DOCUMENT TITLE : DOC. NO : REV.

0
CONSTRUCTION SPECIFICATION WR-PR-012
PEMASANGAN INSTRUMENT
TANGGAL :
25 Maret 2010

DAFTAR ISI TABLE

1.0 LINGKUP.
2.0 REFERENSI
3.0 UMUM
4. 0 GUDANG INSTRUMENT
5.0 PENGAMAN INSTRUMENT
6.0 INSTALLASI DAN MOUNTING
7.0 FLOW INSTRUMENT
8.0 LEVEL INSTRUMENT
9.0 PRESSURE INSTRUMENT
10.0 TEMPERATURE INSTRUMENT
11.0 PRESSURE RELIEF DEVICE
12.0 TUBING DAN FITTING
13.0 VALVE DAN TUBING
14.0 PEMASANGAN PANEL
15.0 IDENTIFIKASI

REVISION RECORDS
CLIENT
PT. ECHO ZORRO 81
REV. DATE DESCRIPTION
Prepare Check App’d Rev’d App’d
By By By By By
0 25/03/10 Issued for Approval Ars IB IL

DISTRIBUTION REMARKS
1 Quality & Safety Department ORIGINAL
2 Project Manager
3 Site Manager
4 DCC
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1.0 LINGKUP 1.0 SCOPE.

Spesifikasi ini meliputi kebutuhan This specification covers minimum

minimum untuk pemasangan instrument requirement for instrument installation
yang harus dipenuhi oleh kontraktor dan that must be fulfilled by the contractor
merupakan petunjuk teknis dalam and is a technical guidance for instrument
pelaksanaan konstruksi instalasi installation construction operation
instrument termasuk penyimpanan, including storage, handling instrument
handling material instrument, piping material, piping process, electrical
proses, instrument listrik, control sistem instrument, control system and
dan identifikasi peralatan instrument. instrument equipment identification.

2.0 REFERENSI 2.0 REFERENCE

API RP 500 A Recommended practice for API RP 500 A Recommended practice for
classification areas for electrical classification areas for electrical
installation in Petroleum Refineries. installation in Petroleum Refineries.
API RP 500 C Recommended practice API RP 500 C Recommended practice
for classification area for electrical for classification area for electrical
installation in Petroleum and Gas pipeline. installation in Petroleum and Gas pipeline.
ASTM A 269 Specication for seamless ASTM A 269 Speciation for seamless
and welded Austenitic stainless steel and welded Austenitic stainless steel
tubing for general service. tubing for general service.

3.0 UMUM. 3.0 GENERAL.

3.1 Kontraktor harus menyediakan tenaga 3.1 Contractor shall provide workers, materials,
kerja, material perlatan untuk equipment for the implementation of all of a
melaksanakan semua kegiatan yang activities covered by this specification.
tercakup dalam spesikasi ini. Pekerja yang The workers provided shall be competent in the
disediakan harus cakap sesuai dengan related fields.
bidangnya.

3.2 Perlengkapan dan peralatan yang 3.2 Equipment and tools provided shall be in their
disediakan harus selalu dalam kondisi optimal condition and agreed to use fin
optimal dan sepakat untuk dapat dipakai carrying out activities in this project.
dalam melaksanakan pekerjaan proyek ini.

3.3 Jika ada ketentuan / pernyataan yang 3.3 If any stipulations/statements are found to be
bertentangan sehingga ada kegiatan yang contradictory causing any activity to being
tidak dapat dilaksanakan, dibuat catatan unable to be executed, the problem shall be
dan dilengkapi dengan penjelasan recorded with complete explanation and then
kemudian masalah tersebut akan evaluated. If any change should be made the
dievaluasi. Jika ada perubahan maka implementation of the change shall be subject
sebelum perubahan tersebut dilaksanakan to Owner approval.
harus mendapat persetujuan terlebih dahulu
dari Pemilik Proyek.

3.4 Kontraktor harus melaksanakan 3.4 Contractor shall carry out his works in a
pekerjaannya dengan cara / metode yang way/method that has been approved by Owner
telah disetujui pemilik proyek seperti such as testing in order to know the equipment
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PEMASANGAN INSTRUMENTS

melakukan pengetesan untuk mengetahui capability.

kemampuan peralatan.

4.0 GUDANG INSTRUMENT. 4.0 INSTRUMENT WAREHOUSE.

4.1 Material instrument dan material untuk 4.1 Instrument materials and materials for
instalasi harus tersimpan dalam gudang installation shall be stored in a closed and dry
yang tertutup dan tidak lembab selama warehouse while waiting for scheduled time of
menunggu jadwal pemasangan. installation.

4.2 Peralatan instrumen dan accessories 4.2 Instruments and other accessories sent to site
lainnya yang dikirim ke site area harus shall be provided with protection and stored in
diberi pengaman dan harus disimpan dalam an instrument warehouse.
gudang instrument.

4.3 Kabel untuk instalasi instrumen harus 4.3 Cables for the installation of instruments shall
disimpan diatas rak dan bebas dari resiko be stored on racks and free from the risks of
kerusakan. damage.

5.0 PENGAMAN INSTRUMENT. 5.0 INSTRUMENT PROTECTOR.

5.1 Peralatan instrument yang akan dipasang 5.1 Instrument equipment will be installed on the
pada pipa atau vessel harus diberi pipe or vessel must be protector, so that foreign
pengaman, sehingga benda asing tidak objects can not be entered into the instrument
dapat masuk kedalam peralatan instrument equipment.
tersebut.
5.2 Protectors installed by manufactures shall not
5.2 Pengaman yang dipasang oleh manufacture
be removed before the instruments are installed
tidak boleh dilepas sebelum instrumen
to the system.
dipasang kedalam system.
5.3 Instruments shall be provided with protectors
5.3 Peralatan instrumen harus diberi pelindung
so as to make them free from water or other
sehingga bebas dari air atau benda asing
strange things.
lain.
6.0 INSTALLATION AND MOUNTING.
6.0 INSTALLASI DAN MOUNTING.
6.1 Contractor shall install instruments on ground
6.1 Kontraktor harus memasang peralatan
surface at sufficient distances from pipes
instrumen diatas permukaan tanah dan
making it easy for maintenance. Instruments
peralatan tersebut mempunyai jarak yang
shall be installed at locations sufficiently
cukup dari piping sehingga dapat dengan
secured from condensate/water drainage and
mudah untuk pelaksanaan pemeliharaan.
fluidic process of an instrument.
Peralatan instrument dipasang pada lokasi
yang cukup aman dari drainage
kondensat/air dan proses fluids dari suatu
peralatan.
6.2 Electronic transmitters shall be installed on
6.2 Electronic transmitter harus dipasang pada
locations where ambient temperature is under
lokasi di mana ambient tempratur dibawah
55°C. The installed instruments shall be free
55°C. Peralatan instrument yang dipasang
from vibration effects. The placement of
harus terhindar dari pengaruh getaran.
instrument shall not disturb access for worker.
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Penempatannya tidak menganggu akses

pekerja.
6.3 Installation & mounting of instruments and
6.3 Installation & mounting dari instrument supporting accessories shall follow specified
harus mengikuti gambar konstruksi yang construction drawing.
ditentukan termasuk perlengkapan
pendukungnya.
7.0 FLOW INSTRUMENT.
7.0 FLOW INSTRUMENT.
Contractor shall install flow instrument
Kontraktor harus memasang flow according to specified capacity and fulfill
instrument sesuai dengan kapasitas yang the last edition of AGA3 standard.
ditentukan serta memenuhi standar AGA 3 Installation of flow instrument shall be in
edisi terakhir. Pemasangan flow instrument such a way as to make the instrument
ditempatkan sedemikian rupa sehingga easy to operate and maintain.
mudah untuk dioperasikan dan perawatan.
8.0 LEVEL INSTRUMENT.
8.0 LEVEL INSTRUMENT.
Level instruments installed by contractor shall
Level instrument yang dipasang be connected to vessels/tanks in accordance
kontraktor harus dihubungkan pada with manufacturer’ procedure. Level switch
vessel/tangki sesuai dengan ketentuan shall be installed in such away as to limit the
dari manufacture. Level switch dipasang liquid level according design specification.
sedemikian rupa sehingga dapat
berfungsi membatasi level liquid sesuai
dengan ketentuan dalam design.
9.0 PRESSURE INSTRUMENT.
9.0 PRESSURE INSTRUMENT.
For installation pressure instrument, transmitter,
Untuk pemasang pressure instrument, switch accordance with lay out and manufacture
transmitter, switch sesuai dengan lay out stipulation.
dan dipasang diatas permukaan sesuai
ketentuan dari manufacture.
10.0 TEMPERATURE INSTRUMENT.
10.0 TEMPERATURE INSTRUMENT.
Temperature instrument which will be installed
Temperature instrument yang dipasang must of the kind of thermocouple or
harus jenis thermocouple atau resistance temperature resistance inside a thermowell.
temperatur yang dipasang didalam The hole on a thermowell shall be cleaned
thermowell. Lubang pada thermowell harus before the temperature instrument is installed
bersih sebelum temperatur instrument in it in compliance with manufacture’s
dipasang serta sesuai dengan ketentuan stipulation.
manufacture.
11.0 PRESSURE RELIEF DEVICE.
11.0 PRESSURE RELIEF DEVICE. 11.1 Pressure Relief Device to be installed, for the
11.1 Pressure Relief Device yang akan discharge pipe should be installed in
dipasang, untuk outletnya harus dipasang compliance with manufacture’s stipulation.
pipa sedemikian rupa sesuai ketentuan
manufacture.
11.2 Pressure relief valve shall be installed
11.2 Pressure Relief Valve dipasang vertical vertically and easy to open and maintain.
dan mudah dibuka pada saat pemeliharaan.
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12.0 TUBING AND FITTING.

12.0 TUBING DAN FITTING.
Air system tubing instrument shall be
Tubing instrument air system yang akan Installed must in compliance with stipulation
dipasang harus sesuai dengan ketentuan of ASTM A 269 table 1. And 316 Stainless
ASTM A269 tabel 1. Dan 316 SS. Steel. The applied fitting and bend on tubing
Peralatan fitting, bend pada tubing yang shall comply with manufacture’s stipulation.
dipergunakan harus sesuai dengan
kententuan dari manufacture.
13.0 TUBING VALVE AND FITTING.
13.0 TUBING VALVE DAN FITTING.
Tubing valve and tubing fitting which will be
Tubing valve dan tubing fitting yang akan installed must of stainless steel and the fixing
dipasang harus terbuat dari stainlees steel of tubing and fitting shall comply with
dan pemasangan tubing dan fitting harus construction drawing (hookup).
sesuai dengan gambar konstruksi (hook-
up).
14.0 PANEL INSTALLATION.
14.0 PEMASANGAN PANEL.
The control panel which will be installed
Control panel yang akan dipasang harus shall be easily reached and operated and shall
mudah dijangkau dan dioperasikan serta comply with “Facility Building Electrical
harus sesuai dengan “Facility Building Layout “.Panel door shall be free when it is
Electrical Layout “. Pintu panel harus opened and it shall not be installed on the
bebas pada saat dibuka dan tidak boleh floor.
dipasang pada lantai.
15.0 IDENTIFICATION.
15.0 IDENTIFIKASI. 15.1 All instruments already installed shall be
15.1 Semua peralatan instrument yang sudah provided with identification marks in
terpasang harus diberi tanda identifikasi accordance with P & I D drawing. Contractor
sesuai dengan gambar P & I D. Kontraktor shall fix tag number made from stainless steel
harus memasang tag number yang terbuat plate of type 316.
dari pelat stainlees steel 316.
15.2 Individual conductor has been installed shall
15.2 Individual conductor yang sudah terpasang be marked and numbered in compliance with
harus diberi tanda dan penomoran yang “Interconnection wiring diagram” that has
sesuai dengan “Interconnection wiring been approved by Owner.
diagram” yang telah disetujui Pemilik
Proyek.