PH1379 APO Production-9001-Surveillance Audit Report 1213-142021 1
PH1379 APO Production-9001-Surveillance Audit Report 1213-142021 1
PH1379 APO Production-9001-Surveillance Audit Report 1213-142021 1
MANAGEMENT SYSTEMS
AUDIT REPORT FOR ISO 9001:2015
Email [email protected]
Scope of Certification APO Production Unit, Inc. located in Quezon City with remote site in Lima Technology Malvar, Batangas,
(That will be shown on Philippines provides design & development, manufacturing, printing, testing, storage and distribution of
the client certificate) regular (Quezon City operation) and security (Lima Technology) printing products. All Clauses of ISO
9001:2015 Standard are applicable in the operation of the organization.
Lead Auditor Myra C. Cabales Date(s) of audit December 13 & 14, 2021
Comments
Lead Auditor
Myra C. Cabales
Process/Activity/Area
Comp
Time Clause Activity/Description
MGT/ SCM/ PRODN Rep
ADMIN
QM BAC /SM/QC
09:00 Opening Meeting
12.14
Closing Meeting
16:30
Audit Results: Corrective Action, Observations/Opportunities for Improvement
Clause Title(s)
4.0 Context of the Organization; 4.1 - 4.4
Participants
MJ Dalumpines; DG Vidanes; CT Herrera Jr; LAL Lorzano; LM Dinglasan
Functional Area
Management / Management Representative / PMSC Division
Procedures
QMS Manual Q01-Q04 / Q04-4 ver 01 08/19/2019; Scope of QMS M01 ver 01 08/19/2019; Internal Control Procedures
Samples/Records Reviewed
Risk Assessment Register, PESTLE Analysis Matrix, Needs and Expectation of Interested Parties Matrix, COVID-19 protocols
Results OFI X OBS X Minor NC Major NC See NCR No.
The organization presented the actual identified risk and opportunities in conformance to the requirements of ISO 9001:2015 Standard.
The needs and expectations of interested parties records were also verified. Series of changes on the risk and opportunities were
presented. There were updates on the risk due to COVID-19 transmissions which really impacted the operation of APO. One of the
opportunities is the additional division added in the organization which is the PMSC.
Scope of the Quality Management System is clearly defined in the presented Quality Manual and in the documented information as per
M01 (Scope of QMS). PassPort product processes located in Lima Tech Malvar, Batangas which is under Joint Venture (JV) of APO is not
included in the scope of Certification. No changes on the existing scope of certification.
Observations
Impact of the PMSC Division to the whole operation of APO will be verified in the next Surveillance Audit in y2022.
Opportunities for Improvement
May consider replacement of officers in the determined issues and concerns both in QC and Lima operation. Also to consider assessing
the need to include the issues and concerns about the activity/function of the PMSC Division in terms of the audit and the existing
Internal Audit Department.
Clause Title(s)
5.0 Leadership; 5.1 Leadership & Commitment
Participants
MJ Dalumpines; DG Vidanes; CT Herrera Jr; LAL Lorzano; LM Dinglasan
Functional Area
Management Team / Management Representative
Procedures
QMS Manual Q01-Q04 / Q04-4 ver 01 08/19/2019; Internal Control Procedures per Department per process
Samples/Records Reviewed
MR minutes, Quality Policy, Risk Assessment Register, Organizational Chart, Quality Objectives, Job Description, Plan & Program 2019
Results OFI X OBS X Minor NC Major NC See NCR No.
Leadership is very evident in the response of the Top Management to assure conformance to the requirements of ISO 9001:2015
standard. The President even in her very busy schedule was able to attend/cooperate the whole day certification audit including the
rest of the Top Management (BOD, COO, CFO), Management Representative and the rest of the Supervisors/Head of each Department.
They have positive outlook on the course of the audit.
The Top Management still has short-and-long term improvement plans as per presented documented information including the re-
organization, additional division and creation of new positions to make sure of their conformance to the requirements of ISO 9001:2015.
Quality Policy & Quality Objectives were properly disseminated to all employees of APUI.
Additional Division / position was reflected in the updated Organizational Chart which was released last March 2021.
Observations
It was observed there were additional quality policy added in the presented documented information. The Top Management together
with the PMSC Division Manager may collaborate to this requirement.
Opportunities for Improvement
You may consider concentrating in one quality policy and supported by per division/department quality objectives.
Clause Title(s)
6.0 Planning; 6.1 Actions to address risks and opportunities; 6.2 Quality Objectives and planning to achieve them; 6.3 Planning of
Changes
Participants
MJ Dalumpines; DG Vidanes; CT Herrera Jr; LAL Lorzano; LM Dinglasan; KZ Cepres; EA Pilapil
Functional Area
Management Team/ Management Representative
Procedures
QMS Manual Q01-Q04 / Q04-4 ver 01 08/19/2019; Risk Assessment Procedure M03 ver 01 08/19/2019; Planning to Achieve Quality
Objectives M04 ver 01 08/19/2019; Internal Control Procedures per Department per process
Samples/Records Reviewed
Quality Objectives, Risk Assessment Register, SWOT/PESTLE Analysis, Needs and Expectation of Interested Parties Matrix
Results OFI X OBS Minor NC Major NC See NCR No.
The Top Management determined the risk and opportunities of the organization using the PESTLE Analysis, SWOT Analysis and the needs
& expectation of interested parties. Level of risks were reviewed last December 2021. COVID-19 pandemic restrictions were also
included and provided all the possible control measures to ensure minimizing the risk. A separate documented information was
provided for COVID-19 virus related concerns which includes all the actions to be taken and currently implementing in APO. Action plan
to minimize or lower the risk has been provided. Updates on the status will be reassessed in the next surveillance audit.
Quality Objectives on different perspective for the year 2022 were discussed and presented during the y2021 Management Review.
Quality objectives outcome per department/division in the year 2021 is being reported to the top management. Some were achieved
some were not. Set QOs were presented and found measurable and consistent to the set Quality Policy of the Division/Department.
Set quality objectives were made linking to the result of APUI business performance and to the growing client's demand. It was
communicated to the organization.
Observations
NA
Opportunities for Improvement
To consider concentrating in one Quality Policy when establishing the quality objectives per department.
Clause Title(s)
7.1 Resources; 7.2 Competence; 7.3 Awareness; 7.4 Communication; 7.5 Documented Information
Participants
MJ Dalumpines; DG Vidanes; CT Herrera Jr; LAL Lorzano; RFM Ferrer; LM Dinglasan; MV Licup; EA Pilapil; KZ Cepres; MA Alinea
Functional Area
Management / Admin / Accounting / R & D / Production / PMSC
Procedures
QMS Manual Q01-Q04 / Q04-4 ver 01 08/19/2019; Monitoring and Measuring Resources M05 ver 01 08/19/2019; Internal Control
Procedures per Department per process
Samples/Records Reviewed
Organizational Chart, Job Description, Personnel Requisition Form, Training Memo, Plan 2019, Training Certificates, Equipment list,
Calibration Plan 2021, Calibration records/Certificates, Employee Masterlist, Internal and External Communication Matrix, Daily
Monitoring Measuring Equipment, Equipment Service Reports, Preventive Maintenance records
Results OFI OBS X Minor NC Major NC See NCR No.
Based on the reviewed documented information, the organization has complete documentation. Job Descriptions were revised
accordingly and aligned to the current structure of the company. The organization already started reviewing the competencies of their
employees. This was put on hold since new HR Manager was introduced. One of the continuous improvement plan of the company is
the improvement of the competency of their employees likewise minimizing the expenses of the company. Trainings provided both
technical and non-technical related were temporarily put on hold based on the released memo of HRD. All the necessary measuring
resources used in the operation were calibrated accordingly based on the reviewed documented information. All major equipment
maintenance were done by the external provider. All the necessary documented information including policies and procedures as
specified in the ISO 9001 Standard were established and made available in support to the defined scope of APUI. Some supporting detail
procedures per division/department are still on-going. The organization established an internal and external communication matrix to
make sure of proper protocol within and outside the company.
Observations
Updates on the maintenance and calibration were conducted based on the provided documented information.
Opportunities for Improvement
NA
Clause Title(s)
8.0 Operation; 8.1 Operational planning and control; 8.2 Requirements for Products and Services; 8.4 Control of externally provided
processes, products and services; 8.5 Production and Service provision; 8.6 Release of products and services
Participants
MJ Dalumpines; DG Vidanes; CT Herrera Jr; LAL Lorzano; RFM Ferrer; MV Licup; FS Tarun; MD Escobar; LEM Gamban; MP Santos; E Jose;
MB Balatero; AV Velasco; PJ De Castro
Functional Area
Management / Admin / Production / Warehouse / Purchasing / QC / Supply Chain / BAC / Accounting / Planning /PMSC
Procedures
QMS Manual Q01-Q04 / Q04-4 ver 01 08/19/2019; Production & Service Provision (M09) ver 01 08/19/2019; Internal Control Procedures
per Department per process
Samples/Records Reviewed
Minutes of the meetings, BAC (Bids and Awards) records/documents, Purchase Requisition, Purchase Order, Inspection / Audit Reports,
External Provider List including Lessors, Supply Chain Division records, Warehouse Receiving Checklist, Delivery Receipt, Customer
documented information, MSDS/SDS, Proposal, Production records, Pre-Press records, QC records
Results OFI X OBS X Minor NC Major NC See NCR No.
It is evident compliance of the organization in the implementation of its procedure where completed process evidences were presented
to reflect conformance to the existing management system. Documents were verified from client PO to Planning, Warehouse, Pre-
Press, Press, Bindery, Quality Control to intended process as required in the process up to Final Inspection to delivery for QC & Lima Op.
External providers were initially assessed and approved by BAC based on the collected submitted documentation of bidders. Approved
external providers were properly evaluated its performance by the Purchasing Dept. and all end users. Complete records were verified
from purchasing to warehouse to end user and provide correct traceability of materials based on the records provided.
Observations
Skeletal/WFH still observed for sometimes due to COVID-19 virus transmission as impacted the operation of APO. There were some
changes on the operational controls where Tax Stamp production machine operation is now handled by the JV.
Opportunities for Improvement
To consider reviewing the processes and controls especially if this activity /function is being handled by its JV or any external provider.
Clause Title(s)
9.0 Performance Evaluation
Participants
MJ Dalumpines; DG Vidanes; CT Herrera Jr; LAL Lorzano; RFM Ferrer; MV Licup; FS Tarun; MD Escobar; LEM Gamban; MP Santos; E Jose;
MB Balatero; AV Velasco; PJ De Castro
Functional Area
Management / Admin / Production / Warehouse / Purchasing / QC / Supply Chain / BAC / Accounting / Planning / Audit / PMSC
Procedures
QMS Manual Q01-Q04 / Q04-4 ver 01 08/19/2019; Monitoring and Measurement Result M11 ver 01 08/19/2019; Internal Audit M12
ver 01 08/19/2019; Management Review M13 ver 01 08/19/2019; Internal Control Procedures per Department per process
Samples/Records Reviewed
Customer Satisfaction surveys, Internal Audit Plan and reports, Management Review minutes of the meeting, 201 files, Risk Assessment
Register, QC reports, Employee Performance Evaluation, Quarterly Performance Evaluation Form, License Permits, Operation records.
Results OFI OBS Minor NC Major NC See NCR No.
Management Review was conducted last December 3, 2021 as attended and headed by the Chairman / President himself Mr. Michael
Dalumpines, the new General Manager (GM), new Plant Manager - Lima and all APO Division Managers and Department Heads from all
locations. Agenda was verified in accordance to the requirements of ISO 9001:2015 standard. Majority of the actions are to be taken
beginning January 2022 onwards. Updates also on the performance per division/department were pointed out during the meeting. The
organization also conducted regular meeting relevant to the operations of APUI both in QC and in Lima and also meeting with the Board
of Trustees. Internal Audit was strategically scheduled beginning the 4th Quarter of year 2020. Internal Audit conducted is in accordance
to ISO 9001:20015 standards and aligned to COA (Commission on Audit) requirements. It was reviewed by the General Manager and
approved by the Chairman/President. There were some noted non-conformities that were given appropriate action but some are still
for verification of effectiveness. A new Division is now created but internal audit is currently functioned by the Internal Audit Dept. The
management together with all the department heads performed evaluation of performance employees, its customer and suppliers.
Observations
NA
Opportunities for Improvement
NA
Clause Title(s)
10.0 Improvement; 8.7 Control of Non-Conforming Outputs
Participants
MJ Dalumpines; DG Vidanes; CT Herrera Jr; LAL Lorzano; RFM Ferrer; MV Licup; FS Tarun; MD Escobar; LEM Gamban; MP Santos; E Jose;
MB Balatero; AV Velasco; PJ De Castro
Functional Area
Management / Admin / Production / Warehouse / Purchasing / QC / Supply Chain / BAC / Accounting / Planning / PMSC
Procedures
QMS Manual Q01-Q04 / Q04-4 ver 01 08/19/2019; Non-conformance and Corrective Action M10 ver 01 08/19/2019; Monitoring and
Measurement Result M11 ver 01 08/19/2019; Internal Control Procedures per Department per process
Samples/Records Reviewed
Customer Feedback records, Non-conforming Reports, Risk Assessment Register, PESTLE Analysis Matrix, Needs and Expectation of
Interested Parties, Production records, QC records, Improvement Plans, List of Clients
Results OFI OBS Minor NC Major NC See NCR No.
There was no customer complaint and previous customer complaints observed during the Certification Audit were all closed.
Part of the continual improvements of the organization were the movements of officers as part of the strategic plan to a more improve
ISO implementations. Another is the alignment of salary grade of APO Lima to QC Main. Additional procedures including in the
management system to support the existing documented information of APUI. Other list of continuous improvement plans of APO were
also provided and well explained.
Continuous monitoring, measurement, recording and improvement of non-conforming outputs were done.
Observations
NA
Opportunities for Improvement
NA
Clause Title(s)
NOT APPLICABLE
Participants
Functional Area
Procedures
Samples/Records Reviewed
Observations
Improvement
(a statement is required by the audit team to describe how the organisation’s management system has improved since the last
audit)
The organization determined the risk and opportunities within the organization. The Top Management still has short-and-long term
improvement plans as per presented documented information including the re-organization, additional division and creation of new
positions to make sure of their conformance to the requirements of ISO 9001:2015.
Management Review
(a statement is required by the audit team to describe the current status of the organisation’s management review programme)
Management Review was conducted last December 3, 2021 as attended and headed by the Chairman / President himself Mr. Michael
Dalumpines, the new General Manager (GM), new Plant Manager - Lima and all APO Division Managers and Department Heads from
all locations. Agenda was verified in accordance to the requirements of ISO 9001:2015 standard. Majority of the actions are to be
taken beginning January 2022 onwards. Updates on the performance per division/department were pointed out during the meeting.
Corrective Action
(a statement is required by the audit team to describe the current status of the organisation’s corrective and preventive action
programme)
Series of monitoring, measurements, reporting, evaluation and documentation were implemented particularly by the Top Mgt.
Additional Comments
ISO 9001:2015 Surveillance Audit conducted to APO was performed remotely due to COVID-19 pandemic restrictions via Zoom
Meeting for both QC and Lima Tech Malvar Batangas. All relevant documented information were provided in advance to the Auditor.
Client ID PH1379 Company Name APO PRODUCTION UNIT, INC. Standard 9001:2015
Name: Myra C. Cabales Date: Dec. 14, 2021 Name: Lady Ann L. Lorzano Date: Dec. 14, 2021
APO Production Unit, Inc.
Technical Review carried out by: Issue Certificate:
6.0 Certification decision
Print Name:
To be completed by QAS
Signature: Yes No
Compliance Team only
Review
Technical Reviewer’s Comments:
LADY-ANN L. LORZANO / CESAR T. HERRERA JR. EA-PMSC DIV MANAGER/ CORP PLAN MANAGERR
LYNDON M. DINGLASAN / REX FRANCINE M. FERRER LIMA - PLANT MANAGER / ADMIN MANAGER
Tick When
Summary of Activities
Completed
1 Introduction
2 Re-confirm Confidentiality
4 Present an overall summary and conclusion and inform the client’s representatives that the
assessment was conducted on a limited sampling and therefore non-compliances may exist
which have not been identified.
5 Inform the client about your recommendation for or against certification or its continuance.
Inform the client that the Certification Officer will make the final decision regarding
certification after evaluating the evidence in the Audit Report and taking the Lead Auditor’s
recommendation into consideration. (Certification & Surveillance Audits)
6 If applicable, inform the client that they should draw up a corrective and preventive action
plan addressing all non-conformances. Explain that objective evidence of completion must be
sub mitted to QAS before a certification review can take place.
In the case of a surveillance visit, inform the clients of how the completion of corrective
actions will be verified (e.g. the client should submit objective evidence to QAS Lead Auditor
prior to issuing certificate, ensure this is documented in the Audit Report)
7 Explain the continual surveillance assessment and what is necessary to retain certification