Series D3N Solid State Relay/Switch

15, 20 & 30Amp/40VDC and 11 & 15 Amp/30VAC Output

* n-MOSFET Output * Low On-State Resistance * Paralleling Capability * Noiseless Operation Electronic Design & Research * Voltage Drop Constant with Time http://www.vsholding.com * Sealed Housing and Weatherproof * High speed and low control current * No arching or sparking - Explosive safe Technology for people's ideas * Improved Reliability * Resistant to shock and vibration
FAST SWITCH * Only 1.7L x 1.15H x 0.8W

These solid state DC/AC output relays feature MOSFET technology for low on-state resistance, assuring easy paralleling and switching capabilities. Excellent in noise resistance and input-output separation our devices provide the opportunity to completely separate input/output ground loops and interface different voltage floors. They have no inherent wear-out mechanism and the constant resistance makes it the ultimate replacement choice of a mechanical type relay.

Below are few SSRs from our production line. If your requirement is unique we can produce the custom device you require.

OUTPUT SPECIFICATIONS
Model Number
Part Number

(We rated our SSRs for the maximum current without a heat sink.)
D3N40D24 D3N40D30
EDR82362 EDR82363

D3N40D15
EDR82365

D3N40A11
EDR82381

D3N40A15
EDR82382

Control voltage options (Vc) 12 +/-2 VDC or 21 +/-3 VDC Nominal Input Impedance 1 KOhm @ 12VDC or 2 KOhm @ 24 VDC Operating Voltage Range 40 VDC 40VDC 40VDC 40 VDC p-p/30 VAC Mast operate/release voltages 10VDC/9.6VDC or 18VDC/17.3VDC Max. Load Current Range 0-20 A 0-29 A 0-34 A 0-16 A rms 0-23 A rms Max. Surge Current, (10mSec) 500 A 800 A 1200 A 400 A 700 A Max. On-state resistance (Rds-on) 0.007 Ohm 0.0028 Ohm 0.0021 Ohm 0.01 Ohm 0.012 Ohm Max. Turn-On delay (Oprate Time) 5.0 S Rise time 0.5 S Turn-off delay (Release Time) 4.0 S Fall Time 0.6 S Max. switching frequency 25 KHz Cost of each at 100 (24VDC input) $39.78 $46.24 $51.67 $52.84 $58.56 The test was performed with Vc=24DC @ 11mA. At 10 KHz a relay current increase to 12 mA. Amb.T = 250C

Accessory DIN RAIL p/n EDR82555 and EDR82558 The EDR82555 and EDR82558 designed to accommodate D2N and D3N packages along and any industrial standard such as IAC, OAC, ODC, D2W, CX and CMX. The EDR82558 comes with a de-bouncing circuitry, snubbing network and drivers for easy interfacing with a PLC or any other device with mechanical relays on its output(s).
GENERAL Specifications for a Solid State Relay

Dielectric Strength (input-output) Insulation Resistance (Min) @ 500VDC Ambient Operating Temperature Range Ambient Storage Temperature Range Weight: (typical) Dimensions Encapsulation:

3000 VDC 109 Ohm - 30 to +400C (50% off at 800C) -45 to +1250C 1.4 oz 1.15H x 1.75 L x 0.8 W Thermally Conductive Epoxy

1.1 0.7 0.2

+ Control

+ Load

Please call if you need application notes, helps with design, request for a quote or just wants to talk with us.

Electronic Design & Research Inc. ** 7331 Intermodal Drive ** Louisville ** KY 40258
Tel: 502-933-8660; Fax: 502-933-3422; Sales -1-800-336-1337: e-mail: [email protected] Data Sheet 7066 EDR Inc. Made in USA 8/11/2005

45VDC, 24Amp Relay/Switch

Powerful Fast Solid State Relay
Electronic Design & Research http://www.vsholding.com Technology for people's ideas Designed to deliver 13KW of power in a few microseconds

Features: Utilizes only 1.4 sq. in. of PCB area and only 1.15 tall 3.2A continuously or up to a 20A-spike in a miniature package
40A surge current and only 0.2 Ohms on-state resistance
24V 12mA High sensitivity, even at high switching frequencies

Input Specifications:
Input DC Voltage Nominal Current 12V 13mA

Please specify input control voltage: 12 or 24 VDC

Output Specifications:
Operating DC voltage range Maximum continuous current Maximum surge current (IDM) - 2mS Continuous current (ID) Maximum on-state resistance Rising time Delay-on time Falling time Delay-off time Maximum switching frequency
* Test performed with a D3N650D3/24

0 45VDC 3.2A rms 40A 20A 0.2 Ohm 0.6S 5.0S 0.3S 3.4S 25Hz

x=23.40s,o=1024s,xo=1001s

V 8 6 4 2

General Specifications:
Ambient operating temperature range Ambient storage temperature range Dielectric Strength input-to-output Weight (oz) Encapsulation -450 C to 850 C -550 C to 1250 C 3,000VAC .2 50-2366RFR / 50-2366CFR

Control

20 16 12 8 4 0 -4 -1 0 1 2 3 4 5 04Jul2004 20:46 6 7 8

0 -2 -4 -6 -8 -10 m s

Load

Mechanical Specifications:
Epoxies Etc. 1.75" (44 mm) D3N650D3/12
EDR82802

Pulse width 1mS, 500VDC, current 5A 0.8" (20mm) PIN 1: PIN 2: PIN 5: PIN 6: + LOAD return LOAD +DC CONTROL -DC CONTROL

1.15" (29 mm) 12VDC

-6 +5
3.2A, 650VDC

-2

+1

0.3" (7.5 mm)

0.2"(5.1 mm) 0.4" (10.mm)
0.5 (12.5 mm)

0.2 (5mm)

0.4" (10mm)

All Dimensions are in inches (millimeters). Dimensions for SIP4 package 1.15H x 1.75L x 0.8W Terminals /solder for SIP4 package control - 0.40, power 0.6
Transient Protection: All loads are inductive, even ones that are not so obvious or labeled. An inductive load produces a harmful transient voltage, which is much higher than the applied voltage, when it is turned on and off. A SSR built with a MOSFET output acts as an ideal switch and can produce a seemingly non-inductive load, which can cause damage if not suppressed. A transient voltage suppressor, which is bi-directional for AC applied voltage and unidirectional for DC applied voltage, should be used to clamp excessive spikes.

Electronic Design & Research Inc. ** 7331 Intermodal Dr. ** Louisville ** KY 40258
Tel: 502-933-8660; Fax: 502-933-3422; Sales: 800-336-1337; e-mail: [email protected]

Data Sheet 7066

EDR Inc.

Made in USA

8/11/2005

Input Electrical Characteristics (Ta = 250C) for D3N650D3/12, p/n EDR82802 Characteristic Control voltage range Maximum Turn-On Voltage Maximum Turn-Off Voltage Maximum Input Current Test Condition Min 10 Typ. 12 10 8 13 Max. 16 Unit V V V mA V V V mA

Input Electrical Characteristics (Ta = 250C) for D3N650D3/24, p/n EDR82806 Control voltage range 18 22 26 Maximum Turn-On Voltage 18 Maximum Turn-Off Voltage 16.8 Maximum Input Current 12

I. Switching time test Load 625 Ohm & 0.8A, Control Signal 24VDC & current 12mA
V

x=30ns,o=5036ns,xo=5006ns

V 8 6

x=23.21s,o=19.71s,xo=-3498ns

o x

V 8 6

20 16 12 8 4 0 -4 -8 -12 -5 0 5 10 15 20 25 04Jul2004 20:30 30 35 40

4 2 0 -2 -4 -6 -8 -10 s

Control

20 16 12

4 2 0 -2 -4 -6 -8 -10 -5 0 5 10 15 20 25 04Jul2004 20:30 30 35 40

Control

Load

8 4 0 -4 -8 -12

Load

Figure 1 Turn-on delay is 5.0S

V

Figure 2 Turn-off delay is 3.5S

V x=23.03s,o=23.33s,xo=302ns

x o

V 8 6

x o

x=4520ns,o=5036ns,xo=516ns

V 8 6
20

4 2 0 -2 -4 -6 -8 -10 -5 0 5 10 15 20 25 04Jul2004 20:30 30 35 40

20 16 12 8 4 0 -4 -8 -12 -5 0 5 10 15 20 25 04Jul2004 20:30 30 35 40

4 2 0 -2 -4 -6 -8 -10 s

Control

Control

16 12 8 4

Load

0 -4 -8 -12

Load

Figure 3 Rising Time is 0.516S

Control Signal
TC4432 Source (signal) 2 3 1 8 4 5 IN LOCKDIS VDD VDD GND GND OUT OUT 6 Q1 D3NxxD

Figure 4

Fall Time is 0.302S

RV1
Energ/Conv

5 (+Vin)

1 (+)

+Vcc

6 (-Vin)

2 (-) R1

C1 - --

Load Signal
R2

POW ER SOURCE

LOAD

Figure 5 Switching Time Test Circuit

Electronic Design & Research Inc. ** 7331 Intermodal Dr. ** Louisville ** KY 40258
Tel: 502-933-8660; Fax: 502-933-3422; Sales: 800-336-1337; e-mail: [email protected]

Data Sheet 7066

EDR Inc.

Made in USA

8/11/2005

Solid State Relay/Switch made by Electronic Design & Research

With respect to the growing needs for the replacement of low-speed, power-hungry and bulky electro-mechanical relays EDR Inc. has introduced several families of high-speed, powerful and inexpensive Solid State Relays (SSR) with MOSFETs and IGBTs on there outputs to control either DC, AC/DC or AC power. The advantages of a solid-state relay over an electromechanical relay are well described in modern publications. These include the absence of moving parts to wear out, no acoustical noise, low controlling power, no contact bounce or arching, minimal space requirements and a long life expectancy. Mostly the high-power, DC and DC/AC types of SSRs cost less than the comparable electromechanical relay. The situation is different for low power AC-type electromechanical relays. These can cost, in some cases, much less than a SSR. The choice might look obvious. Though some simple calculations that take into consideration a relays life expectancy, the cost of replacements, shipping expenses, loss of production time, and the labor cost of replacing a wore out relay makes a SSR the prime choice in new designs and retrofits. Since 1997, our company has being concentrating on developing the most advanced Solid State Relays and Breakers, which have opened the door of opportunity for technological improvements in many fields of industry. Our innovations have drastically improved Solid State Relays and have expanded their applications. For an example, a MOSFET-based AC-type relay finds application in the airline industry where the heat generated by a TRIAC-based relay and its size became the obstacle in achieving high reliability and energy concerns. Our AC-type relay (D1N200A3) wastes only 0.080W and that is twenty times less than a TRIAC-based relay made by CRYDOM (D2W203) which wastes 1.5W at a load of 1A rms. 1. 2. 3. 4. Solid State Relays manufactured by EDR fall into one of the following categories: Direct driving, super-low cost, comparable to the speed of an electromechanical relay Direct driving, medium speed and medium cost With a built-in DC/DC converter and independent controls, high-speed and medium cost Direct driving, super-fast type that is capable of delivering 400Amps in a microsecond

Along with SSRs, we manufacture a Solid State Power Controller (SSPC) or an AC/DC Intelligent Solid-State Relay/Breaker (iSSR\Breaker) to be used in Aircraft and Naval applications. This DPST (double pole, single throw) module (EDR82360) has integrated sensing capabilities to protect itself from over current and over temperature while exhibiting the properties of a time-delay fuse. Electronically controllable for faster and more reliable power management, the EDR82360 was designed to replace 4 components: an electromechanical or SSR relay, a switch, and a fuse holder with a fuse. EDRs Solid State Relays and Breakers are potted in a thermally conductive epoxy for optimal performance in today's very demanding industrial and military environments. Most relays are produced in four popular sizes: D1-type (0.6H x 1.0L x 0.3W), D2-type (1.15H x 1.78L x 0.4W), D3-type (1.15H x 1.78L x 0.8W) and D4-type (1.15H x 2.0L x 0.9W) with currents ranging from 3A up to 76A and voltages from 30V to 1,700V. These relays have configurations with SPST, DPST, 3PST or TOTEM outputs. We do not charge a set-up fee for a custom specified relay for orders of 250 or more. Some of our customers are,
Lockheed Martin/Naval Electronics & SSUS Metal Action Inc. 3M Co Aerojet Corp Flight Refueling Limited/Military System Division iWerks Entertainment, Inc TDG Aerospace Inc., etc. Bell Electronics Ceramic Inc. HP

Our customers use EDRs relays and circuit breakers in a wide variety of highly critical applications. They are also used in everyday industrial applications to control DC&AC Motors and solenoids on production lines. Our intelligent SSR/Breaker (p/n EDR82360) controls AC/DC power distribution in super-servers on submarines. Our SSR/Switches test high-speed solenoids to be used in
Data Sheet 7066 EDR Inc. Made in USA 8/11/2005

Aviation, they distribute AC/DC power in the cockpits of airplanes, control air-valves to activate the movement of chairs in iMax Theaters, deliver 20KW in a few microseconds for laser research and numerous other applications. Our MOSFET-based, AC-type, miniature and super low power consumption relays found applications in the power distribution on airplanes. Notes on Operation, Driver and the Requirements for a Driving Signal For the best performance, remember that EDRs High-Speed Solid State Relay/Switch (SSR/S) have important input and output requirements. To avoid degradation of the turn-on and turn-off delays and maximum switching speed the driver signal must be equal to the nominal voltage and have fast turn-on and turn-off slopes. A SSR is capable of switching zillions of times without any degradation and the long-life expectancy can be achieved if it is protected against harmful transient voltages. In most cases, a snubbing (R-C) network would bring a positive result. A transient voltage suppressor (TVS) could be a better choice. In this case, power dissipation must be calculated or obtained empirically if high frequency chopping is the application. The SSRs best performance can be simply achieved by utilizing one of four types of DIN RAILs made by EDR. Our DIN RAIL mounting assemblies are available to fit a wide variety of industrial modules, such as IOC, ODC, D2W, CX, CMS and any of the D2N & D3N SSR packages made by EDR. These DIN modules provide excellent isolation, above 3000V, between the interfacing circuitry and field devices. They are designed to accommodate high power and high-speed SSRs and control up to 14Amps on the standard model and 28Amps for more power-hungry applications. There are four types of DIN RAIL assemblies are available: 1. Direct driving with a LED to indicate the presence of the control signal (EDR82555), 2. With a driver and optional de-bouncing circuitry (EDR82558 and EDR82558/D respectfully) for better noise and bouncing rejections, 3. With a high-speed driver for applications such as the ability to enable the delivery of a very short burst of power, PWM and other high frequency applications (EDR82603), 4. With a built-in latchable driver (EDR82604) for easy interfacing with the push-on and push-off type of industrial applications.

A customer made driver

EDRs relays and breakers are designed to be soldering to a PC board directly or plugged into a socket. Below are several recommended schematics for customers who want to design a relay driver. Though some SSRs functionally resemble an electromechanical relay, but they are built completely differently and demanding a better care of a circuit that drives them. The similarities being each having two terminals on the input for the control voltage and two terminals on the output for the load. This is especially true for EDRs high-speed SSRs built with a direct driving input. That family of SSRs is built with transformer-coupled devices and the input circuitry is a high-frequency generator/converter with an R-C filter on its input. A SSR consumes very little power, on average about 200mW (10mA at 20VDC). The turning on transition is quite a different story due to the built-in R-C filter. For a short moment, during the few microseconds the input current may peak up to 0.8A during a turn-on cycle. That specification makes a low power MOSFET the prime choice as the relay driver.
+Vcc
C1 Q1 D3NxxD RV1
Energ/Conv

5 (+Vin)

1 (+)

Control Signal
3 6 (-Vin) Q2 2N7000 2 R R4 Source (signal) R3 R

2 (-) R1

R2

LOAD

Figure 7 Driving a SSR/S with a MOSFET

Data Sheet 7066 EDR Inc. Made in USA 8/11/2005

- - -

Load Signal
1

POWER SOURCE

For low-speed and non-critical applications, a simple push-button switch or any other mechanical device such as an elecromechanical relay (EMR), toggle switch, etc. can be used directly to control a SSR/S. A switch (SW1) can be used on the low side as shown in Figure 5 or the high side of Vcc. It is not the best way to control the SSR/S and we could recommend such control only for EDRs low-speed SSRs.
+Vcc
C1 Q1 D3NxxD RV1 5 (+Vin)
EegCn nr/ov

1 (+)

Control Signal
2

6 (-Vin)

2 (-) R1

SW1 - -J1 D1 3 4 1 U1 Q1 GD N OUT Fc 3 2 C1 5 J2 1 G1 +VDC R2 2 +Vcc 1 2 3 4 D/D + V SSR1 -2 2 +1 1 1 LOAD + POWE - POWER

SW TACT-SPST 1 R2

Load Signal LOAD

POW ER SOURCE

Figure 8

A bush-button controls a high-speed SSR/S

We offer a DIN RAIL (p/n EDR82555) without a driver for applications when cost is the main concern and when a customer wants to use their own driver or just an external switch. We do not recommend a mechanical switch to drive a high-speed SSR. The bouncing nature of a mechanical switch, including an EMR, would be transferred onto the SSRs output. De-bouncing circuitry must be used to avoid such a problem and a DIN RAIL (p/n EDR82558, see in Fig. 6, below)) can be the best choice for industrial applications. A DIN RAIL (p/n EDR82604) with a latchable driver will help to solve bouncing. If a customer decided to build their own driver we recommend to use the same or similar schematic solution.
+12VDC +Vcc 1 VC Y1 R1 VG/SM +Vcc 3 OUT Y2 GND VC 1 OUT 3

EDR82558

OR
2 LOAD

OFF ON

CLK

OR
D2 1 U3 Q2 GD N OUT Fc 3 2 C2 5 J4 2 +Vcc Control 1 2 4 D/D + V SW1 1

J3 3 4 SSR2 -2 2 +1 1 1 LOAD + POWE - POWER

OR
2 LOAD

CLK

EQUIVALENT CIRCUIT ONLY

Figure 9

EDRs DIN RAIL (p/n EDR82558)

High-speed Application p/n EDR82603 could be the prime choice

EDRs Solid State Relay/Switch has opened the door of opportunity and technological innovation in many fields of industry. Our SSR/Ss have being employed to test high-speed solenoids, delivery a high-power pulse in metal lithography, control air-valves, etc. In those applications, overall high performance can be obtained without a proper relay driver. It may be surprising that the solution is available today. Nowadays several companies make a dedicated MOSFET driver. That could be the best choice especially for high speed chopping and delivering a short, high power pulse.
Control Signal
TC4432 Source (signal) 2 3 1 8 4 5 IN LOCKDIS VDD VDD GND GND OUT OUT 6 RV1 7 5 (+Vin)
EegCn nr/ov

Q1 D3NxxD 1 (+)

. +Vcc
C1

6 (-Vin)

2 (-) R1

R2

LOAD

Figure 10
Data Sheet 7066

A high-speed Solid State Relay is controlled by a dedicated MOSFET driver.

EDR Inc. Made in USA 8/11/2005

- --

Load Signal

POW ER SOURCE