Co2 Laser Cutting Engraving Machine MANUAL - KEYLAND
Co2 Laser Cutting Engraving Machine MANUAL - KEYLAND
Co2 Laser Cutting Engraving Machine MANUAL - KEYLAND
Keyland Laser Technology Co.,Ltd reserves the right to modify the products
Keyland Laser Technology Co.,Ltd does not assume caused by improper use
Keyland Laser Technology Co.,Ltd has the products and software patents,
copyright and other intellectual property rights. Unauthorized and shall not
applications
our products!
Please read this user manual before using the product.This manual
provides detailed information for first use of this product relevant security
and lists the fault finding methods, techniques, support files, and more
important content.
If you have any questions or problems about the product when using this
product, please contact us, our technical team will provide you with
operate.
Be sure to fully understand this manual in the safe operation of the laser and
If this manual does not mention, please not to adjust or modify the product
1. Security...........................................................................................................6
2. Overview...................................................................................................... 10
2.1 Introduction.......................................................................................10
2.1.1 Character.................................................................................... 10
2.1.2 Application..................................................................................11
2.3.1 Appearance....................................................................................12
2.3.2 Main-operation-contro-panel...................................................... 14
4. Operating instructions.................................................................................21
5. Maintenance service.....................................................................................25
7 . Drawings..................................................................................................... 34
1. Security
1.1 Basic information
The staff , who can be authorized after the relevant training and fully
production
Please allow only authorized person closes to the laser product, set the
Avoid eye and skin exposure to the laser output directly to the issue or
scattering the radiation. The laser may cause the following incidents: (1)
The optical path from second to third mirror without any protection,
Please do not into this optical path for your any body part in order not to
inflammable materials.
Should wear the appropriate laser protective eyewear, the laser wavelength
of the laser protective eyewear should be issued to match.
Objects against the mirror into the laser radiation zone, to prevent due to the
body.
Strongly recommended that the laser output port does not point to the
"Beware of the laser, please do not close" warning signs should be set to
Avoid inflammable and explosive materials into the direct laser radiation
zone
Prohibits any person is free to adjust the optical system,even in
Connect the power line and ensure that the circuit wiring is correct.
When the normal operation of equipment does not exist electrical hazards,
When the equipment is not in use, should remove the key from key switch
When fault alarm sound or light, should be shut down and then check
During the laser tube rupture and laser power damage may occur due to a
serious fault, must immediately press the emergency stop button or cut off
When meet abnormal situation, you should immediately stop work, cut off
the power, then please consult us.
sure to provide a continuous and stable power supply. To avoid the sudden
When the cooling water temperature is higher than the maximum allowable
30 ° C, the laser energy output will decline rapidly; when the cooling water
temperature is less than the minimum allowed value to 0 ° C will cause the
cooling water freezes in the laser tube, resulting in the laser tube rupture.
safety
materials cutting (such as acrylic, leather, cloth, etc.). The machine adopts the
control software, and other high-tech one, with high-tech, high cost
performance characteristics.
The series of models in the optical system, control system has first-class
core technology, the speed, precision cutting close to the performance of similar
2.1.1 Character
regulation, the scope can be applied to the need for cutting different material
non-contact processing, will not damage the workpiece, the processing quality
BMP (1 bit) and DXF file formats, can produce a variety of graphics, text,
graphic, specification.
a good stability of the continuous work, the High cutting speed, high positioning
simple operation.
7, Using a mixture of vector and lattice work pattern, cutting work can be
2.1.2 Application
1, cutting materials:
Rubber sheets, organic board, plastic sheets, acrylic, color plates, plywood,
wood, marble, tiles, fireproof board, insulation board, cardboard, leather, leather,
footwear garment template, cutting board, light box panels and so on.
Operating principle
Laser power produces instant high pressure (about 20 000 volts) to excite
laser within the carbon dioxide gas to stimulate the flow of particles in the laser
tube resonator oscillation, and outputs a continuous laser wave . Engraving and
on the one hand,and control the laser output on the other hand ;The output of
the laser reflection, focusing, non-metallic surface to form a high density spot,
instant gasification material surface, and then to blow away by certain pressure
from the gasification of plasma objects formed kerf, in order to achieve the
Parameter
Laser wavelength 10.6 μm Cutting speed ≥6000mm/min
The KQG series laser cutting machine from the operator panel, cabinet,
2.3.1 Appearance
Front machine
Emergency
stop switch
Back of machine
Total power
connector
In and outlet
chiller pipe
Ground
terminal
Side of machine
Total power
switch
Laser Exhaust
power fan
switch
2.3.2 Main-operation-contro-panel
7 5
7
9
8
10 4
11 3
12
13 15
14 17 1
16
Downwards
positive lines
X-axis
Y-axis
Working scope
properly working
indicator
Warning
light
36V Power
24V
Swith
Relay
Filter
2.3.7 Negative pressure vacuum fan
Inlet duct
connector
Outlet duct
connector
3 Installation &adjustment and workflow
model does not match, or damaged, and missing accessories, do not use and
contact us promptly
The ground flat, not easy dust ,away from the vibration source and
protection switch.
over two meters away from the equipment station, height of 1.2
Water: must use the pure water, if you can afford to use a higher
The water quality will directly affect the normal use and life
of the equipment,
Water causes damage to the equipment is not out of warranty
centrifugal fan installed in the room or in the outside to isolate the noise,
but you have to prevent the fan dry in the rain. Pre-layout and exhaust
dust ventilation pipe (diameter 100 mm) equipment work must ensure
4 、 Place the working material , use the reset button on the control panel so
that the laser head back to the starting position.
5 、 The use of focus adjustment rules, adjusting focus tube up and down
position according to the processing of the material thickness .
6 、Press the testing button and adjust the laser power knob so that the laser
output to the appropriate value. (Note the laser output at this time!)
7 、According to the demand to put the processed material to the appropriate
location, through software or keyboard arrow keys to adjust the location of
the processing range.
8.Open exhaust and blowing switch.
9 、The operating software for laser cutting or engraving process.
10 、 The processing is completed, turn off the switch of the exhaust,
inflatable, laser power, scanning, total power, etc.
laser output power, sealing the overlapping length (cutting), step space
(engraving), and air-way cutting speed, etc., (see software manual)in order to
2 、 This machine 's working output 10.6μM laser wavelength , Man naked
eye can not see it. Therefore, the machine works, should ensure that no objects
block the entire optical path, should be careful not to allow any part of the body
injury. !
always in the range of processing and processing materials to maintain the same
results.
4 、 Shall not be placed object to impede the laser heads running in the
machining area in order to the stepper motor is not blocked out of step
processing defects.
5、The whole process must ensure that the circulating cooling water should
generated in the processing will damage the surface of optical lenses and motion
7、Processing should pay attention to the signal line between the equipment
and the computer must be securely connected, can not hot plug connector to
※ Pressing about five seconds untill the cooling water tank to start, about
※ Check the cooling tank to start water circulation: whether the water pipe
显示屏
退出 确定
定位 边框
点射 最小 最大 启动
复位 速度 文件
功率 功率 暂停
cutting speed, work intensity, and system state (initialization, wait, pause,
etc.).
2、Explanation
Cutting origin:The operator sets the starting position for the cutting,it's
beginning position . The laser head is first back to the mechanical origin,
and then cutting the origin of the motion to the latest definition of the
or perform a reset operation, the laser head will stay in the mechanical
origin
3、Each function key description:
复位
Reset: the laser head goes back to the mechanical origin, this key is
valid when the system is in a wait or pause and invalid under other state.
点射
Laser:After boot device, you press this key once, the laser tube light
emitting again each time . Hold down the "Laser" button, the laser tube lights
速度
Speed: Set the cutting speed, 0% -100% optional . This key is valid
in wait or pause , others are invalid. Speed 100% is Limiting speed according to
machine parameter
最小
功率 Mini power: set the minimum power, optional 0% -100%. This key
-100%. This key is valid in wait or pause, the other states are invalid.
文件
Files: view and the operator panel to load a file that runs
启动
暂停 Start / Pause: During work and pause, switch the system state.
When the system is in working condition, press this key, the system enters the
suspend state;if the button is pressed again, the system goes back to work. This
key is valid in work or suspend state, other states are invalid.
定位
Origin: This key is used to define (change) cutting origin. Before to
modify the cutting origin, please move the laser head to the cutting starting
1, Short press this key to determine the laser head location for cutting the
origin;
2, if long click the button for above 3 seconds to determine the cutting
边框
Frame: border line motion of the laser head
退出
Exit: to cancel the operation. The abolition of the changes made
when set the cutting parameters;
It can make System return to waiting state when sysytem is in pause state.
确定
Confirm: Confirm operation. It is valid for cutting speed setting and
intensity, or select the operating documents;Other state is not valid.
Arrow keys (up, down, left, right, middle button Z & U): used to adjust the
position of the laser head, select the operating document, change the cutting
speed, minimum / maximum intensity value.
Z&U
Z&U:Adjust X and Y axis motion.
CO2 laser tube to replenish the gas or replacement of the laser tube,
especially when the laser tube was working time over 1000 hours, please
feel free to pay attention to the output power of the laser tube;In the
same current conditions if the power is smaller, you need to replace the
laser tube.
The reflectors for a long time will be processed after the resulting dust
cleaning liquid, with wiping carefully with pledget. Note :avoid the
Focus on the lower surface of the mirror focus lens may also be the
affect the output of the laser. Processing must pay attention to the smoke
mirror is careful cleaning if the pollution is serious ,that can take the
following steps:
1、 Remove the blowing off , the pressure ring , protective sleeve and
special lens cleaner ,and wipe from inside to the outside gently in one
direction (see below), each wipe , you need to replace the cotton ball,
Wipe from
until the sewagethings gets rid inside to
outside
Note: not allow to rub back and forth, but can not be scratched by sharp object, due to
the lens surface coated with antireflection coating, coating damage will greatly affect the
laser energy output
grounded well , you should check the grounding screw regularly with or
the rail
Note that the exhaust fan port and exhaust pipe is not blocked at any
1390 series engraving machine in use, there may occur the optical path
offset, resulting in the phenomenon of no light or light path errors will directly
affect the processing efficiency and effects, attention should be paid. In this case,
2 1
X 1 Y1 X 2 Y1
3 Y
O
X
X 1 Y2 X 2 Y2
4
5
6
7
4 Third reflector
5 Focus tube 6 Workpiece 7 Workpiece carrying platform
The optical system of the machine is as shown above, the adjustment of the
2、Use the testing button on the front panel (click) ,the laser output current
is adjusted to the appropriate value (usually the optical power is not too large,
such as 4 ~ 8mA) Note that there may be a strong laser emission, placing a
transparent organic board in the front of the laser tube output window for
有机板
Organic board
Laser Tube
激光管
3、A small organic board caught in the first reflector surface and fine-tune
to adjust the frame of laser tube , and used in conjunction with the test button
(click), so that the laser emits completely in the first reflector and try to place
the first reflector in the middle. Completed, remove organic board.
4 、 A small organic plate holded in the second mirror surface, fine tune the
first mirror adjustment knob, and using the test button (click) makes the first
launch by reflecting laser can completely on the second mirror, and as far as
possible in the the middle of first mirror . Should ensure that both ends of the y
axis direction receiving the laser light points coincident before and after .
5、A small Organic board clips onto the third mirror surface, fine-tuning the
second mirror adjustment knob, and uses in conjunction with the test button
(click), so that the second mirror launch reflecting the laser in the middle of
the third mirror as far as possible . Make sure that the both ends of X axis
近端调节 远端调节
6 、 Place a small organic board clips onto the top of the focusing tube,
fine-tuning the third mirror adjustment knob, and use in conjunction with the
test button (click), so that the third mirror launch reflecting the laser can
completely focus in laser tube as much as possible and focus on the middle of
the lens (Note, smoke maybe cause pollution to the third reflective lenses ,So
should avoid the smoke generated by the third reflection of the lens). Completed,
7 、 Adjust the focus: to use a special regulation of the focal length . If the
regulation size of the tune changes, a small organic board can be put
processing platform plainly, click the Test button, fine-tune the focus tube
height up and down, so that the laser point is minimum on the gasification of
the organic panel , and fix focus lens barrel . The focal length of tone
regulation is placed between the tube and the organic board, adjust the height
then fix it . It can be used & put focus simply between the mirror and the
workpiece .
Organic board
有机板
8 、 The above adjustments will directly affect the processing effect , pls
Fault Solution
not enough
Fault Solution
Fault Solution
Laser power settings are not normal Setting normal laser power
Fault Solution
Fault Solution
Fault Solution
Fault Solution
Check the water level, adding recycling
Water tank water level is too low
water,check waterways for leaks
Fault Solution
The air inlet poor ventilation Ensure the open entrances and exits
Fault Solution
Fault Solution
PE 火 O
A
三孔插
N1 N3
L N
IN MK3 MK1 KJ2 总电源控制
4 1 7 8 KS1开关电源控制
DL滤波器 L1
KS2开关电源控制
OUT
插座/风扇控制
MK1
总电源指示
L1 N1
B
红 黑
4 3 4 3 KJ1 MK2
K3
KJ1 KJ2 L3 1 3 3 7 8 2 激光电源控制
6 5 6 5
L2 N2 L3 N3 流量输出
MK2
L2 激光电源指示
L N L N
KS1开关电源 C
激光电源 KS2开关电源
3*插座/风扇
一次主线控制图 二次辅线控制图
说明: 江苏启澜激光科技有限公司
1.一次主线路中连接 L、N触点线径是2.5平方, Jiangsu Keyland Laser Technology Co. , Ltd
连接KJ1\KJ2上L1、L2、L3、N1、N2、N3触点线径是1.0平方, 1390激光雕刻机
其余线径0.5平方(除图纸上规定外); 更改文件号 签 字 日期
处数
2.线头按线径焊接对应的接线端子,焊点要光滑,无毛刺; 电气控制原理图 D
设 计 标准化 董应军 图样标记 数量 重量 比例
3.按图纸套线标,地线须牢靠接地。
校 对 审 定
审 核
图号:KL-DK2-D02-001
工 艺 董应军 日 期 2011-8-2 共 6 页 第 2 页
1 2 3 4
1 2 3 4
7.3
保密级别: 绝密 机密 秘密 内部公开 地
FG 线号大小及数量
ND1 101 ND2 105 KS2 N2 AC 线号内接点数 外接点数 4mm 2 1.0mm2
PUL+ PUL+
102 106 +V -V N L L2 AC L 1 1 2
PUL- PUL-
DIR+ 103 DIR+ 107 N 1 1 2
DIR- 104 DIR- 108
激 L1 3 1 4
N1 3 0 3
113
114
115
116
117
118
116 光 L2 2 1 3 A
HIGH
LOW N2 2 0 2
118 PROT 电 L3 3 2 5
5
301
303
302
304
N3
L3
302
N3 3 2 5
U-disk 304 118 GND
9
6
1 1 1 2
L-AN1
LPWM1-
LPWM1+
L-ON1+
L-ON1-
LGND
GND 301 GND 303 113 IN 源
CN6 HM1 2 1 1 2
+36V
U U1 +36V
U U2 1 1 2
+5V 3
PUL+ 101 V V1 V V2 VCC 101 2 0 2
PUL- 102 W W1 W W2 102 2 0 2
DIR+ 103 103 2 0 2
X DIR- 104 L1 N1 104 2 0 2
105 2 0 2
L1
L1
N1
N1
GND 106 2 0 2
107 2 0 2
Electrical wiring diagram
+5V
PUL+ 105 108 2 0 2
4 3 4 3 负载 109 1 2 2
PUL- 106 B
107
KS1 KJ1 KJ2 110 1 1 1
控制板 Y DIR+ L N -V +V
111 1 1 1
DIR- 108 DL滤波器 112 1 2 2
8 6 5 7 8 6 5 7
113 2 0 2
GND 116 2 0 2
201 线路
202 +24V 109 118 3 0 3
-24V +5V 201 1 1 2
2
L N
L2
L3
CN1 202
L3
N3
3
N1
1
1 1 2
N2
N3
202
201
NC CN4 X+ 110 301 1 1 2
NC X-
Y+ 302 1 1 2
CN2 CN3 Y- 111 303 1 1 2
112 L N L3 N3 3 109 110 111 112 L1 L2 1 2 N3 U1 V1 W1 U2 V2 W2 304 1 1 2
PC GND U1 1 1 2
V1 1 1 2
W1 1 1 2
L N G L N G 1 2 3 + X Y - 1 2 3 4 5 U V W U V W U2 1 1 2 C
电源3针插座 电源3孔插座 K3针插座 接近开关 K5孔金属圆插头 X步进电机 Y步进电机
V2 1 1 2
W2 1 1 2
2.5mm 2 -2m 2.5mm 2 -2m 0.5mm 2 -2m 专用开关线 0.5mm 2 -0.5m 1.0mm 2 -1.5m
来至运动台 去至面板 去至步进电机
去至后板
说明:
江苏启澜激光科技有限公司
Jiangsu Keyland Laser Technology Co. , Ltd
1.一次主线路中连接L、N触点线径是2.5平方,连接KJ1\KJ 2上L1、L2、L3、N1、 1390激光雕刻机
N2、N3触点线径是1.0平方,其余线径0.5平方(除图纸上 规定外);
2.线头按线径焊接对应的接线端子,焊点要光滑,无毛刺; 处数 更改文件号 签 字 日期
3.按图纸套线标,地线须牢靠接地。 D
4.按图纸线两头套线号.焊接插头处可不用套线号,但线号要与插头编号对应, 设 计 标准化 董应军 图样标记 数量 重量 比例 运控板接线图
未标线经为0.5mm;
校 对 审 定
5.控制板、 ND1、 ND2的线头需压绿色端子;
6.ND1的线套黑色热缩管,ND2套红色热缩管。 审 核
图号:KL-DK2-D03-002
工 艺 董应军 日 期 2011-8-2 共 6 页 第 4 页
1 2 3 4
1 2 3 4
保密级别: 绝密 机密 秘密 内部公开
主电源3针插座
MK3
急停开关
A
F PE K3
STOP
接地柱 3针圆插座
1 2 3
MK1
电源开关
操作设置显示屏
B
红色灯自锁开关
MK2
激光开关
绿色灯自锁开关
面板布置
后板布置
U-disk
江苏启澜激光科技有限公司
Jiangsu Keyland Laser Technology Co. , Ltd
PC
1390激光雕刻机
处数 更改文件号 签 字 日期
USB外接口 D
设 计 标准化 董应军 图样标记 数量 重量 比例 面板/后板示意图
说明: 校 对 审 定
1.面板/后板元器件安装时要保护好表面,固定要牢固; 审 核
2.面板/后板元件按图纸布置,不能有划伤。 图号:KL-DK2-D04-001
工 艺 董应军 日 期 2011-6-10 共 6 页 第 5 页
1 2 3 4
1 2 3 4
保密级别: 绝密 机密 秘密 内部公开
L3 3 L N
4 1
23 24
MK1 a1 a2 1 2 3 L N G A
MK3 11 12 x1 x2
K3针插座 电源3针插座
1
L1 4 N3
L3 N3 L3 N3 L3 N3
2 N3
MK2 a1 a2 L N G L N G L N G
x1 x2 电源3孔插座 电源3孔插座 电源3孔插座
N3
B
L2
线号大小及数量 L3 N3
线号 内接点数 外接点数 4mm 2 1.0mm 2
L1 1 1 2
L2 1 1 2
N3 4 L1 L2 1 2 N3
3 1
1 2 1 2
1 1 L N L3 N3 3
2 2
4 2 0 2
1 2 3 4 5
面板接线端子 K5孔金属圆插头
L N G L N G 1 2 3
2 3
2 3
电源3针插座 电源3孔插座 K3针插座
K3孔插头
K3孔插头
1
1
线号大小及数量
线号 内接点数 外接点数 4mm 2 1.0mm 2 后板--冷水机插头线
L 1 1 2 0.5mm 2 -0.5m
N 1 1 2
L3 5 1 去至控制板 2.5mm 2 -2m 2.5mm 2 -2m 0.5mm 2 -2m
5
N3 4 1 5
3 1 1 2 来至控制板
后板接线端子
说明:
江苏启澜激光科技有限公司
Jiangsu Keyland Laser Technology Co. , Ltd
1.后板线路中连接L、N触点线径是2.5平方,连接插座上L3、N3触点线径是1.0平方, 1390激光雕刻机
其余线径0.5平方(除图纸上规定外),面板连接线径0.5平方;
2.线头按线径焊接对应的接线端子,焊点要光滑,无毛刺; 处数 更改文件号 签 字 日期
3.按图纸套线标,地线须牢靠接地。 D
设 计 标准化 董应军 图样标记 数量 重量 比例 面板/后板接线图
校 对 审 定
审 核
图号:KL-DK2-D04-002
工 艺 董应军 日 期 2011-8-2 共 6 页 第 6 页
1 2 3 4
8 . Consumable wearing parts
8.1 Laser tube
When the laser power decay gradually and can not cut normally. After
the exclusion of other factors, you need to replace the laser tube.
The optical lens is contaminated, the laser will damage the coating layer of lens .
Should be replaced at this time. The machine includes three reflective lenses
easy to use .