blinks on the indicator (14) provided on the panel surface for 3
seconds.
2. After indication of the set oil alarming value, the Standby lamp (11) provided on the panel surface lights up, indicating
the effective standby mode (power outage, defect and oil alarms are released and compound alarm is in the
alarming status). Under this condition, the P.S. terminal (for solenoid valve) is in the OFF status for the terminal
block specification A and the VALVE terminal (for three-way valve) is in the alarming status for the terminal block
specification B.
3. The AUTO or TEST lamp (12, 13) selected by the operation mode selecting switch (22) lights up.
4. Automatic operation of the bilge discharge system is possible only when “AUTO” is selected by the operation mode
selecting switch (22).
6-3-3 Selecting “AUTO” by the operation mode selecting switch

1. The operation mode is established when the sample water pressure reaches the specified value; the standby mode
is established upon completion of the clean water or washing mode when the pressure drops below the specified
value.
2. In the operation mode, warm-up is conducted for the first 30 seconds, displaying “UP” on the indicator (14) provided
on the panel surface. Under this condition, a compound alarm is issued, the P.S. terminal (for solenoid valve) is in
the OFF status for the terminal block specification A and the VALVE terminal (for three-way valve) is in the alarming
status for the terminal block specification B. Then, concentration measurement starts in 30 seconds and all alarms
are released, indicating a measured value on the indicator (14).
3. If the measured value exceeds 15 ppm, the Oil Alarm lamp (17) blinks and an alarm is output.
6-3-4 Operation when stopping operation

1. After the indicator (14) displays the clean water mode “A01” or washing mode “A02,” it is turned off. The Stain of
Detector lamp (15) provided on the panel surface indicates the extent of stain inside the sample water detection
tube.
2. At an operation stop, the standby mode is returned, where the compound alarm remains in the alarming status, the
P.S. terminal (for solenoid) in the OFF status and the VALVE terminal (for three-way valve) in the alarming status.
6-3-5 How to make an emergency-stop

* In case that an urgent stoppage of operation is required during automatic operation, press the POWER switch (21)
provided on the operation panel surface. A forcible stop is made, “E04” is displayed on the indicator (14), the Oil and
Defect Alarm lamps (17, 18) blink, and an alarm is output.
Re-press the POWER switch (21) if an urgent release is desired.
Releasing the The standby mode is established if there is no sample water pressure, and operation restarts when
alarm the sample water pressure reaches the specified value.
Restarting The lamp of the POWER switch (21) blinks with the sample water pressure at the specified value;
operation re-press the POWER switch (21). After a warm-up, operation restarts.
Refer to Pages 8 and 9 for the numbers in parentheses and names of components.
Operation P. 22
6-4 Display and function performed during operation
6-4-1 Display of oil concentration

 Regardless AUTO or TEST operation, the concentration is displayed on the indicator (14) upon completion of
warm-up (for 30 seconds).
 If the concentration exceeds the oil alarming point, the red lamp (17) (Oil Alarm) starts blinking and the oil alarm is
output. If the indicated value decreases below the alarming point, the lamp is turned off, the alarm is released, and
the time of the oil alarm output and release is recorded on the memory card.
6-4-2 Relation between concentration/alarm indication and REC terminal output

 On the optional product, the internal switch is changed over for use in navigating a river or other areas imposed with
stringent regulations.
Alarming point of 15 ppm selected Alarming point of 5 ppm selected

(fixed for the standard product) (on the optional product)
Oil
15 ppm 5 ppm
concentration
Full scale 30 ppm (“30” blinks when the full scale point is exceeded) 15 ppm (“15.0” blinks when the full scale point is exceeded)
Concentration
Indicated in integers Indicated up to the first decimal place
indication
Measurement
40 ppm 40 ppm
limit point
No lighting Blink No lighting Blink

Oil alarm lamp Oil alarm lamp
No lighting No lighting
Defect alarm lamp Defect alarm lamp
Linear
Oil concentration Linear indication “30” blinks Oil concentration indication “15.0” blinks
indication indication
terminal [mA]
terminal [mA]
REC output
REC output
Oil concentration Full-scale Measurement Measurement

Oil concentration Full-scale
alarm contact point limit point limit point
alarm contact point
Oil concentration value [ppm] Oil concentration value [ppm]
1. A direct current of 4 to 20 mA is output from the REC terminal in conjunction with the indicated value of the indicator (14)
on the panel surface. For a value of more than 30 ppm, 20 mA is fixedly output. Note that no current is output (or 0 mA)
in standby mode (or with the standby lamp lighting up) or during power outage.
Four (4) mA is fixedly output from the REC output terminal also when pressing an alarm button (oil alarm, defect alarm or
cut-off alarm) during alarm operation testing. Allowable line resistance is 700 /F.S or less.
2. The relay contact is in an alarming status with the oil or defect alarm lamp blinking.
6-4-3 How to switch the alarming points (optional)

 This function is optional. No changeover switch is mounted on the dedicated 15-ppm equipment.
 The switch is of a locking type.
The function does not promptly become effective if changeover is made during operation.
Note Set to standby mode first and then restart operation.
How to make changeover

Ⅱ 15ppm
1. Changeover can be made to an oil concentration
alarming point of either 15 ppm or 5 ppm depending
on operation application.
5ppm 15ppm
5ppm Ⅰ 2. The switch is a locking type toggle switch. To make
changeover, tilt the lever (II) while pulling the switch
(I) frontward.
P. 23 Operation
6-5 How to read the operation records

 The function is for automatically recording the beginning and ending time of operation (including alarm outputs).
The recorded data is displayed on the liquid crystal display (30) provided on the operation panel surface.
 Readout of the recorded data can be browsed for each status by switching the menu.
 Regulations specify that operational data of the bilge discharge system in the last 18 months must be saved.
Periodical examinations may request for provision of such data.
 Readout of records during operation (or oil concentration measurement) is impossible. First enter into the
standby mode for browsing the records. During readout (browse) of the records, the operation mode is not
established. Upon termination of the browse, the operation automatically starts.
 The recorded data cannot be modified. The memory card has a sufficient recording capacity; the data for 110
months plus can be stored, given that the bilge discharge system is operated once a day and defect or oil alarm
is issued 4 to 5 times during the day. (The storing period depends on the alarming frequency.)
6-5-1 Recorded data

 The operational data read out is displayed in the sequence described in the next section 6-5-2 and can be checked by
using the following procedure:
1. By pressing “Menu” (29) when a clock is displayed, the yellow lamp lights up. The total number of records is
displayed for 3 seconds, and then the records are displayed.
ALL DATA Status Upper row: Group

Lower row: Number of data
xxxxx
2. Status and recorded time are displayed in a descending order (latest first).
AC Power OFF Upper row: Status

Lower row: Record time
Jan-01-2005 00：00：00
3. Turn the Edit dial (28).
Turning the dial counterclockwise displays the data in an ascending order.
Turning the dial clockwise displays the data in a descending order.
If there is no data, the display is as follows.
AC Power Upper row: Group

Lower row: Message
Not Find
4. To change a group, re-press the Menu switch (29).

5. On the display for the group No. 9 or the last group, the memory usage can be checked.
Memory Capacity Upper row: Group

Upper row: Memory consumption
xx[%]
6-5-2 Display sequence

 By pressing the Menu switch (29), each data for the nine groups are sequentially displayed as shown below:
Usual status
Clock ALL Data Status AC Power Operation Oil Alarm
display
Memory Capacity TEST Calibration System Defct Alarm
Refer to Pages 8 and 9 for the numbers in parentheses and names of components.
Operation P. 24
6-5-3 Display of groups and description of statuses
After the number and title of a group are displayed for 3 seconds, the status of
No. Display in the upper row
the group is displayed.
ALL Data Status

All trouble alarm clearing FFH Defect Alarm Release
All statuses are displayed.
Function error (other) 37H Functional error_2
AC Power 01H AC_Power ON

Time of power-on/off is displayed. 02H AC_Power OFF
11H Test Operation ON

Operation Test operation
12H Test Operation OFF
Starting/stopping time of operation is
displayed. 13H Auto Power ON
Auto operation
14H Auto Power OFF
Oil Alarm 21H Oil Alarm

Output/release time of oil alarm is displayed. 22H Oil Alarm_Release
Memory dismounted 30H Memory Error

Full-scale over 31H Full-scale Over
Artificial error 33H Artificial error
Sensor system functional error 35H Functional error_1
Defect Alarm
Emergency stop 39H Scram
Time of defect alarm output is displayed.
Maintenance mode 41H Maintenance mode
Sensor failure due to stain 43H Stain Error
Memory capacity error 45H Memory Capacity Err.
Zero-point shift error 47H Zero point sift Err
System Warming up 61H Warming Up

Time of error occurrence is displayed for System operation 63H System Operation
operation associated with incoming water
externally supplied. System error 65H System Error
Calibration operation 71H Calibration Operation

Calibration Calibration error 73H Calibration Error
Time of execution or error occurrence of
calibration is displayed. Calibration test 81H Calibration Test
Zero-point compensation 83H Zero Offset
4-20 mA test 51H Test 4-20mA

TEST Oil alarm test 53H Test Oil
Time of performing the alarm operation or
4-20 mA test is displayed. Trouble alarm test 55H Test Defect
Outage alarm test 57H Test Cutoff
Memory Capacity Total memory usage is displayed. Memory Capacity xx [%]
 During data writing, the display as Write ： Jan-01-2005

Reference shown at the right opens for 3
seconds. 00H ： 00：00：00
P. 25 Inspection, maintenance and overhaul
7. Inspection, Maintenance and Overhaul

7-1 How to replace a fuse
 A fuse protects this product and externally connected equipment from overcurrent.
 The body and external equipment use fuses in different ratings. Replacement with correct fuse is required.
 Only use designated fuses.
 Meltdown of fuses may imply an error occurrence on this product or externally connected equipment.
 Do not turn the fuse holder cap with a flat-blade screwdriver.
1. Shut off the power supply. 200mm

2. Prepare a fuse for replacement.
5 Indication of rated value
For the body (2): 5  20 mm, ceramic tube type, 250 V, 3 A
3A 250V
For the externals (3): 5  20 mm, glass tube type, 250 V, 2 A
Fine wire 2A 250V
 How to remove a fuse

1. Turn the fuse holder counterclockwise while pressing Fuse
it down with your thumb.
2. Remove it upward. (2) 3A for this
3. Pull out the fuse from the fuse holder cap. equipment Close
 How to mount a fuse

Open (3) 2A for external
1. Insert a fuse into the fuse holder cap. equipment (2 pcs)
2. Turn the fuse with the cap clockwise to mount it in the
fuse holder body.
3. Verify the cap not detached.
7-2 Operating the reset switch

 The reset switch forcibly resets the system for restoring this product that is incapable of properly performing its
functions due to an error.
 Operation records stored are not erased but retained even if the reset switch is pressed.
 The reset switch does not correct the error. Cause of the error must be removed.
1. The reset switch is a button switch in orange or

yellow located on the upper right corner. Press it to
make resetting effective. (While holding the reset
switch pressed, the alarms of power outage, defect
and oil are in the alarming statuses.)
2. Releasing the reset switch results in the standby

mode. When a pressure applies on sample water
due to selection of the automatic operation mode,
the operation mode is established via warm-up.
 If restoration using the reset switch is unsuccessful on the former product, turn off and on the power switch again to
make restoration.
Inspection, maintenance and overhaul P. 26
7-3 Timing and procedure of replacing the desiccating agent (silica gel)
 Desiccating agent (silica gel) eliminates damp and prevents dulling due to dew condensation inside the sample
water detection tube.
 Be sure to use tweezers for handling silica gel.
 Use care for the O-ring provided on the
receiving section of the silica gel indicator cap Close
not to be damaged or improperly mounted.
 The color changed to pink indicates the time Open
for silica gel to be replaced. (The normal Silica gel
color is blue.)
When unpacked:
How to replace silica gel light blue
1. Remove the hexagonal cap.
2. Remove silica gel with tweezers.
O-ring
(Also, remove moisture in the cap.)
3. Pick up new silica gel from the sealed bag.
Place it in position with its light blue portion
upside.
4. Tighten the hexagonal cap.
7-4 Test of alarming operation

7-4-1 Preparation for the test
1. By setting the Operation switch (22) to “TEST” and pressing the POWER switch (21), the operation mode is
established for the test.
2. Verify the lamp Nos. 11, 17 and 18 turned off and the lamp No. 13 lighting up.
3. Run sample water.
4. The message “up” is displayed for about 30 seconds (no test is possible for this period of time).
5. Alarming operation is effective when concentration indication is 0 to 14 ppm. (No operation is executed in
standby mode.)
 These lamps are used for inspection or operation verification of relay contacts for oil, defect and power
outage alarms.
1 Hold the Oil Alarm switch (32) pressed. An oil alarm is issued in 2 seconds.
1. Oil alarm 2. After the alarm is issued, the Oil Alarm lamp (17) blinks and “15 ppm” is displayed on the indicator
(14). At the same time, the relay contacts operate to establish an alarm status. Hold the Oil
Alarm switch (32) pressed during the verification.
1. Hold the Defect Alarm switch (33) pressed. A defect alarm is issued in 2 seconds.
2. Defect alarm 2. After the alarm is issued, the Defect Alarm and Oil Alarm lamps (18, 17) blink and “dEF” is displayed
on the indicator (14). At the same time, the relay contacts operate to establish an alarm status.
Hold the Defect Alarm switch (33) pressed during the verification.
1. Hold the Cut off switch (34) pressed. A power outage alarm is issued in 2 seconds.
3. Power outage 2. After the alarm is issued, “OFF” is displayed on the indicator (14). At the same time, the relay
alarm contacts operate to establish an alarm status. Hold the Cut off switch (34) provided on the
operation panel surface pressed during the verification.
7-5 Inspecting “4 - 20 mA” (REC terminal output)

 The REC terminal linearly outputs the oil concentration values at the current of 4 or 20 mA. The terminal allows for
external records to be taken. By switching the line test switch, connections of the REC terminal to the external
equipment can be checked.
 During this test, an alarm is output and recorded on the memory.
 Perform this test in the standby mode. The test is not effective in the operation mode (oil measurement).
 Given “AUTO” selected by the Operation switch, error code “E05” is displayed on the indicator (14) when the
operation mode is established from the standby mode due to the increased water pressure during the test,
resulting in impossible operation (oil measurement).
 During the 4-20 mA test, a defect alarm is output. The indicator (14) displays “---,” and the oil and defect alarm
lamps (17, 18) blink.
 Be sure to return the line test switch (35) to the middle position, “Line”, upon completion of the test.
Refer to Page 8 for the numbers in parentheses and names of components.

7-6 Cleaning procedure

 Be sure to shut off the power when cleaning the sample water detection tube of this product.
 Handle the sample water detection tube with care during cleaning.
 Use dedicated cleaning solution or clean water (drinking water or equivalent) for cleaning.
Do not use organic or alcohols solvent for cleaning.
 The cleaning brush softens when wetted. Wash it thoroughly before and after use and store it in a clean state.
 Verify secure mounting of the O-ring during re-installation of the cleaning cap. A water leak may be caused.
 Do not supply sample or clean water during the work.
 The upper lid uses one long screw. Do not remove the screw from the lid.
7-6-1a Cleaning the sample water detection tube (without the washing unit)
b c
Upper lid
(Cleaning cap) Drain
排水口 port
上蓋（洗浄キャップ）
Drain cap
ドレンキャップ
1. Prepare the screwdriver, wash brush and cleaning

solution accompanied with the product.
2. Turn off the power supply.
e 3. Remove three screws (b).
(Do not touch screws other than those mentioned
Wash brush
洗浄ブラシ above.)
4. Remove the upper lid by pulling it in the direction (c).
Cleaning
洗浄液 solution f 5. Loosen two drain screws (p) and drain water from the
detection tube.
6. Put the drain cap back and securely tighten the screws.
7. Pour two fills of bottle caps (about 6 cm3 per cap,
Sample water totaling 12 cm3) of the dedicated cleaning solution into
detection
試料水検出管 tube the sample water detection tube.
8. Clean the tube by moving the brush in the directions (e)
and (f).
9. Tighten the upper lid back by using three screws (b).
10. Turn on the power supply. (In case of the cleaning cap or drain cap is not properly mounted, “E23” or “E24” blinks on
the indicator (14) and a defect or oil alarm is output.)
11. Supply clean water.
12. Terminate the clean water mode by a prolonged press of the Valve switch (25) for 3 seconds or more and check the
extent of stain on the Stain of Detector indicator lamp (15).
Do not machine, disassemble or modify the product.

WARNING Do not touch components other than those designated for inspection, as prohibited by law.
Inspection, maintenance and overhaul P. 28
7-6-1b Cleaning the sample water detection tube (with the washing unit)
1. Prepare the screwdriver, wash brush and cleaning solution

accompanied with the product.
Open 2. Turn off the power supply.
3. Close the air valve located at the bottom of this product by turning it
clockwise.
4. Remove two hexagonal nuts (a).
Close 5. Remove three screws (b).
6. Slowly pull and remove the cylinder in the direction (c) while holding it
by both hands and lightly shaking it in the direction (d).
7. Loosen two drain screws (p) as shown on Page 27 and drain water from
the detection tube.
c 8. Put the drain cap back and securely tighten the screws.
9. Pour two fills of bottle caps (about 6 cm3 per cap, totaling 12 cm3) of the
a dedicated cleaning solution into the detection section.
10. Clean the detection section by moving the brush in the directions (e)
d and (f) as shown on Page 27.
Cylinder 11. Upon completion of cleaning, insert the cylinder into the sample water
シリンダ
detection tube while holding the cylinder by both hands in the direction
b (c) and lightly shaking it in the direction (d). Tighten the cylinder back
with three screws (b).
12. Tighten two hexagonal nuts (a).
13. Turn the air valve counterclockwise to the open position.
14. Turn on the power supply. (In case of the cleaning cap or drain cap is
not properly mounted, “E23” or “E24” blinks on the indicator (14) and a
defect or oil alarm is output.)
15. Supply clean water.
16. Terminate the clean water mode by a prolonged press of the Valve
switch (25) for 2 seconds or more and check the extent of stain on the
Stain of Detector indicator lamp (15).
7-7 Cleaning the filter

 The stained filter may cause erroneous operation. Periodical cleaning is recommended.
 Residual water flows out from the filter when removing it.
CAUTION  Shut off sample or clean water supply during the work.
Cleaning procedure
1. Turn off the power supply.
2. To remove the filter body, turn it
counterclockwise with a tool for M16.
3. Clean the filter section with a resin brush,
accompanied with the product.
4. To mount the filter body, turn it clockwise.
 Similarly, clean the clean water filter (for Open
washing). Filter section
Close
Seal washer
Filter unit
Refer to Page 8 for the numbers in parentheses and names of components.

7-8 Zero point compensation

The zero point compensation is a function to be conducted when the zero oil concentration is not calculated due to oil
film or foreign substances attached to the walls of the detection section after prolonged use of the product.
Periodical cleaning inside the detection section is required.
Before conducting a zero point compensation, perform cleaning according to the item 4 below.
Verify the zero point every other year as an indication, depending on conditions of the bilge system and
frequency of cleaning performed.
This product is a supersensitive measurement device to detect the concentration of 15 ppm; use drinking water
or equivalent as clean water to be referenced for the zero point compensation. (The amount of 500 ml, or
amount of one filled 500 ml PET bottle, is sufficient.)
The zero point compensation is possible at 5 ppm or less. Compensation at over 5 ppm or use of water other
than clean water may result in frequent occurrence of errors, followed by impossible operation.
The zero point compensation function is used to compensate the influence by stain in the sample water detection
tube, while the stain indication function is used for measuring physical amount of stain. As such, zero point
compensation is not effective for cleaning the detection tube.
When cleaning or feeding clean water, shut off the power supply and close the housing of the product.
Zero point compensation does not function during oil concentration measurement.
Indication and Description of Self-diagnosis P. 31
8. Indication and Description of Self-diagnosis
 This product is equipped with a self-diagnosis function. The function outputs an alarm with indication when an error
occurs on equipment, and identifies the error location. The error is indicated on the indicator (14) as blinking “E01,” etc.
For an equipment error, the lamps of Oil and Defect Alarms (17, 18) blink.
Group 1: Error related to operation

There are a large amount of dust components (SS), and immixed material equivalent to
 Cause
100-ppm iron monoxide is detected.
E01 Discharge water is not subject to measurement by this product due to too much dirt contained.
 Cause 2 + measure
Operation is stopped.
 Cause Operation is stopped in case of no more recording possible on the memory.
E03  Cause 2 + measure Replace the memory card. A save of 18-month data is obliged.
The POWER switch is pressed in AUTO operation mode for urgent stoppage. The switch
 Cause
blinks and operation stops.
E04 1. Re-press the POWER switch (21). The standby mode is established.
 Release measure 2. Operation automatically restarts when the sample water pressure reaches the specified
level or higher.
 Cause An alarm resulted from improper selection of the Line test switch (35) (4 or 20 mA)
E05  Release measure
By returning the Line test switch (35) to “Line” or the middle position, the standby mode is
established.
Group 2: Error in the sensor unit

 Cause There is failure within the sensor unit.
Release the alarm by pressing the POWER switch (21). Re-display of “E12” means failure
present.
There is an erroneous operation occurred within the sensor unit due to dew condensation or
 Cause
water leak.
E13 Turn off the power supply and replace the desiccating agent (silica gel). If the defect is not
 Release measure
solved, repair at the factory is required.
The stop indication is caused by stain accumulated in the sample water detection tube. All
 Cause
operations are impossible.
E14 Manually wash the detection tube. Upon completion of washing, press the Value switch (25),
 Release measure or press the Washes switch (26) for the product equipped with the washing unit. The
improved extent of stain results in the standby mode re-established.
Group 3: Error caused by erroneous operation

E21  Cause No clean water is fed.
 Cause The indicator board section is released. (Breaking the stamped seal constitutes a fraudulent act.)
Do not break the stamped seal. Performance cannot be retained. Data is recorded on the
memory.
E23  Cause The cleaning cap is not securely mounted.
E24  Cause The drain cap is not securely mounted.
Group 4: Error of use conditions

The ambient temperature of the mounting place or the temperature of water fed into the
E31  Cause
sample water detection tube is beyond the specified range.
E32  Cause The memory card is not inserted in position.
Group 5: Error of the internal hardware

There may be an error with the sensor unit, disconnection of the connection cable to the
E91  Cause
sensor unit, etc.
E98  Cause The clock is not set.
 Cause Other errors
E99  Release measure Turn off and re-turn on the power.
Reference information --- Other displays (excluding the error display)

Automatically flows clean water after automatic operation or commissioning is complete, or when the Valve switch (25) is
A01 pressed.
A02 Automatically flows clean water and operates the washing unit. (Lights up during operation.)
30 Blinks to indicate detection of the sample water oil concentration of 30 ppm or more.
Up Performs warm-up for the initial 30 seconds upon operation start. (Blinks.)
P. 32 Basic Motion Table (Time Chart)
9. Basic Motion Table (Time Chart)
Predetermined pressure applied

Sample water
No pressure No pressure
pressure
 30 minutes   90-second measurement 
PPM display Extinction UP 0 to 30 ppm display A01 or A02 Extinction E code (error)
At operation
At power Equipment
Contact motion At standby 15 ppm or 15 ppm or 15 ppm or At washing At standby
outage Warm-up error
less more less
Open Open Open
Oil concentration
Close Close
alarm
Open Open
Defect alarm Close
Open Open Open Open
Combined alarm Close Close
Open  Alarm status (NC-COM)
[Specification A] P.S. OFF Output OFF Output OFF OFF
[Specification B] VALVE
OFF Output OFF Output OFF OFF
NA-SEA terminal
General Management and Instructions P. 33
10. General Management and Instructions
The 1800-type concentration detector is a precision instrument for detecting oil component in the order of millionth. The
product must undergo precision verification and IOPP certificate renewal inspection by the manufacturer or a party approved
by the manufacturer within 5 years of use in order to be assured with its precision other than the purpose of troubleshooting.
(Replacement with a calibrated product is allowed.)
It is recommended that the customer request sales agent or the manufacturer to check, calibrate or precision-verify the
product every one to two years (as an ISO standard) in order to retain the product’s measurement accuracy.
Checkup, repair or precision verification after delivery must be conducted in accordance with the IMO regulations by
a person qualified by Fellow Kogyo.
Breaking the stamped seal inside the product constitutes a fraudulent act (see Page 9). Never break it. Moreover,
do not access components for other than the purpose of inspection as specified in the operation manual. Such an
unspecified action is prohibited by law.
 Breaking the product’s stamped seal on a ship is not allowed (such operation is
deemed as modification and unconformable to the regulation). See Page 9.
 The batteries should regularly be replaced. Their life span is about 2 years. Page 18.
 The data of operation results recorded on the memory card should be stored for 18
months. Page 19.
 Silica gel (desiccant agent) should regularly be replaced. (Indication is blue for
good and pink for replacement based on checking every 6 months.) See Page 26.
 Cleaning of the detector tube should regularly be performed by using dedicated
cleaning solution and a brush. See Pages 27 and 28.
In particular, the detection section is related to the measurement accuracy.
Loosen only (a) and (b), as specified in Sections 7-6-1a and 1b where cleaning is
described. Otherwise, the accuracy may be disturbed or defect caused, and also
the law is violated.
 Be careful about mounting O-rings. Water leakage may occur, resulting in defect
caused. See Pages 27 and 28.
Perform cleaning once every 10 times of operation for the product with the automatic cleaning function unequipped and once
every 6 months with said function equipped as an indication.
The degree of contamination of the oil concentration detector is significantly reduced by keeping the detection section clean
after use of the product through conducting automatic cleaning with clean water and filling the detection section with such
water.
It is strongly recommended that a clean water line is installed and clean water equivalent to drinking water is used.
If freeze is forecasted, drain water from the detection section.
P. 34 Principal measures against failure
11. Principal Measures against Failure
Phenomenon Investigation/checkup item Action/measure
1. An error is displayed during Check the glass of the detection tube for stain. Clean the sample water detection
measurement. (Check indication of the lamp (15) as shown on tube and filter. Verify the zero
Page 8.) indication by flowing mineral water.
Isn’t the clean water flowing-in passage dirty?
E01 (during concentration
measurement) Isn’t the sample water flowing-in passage dirty?
E14 (after clean water
washing)
E98 (non-setup clock error) Check the clock setting. Check the battery for See Pages 16 and 17.
secure insertion into the holder.
E03 (memory overflow error) Check the memory for remaining capacity. Replace the memory card in case of
(Section 5-4-1, Page 18) lacked remaining capacity.
2. No power is available. First, check the supply voltage. (90 - 240 VAC) In case of a fuse melt down, shut off
Check the terminal block and wiring for an error. the power and replace the fuse with
Check the P.S. terminal for overload. a spare.
Check the three-way valve for a connection error.
(A fuse melts down.) The fuse quickly melts down. Failure of the power source.
Turn off the power supply.
3. Button operation is Verify the standby mode established. (Check In case of halted equipment, press
unavailable. the lamp (11) for lighting up as shown on Page 8.) the reset switch. (See Section 7-2,
Page 25.)
4. No alarm is output. Perform an alarming operation test, referring to Check contacts for operations by
Section 7-4 on Page 26, and Pages 14 and 15. using an analog tester.
5. No water flows in although Verify the standby mode established (No. 11, In case of the standby mode
the pressure of the sample Page 8). Check the filter for clogging. unestablished, press the POWER
water is normal. switch twice.
6. How to use the TEST mode The TEST mode is effective for 5 minutes.
(1) When commissioning after installation and
construction
(2) When verifying alarming operations
7. When is the power of Due to regulations, FOCAS-1800 must be

FOCAS-1800 to be turned energized at all times and in the standby state.
off? Power turn-off is necessitated:
(1) When cleaning the sample water detection
tube (see Section 7-6, Page 27)
(2) When cleaning the filter (see Section 7-7,
Page 28)
(3) When replacing the clock battery (see
Section 5-3, Page 18)
(4) When replacing the memory card (see
Section 5-4, Page 18)
(5) When replacing the fuse (see Section 7-1,
Page 25)
Version: June 16, 2009

Version 8： Dec 2011
H23.12.3000(I)

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15ppm Bilge Alarm

Version 8: Dec 2011

4. Construction and Installation ..................................................................................................... 10

5. Preparing for Operation .............................................................................................................. 16

7. Inspection, Maintenance and Overhaul ..................................................................................... 25

8. Indication and Description of Self-diagnosis ........................................................................... 31

9. Basic Motion Table (Time Chart)................................................................................................ 32

10. General Management and Instructions ..................................................................................... 33

11. Principal Measures against Failure ........................................................................................... 34

Description in this manual is subject to change without prior notice.

1-1 Requirements for safety

Be sure to read the following

1-4 Principle of measurement Full optical continuous measurement method

Detailed illustration of light and oil particle

 Indications and outputs

 Mechanism and structure

 For the terminal specification A (for solenoid valve)

 For the terminal specification B (for three-way valve)

Without the washing unit (standard)

305 ±4.0 120±3.0

Stain Of Detector これらの注意を怠ると、機器の損傷や漏電事故等を生

15ppm Bilge Alarm

With the washing unit (optional)

305 ±4.0 120 ±3.0

ppm to cause damage,electric leakage,etc,of apparatus

Stain Of Detector これらの注意を怠ると、機器の損傷や漏電事故等を生

besides an obstacle in terms of functions may be

found,so pay full attention.

15ppm Bilge Alarm

3-2 Appearance and components names

B K (Y) Backwater prevention regulator

Names of components in the lower portion

M P R (M) Sample water inlet

N (R) Grounding terminal (M4)

3-3 List of accessories and spares

3-4-3 Internal arrangement and names of components

(2) Fuse 3 A, 5  20 mm, ceramic tube, 1 pc

3-4-4 Stamped seal and terminology

Never peel off the stamped seal, otherwise offending the

Install the product upright.

Do not directly apply electric or arc welding for installation.

4-1-2 Piping connection method

Copper tube 2 Screwed joint Procedure

(Copper tube, O.D.: 8, I.D.: 6)

4-1-3 Precautions for piping work

Hopper Sample water inlet

Hopper Inlet of clean water (drinking

An arrangement is required to allow sampling of sample water from the upright

4-1-4 Precautions for the product with the washing unit

1. To activate the automatic washing function, air supply is required.

For easy construction, use the fittings

4-2-1 Structure of the housing and wiring ports

Snap latch Operating surface

Structure of the wiring port

(remove it for Washer

Grounding terminal Wiring ports

Pull the snap latch to release the front lid lock.

4-2-2 Connecting a grounding wire

4-3 Wire connections on the terminal block and operation table

Terminal block specification A (solenoid valve, P.S. terminal)