Failure Code List

Prant Date : 05-12-2004

S/No. Failure Code Description

1 AGITATOR AGITATOR AND MIXER
2 AIR COMP AIR COMPRESSOR
3 AIR COND Air Conditions
4 ANALYZER ANALYZER (OXYGEN, DENSITY, PH, ETC)
5 FILTER BASKET OR CARTRIDGE TYPE FILTER, STRAINERS
6 BREAKERS CIRCUIT BREAKERS, MCC STARTERS
7 DRYERS DRYERS AIR AND PROCESS
8 BATT-CHAR EE-Battery Charger
9 CATH-PROT EE-Cathodic Protection System
10 CIRC-BREAK EE-Circuit Breaker
11 DIST-BOARD EE-Distribution Board
12 ELECT-MOT-IND EE-Electric Motor Induction
13 ELECT-MOT-SYNCH EE-Electric Motor Synchronous
14 ELECT-BATTERY EE-Electrical Battery
15 ELECT-CONTR-PAN EE-Electrical Control Panel
16 ELECT-GEN EE-Electrical Generator
17 ELECT-GROU-RES EE-Electrical Grounding Resistor
18 ELECT-HEAT EE-Electrical Heater
19 ELECT-INVER EE-Electrical Inverter
20 ELECT-ISO EE-Electrical Isolator
21 ELECT-PHOT EE-Electrical Photocell
22 ELECT-REA EE-Electrical Reactor
23 ELECT-RECT EE-Electrical Rectifier
24 ELECT-REL EE-Electrical Relay
25 ELECT-TRANS EE-Electrical Transformer

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S/No. Failure Code Description
26 ELECT-WELD-SOCK EE-Electrical Welding Socket
27 JUNCT-BOX EE-Junction Box (Elect/Inst)
28 MOTO-CONTR-CENT EE-Motor Control Center (MCC)
29 MOTO-START EE-Motor Starter
30 POW-FAC-CORR EE-Power Factor Correction Unit
31 SWITCHBOARD EE-Switchboard
32 UPS EE-UPS
33 ELEC ELECTRICAL COMPONENT
34 MOTORS ELECTRICAL MOTOR
35 FAN&BLOW FAN AND BLOWER
36 AIR-COOLERS FE-Air Coolers (FIN FAN)
37 ATMOSPH-VESS-FLOAT FE-Atmospheric Vessel Floating Roof
38 ATMOSPH-VESS-GEN FE-Atmospheric Vessel General
39 BOILER FE-Boiler
40 COOL-TOWER FE-Cooling Tower
41 EXH-STACK FE-Exhaust Stack
42 FILTER1 FE-Filter
43 FLARE FE-Flare
44 FURNACE FE-Furnace
45 HEATER FE-Heater (Fired)
46 PIG-LAUNCH-REC FE-Pig Launcher/Receiver
47 PLAT-HEAT-EXCH FE-Plate Heat Exchanger
48 PRESS-VESS FE-Pressure Vessel
49 ROT-DRUM-FILT FE-Rotary Drum Filter
50 SH-TUB-HEAT-EXCH FE-Shell and Tube Heat Exch
51 SOOTBLOWER FE-Sootblower
52 STRUCTURE FE-Structure
53 F. FIGHT FIRE FIGHTING SYSTEM
54 MEFSOOO FUEL SYSTEM
55 GEAR GEAR BOX
56 EXHANGER HEAT EXCHANGER

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S/No. Failure Code Description
57 HVAC HEATING, VENTELATION & AIR CONDITION
58 ANALYSER IC-Analyser
59 COMM-SYSTEM IC-Communcation System
60 CONT-LOGIC-UNIT IC-Control Logic Unit
61 CONTROLLER IC-Controller
62 FIRE-GAS-SYS IC-Fire & Gas System
63 INDICATOR IC-Indicator
64 INSTR-UNDES IC-Instrument Undesignated
65 RECORDER IC-Recorder
66 SEN-FLOW IC-Sensor Flow
67 SEN-LEVEL IC-Sensor Level
68 SEN-PRESS IC-Sensor Pressure
69 SEN-SPEED IC-Sensor Speed
70 SEN-TEMP IC-Sensor Temperature
71 SWIT-LEVEL IC-Switch Level
72 SWIT-PRESS IC-Switch Pressure
73 SWIT-TEMP IC-Switch Temperature
74 TRANS-FLOW IC-Transmitter Flow
75 TRANS-LEVEL IC-Transmitter Level
76 TRANS-PRESS IC-Transmitter Pressure
77 TRANS-TEMP IC-Transmitter Temperature
78 MCC MOTOR CONTROL CIRCUIT
79 EJECT-EDUCT PI-Ejector/Eductor
80 FLAM-ARREST PI-Flame Arrestor
81 HOSE PI-Hose
82 MOT-VALVE PI-Motorised Valve
83 PIPING PIPING
84 PRESS-RELIEF-VALVE PI-Pressure Relief Valve
85 RUPT-DISC PI-Rupture Disc (Bursting Disc)
86 SOL-VALVE PI-Solenoid Valve
87 VALV-CONTROL PI-Valve Control

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S/No. Failure Code Description
88 VALV-ESD PI-Valve ESD
89 WELL-XMAS-TREE PI-Wellhead & Xmas Tree
90 PUMPS PUMP FAILURE
91 BLOWER RE-Blower
92 CENTRIFUGE RE-Centrifuge
93 RECIP RECIPROCATING ENGINE
94 COMB-ENGINE RE-Combustion Engine
95 COMP-CENT RE-Compressor Centrifugal
96 COMP-REC RE-Compressor Reciprocating
97 COMP-SCREW RE-Compressor Screw
98 FAN RE-Fan
99 GAS-TURB RE-Gas Turbine
100 GEARBOX RE-Gearbox
101 MIXER RE-Mixer
102 PUMP-CENT RE-Pump Centrifugal
103 PUMP-DIAPH RE-Pump Diaphragm
104 PUMP-RECIP RE-Pump Reciprocating
105 PUMP-ROTARY RE-Pump Rotary
106 PUMP-SCREW RE-Pump Screw
107 STEAM-TURB RE-Steam Turbine
108 TURBO-EXP RE-Turbo Expander
109 CRANE SS-Crane
110 HVAC1 SS-HVAC
111 HYD-SYS SS-Hydraulic System
112 LOSS-CONT-BREATH SS-Loss Control Breathing Aparatus
113 LOSS-CONT-EXT-PTBL SS-Loss Control Extinguisher Ptbl
114 LOSS-CONT-MOB SS-Loss Control Mobile Foam Trailer
115 LOSS-CONT-SAF-EQUIP SS-Loss Control Personal Safety Equip
116 SAFE-SHOWER SS-Safety Shower
117 WINCH SS-Winch
118 TANKS STATIC EQUIPMENT

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S/No. Failure Code Description
119 GENERATO SYNCHROUNUS GENERATOR
120 TRANSFOR TRANSFORMERS
121 TRANSMIT TRANSMITTER
122 VALVES VALVES FAILURE

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 Egyption Maintenance Co.

Failure Code List

Prant Date : 05-12-2004

S/No. Failure Code Problem Cause Remady Description

1 AGITATOR AGITATOR AND MIXER
AG0001 LEAK
AG0001A FLUSH FLUID LINE/FITTING LEAKS
AGR001A REPLACE FITTING
AG0001B LUBE OIL FAILURE
AGR001B REPLACE FITTINGS
AG0001C SEAL LEAKING
AGR001C REPLACE SEAL
AG0002 NOISY
AG0002A BEARING FAILURE
AGR002A REPLACE BEARING
AG0002B UNBALANCE
AGR002B RE-BALANCE THE UNITE
AG0002C OUT OF PLUMB
AGR002C ADJUST UNITE TO PLUMB
AG0002D BOTTOM STEADY FAILURE
AGR002D REPLACE UNITE IN KIND
AG0002E SHAFT DAMAGED/BROKEN
AGR002E REPLACE SHAFT
AG0003 UNITE RUNNING BUT NOT MIXING/AGITATING
AG0003A WORN OR BROKEN IMPELLER
AGR003A REPLACE UNITE IN KIND
AG0003B SHAFT DAMAGED/BROKEN
AGR003B REPLACE SHAFT
AG0004 UNITE DOES NOT RUN OR TURN
AG0004A COUPLING FAILURE
AGR004A REPLACE UNITE IN KIND
AG0004B BAD GEAR BOX
AGR004B REPAIR UNITE AND REINSTALL/REPLACE IN KIND
AG0004C MOTOR FAILED
AGR004C REPLACE MOTOR
AG0005 HIGH VIBRATION
AG0005A BEARING BAD, FAILURE PENDING
AG0005B GEAR BOX
AG0005C WORN/BROKEN IMPELLER
AG0005D IMPELLER SKATING
AG0005E MOTOR FAILED

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S/No. Failure Code Problem Cause Remady Description
AG0005F SHAFT DAMAGED/BROKEN
AG0005G BOTTOM STEADY BEARING FAILURE

2 AIR COMP AIR COMPRESSOR

MAC1OOO ROTARY AIR COMRESSOR
MAC1AOO HIGH VIBRATION
MAC1AAO BEARING CLEARANCE
MAC1ABO UNBALANCE
MAC1ACO LOSENESS
MAC1ADO ROTATING SPEED
MAC1BOO SURGING
MAC1BAO DIRTY
MAC1BBO UNSUFFICIENT FLOW
MAC1BCO SUCTION VALVE
MAC1COO DISCHARGE LOW PRESSURE
MAC1CAO ROTATION SPEED
MAC1CBO HIGH TEMPERATURE
MAC1CCO LEAKS
MAC1DOO LOW LOBE OIL PRESSURE
MAC1DAO MEASURMENT DEVICE FAULT
MAC1DBO UNSUFFICIENT LOBE OIL
MAC1DCO FILTER
MAC1DDO RELIEF VALVE ADJUSTING
MAC1DEO LOW SPEED
MAC1EOO LUBE OIL HIGH TEMPERATURE
MAC1EAO UNSUFFICIENT COOLING
MAC1EBO VIBRATION
MAC1EDO SHAFT BENT
MAC1EEO LUBRICATOR IS NOT WORKING PROPERLY
MAC1FOO WATER IN LUBE OIL
MAC1FAO LUBRICATOR LINE LEAKS
MAC1FBO CONDENSATION AT LOBE OIL STORAGE
MAC2OOO RECIPROCATING AIR COMPTRESSOR
MAC3000 ROTARY GAS COMPRESSOR
MAC4OOO RECIPROCATING GAS COMPRESSOR

3 AIR COND Air Conditions

AC001 UNITE DOES NOT OPERATING
AC0011 HAS THE CIRCUIT BREAKER TRIPPED
AC0011A RESET/REPLACE THE FUSE WITH SPECIFIED ONE
AC0012 HAS THE FUSE BLOWN
AC0012A RESET/REPLACE THE FUSE WITH SPECIFIED ONE
AC0013 POWER FAILURE
AC0013A RESET OPERATION 3 MINUTES AFTER POWER IS RESUMD
AC0014 VOLTAGE TOO LOW
AC0014A CALL SERVICE TO CONFIRM THE AVAILABLE VOLTAGE
AC002 COOLING IS ABNORMALLY LOW

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S/No. Failure Code Problem Cause Remady Description
AC0021 FILTER BLOCKED WITH DUST
AC0021A CLEAN FILTER
AC0022 HAS THE TEMPERATURE BEEN SET PROPERLY!
AC0022A CHECK AND RESET IT IF NECESSARY
AC0023 ARE THE WINDOWS OR DOORS OPEN
AC0023A CLOSE WINDOWS AND DOOR
AC0024 ANYTHING OBSTRUCTING THE INDOOR UNITE
AC0024A REMOVE OBSTRUCTION
AC0025 ANYTHING OBSTRUCTING THE OUTDOOR UNITE
AC0025A REMOVE OBSTRUCTION
AC0026 THE FAN SPEED TOO LOW
AC0026A CHANGE SPEED SELECTION
AC0027 THE OPERATION MODE FAN
AC0027A CHANGE COOLING OPERATION OR RESET TEMPERATURE
AC003 HEATING IS ABNORMALLY LOW
AC0031 FILTER BLOCKED WITH DUST
AC0032 TEMPERATURE SET TOO LOW
AC0033 WINDOWS OR DOOR OPEN
AC0034 OPERATION MODE FAN
AC0035 ANYTHINGS OBSTRUCTING THE INDOOR UNITE
AC004 COOLING OR HEATING UNIT STOP DURING OPERATION
AC0041 OFF TIMER OPERATING
AC00411 CANCEL OFF TIMER FUNCTION
AC0042 THE TEMPERATURE REACHED THE SET POINT
AC00421 NORMAL OPERATION

4 ANALYZER ANALYZER (OXYGEN, DENSITY, PH, ETC)

ANA0001 CONTROL/INTERLOCK MALFUNCTION
ANA0002 NO POWER TO UNITE
ANA0002A DAMAGED FROM SURGE/SPIKE
ANA0002B LOOSE WIRING
ANAR002B REPLACE UNITE IN KIND
ANAR012B TIGHTING CONNECTION/FITTING
ANA0003 UNITE MISSING OR NEVER INSTALLED AS SPEC.
ANA0004 SEVERED POWER WIRES
ANA0005 TERMINALS INCORRECTLY
ANAR005 CONNECT WIRING/TERMINATIONS

5 FILTER BASKET OR CARTRIDGE TYPE FILTER, STRAINERS

FIL001 LEAK
FIL001A CORROSION
FILR11A REPLACE UNITE IN KIND
FILR21A REPLACE FITTINGS
FILR31A WELD REPAIR ATTACHED ARAES
FIL001B GASKET FAILURE
FIL001C DAMAGED
FIL002 NO FLOW

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S/No. Failure Code Problem Cause Remady Description
FIL002A LINE PLUGGED /OBSTRUCTED
FILR12A MECHANICALLY CLEAN UNITE
FILR22A USE STEAM FOR CLEANING
FILR32A USE CHEMICAL FOR CLEANING
FIL002B FILTER BAGS OR CARTRIDGE PLUGGED FULLY
FIL003 HIGH DIFFERENTIAL PRESSURE
FIL003A DIRTY FILTER/CATRIDGE PLUGGED FULLY
FILR13A REPLACE ELEMENT
FILR23A MECHANICALLY CLEAN UNITE

6 BREAKERS CIRCUIT BREAKERS, MCC STARTERS

BR0001 DAMAGED OR MISSING GRATINGS
BR0001A CORROSION
BR0001B MECHANICALLY DAMAGED
BR0002 DAMAGED OR MISSING HANDRAILL
BR0002A CORROSION
BR0002B MECHANICALLY DAMAGED
BR0003 DAMAGED OR MISSING KICKPLATE
BR0003A CORROSION
BR0003B MECHANICALLY DAMAGED

7 DRYERS DRYERS AIR AND PROCESS

DR0001 AIR TRAP
DR0001A AFTER COOLER TRAP BLOCK
DR0002 CONTROLLER
DR0002A ACTUATOR MALFUNCTION
DR0002B CONTROL BOX DAMAGED OR WET
DR0002C LOOSE WIRING
DR0003 DUMP VALVE
DR0003A VALVE SIZING
DR0004 LEAK
DR0005 NOT HEATING
DR0006 NOISY
DR0007 NOT RUNNING
DR0007A BREAKER TRIPPED
DR0007B CONTROL MALFUNCTION
DR0007C LOOSE WIRING
DR0008 TOWER NOT SWITCHING
DR0009 HIGH DIFFERENTIAL PRESSURE
DR0010 COMPRESSED AIR TOO WET, HIGH DEWPOINT
DR0010A COMPRESSOR FAILURE/PROBLEM
DR0010B CONTROL MALFUNCTION
DR0010C DESICCANT SPENT, CONTAMINATE OR WET
DR0010D HEATER ELEMENT FAILURE
DR0010E SHORT REGENERATION CYCLE

8 BATT-CHAR EE-Battery Charger

FTA Fails To Alarm

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S/No. Failure Code Problem Cause Remady Description
FTF Fails To Function
EART Earth Fault
IPIN IP Integrity Fault
PROT Protection Fault
PSUP Power Supply Failed

9 CATH-PROT EE-Cathodic Protection System

FTF Fails To Function
ANOD Anodes Depleted
CCIR Control Circuit Faulty
EART Earth Fault
IPIN IP Integrity Fault
PSUP Power Supply Failed
WIRF Wiring Failure

10 CIRC-BREAK EE-Circuit Breaker

FTF Fails To Function
CABL Cable Fault
CCIR Control Circuit Faulty
MECH Mechanical Fault
MSAL Misalignment
PROT Protection Fault
WIRF Wiring Failure
STD Structural Deficiency

11 DIST-BOARD EE-Distribution Board

FTF Fails To Function
CBRK Circuit Breaker Failure
CDMG Casing Damaged
FUSE Fuse Failed
LCON Connection Loose
OHE Overheating
OVRL Overloaded
STD Structural Deficiency

12 ELECT-MOT-IND EE-Electric Motor Induction

AIR Abnormal Instrument Reading
IPIN IP Integrity Fault
ELU External Leakage Utility Medium
LOIL Lube Oil Leakage
LUBF Lubrication System Fault
FTF Fails To Function
AIRG Air Gap Uneven
BRNT Windings Burnt Out
FDAM Fan Damage
GRSE Grease Leakage
RBDG Rotor Bar Damaged
STAT Stator Windings Fault
FTS Fails To Function

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S/No. Failure Code Problem Cause Remady Description
PURG Purge Failure
OHE Overheating
COOL Cooling System Failure
MSAL Misalignment
TIND Temperature Indication Failure
UNBL Unbalance
VIB High Vibration
BRDG Bearing Damaged
CPLG Coupling Sheared
FBRK Motor Foot Broken
MECH Mechanical Fault

13 ELECT-MOT-SYNCH EE-Electric Motor Synchronous

ELU External Leakage Utility Medium
CWTR Cooling Water Leakage
LOIL Lube Oil Leakage
ERO Erratic Output
LIFT Load Indicator Fault
VLTM Voltmeter Failure
FTS Fails To Function
BRSH Brush Failure
CAPF Capacitor Failure
CBRK Circuit Breaker Failure
CCIR Control Circuit Faulty
CIRF Field Circuit Failure
DCSF DCS Failure
EART Earth Fault
FUSE Fuse Failed
INTF Interlock Failure
LCON Connection Loose
PMRF Prime Mover Fault
ROTF Rotor Winding Failure
SLPR Slip Ring Failure
STAT Stator Windings Fault
SWGR Switchgear Fault
HIO High Output
AMTR Ammeter Failure
AVRF Auto Voltage Regulator (AVR) Faulty
LOO Low Output
AVRF Auto Voltage Regulator (AVR) Faulty
NOI Noise
BRDG Bearing Damaged
OHE Overheating
CLBK Cooling System Blocked
LUBF Lubrication System Fault
SPS Spurious Stop

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S/No. Failure Code Problem Cause Remady Description
STD Structural Deficiency
STP Fails To Stop
SYN Fails To Synchronise
EXSY Exiter System Fault
FIND Frequency Indication Failure
ISOL Line Isolator Open
VIB High Vibration
MSAL Misalignment
RBDG Rotor Bar Damaged
UNBL Unbalance

14 ELECT-BATTERY EE-Electrical Battery

FTF Fails To Function
BDSC Battery Discharged
CELL Cell Damaged
EART Earth Fault

15 ELECT-CONTR-PAN EE-Electrical Control Panel

FTF Fails To Function
CBRK Circuit Breaker Failure
FUSE Fuse Failed
OHE Overheating
OVRL Overloaded
STD Structural Deficiency
CDMG Casing Damaged

16 ELECT-GEN EE-Electrical Generator

AIR Abnormal Instrument Reading
VLTM Voltmeter Failure
ELU External Leakage Utility Medium
CWTR Cooling Water Leakage
LOIL Lube Oil Leakage
FOF Faulty Output Frequency
FIND Frequency Indication Failure
FOV Faulty Output Voltage
FTF Fails To Function
AIRG Air Gap Uneven
BRSH Brush Failure
CABL Cable Fault
CAPF Capacitor Failure
CBRK Circuit Breaker Failure
CCIR Control Circuit Faulty
CIRF Field Circuit Failure
COMT Commutator Failure
DCSF DCS Failure
EART Earth Fault
EXSY Exiter System Fault
FUSE Fuse Failed

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S/No. Failure Code Problem Cause Remady Description
INTF Interlock Failure
ISOL Line Isolator Open
PMRF Prime Mover Fault
ROTF Rotor Winding Failure
SLPR Slip Ring Failure
STAT Stator Windings Fault
SWGR Switchgear Fault
OFL Fails To Off-Load
PROT Protection Fault
OHE Overheating
CLBK Cooling System Blocked
CWTR Cooling Water Leakage
LOIL Lube Oil Leakage
LUBF Lubrication System Fault
SYN Fails To Synchronise
AVRF Auto Voltage Regulator (AVR) Faulty
GVNR Governor Failure
VIB High Vibration
BRDG Bearing Damaged
LCON Connection Loose
MSAL Misalignment
RBDG Rotor Bar Damaged
UNBL Unbalance

17 ELECT-GROU-RES EE-Electrical Grounding Resistor

FTF Fails To Function
CONF Connection Fault
EART Earth Fault
MECH Mechanical Fault

18 ELECT-HEAT EE-Electrical Heater

FTF Fails To Function
CABL Cable Fault
CCIR Control Circuit Faulty
EART Earth Fault
ELEF Element Failure
FUSE Fuse Failed
IPIN IP Integrity Fault
WIRF Wiring Failure

19 ELECT-INVER EE-Electrical Inverter

FTF Fails To Function
CONF Connection Fault
EART Earth Fault
MECH Mechanical Fault
CABL Cable Fault
IPIN IP Integrity Fault

20 ELECT-ISO EE-Electrical Isolator

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S/No. Failure Code Problem Cause Remady Description
FTF Fails To Function
CNTS Contacts Faulty
COMP Component Failure
SWFL Switch Failure
OHE Overheating
CONO Oil Contaminated
OVRL Overloaded
STD Structural Deficiency
MSAL Misalignment

21 ELECT-PHOT EE-Electrical Photocell

FTF Fails To Function
CABL Cable Fault
CONF Connection Fault
PSUP Power Supply Failed
SELM Sensing Element Failure

22 ELECT-REA EE-Electrical Reactor

NOO No Output
CABL Cable Fault
CBKO Circuit Breaker Operated
CBRK Circuit Breaker Failure
INSD Insulator Damaged
INWD Internal Component Worn Or Damaged
PROT Protection Fault
SYCH Synchronisation Failure
OHE Overheating
ATMP Ambient Temperature High
CONO Oil Contaminated
OLVL Oil Level Low
OVRL Overloaded
TBLK Tubes Blocked
STD Structural Deficiency
CDMG Casing Damaged
SDMG Support Damage

23 ELECT-RECT EE-Electrical Rectifier

FTF Fails To Function
CABL Cable Fault
CONF Connection Fault
EART Earth Fault
IPIN IP Integrity Fault
MECH Mechanical Fault

24 ELECT-REL EE-Electrical Relay

FTF Fails To Function
CABL Cable Fault
CONF Connection Fault
EART Earth Fault

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S/No. Failure Code Problem Cause Remady Description
IPIN IP Integrity Fault
MECH Mechanical Fault
PSUP Power Supply Failed

25 ELECT-TRANS EE-Electrical Transformer

FTF Fails To Function
BRNT Windings Burnt Out
CABL Cable Fault
FUSE Fuse Failed
INSD Insulator Damaged
IPIN IP Integrity Fault
PROT Protection Fault
SYCH Synchronisation Failure
TPCG Tap Changer Failure
VOLT Input Voltage Wrong
WDGS Windings Failure
FTI Fails To Indicate
HIO High Output
CLFN Cooling Fans System Fault
LUBF Lubrication System Fault
TBLK Tubes Blocked
OHE Overheating
STD Structural Deficiency
CDMG Casing Damaged
SDMG Support Damage

26 ELECT-WELD-SOCK EE-Electrical Welding Socket

FTF Fails To Function
CABL Cable Fault
EART Earth Fault
GLDG Gland Damaged
IPIN IP Integrity Fault
JUDG Junction Box Damaged
LBLT Bolts Loose
OHE Overheating
LCON Connection Loose

27 JUNCT-BOX EE-Junction Box (Elect/Inst)

FTF Fails To Function
CABL Cable Fault
EART Earth Fault
GLDG Gland Damaged
IPIN IP Integrity Fault
JUDG Junction Box Damaged
LBLT Bolts Loose
LCON Connection Loose

28 MOTO-CONTR-CENT EE-Motor Control Center (MCC)

AIR Abnormal Instrument Reading

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S/No. Failure Code Problem Cause Remady Description
ERO Erratic Output
CIND Motor Current Indication Failure
FTF Fails To Function
CABL Cable Fault
CCIR Control Circuit Faulty
CONT Control System Fault
EART Earth Fault
PSUP Power Supply Failed
RELF Relay Fault
SWGR Switchgear Fault
OHE Overheating
SPS Spurious Stop
STP Fails To Stop
PROT Protection Fault

29 MOTO-START EE-Motor Starter

FTS Fails To Function
STPS Stop/Start Circuit Malfunction
STP Fails To Stop

30 POW-FAC-CORR EE-Power Factor Correction Unit

FTF Fails To Function
CABL Cable Fault
CAPF Capacitor Failure
CCIR Control Circuit Faulty
CNTS Contacts Faulty
PROT Protection Fault
LOO Low Output
CAPF Capacitor Failure

31 SWITCHBOARD EE-Switchboard
FTF Fails To Function
CCIR Control Circuit Faulty
OHE Overheating
LCON Connection Loose
OVRL Overloaded

32 UPS EE-UPS
ELP External Leakage Process Medium
SLLK Seal Leakage
FTF Fails To Function
BATF Battery Fault
CFLT Control Fault
COMF Common Mode Failure
COMP Component Failure
EART Earth Fault
VIB High Vibration
UNBL Unbalance

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S/No. Failure Code Problem Cause Remady Description
33 ELEC ELECTRICAL COMPONENT
ELE001 BREAKER TRIPPED
ELE002 CONDUIT DAMAGED OR CORRODED
ELE003 JUNCTION BOX DAMAGED
ELE004 POWER SUPPLY NOT WORKING
ELE005 BAD SOLENOID
ELE006 DAMAGED WIRING OR CABLEM

34 MOTORS ELECTRICAL MOTOR

EMTAOOO A.C. MOTOR
EMTAOO SINGLE PHASE
EMTASBO BEARING
EMTASRO ROTOR
EMTASSO STARTER
EMTATOO THREE PHASE
EMTAT01 Motor fail to start
EMTAT02 Motor stalls
EMTAT03 Motor start and then dies down
EMTAT04 Motor does not come up to speed
EMTAT05 Motor Take Too Long To Accelarate &Draws Hi gh AMP
EMTAT06 Wrong Rotation
EMTAT07 Overheats While Running Underloaded
EMTAT08 Motor Vibrates
EMTAT09 Scraping Noise
EMTAT10 Hot Bearing Ball
EMTAT11 Noisy Operation
EMTDOOO D.C. MOTOR
EMTDAOO ARMATURE
EMTDA10 WINDING SHORT OR OPEN
EMTDA20 INSULATION FAILURE
EMTDA30 CORE LAMINATION CRACKS
EMTDBOO BEARING
EMTDC10 SEGMENTS SHORT OR OPEN
EMTDC20 BRUSHES TEAR
EMTDC30 LOSS CONNECTION
EMTDC40 LOSS FIXATION
EMTDCOO COMMUTATOR
EMTDC10 SEGMENTS SHORT OR OPEN
EMTDC20 BRUSHES TEAR
EMTDC30 LOSS CONNECTION
EMTDC40 LOSS FIXATION
EMTDFOO FIELD
EMTDF10 WINDING SHORT OR OPEN
EMTDF20 INSULATION FAILURE

35 FAN&BLOW FAN AND BLOWER

FAN001 CONTROL/INTERLOCK MALFUNCTION

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S/No. Failure Code Problem Cause Remady Description
FAN001A SPECIFY THE REASONS
FAN002 NO FLOW
FAN002A UNITE UNDERSIZING, INSUFFICIENT CAPACITY
FAN003 NOISY
FAN003A BELT FAILURE
FAN003B BEARING FAILURE
FAN003C CRACKS IN FAN BLADES
FAN003D FOREIGN MATERIAL
FAN003E UNBALANCE
FAN004 UNITE DOES NOT RUN/TURN
FAN004A BELT FAILURE
FAN004B CLUTCH SHOES BURNT
FAN004C COUPLING FAILURE
FAN004E MOTOR FAILURE
FAN005 HIGH VIBRATION
FAN005A SOFT FOOT/LEVELING
FAN005B BEARING FAILURE
FAN005C COUPLING FAILURE
FAN005D CRACKS IN FAN BLADES
FAN005E UNBALANCE
FAN005F MISSALIGNMENT
FAN005G LOSSENESS

36 AIR-COOLERS FE-Air Coolers (FIN FAN)

ELP External Leakage Process Medium
FTUB Tubes Fouled
HBXL Header Box Leaking
JNTS Joint Leakage
TUBL Tube Leakage
FTF Fails To Function
PMRF Prime Mover Fault
IHT Insufficient Heat Transfer
EXFL Fouling External
INFL Internal Fouling
VIB High Vibration
MECH Mechanical Fault

37 ATMOSPH-VESS-FLOAT FE-Atmospheric Vessel Floating Roof

ELP External Leakage Process Medium
CRCK Cracks
FLNG Flange Loose
GUAG Gauge Glass Leak
INST Instrument Tapping Leak
OLLK Oil Leakage
ELU External Leakage Utility Medium
GUAG Gauge Glass Leak
STLK Steam Leakage

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S/No. Failure Code Problem Cause Remady Description
WING Water Ingress
INL Internal Leakage
PLU Plugged/Choked
NZFL Nozzle Fouled
PRSY Porosity
RDRN Roof Drain Fouled
STD Structural Deficiency

38 ATMOSPH-VESS-GEN FE-Atmospheric Vessel General

ELP External Leakage Process Medium
CRCK Cracks
FLNG Flange Loose
GUAG Gauge Glass Leak
INST Instrument Tapping Leak
OLLK Oil Leakage
ELU External Leakage Utility Medium
GUAG Gauge Glass Leak
NZFL Nozzle Fouled
PRSY Porosity
RDRN Roof Drain Fouled
STLK Steam Leakage
WING Water Ingress
INL Internal Leakage
PLU Plugged/Choked
STD Structural Deficiency

39 BOILER FE-Boiler
ELP External Leakage Process Medium
AIRL Air Leakage
JNTS Joint Leakage
STLK Steam Leakage
ELU External Leakage Utility Medium
CLGD Cladding Cracked/Damaged
FLLK Fuel Leakage
IHT Insufficient Heat Transfer
BLKS Separators Blocked
BRNF Burner Fault
EXSC Scaling External
FTUB Tubes Fouled
INFL Internal Fouling
THER Thermal Fatigue
INL Internal Leakage
PLU Plugged/Choked
SDGD Steam Drum Internals Damaged
TBLK Tubes Blocked
STD Structural Deficiency
CREP Creep

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S/No. Failure Code Problem Cause Remady Description
CTSP Tube Spacers Cracked
DFND Foundations Damaged
FIMP Flame Impingement
MECH Mechanical Fault
SDMG Support Damage

40 COOL-TOWER FE-Cooling Tower

ELU External Leakage Utility Medium
JNTS Joint Leakage
IHT Insufficient Heat Transfer
CLFN Cooling Fans System Fault
COOL Cooling System Failure
PLU Plugged/Choked
INFL Internal Fouling
STD Structural Deficiency
COMP Component Failure
CONF Connection Fault
DBLT Support Bolts Damaged
LFST Fasteners Missing/Loose
LMNT Mountings Loose
SDMG Support Damage

41 EXH-STACK FE-Exhaust Stack

ELP External Leakage Process Medium
GWIR Guy Wire Fault
STD Structural Deficiency
DBLT Support Bolts Damaged
SDMG Support Damage

42 FILTER1 FE-Filter
ELP External Leakage Process Medium
JNTS Joint Leakage
FTF Fails To Function
BFEL Filter Element Blocked
FEDG Strainer/Filter Element Damaged
INEL Element Installed Incorrect
NOEL Element Missing

43 FLARE FE-Flare
ELP External Leakage Process Medium
GASF Gas Fuel Leakage
GWIR Guy Wire Fault
JNTS Joint Leakage
FTF Fails To Function
FTIP Flare Tip Damaged
IGNF Ignition System Fault
PURG Purge Failure
STMS Steam Supply Fault
STD Structural Deficiency

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S/No. Failure Code Problem Cause Remady Description
SDMG Support Damage

44 FURNACE FE-Furnace
ELP External Leakage Process Medium
AIRL Air Leakage
FHLK Fuel Harness Leak
GASF Gas Fuel Leakage
JNTS Joint Leakage
TUBL Tube Leakage
ELU External Leakage Utility Medium
FTF Fails To Function
BLKO Restriction Orifice Blocked
BRNF Burner Fault
IHT Insufficient Heat Transfer
EXFL Fouling External
INFL Internal Fouling
STD Structural Deficiency
PROC Process Problem
SDMG Support Damage

45 HEATER FE-Heater (Fired)

ELP External Leakage Process Medium
AIRL Air Leakage
FHLK Fuel Harness Leak
GASF Gas Fuel Leakage
JNTS Joint Leakage
TUBL Tube Leakage
ELU External Leakage Utility Medium
GASF Gas Fuel Leakage
PROC Process Problem
IHT Insufficient Heat Transfer
BRNF Burner Fault
EXFL Fouling External
INFL Internal Fouling
STD Structural Deficiency
SDMG Support Damage

46 PIG-LAUNCH-REC FE-Pig Launcher/Receiver

ELP External Leakage Process Medium
JNTS Joint Leakage
SLLK Seal Leakage
FTF Fails To Function
MECH Mechanical Fault
PROT Protection Fault

47 PLAT-HEAT-EXCH FE-Plate Heat Exchanger

ELP External Leakage Process Medium
JNTS Joint Leakage
TUBL Tube Leakage

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S/No. Failure Code Problem Cause Remady Description
ELU External Leakage Utility Medium
FTF Fails To Function
STD Structural Deficiency
SDMG Support Damage

48 PRESS-VESS FE-Pressure Vessel

ELP External Leakage Process Medium
JNTS Joint Leakage
LFIT Fitting/Tubing Leaking
FTF Fails To Function
CNTR Instrument/Control Fault
INWD Internal Component Worn Or Damaged
STD Structural Deficiency
DEMB Demister Pad Blocked
INCT Internal Coating Damaged
SDMG Support Damage

49 ROT-DRUM-FILT FE-Rotary Drum Filter

ELP External Leakage Process Medium
DRML Drum Leak
JNTS Joint Leakage
FTF Fails To Function
MECH Mechanical Fault
PMRF Prime Mover Fault
STPS Stop/Start Circuit Malfunction
STD Structural Deficiency
STPS Stop/Start Circuit Malfunction

50 SH-TUB-HEAT-EXCH FE-Shell and Tube Heat Exch

ELP External Leakage Process Medium
JNTS Joint Leakage
LSHL Shell Leakage
ELU External Leakage Utility Medium
LCHN Channel Heads Leaking
FTF Fails To Function
SHLF Shell Side Fouled
TUBF Tube Side Fouled
INL Internal Leakage
BPGD Baffle Plates Damaged
TSHT Tube Sheet Leaking

51 SOOTBLOWER FE-Sootblower
ELU External Leakage Utility Medium
LOIL Lube Oil Leakage
STLK Steam Leakage
FTF Fails To Function
PMRF Prime Mover Fault
SEQF Sequence Failure
SEZD Seized

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S/No. Failure Code Problem Cause Remady Description
STD Structural Deficiency
SFYG Safety Guard Loose

52 STRUCTURE FE-Structure
STD Structural Deficiency
CRCK Cracks
DBLT Support Bolts Damaged
DFND Foundations Damaged
LFST Fasteners Missing/Loose
SDMG Support Damage

53 F. FIGHT FIRE FIGHTING SYSTEM

EFFMOOO MONITORS
EFFMAOO LOSS CONNECTION OR OPENED
EFFMBOO POWER FAILURE
EFFMCOO RELAYS COIL SHORTED
EFFMDOO CONTROL CARD FAILURE
EFFSOOO SENSORS
EFFSAOO GAS SENSOR
EFFSA1O FAILURE
EFFSA2O DIRTY
EFFSBOO FUSIBLE PLUG
EFFSB1O LOSS
EFFSB2O MELTING
EFFSCOO U.V. DETECTOR
EFFWOOO WIRING CABLES
EFFWAOO SHORTED
EFFWBOO OPENED OR LOSS
EFFWCOO BURNED DUE TO HEATED

54 MEFSOOO FUEL SYSTEM

MEFSDOO DIESEL FUEL SYSTEM
MEFSDBO BY BASS VALVE
MEFSDBA MAIN PUMP
MEFSDBB PLUNGER ASS.
MEFSDCO CHECK VALVE
MEFSDHO FUEL LINE CONNECTION & HOSES
MEFSDHA FUEL LINE
MEFSDHB FUEL LINE SEAL
MEFSDHC HOUSE
MEFSDLO FILTER
MEFSDLA PRIMING FILTER
MEFSDLB SECONDARY FILTER
MEFSDMO MAIN PUMP
MEFSDNO FUEL NOZZEL
MEFSDNA NOZZEL SEAL
MEFSDNB ADAPTOR AND BODY
MEFSDNC NOZZEL NUT

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S/No. Failure Code Problem Cause Remady Description
MEFSDPO PRIMING PUMP
MEFSDTO TRANSFER PUMP
MEFSGOO FUEL GAS SYSTEM
MEFSGCO CARBURATOR
MEFSGCA CARBURATOR COMPLET
MEFSGCB DIAPHRAGM
MEFSGCC SPRING
MEFSGCD AIR GAS VALVE
MEFSGCE GASKET
MEFSGCF LEVER
MEFSGCG UNIVERSAL JOINT
MEFSGCH BUTTERFLY VALVE
MEFSGPO PICO FILTER ELEMENT
MEFSGRO REGULATOR
MEFSGRA REGULATOR COMPLET
MEFSGRB DIAPHRGAM
MEFSGRC DISC HOLDER
MEFSGRD SPRING
MEFSGRE COUPLING
MEFSGRF COUPLING SEAL
MEFSGSO CONNECTION, SEALS AND HOSES

55 GEAR GEAR BOX

MPCBHOO HORIZONTAL GEAR BOX
MPCBHBO BEARING
MPCBHBA L.S. BEARING
MPCBHBB H.S. BEARING
MPCBHCO CASING
MPCBHGO GEARS
MPCBHGA HIGH SPEED SHAFT
MPCBHGB LOW SPEED SHAFT
MPCBHLO LUBE OIL
MPCBHLA MAIN OIL PUMP
MPCBHLB AUX. OIL PUMP
MPCBHLC FILTER
MPCBHLD PIPING
MPCBHPO INLET SIDE COUPLING
MPCBHPA SHAMS
MPCBHPB HUBS
MPCBHPC ADAPTOR
MPGBVOO VERTICAL GEAR BOX
MPGBSOO SHAFT
MPGBSAO VERTICAL SHAFT
MPGBSBO HORIZONTAL SHAFT
MPGBVBO BEARING
MPGBVBA HORIZONTAL OUTER BEARING

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S/No. Failure Code Problem Cause Remady Description
MPGBVBB HORIZONTAL INNER BEARING
MPGBVBC HORIZONTAL THEUST BEARING
MPGBVBD VERTICAL OUTER BEARING
MPGBVBE VERTICAL INNER BEARING
MPGBVCO CLUTCH
MPGBVCA HORIZONTAL
MPGBVCB VERTICAL
MPGBVGO GEAR
MPGBVGA VERTICAL GEAR
MPGBVGB HORIZONTAL GEAR
MPGBVHO GEAR HOUSING
MPGBVLO LUBE OIL
MPGBVLA LUBE OIL FITTING
MPGBVLB LUBE OIL FILTER
MPGBVLC LUBE OIL PUMP
MPGBVLD LUBE OIL COOLER
MPGBVPO INLET SIDE COUPLING
MPGBVPA SHAMS
MPGBVPB HUBS
MPGBVPC ADAPTOR
MPGBVSO SEAL
MPGBVSA VERTICAL SH. SEAL
MPGBVSB HORIZONTAL SH. SEAL

56 EXHANGER HEAT EXCHANGER

MEXCHOO TUBE SHELL HEAT EXCHANGER
MEXCOOO HEAT EXCHANGER TYPE
MEXCOO1 INSUFFICIENT CAPACITY
MEXCOO1A CAPACITY/SIZING
MEXCOO2 COOLING DEFICIENT OR TOO MUCH
MEXCOO2A BAFFEL FAILURE
MEXCOO2B COOLING SYSTEM CONTROL MALFUNCTION
MEXCOO2C COOLING SYSTEM VALVE CLOSED
MEXCOO2D CONTROL MALFUNCTION
MEXCOO2E NOZZEL LEAKS
MEXCOO2F PIPING SUPPORT INADEQUATE FOR SERVICE
MEXCOO3 CROSSOVER CONTIMINATION
MEXCOO3A CORROSION
MEXCOO3B PLATES INCORRECTLY INSTALLED
MEXCOO3C TUBES LEAKS
MEXCOO4 HEATING INSUFFICIENT OR OVERLOADED
MEXCOO4A BAFFELE FAILURE
MEXCOO4B CONTROL MALFUNCTION
MEXCOO4C HEATING SYSTEM VALVE CLO0SED
MEXCOO4E NOZZEL LEAKS
MEXCOO4F PIPING SUPPORT INADEQUATE FOR SERVICES

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S/No. Failure Code Problem Cause Remady Description
MEXCOO5 LEAK
MEXCOO5A COIL LEAKS
MEXCOO5B UNITE NOT SUFFICIENTLY COMPRESSED TO SPEC. RANGE
MEXCOO5C CORROSION
MEXCOO5E EROSION
MEXCOO5F FLANGED
MEXCOO5G GASKET
MEXCOO5H LEAK IN VESSEL HEAD
MEXCOO5J HIGH VAPOR VELOCITY IMPAGING IN TUBE
MEXCOO5K NOZZEL LEAKS
MEXCOO5L SHELL LEAKS
MEXCOO5M TUBES LEAKS
MEXCOO6 RESTRICTED FLOW CONDITION
MEXCOO6A CONTROL MALFUNCTION
MEXCOO6B LINE PLUGGED
MEXCOO6C PROCESS VALVE POSITION INCORRECT
MEXCOO7 NO FLOW
MEXCOO7A SOLID BUILD UP
MEXCOO7B CONTROL MALFUNCTION
MEXCOO7C LINE PLUGED
MEXCOO7D PROCESS VALVE POSITION INCORRECT

57 HVAC HEATING, VENTELATION & AIR CONDITION

HVAC01 NO CIRCULATION OF AIR/FAN NOT RUNNING
HVACR11 BELT FAILURE
HVACR12 BREAKER TRIPPED
HVACR13 COUPLING FAILURE
HVACR14 CONTROL MALFUNCTION
HVACR15 CIRCULATING FAN FAILURE
HVACR17 OTHERS (PLEASE SPECIFY)
HVAC02 NOISY
HVAC02A BAD COMPRESSOR
HVAC02B MOTOR FAILUED
HVAC03 ORDER EMINATING FROM UNITE
HVAC04 THERMOSTATE NOT WORKING
HVAC05 UNITE OPERATING TOO COLD, INSUFFICIENT HEAT
HVAC06 TEMPERATURE TOO HOT

58 ANALYSER IC-Analyser
ELP External Leakage Process Medium
JNTS Joint Leakage
LBDY Body/Well/Pocket Leakage
LFIT Fitting/Tubing Leaking
FTF Fails To Function
AIRF Air Supply/Regulator Fault
CABL Cable Fault
EART Earth Fault

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S/No. Failure Code Problem Cause Remady Description
FOUL Blocked/Plugged/Fouled
IPIN IP Integrity Fault
MECH Mechanical Fault
PCBF Printed Circuit Board (PCB) Failed
PSUP Power Supply Failed
WPRT Weather Protection Fault
HIO High Output
PURG Purge Failure
RNGE Range/Span Error
ZHGH Zero High
INL Internal Leakage
LOO Low Output
ZLOW Zero Low

59 COMM-SYSTEM IC-Communcation System

FTF Fails To Function
CABL Cable Fault
EART Earth Fault
IPIN IP Integrity Fault
PSUP Power Supply Failed

60 CONT-LOGIC-UNIT IC-Control Logic Unit

AIR Abnormal Instrument Reading
RNGE Range/Span Error
ERO Erratic Output
CLBR Calibration Error
OTPF Output Failure
FTA Fails To Alarm
CNTR Instrument/Control Fault
FTC Fails To Close
FTF Fails To Function
CABL Cable Fault
CFLT Control Fault
CIRF Field Circuit Failure
COME Common Mode Failure
COMP Component Failure
CONF Connection Fault
CONT Control System Fault
FTI Fails To Indicate
FTO Fails To Open
INL Internal Leakage
NOI Noise
SPO Spurious Operation
SPS Spurious Stop
STP Fails To Stop

61 CONTROLLER IC-Controller
FTF Fails To Function

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S/No. Failure Code Problem Cause Remady Description
AIRF Air Supply/Regulator Fault
CABL Cable Fault
CONF Connection Fault
DCSF DCS Failure
EART Earth Fault
IPIN IP Integrity Fault
PCBF Printed Circuit Board (PCB) Failed
HIO High Output
CLBR Calibration Error
ZHGH Zero High
LOO Low Output
CLBR Calibration Error
ZLOW Zero Low

62 FIRE-GAS-SYS IC-Fire & Gas System

FTF Fails To Function
BFEL Filter Element Blocked
CABL Cable Fault
CCIR Control Circuit Faulty
COMF Common Mode Failure
CONF Connection Fault
DET Detector Fault
MECH Mechanical Fault
MISL Reflective Bezel Mis-aligned
PSUP Power Supply Failed
SOFT Software Fault
SPO Spurious Operation
SOFT Software Fault

63 INDICATOR IC-Indicator
ELP External Leakage Process Medium
JNTS Joint Leakage
LBDY Body/Well/Pocket Leakage
LFIT Fitting/Tubing Leaking
FTF Fails To Function
AIRF Air Supply/Regulator Fault
CABL Cable Fault
CONF Connection Fault
FOUL Blocked/Plugged/Fouled
IPIN IP Integrity Fault
PCBF Printed Circuit Board (PCB) Failed
WPRT Weather Protection Fault
HIO High Output
CLBR Calibration Error
ZHGH Zero High
LOO Low Output
CLBR Calibration Error

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S/No. Failure Code Problem Cause Remady Description
ZHGH Zero High

64 INSTR-UNDES IC-Instrument Undesignated

FTF Fails To Function
SPO Spurious Operation

65 RECORDER IC-Recorder
FTF Fails To Function
CABL Cable Fault
CONF Connection Fault
CONS Consumable Failed (Ink, Paper, Etc)
DCSF DCS Failure
INPF Input Failed
MECH Mechanical Fault
MEMF Memory Fault
PCBF Printed Circuit Board (PCB) Failed
SOFT Software Fault
ZHGH Zero High
ZLOW Zero Low

66 SEN-FLOW IC-Sensor Flow

ELP External Leakage Process Medium
JNTS Joint Leakage
LBDY Body/Well/Pocket Leakage
LFIT Fitting/Tubing Leaking
LGLD Gland Leakage
FTF Fails To Function
ACTF Actuator Fault
AIRF Air Supply/Regulator Fault
CABL Cable Fault
CONF Connection Fault
EART Earth Fault
PSUP Power Supply Failed
RECT Rectifier Fault
INL Internal Leakage
NOI Noise
MECH Mechanical Fault
SPO Spurious Operation
FOUL Blocked/Plugged/Fouled
IPIN IP Integrity Fault
RNGE Range/Span Error
VIB High Vibration
SEAT Plug/Seats Damaged

67 SEN-LEVEL IC-Sensor Level

AIR Abnormal Instrument Reading
ELP External Leakage Process Medium
JNTS Joint Leakage
LBDY Body/Well/Pocket Leakage

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S/No. Failure Code Problem Cause Remady Description
LFIT Fitting/Tubing Leaking
LGLD Gland Leakage
ERO Erratic Output
FTA Fails To Alarm
FTF Fails To Function
ACTF Actuator Fault
AIRF Air Supply/Regulator Fault
CABL Cable Fault
CONF Connection Fault
EART Earth Fault
PSUP Power Supply Failed
RECT Rectifier Fault
FTI Fails To Indicate
INL Internal Leakage
NOI Noise
PLU Plugged/Choked
SPO Spurious Operation
VIB High Vibration

68 SEN-PRESS IC-Sensor Pressure

AIR Abnormal Instrument Reading
IMPB Impulse Lines Blocked
SETP Set Point Error
ELP External Leakage Process Medium
JNTS Joint Leakage
LBDY Body/Well/Pocket Leakage
LFIT Fitting/Tubing Leaking
LGLD Gland Leakage
FTF Fails To Function
ACTF Actuator Fault
AIRF Air Supply/Regulator Fault
CABL Cable Fault
CONF Connection Fault
EART Earth Fault
PSUP Power Supply Failed
RECT Rectifier Fault
INL Internal Leakage
NOI Noise
SPO Spurious Operation
VIB High Vibration

69 SEN-SPEED IC-Sensor Speed

FTF Fails To Function
CABL Cable Fault
EART Earth Fault
IPIN IP Integrity Fault
PSUP Power Supply Failed

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S/No. Failure Code Problem Cause Remady Description
SELM Sensing Element Failure

70 SEN-TEMP IC-Sensor Temperature

FTF Fails To Function
ACTF Actuator Fault
AIRF Air Supply/Regulator Fault
CABL Cable Fault
CONF Connection Fault
EART Earth Fault
PSUP Power Supply Failed
RECT Rectifier Fault
INL Internal Leakage
JNTS Joint Leakage
LFIT Fitting/Tubing Leaking
LGLD Gland Leakage
NOI Noise
SPO Spurious Operation
RNGE Range/Span Error
VIB High Vibration

71 SWIT-LEVEL IC-Switch Level

ELP External Leakage Process Medium
LFIT Fitting/Tubing Leaking
FTF Fails To Function
CABL Cable Fault
COMF Common Mode Failure
CONF Connection Fault
EART Earth Fault
FOUL Blocked/Plugged/Fouled
IPIN IP Integrity Fault
LOO Low Output
SETP Set Point Error

72 SWIT-PRESS IC-Switch Pressure

ELP External Leakage Process Medium
FTF Fails To Function
LOO Low Output

73 SWIT-TEMP IC-Switch Temperature

FTF Fails To Function
CABL Cable Fault
CNTS Contacts Faulty
CONF Connection Fault
EART Earth Fault
IPIN IP Integrity Fault
SELM Sensing Element Failure
SWFL Switch Failure
LOO Low Output
SETP Set Point Error

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S/No. Failure Code Problem Cause Remady Description
74 TRANS-FLOW IC-Transmitter Flow
ELP External Leakage Process Medium
JNTS Joint Leakage
LBDY Body/Well/Pocket Leakage
LFIT Fitting/Tubing Leaking
FTF Fails To Function
CABL Cable Fault
CNTS Contacts Faulty
CONF Connection Fault
EART Earth Fault
IPIN IP Integrity Fault
SELM Sensing Element Failure
SWFL Switch Failure
HIO High Output
CLBR Calibration Error
ZHGH Zero High
LOO Low Output

75 TRANS-LEVEL IC-Transmitter Level

ELP External Leakage Process Medium
JNTS Joint Leakage
LBDY Body/Well/Pocket Leakage
LFIT Fitting/Tubing Leaking
FTF Fails To Function
CABL Cable Fault
CNTS Contacts Faulty
CONF Connection Fault
EART Earth Fault
FOUL Blocked/Plugged/Fouled
IMPB Impulse Lines Blocked
IPIN IP Integrity Fault
HIO High Output
CLBR Calibration Error
LOO Low Output
CLBR Calibration Error
ZHGH Zero High

76 TRANS-PRESS IC-Transmitter Pressure

ELP External Leakage Process Medium
JNTS Joint Leakage
LBDY Body/Well/Pocket Leakage
LFIT Fitting/Tubing Leaking
FTF Fails To Function
CABL Cable Fault
CNTS Contacts Faulty
CONF Connection Fault
EART Earth Fault

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S/No. Failure Code Problem Cause Remady Description
FOUL Blocked/Plugged/Fouled
IMPB Impulse Lines Blocked
IPIN IP Integrity Fault
HIO High Output
CLBR Calibration Error
ZHGH Zero High
LOO Low Output
ZHGH Zero High
ZLOW Zero Low

77 TRANS-TEMP IC-Transmitter Temperature

FTF Fails To Function
CABL Cable Fault
CONF Connection Fault
EART Earth Fault
IPIN IP Integrity Fault
HIO High Output
CLBR Calibration Error
LOO Low Output
CLBR Calibration Error
ZHGH Zero High

78 MCC MOTOR CONTROL CIRCUIT

EMCBOOO BUS BAR
EMCBAOO LOSS
EMCBBOO DEFORMED
EMCBCOO SHORT
EMCBDOO MELT
EMCCBOO FUSE
EMCCCOO OVER LOAD
EMCCC1O HEAT ELEMENT MELTING
EMCCC2O CONTACT FAILURE
EMCCDOO STARTER
EMCCD1O COIL SHORT
EMCCD2O COIL OPEN
EMCCD3O CONTACT MELTING
EMCCD4O CONTACT LOSS
EMCCEOO BREAKER
EMCCE1O POLES SHORTED MELTED
EMCCE2O MECHANISM FAILURE LOSS
EMCCFOO SWITCHES
EMCCF1O LOSS CONTACT
EMCCF2O MECHANICAL FAILURE
EMCCGOO METERS
EMCCG1O COIL SHORTED
EMCCG2O COIL OPENED
EMCCG3O CURRENT TRANS. BURNED OR OPENED

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S/No. Failure Code Problem Cause Remady Description
EMCCG4O POTENTIAL TRANS. BURNED OR OPENED
EMCCOOO CUBICALE
EMCCA1O BURED OUT
EMCCAOO LAMPS
EMCPOOO PANEL
EMCPAOO PANEL BODY TEAR AND WEAR
EMCPBOO LOSS EARTHING

79 EJECT-EDUCT PI-Ejector/Eductor
ELP External Leakage Process Medium
JNTS Joint Leakage
STMJ Steam Jacket Fault

80 FLAM-ARREST PI-Flame Arrestor

FTF Fails To Function
BLKO Restriction Orifice Blocked
INWD Internal Component Worn Or Damaged

81 HOSE PI-Hose
ELU External Leakage Utility Medium
HOGD Hose Damaged
FTF Fails To Function
EART Earth Fault
MECH Mechanical Fault
LOO Low Output

82 MOT-VALVE PI-Motorised Valve

FTF Fails To Function
BRDG Bearing Damaged
BRNT Windings Burnt Out
CABL Cable Fault
EART Earth Fault
IPIN IP Integrity Fault
LUBF Lubrication System Fault
LZSD Limit Switch Damaged
MECH Mechanical Fault

83 PIPING PIPING
PIP01 RESTRICTED OR DIFFICULT ACCESS TO PIPING/VALVE
PIP01A DESIGN (POOR LAYOUT,DESIGN AND/OR INSTALLATION)
PIP02 CAPACITY
PIP02A PROCESS VARIABLE CHANGE
PIP03 INSPECTION
PIP03A CONTAMINATION SUSPECTED/EVIDENT
PIP03B PRODUCTION CHANGE OVER
PIP04 LEAK
PIP04A FITTING LEAK
PIP04B FLANGED/GASKET CONNECTION
PIP04C PIPELINE
PIP04D WELDING

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S/No. Failure Code Problem Cause Remady Description
PIP05 LOW FLOW
PIP05A VALVE CLOSED
PIP05B FOREIGN MATERIAL
PIP05C PIPE SIZE QUESTIONABLE
PIP05D RATHOLE IN PACKING
PIP06 NO FLOW
PIP06A VALVE CLOSED
PIP06B FROZEN
PIP06C LINE PLUGGED
PIP07 PIPELINE VIBRATE EXCESSIVELY
PIPR7A1 CHANGE PUMP OR PUMP CONDITION
PIPR7A2 PROVIDE REQUIRED NPSH.
PIPR7A3 REGULATE PRESSURE OR FLOW
PIPR7A4 PIPE ALIGNMENT
PIP08 STEAM TRACKING LEAK
PIP08A CORROSION
PIP08B EROSSION
PIP08C FITTINGS LEAKAGE
PIP08D FREEZING DAMAGED
PIP08E TUBE LEAK

84 PRESS-RELIEF-VALVE PI-Pressure Relief Valve

ELP External Leakage Process Medium
JNTS Joint Leakage
LFIT Fitting/Tubing Leaking
VLGD Valve Body Damaged
FTF Fails To Function
BKSP Spring Broken
BLLW Bellows Split
DGST Seat Damaged
DHLR Disc Holder Detached
FOUL Blocked/Plugged/Fouled
PLTD Pilot Valve Damaged
INL Internal Leakage
SPO Spurious Operation
PRSS Pressure Setting Incorrect
SPGS Spring Seized
SPND Spindle Seized

85 RUPT-DISC PI-Rupture Disc (Bursting Disc)

FTF Fails To Function
CRGD Carrier Damaged
DSGD Disc Damaged
SPO Spurious Operation
DSCR Disc Rating Incorrect

86 SOL-VALVE PI-Solenoid Valve

FTF Fails To Function

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S/No. Failure Code Problem Cause Remady Description
AIRF Air Supply/Regulator Fault
CABL Cable Fault
COCR Coil Open Circuit
CONF Connection Fault
FOUL Blocked/Plugged/Fouled
IPIN IP Integrity Fault
MECH Mechanical Fault
PSUP Power Supply Failed
SPO Spurious Operation

87 VALV-CONTROL PI-Valve Control

ELP External Leakage Process Medium
JNTS Joint Leakage
LFIT Fitting/Tubing Leaking
LGLD Gland Leakage
FTF Fails To Function
AIRF Air Supply/Regulator Fault
CABL Cable Fault
COCR Coil Open Circuit
CONF Connection Fault
FOUL Blocked/Plugged/Fouled
IPIN IP Integrity Fault
MECH Mechanical Fault
PSUP Power Supply Failed
INL Internal Leakage
NOI Noise
CVIT Cavitation
VIB High Vibration

88 VALV-ESD PI-Valve ESD

ELP External Leakage Process Medium
JNTS Joint Leakage
LFIT Fitting/Tubing Leaking
FTC Fails To Close
FTF Fails To Function
ACTF Actuator Fault
AIRF Air Supply/Regulator Fault
LGCF Logic Fault
SEAT Plug/Seats Damaged
SEZD Seized
FTO Fails To Open
CABL Cable Fault
CNTR Instrument/Control Fault
ZHGH Zero High
ZLOW Zero Low
INL Internal Leakage
SPO Spurious Operation

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S/No. Failure Code Problem Cause Remady Description
LZSD Limit Switch Damaged

89 WELL-XMAS-TREE PI-Wellhead & Xmas Tree

ELP External Leakage Process Medium
JNTS Joint Leakage
FTF Fails To Function
AIRF Air Supply/Regulator Fault
CONT Control System Fault
HYDR Hydraulic System Fault
PROT Protection Fault
SPS Spurious Stop

90 PUMPS PUMP FAILURE

MPHOOOO HORIZONTAL PUMP
MPHMOOO MULTI STAGE
MPHSOOO SINGLE STAGE
MPPOOOO POSTIVE DISPLACMENT PUMP
MPP11OO LOSS OF PRIME
MPP1OOO LIQUID END NOISE
MPP2OOO OVERHEATED POWER END
MPP3OOO OIL LEAK FROM CRANK CASE
MPP4OOO PITTED VALVE OR SEAT
MPPPOOO PISTON PUMP
MPPPSOO SINGLE PISTON PUMP
MPPPTOO TRIPLEX PUMP
MPPROOO ROTARY PUMP
MPPR11O PUMP OVER HEAT
MPPR1OO PUMP DOES NOT DELIVER
MPPR2OO INSUFFICIENT CAPACITY
MPPR3OO INSUFFICIENT PRESSURE
MPPR4OO PUMP LOSS PRIM AFTER STARTING
MPVDOOO DEEP WELL PUMP
MPVOOOO VERICAL PUMP
MPVBOOO BEARING
MPVCOOO CASING
MPVPOOO COUPLING
MPVROOO ROTOR
MPXOOOO MIXER
MPXR000 ROTO-DYNAMIC PUMP (VERTICAL)

91 BLOWER RE-Blower
ELP External Leakage Process Medium
CDMG Casing Damaged
JNTS Joint Leakage
FTF Fails To Function
AIRT Inlet Air Temp High
BCKI Inlet Blocked
CNT Instrument/Control Fault

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S/No. Failure Code Problem Cause Remady Description
COWL Cowling Damaged
INVN Inlet Guide Vane Problem
VIB High Vibration
BLDS Blades Damaged
DRVD Drive Belt/Chain/Pulley Damaged
BRDG Bearing Damaged
EBLW Expansion Bellows Damaged

92 CENTRIFUGE RE-Centrifuge
ELP External Leakage Process Medium
JNTS Joint Leakage
SLLK Seal Leakage
FTF Fails To Function
BFEL Filter Element Blocked
CNTR Instrument/Control Fault
DCFT Centrifuge Disc Fault
FEDG Strainer/Filter Element Damaged
GDDG Gravity Disc Damaged
PMRF Prime Mover Fault
STD Structural Deficiency
SDMG Support Damage
SFYG Safety Guard Loose
STPS Stop/Start Circuit Malfunction
STP Fails To Stop
VIB High Vibration
BRDG Bearing Damaged
GRBX Gearbox Damaged
MSAL Misalignment
UNBL Unbalance

93 RECIP RECIPROCATING ENGINE

MEASOOO AIR SYSTEM
MEASAAO AIR FILTER ELEMENT
MEASABO AIR FILTER INDICATOR
MEASACA TURBOCHARGER OUTLET AIR ELBOW
MEASACB TURBOCHARGER OIL INLET TUBE
MEASACC HOSES
MECCOOO CRANK CASE
MECCBOO CYLINDER BLOCK
MECCNOO CYLINDER
MECOOOO COOLING SYSTEM
MECOAOO AUXILIARY WATER PUMP
MECOBOO BELT
MECOCOO WATER MAIN CONNECTION
MECOHOO HEAT EXCHANGER
MECOIOO INTERCOOLER
MECROOO CRANKSHAFT & CAM SHAFT

Prepared By: EMC Planning Department 38 Of 51

S/No. Failure Code Problem Cause Remady Description
MECRCOO CRANKSHAFT
MECRFOO FLY WHEEL & DAMPER
MECRMOO CAMSHAFT
MECRPOO PISTON
MECRROO CONNECTING ROD
MECYOOO CYLINDER HEAD & VALVE MECHANISM
MECYCOO CYLINDER HEAD
MECYPOO PUSH ROD
MECYROO ROCKER ARM
MECYVOO VALVE
MEEXOOO EXHAUST SYSTEM
MEEXCOO CONNECTION & HOSES
MEEXMOO EXHAUST MANIFOLD
MEEXROO EXHAUST REGULATOR
MEEXSOO EXHAUST SILENCER
MEFSDOO DIESEL FUEL SYSTEM
MEFSOOO FUEL SYSTEM
MEFSDOO DIESEL FUEL SYSTEM
MEFSGOO FUEL GAS SYSTEM
MEIGOOO IGNITION SYSTEM
MEIGBOO MAIN BOX
MEIGCOO CABLES
MEIGLOO BLANK BOX
MEIGMOO MAGNITO
MEIPOOO INSTRUMENT PANEL
MEIPAOO OIL P[RESSURE GAUGE
MEIPBOO OIL TEMPERATURE GAUGE
MEIPCOO WATER TEMPERATURE GAUGE
MEIPDOO TACHOMETER (ELECT. OR MECHANICAL)
MEIPEOO VACUM GAUGE
MELOOOO LUBRICATING SYSTEM
MELOCOO OIL COOLER
MELOFOO OIL FILTER
MELOHOO CONNECTION, HOSE AND COUPLING
MELOLOO OIL LEVEL INDICATOR
MESCOOO SPEED & LOAD CONTROL
MESCHOO HYDROMECHANICAL GOVERNOR
MESCLOO LOAD SHEARING
MESCMOO MECHANICAL GOVERNOR
MESDOOO SHUTDOWN SYSTEM
MESDSOO SHUT OFF SYSTEM
MESDWOO SWITCH
MESTOOO STARTING SYSTEM SHUTDOWN
MESTAOO AIR (GAS) STARTING
MESTEEO BATTERY CHARGER

Prepared By: EMC Planning Department 39 Of 51

S/No. Failure Code Problem Cause Remady Description
MESTEOO ELECTRICAL STARTING
METCOOO TURBOCHARGER SECTION
METCAOO TURBOCHARGER COMPLET
METCBOO CARTERIDGE
METCCOO OIL SEAL
METCDOO NOZZEL
METCEOO HOUSING EXHAUST

94 COMB-ENGINE RE-Combustion Engine

ELF External Leakage Fuel
OLLK Oil Leakage
ELU External Leakage Utility Medium
FLLK Fuel Leakage
FTF Fails To Function
BATF Battery Fault
BFEL Filter Element Blocked
ENGF Engine Component Fault
FCNT Fuel Control Failure
FUEL Fuel Supply Fault
HIO High Output
GVNR Governor Failure
OVSP Overspeed Protection Failure
INL Internal Leakage
NOI Noise
TCRF Turbocharger Fault
OHE Overheating
CLBK Cooling System Blocked
CLOW Coolant Low Level
COLK Coolant Leakage
FANF Cooling Fan Fault
STD Structural Deficiency
LMNT Mountings Loose
SDMG Support Damage
STP Fails To Stop
LMNT Mountings Loose
SDMG Support Damage
VIB High Vibration
CPLG Coupling Sheared

95 COMP-CENT RE-Compressor Centrifugal

AIR Abnormal Instrument Reading
ELP External Leakage Process Medium
BFLK Seal Barrier Fluid Leakage
DRNV Drain Valve Leakage
JNTS Joint Leakage
SLLK Seal Leakage
ELU External Leakage Utility Medium

Prepared By: EMC Planning Department 40 Of 51

S/No. Failure Code Problem Cause Remady Description
OBTL Oil Bottle Leaking
FTA Fails To Alarm
CNTR Instrument/Control Fault
FTF Fails To Function
BATF Battery Fault
BFEL Filter Element Blocked
ENGF Engine Component Fault
FCNT Fuel Control Failure
FUEL Fuel Supply Fault
FTI Fails To Indicate
FTS Fails To Function
LOO Low Output
DISC Discharge Blocked
NOI Noise
GRBX Gearbox Damaged
LGRD Coupling Guard Loose
OHE Overheating
SPS Spurious Stop
STD Structural Deficiency
CDMG Casing Damaged
SDMG Support Damage
STP Fails To Stop
VIB High Vibration
BRDG Bearing Damaged
CPLG Coupling Sheared
MSAL Misalignment
RTGD Rotor Damaged

96 COMP-REC RE-Compressor Reciprocating

ELP External Leakage Process Medium
AIRL Air Leakage
DRNV Drain Valve Leakage
JNTS Joint Leakage
RSLK Rod Seal Leakage
ELU External Leakage Utility Medium
OBTL Oil Bottle Leaking
FTF Fails To Function
BFEL Filter Element Blocked
INWD Internal Component Worn Or Damaged
PMRF Prime Mover Fault
PROT Protection Fault
LOO Low Output
DISV Discharge Valve Fault
SUCV Suction Valve Fault
NOI Noise
LGRD Coupling Guard Loose

Prepared By: EMC Planning Department 41 Of 51

S/No. Failure Code Problem Cause Remady Description
UNLF Valve Unloader Fault
OHE Overheating
COLK Coolant Leakage
COOL Cooling System Failure
LOIL Lube Oil Leakage
LUBF Lubrication System Fault
SPS Spurious Stop
CNTR Instrument/Control Fault
STD Structural Deficiency
CDMG Casing Damaged
SDMG Support Damage
VIB High Vibration

97 COMP-SCREW RE-Compressor Screw

ELP External Leakage Process Medium
BFLK Seal Barrier Fluid Leakage
DRNV Drain Valve Leakage
JNTS Joint Leakage
LGRD Coupling Guard Loose
SLLK Seal Leakage
ELU External Leakage Utility Medium
FTF Fails To Function
INWD Internal Component Worn Or Damaged
PMRF Prime Mover Fault
PROT Protection Fault
PRSD Process Fault
LOO Low Output
NOI Noise
GRBX Gearbox Damaged
OHE Overheating
SPS Spurious Stop
CNTR Instrument/Control Fault
STD Structural Deficiency
CDMG Casing Damaged
SDMG Support Damage
STP Fails To Stop
STPS Stop/Start Circuit Malfunction
VIB High Vibration
BRDG Bearing Damaged
CPLG Coupling Sheared

98 FAN RE-Fan
FTF Fails To Function
BELT Belt Slippage
BLDP Blade Pitch Incorrect
PMRF Prime Mover Fault
RTGD Rotor Damaged

Prepared By: EMC Planning Department 42 Of 51

S/No. Failure Code Problem Cause Remady Description
FTS Fails To Function
STD Structural Deficiency
FDMG Frame Damaged
LFST Fasteners Missing/Loose
SDMG Support Damage
STP Fails To Stop
VIB High Vibration
BLDS Blades Damaged
BRDG Bearing Damaged
CLBK Cooling System Blocked
DRVD Drive Belt/Chain/Pulley Damaged
LOOS Looseness

99 GAS-TURB RE-Gas Turbine

AIR Abnormal Instrument Reading
ELF External Leakage Fuel
GASF Gas Fuel Leakage
LQDF Liquid Fuel Leakage
ELU External Leakage Utility Medium
FTF Fails To Function
BFEL Filter Element Blocked
BLVE Blow Off Valve Fault
CONT Control System Fault
DCSF DCS Failure
FLMD Flame Detection Fault
GASP Gas Fuel Supply Fault
FTS Fails To Function
OHE Overheating
CLBK Cooling System Blocked
HETD Exhaust Temp Deviation High
LOIL Lube Oil Leakage
LUBF Lubrication System Fault
SPS Spurious Stop
STD Structural Deficiency
SSSD Sliding Support Guide Seized
STP Fails To Stop
TRPV Trip Valve Fault
VIB High Vibration
BRDG Bearing Damaged
CPLG Coupling Sheared
GRBX Gearbox Damaged
MSAL Misalignment

100 GEARBOX RE-Gearbox

ELU External Leakage Utility Medium
CASL Casing Leakage
JNTS Joint Leakage

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S/No. Failure Code Problem Cause Remady Description
SLLK Seal Leakage
FTF Fails To Function
NOI Noise
OHE Overheating
CLBK Cooling System Blocked
LUBF Lubrication System Fault
STD Structural Deficiency
VIB High Vibration
BRDG Bearing Damaged
CPLG Coupling Sheared
GRBX Gearbox Damaged

101 MIXER RE-Mixer

ELP External Leakage Process Medium
SLLK Seal Leakage
FTF Fails To Function
ADGF Agitator Fault
PMRF Prime Mover Fault
PSUP Power Supply Failed
SHFD Shaft Damaged
STD Structural Deficiency
CNTR Instrument/Control Fault
SDMG Support Damage
STPS Stop/Start Circuit Malfunction
STP Fails To Stop
VIB High Vibration
BRDG Bearing Damaged
CPLG Coupling Sheared
GRBX Gearbox Damaged

102 PUMP-CENT RE-Pump Centrifugal

ELP External Leakage Process Medium
BFLK Seal Barrier Fluid Leakage
CASL Casing Leakage
JNTS Joint Leakage
SLLK Seal Leakage
ELU External Leakage Utility Medium
FLSH Flush System Leak
LOIL Lube Oil Leakage
OBTL Oil Bottle Leaking
FTF Fails To Function
BFEL Filter Element Blocked
INWD Internal Component Worn Or Damaged
PMRF Prime Mover Fault
SEZD Seized
LOO Low Output
DISC Discharge Blocked

Prepared By: EMC Planning Department 44 Of 51

S/No. Failure Code Problem Cause Remady Description
DISV Discharge Valve Fault
SUCV Suction Valve Fault
NOI Noise
CVIT Cavitation
GRBX Gearbox Damaged
LGRD Coupling Guard Loose
OHE Overheating
CLBK Cooling System Blocked
FANB Cooling Fan Damaged
LOIL Lube Oil Leakage
LUBF Lubrication System Fault
STD Structural Deficiency
CDMG Casing Damaged
NRVF Non Return Valve Failed
SDMG Support Damage
VIB High Vibration
BRDG Bearing Damaged
CPLG Coupling Sheared
RIMB Rotor Imbalance

103 PUMP-DIAPH RE-Pump Diaphragm

ELP External Leakage Process Medium
PIGD Pipework Damaged
SLLK Seal Leakage
FTF Fails To Function
GRBX Gearbox Damaged
PMRF Prime Mover Fault
LOO Low Output
DISV Discharge Valve Fault
SUCV Suction Valve Fault

104 PUMP-RECIP RE-Pump Reciprocating

ELP External Leakage Process Medium
CASL Casing Leakage
JNTS Joint Leakage
SLLK Seal Leakage
ELU External Leakage Utility Medium
FLSH Flush System Leak
OBTL Oil Bottle Leaking
FTF Fails To Function
BFEL Filter Element Blocked
GRBX Gearbox Damaged
INWD Internal Component Worn Or Damaged
SUCV Suction Valve Fault
LOO Low Output
DISC Discharge Blocked
DISV Discharge Valve Fault

Prepared By: EMC Planning Department 45 Of 51

S/No. Failure Code Problem Cause Remady Description
NOI Noise
CVIT Cavitation
LGRD Coupling Guard Loose
PDGD Pulsation Damper Damaged
OHE Overheating
COLK Coolant Leakage
COOL Cooling System Failure
FANB Cooling Fan Damaged
LOIL Lube Oil Leakage
LUBF Lubrication System Fault
STD Structural Deficiency
CDMG Casing Damaged
PIGD Pipework Damaged
SDMG Support Damage
VIB High Vibration
BRDG Bearing Damaged
CPLG Coupling Sheared
RIMB Rotor Imbalance

105 PUMP-ROTARY RE-Pump Rotary

ELP External Leakage Process Medium
CASL Casing Leakage
FLSH Flush System Leak
JNTS Joint Leakage
ELU External Leakage Utility Medium
OBTL Oil Bottle Leaking
FTF Fails To Function
BFEL Filter Element Blocked
CNTR Instrument/Control Fault
INWD Internal Component Worn Or Damaged
PMRF Prime Mover Fault
INL Internal Leakage
LOO Low Output
NOI Noise
STD Structural Deficiency
CDMG Casing Damaged
NRVF Non Return Valve Failed
VIB High Vibration
STP Fails To Stop
BRDG Bearing Damaged
CPLG Coupling Sheared

106 PUMP-SCREW RE-Pump Screw

ELP External Leakage Process Medium
SLLK Seal Leakage
FTF Fails To Function
DGDG Drive Gears Damaged

Prepared By: EMC Planning Department 46 Of 51

S/No. Failure Code Problem Cause Remady Description
INWD Internal Component Worn Or Damaged
LOO Low Output
VIB High Vibration
BRDG Bearing Damaged
CPLG Coupling Sheared

107 STEAM-TURB RE-Steam Turbine

ELU External Leakage Utility Medium
ERO Erratic Output
FTS Fails To Function
HIO High Output
LOO Low Output
STD Structural Deficiency
STP Fails To Stop
VIB High Vibration

108 TURBO-EXP RE-Turbo Expander

ELP External Leakage Process Medium
BFLK Seal Barrier Fluid Leakage
JNTS Joint Leakage
ELU External Leakage Utility Medium
FTF Fails To Function
INWD Internal Component Worn Or Damaged
PMRF Prime Mover Fault
PROT Protection Fault
PSUP Power Supply Failed
SPO Spurious Operation
VIB High Vibration
BRDG Bearing Damaged
CPLG Coupling Sheared
MSAL Misalignment

109 CRANE SS-Crane

FTF Fails To Function
BOFT Boom System Fault
CABL Cable Fault
CONT Control System Fault
HOFT Hose Damaged
HOGD Hydraulic System Fault
HYDR Hydraulic System Fault
PMRF Prime Mover Fault
PROT Protection Fault
PSUP Power Supply Failed
ROGD Rope Damaged
SLEW Slew System Fault
STGD Structural Damage

110 HVAC1 SS-HVAC

FTF Fails To Function

Prepared By: EMC Planning Department 47 Of 51

S/No. Failure Code Problem Cause Remady Description
BFEL Filter Element Blocked
COMP Component Failure
COOL Cooling System Failure
DBKN Drive Belt Broken
DUDG Ducting Damaged
FANF Cooling Fan Fault
FGSF Fire & Gas System Fault
SPS Spurious Stop
BRDG Bearing Damaged
STD Structural Deficiency

111 HYD-SYS SS-Hydraulic System

ELP External Leakage Process Medium
HSLK Line/Hose Leak
LFIT Fitting/Tubing Leaking
RVLK Reservoir Leakage
FTF Fails To Function
ACCU Accumulator Fault
ACTF Actuator Fault
BFEL Filter Element Blocked
CFLT Control Fault
LWOL Hydraulic Oil Low
PPAK Power Pack Failure

112 LOSS-CONT-BREATH SS-Loss Control Breathing Aparatus

FTF Fails To Function
MECH Mechanical Fault
SDAM Safety Equipment Damage

113 LOSS-CONT-EXT-PTBL SS-Loss Control Extinguisher Ptbl

AIR Abnormal Instrument Reading
ELP External Leakage Process Medium
SLLK Seal Leakage
FTF Fails To Function
CERT Out Of Certification
CLBR Calibration Error
MECH Mechanical Fault

114 LOSS-CONT-MOB SS-Loss Control Mobile Foam Trailer

AIR Abnormal Instrument Reading
ELP External Leakage Process Medium
FTF Fails To Function
CLBR Calibration Error
MECH Mechanical Fault
SLLK Seal Leakage

115 LOSS-CONT-SAF-EQUIP SS-Loss Control Personal Safety Equip

FTF Fails To Function
SDAM Safety Equipment Damage

116 SAFE-SHOWER SS-Safety Shower

Prepared By: EMC Planning Department 48 Of 51

S/No. Failure Code Problem Cause Remady Description
FTF Fails To Function
FOUL Blocked/Plugged/Fouled
MECH Mechanical Fault
VALF Valve Fault

117 WINCH SS-Winch

FTF Fails To Function
AIRF Air Supply/Regulator Fault
PMRF Prime Mover Fault
ROGD Rope Damaged

118 TANKS STATIC EQUIPMENT

MLTSOOO LOW TEMPERATURE SEPARATOR
MPRSOOO PREDUCTION AND TEST SEPARATORS
MPV0000 PRESSURE VESSEL>15 PSIG INTERNALLY
MTSCOOO SCRUBBER
MTSOOOO SLUG CATCHER
MTTOOOO STORAGE TANK

119 GENERATO SYNCHROUNUS GENERATOR

ESYBOOO BEARING
ESYBAOO FRONT BEARING FAILURE
ESYBBOO REAR BEARING FAILURE
ESYECOO REACTIFIER
ESYEC1O DIODE SHORT OR OPEN
ESYEC2O SURGE PROTECTOR SHORT (VOLT TRAP)
ESYEOOO EXCITOR
ESYEA1O DIOD OPEN OR SHORT
ESYEA2O THYRISTOR FAILURE
ESYEA3O CAPACTOR FAILURE
ESYEA4O TRANS. SHORT OR OPEN
ESYEA5O RESISTOR FAILURE
ESYEROO ROTOR
ESYER1O WINDING SHORT OR OPEN OR CRACKS
ESYER2O CORE LAMINATION SHORT OR CRACKS
ESYER3O INSULATION FAILURE
ESYESOO STATOR
ESYES1O WINDING SHORT OR CRACK OR OPEN
ESYES2O INSULATION FAILURE
ESYES3O FRAME DEFORMATION
ESYLOOO FAIL TO LOAD
ESYL010 SHEAR BOLTS BROKEN (REVERSE POWER)
ESYOOOO OVER VOLTAGE
ESYOO1O PHASE Vavg>V rated BY 15% FOR MORE 1.5 SECOND
ESYOO2O MALFUNCTION CIRCUIT DEFECTED
ESYSOOO STARTER
ESYSAOO WINDING SHORT OR CRACK OR OPEN
ESYSBOO LAMINATION TEAR SHORT

Prepared By: EMC Planning Department 49 Of 51

S/No. Failure Code Problem Cause Remady Description
ESYSCOO INSULATION FAILURE
ESYSDOO FRAME DEFORMATION
ESYUOOO UNDER LOAD
ESYUO1O 3 PHASE Vavg, Vs.strip OF UNDER VOLTAGE RELAY
ESYUO2O MALFUNCTION CIRCUIT DEFECTED

120 TRANSFOR TRANSFORMERS

ETRAOOO OIL TYPE
ERTAAOO TANK CRACKS
ERTABOO EARTHING CONNECTIONS
ERTACOO WINDING SHORT OR OPEN OR LOSS
ERTADOO CORE LAMINATIONS SHORT OR CRACKS
ERTAEOO INSULATION FAILURE
ERTAFOO BUSHING FAILURE OR CRACKS
ERTAGOO OIL DECOMPOSTION
ETRBOOO DRY TYPE
ETRBAOO EARTHING CONNECTIONS
ETRBBOO WINDING SHORT OR OPEN OR LOSS
ETRBCOO CORE LAMINATIONS SHORT OR CRACKS
ETRBDOO INSULATION FAILURE

121 TRANSMIT TRANSMITTER

TR001 NOT DETECTING/CONTROLLING CONDUCTIVITY
TR001A BAD BOARD
TR001B THERMAL DAMAGED
TR001C LOOSE WIRING
TR001D MECHANICALLY DAMAGED
TR001E OUT OF CALIBRATION
TR001F SEVERED POWER WIRES
TR001G MISSING COMPONENTS
TR001H TERMINATED INCORRECTLY
TR001I UNDER SIZE COMPONENTMISSING COMPONENTS
TR002 NO SIGNAL AT DCS CONSOLE
TR002A BAD BOARD
TR002B THERMAL DAMAGED
TR002C LOOSE WIRING
TR002D MECHANICALLY DAMAGED
TR002E OUT OF CALIBRATION
TR002F SEVERED POWER WIRES
TR002G MISSING COMPONENTS
TR002H UNDER SIZE COMPONENTMISSING COMPONENTS
TR003 NOT DETECTING/CONTROLLING DENSITY
TR004 NOT CONTROLLING FLOW AS SPECIFIED
TR005 NOT DETECTING/CONTROLLING LEVEL
TR006 NOT CONTROLLING PH AS SPECIFIED
TR007 NOT DETECTING/ CONTROLLING PRESSURE
TR008 NOT RUNNING AT NORMAL SPEED

Prepared By: EMC Planning Department 50 Of 51

S/No. Failure Code Problem Cause Remady Description
TR009 NOT DETECTING/CONTROLLING TEMPERATURE

122 VALVES VALVES FAILURE

ICV0000 PRESSURE CONTROL VALVE
ICVAOOO ACTUATOR
ICVBOOO VALVE BODY
ICVCOOO VALVE NOT CLOSE/OPEN COMPLETLY
ICVDOOO VALVE BODY DAMAGED
ICVFOOO NOT CONTROLLING FLOW
ICVLLOO NOT DETECTING / CONTROLLING LEVEL
ICVLOOO LEAK
IEV0000 EMERGENCY SHUTDOWN VALVE
IEVAOOO ACTUATOR
IEVBOOO VALVE BODY
IVECOOO CONTROL CIRCUIT
IMVOOOO MANUAL ISOLATING VALVE
IMV1OOO BALL VALVE
IMV2OOO GATE VALVE
IMV3OOO GLOBE VALVE
IMV4OOO BUTTERFLY VALVE
IMV5OOO PLUG VALVE
IMVGOOO VALVE IN GENERAL
ISV0000 PRESSURE SAFETY VALVE
ISVBOOO VALVE BODY
ISVP000 PILOT
LCV000 level control valve is passing
FCV000 Flow control valve is passing
FCVAOOO Actuator
FCVBOOO Valve body
FCVCOOO Valave not close/open compaletly
FCVDOOO Valve body damaged
FCVFOOO Not controlling flow
FCVLLOO Not detecting / controlling
FCVLOOO Leak
FCVPOOO Passing

Prepared By: EMC Planning Department 51 Of 51