EN - KM816010 Anterior Smart Wheel
EN - KM816010 Anterior Smart Wheel
EN - KM816010 Anterior Smart Wheel
MAINTENANCE MANUAL
Kenworth SmartWheel Troubleshooting Guide 16
16
CONTENTS
TITLE PAGE
Related Documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Service Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
TIBs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Purpose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
How to use this Troubleshooting Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Tools for Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Troubleshooting Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
A. Start - No Functions Work or Operation is Intermittent . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
A1. Possible cause: Open circuit in BA11 or Gnd circuit to elect. module (circuits PCB 1, 2, 3, or 4 and G N D). . .5
A2. Possible cause: Bad electrical connection to hub or slip rings.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
A2. Possible cause: Bad electrical connection to hub or slip rings.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
A3. Possible cause: Bad electronics module or steering wheel hub. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
B. Horn Does Not Work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
B1. Possible cause: No power or ground in horn circuit.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
B2. Possible cause: Bad horn relay in power distribution box. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
B3. Possible cause: Problem in circuit R11HN.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
B4. Possible cause: Bad electronics module or steering wheel hub. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
C. Engine Retarder Does Not Work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
C1. Symptom: Engine retarder will not turn on (1994 Cummins only). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
C2. Symptom: Engine retarder will not turn on (all engines). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
C3. Symptom: Retarder works only when button held down or does not turn on.. . . . . . . . . . . . . . . . . . . . . . . . . .21
D. Cruise Control Does Not Work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
D1. Symptom: Cruise Control will not turn on.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
D2. Symptom: Cruise SET will not work.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
D3. Symptom: Cruise RESUME will not work. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
E. Headlight Flash Does Not Work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
E1. Symptom: Headlights do not turn on. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
E1. Symptom: Headlights do not turn on. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
E2. Symptom: Headlights do not flash on with SmartWheel switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
E3. Symptom: Headlights do not blink off with SmartWheel switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
F. Marker Lamp Flash Does Not Work. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
F1. Symptom: Marker lights do not turn on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39
F1. Symptom: Marker lights will not turn on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41
F2. Symptom: Marker lights do not flash on with SmartWheel switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
F3. Symptom: Marker lights do not blink off with Smart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
(01/02) KM816010
16Kenworth SmartWheel Troubleshooting
Guide KM816010 01/02
16
MAINTENANCE MANUAL
Kenworth SmartWheel Troubleshooting Guide 16
Related Documents Wiring Diagrams
SmartWheel Multiplex Switch Module K301-415 01
(Click on the links below)
When you click on a "link" (a blue or red underlined word) Headlamps w/Multiplex (SmartWheel) Steering Wheel
it will link the computer to that document and display it on P94-1191 01
the screen.
Horn Multiplex Steering Wheel R115-5453 01
ServiceNet Tip: On the ServiceNet Homepage, click on
"Search" in the upper right corner. In the box under Headlamps w/ Multiplex R115-5450 01
"Enter your words to search for below:" type "smart-
wheel". A list of documents will display that contain the Headlamps w/ MUX Wheel P94-1335 01
word "smartwheel". If you click on the link, it will display
Clearance & ID Lamps w/ Multiplex (SmartWheel)
that document on the screen. Erase the word "smart-
P94-1197 01
wheel" and try the search again with the word "multi-
plex".Erase the word "multiplex" and try the search again
Clearance & ID Lamps, T800A Cabs w/Multiplex Steering
with the word "mpx".
Wheel R115-5452 01
Figure 16-1
If the wiring, connectors, and relays are functioning prop- NOTE: Excellent basic troubleshooting procedures are
erly, it is reasonable to assume that the malfunction is in described in the Kenworth Electrical Troubleshooting
the multiplex wheel system (hub, module, or slip rings). Manual. This manual is useful if you are unfamiliar with
how to use an ohmmeter or need suggestions for electri-
IMPORTANT: Verify a malfunction in the SmartWheel cal troubleshooting techniques.
steering wheel hub or the multiplex electronics module
before replacing them. The only way to check these
components is with the Kenworth SmartWheel Multi-
plex Steering Wheel Tester. Replacing these compo-
nents will not correct the malfunction if the problem is due
to open wires, poor connections, or bad relays.
Figure 16-3
A1. Possible cause: Open circuit in BA11 or Gnd circuit to elect. module (circuits PCB 1, 2, 3,
or 4 and G N D).
Figure 16-4
A2-3 Brushes not contacting slip rings. Adjust, repair or replace affected
Extend steering column to full tele- parts
scoped position. Remove side cov-
ers from steering column and Wires not making good connection Replace brushes.
inspect slip rings, brushes & contact to brushes.
springs. Turn steering wheel while
observing brush and slip ring opera- Inner and/or outer springs not mak- Adjust, repair or replace affected
tion. ing contact to slip rings or to con- parts.
tacts under gap hider cover.
Figure 16-5
Figure 16-6
Figure 16-7
Figure 16-8
C1. Symptom: Engine retarder will not turn on (1994 Cummins only).
C1-1. Possible cause: No power or ground to retarder circuit.
leading to engine brake solenoids Wires broken, frayed, or connectors Repair or replace wires and/or con-
(ckts C96JH and C98JF). Use multi- loose, damaged, corroded. nectors.
plex steering wheel Select engine
wiring diagram.
Figure 16-9
Figure 16-10
Figure 16-11
C3. Symptom: Retarder works only when button held down or does not turn on.
C3-1. Possible cause: No ignition power to electronics module.
Figure 16-12
Figure 16-13
D2-2. Possible cause: Bad electronics module (assumes cruise turns on).
Figure 16-14
D3-2. Possible cause: Bad electronics module (assumes cruise turns on).
Figure 16-15
Figure 16-16
Figure 16-17
Figure 16-18
NOTE: If vehicle is equipped with Daytime Running Lights, the headlights will not blink off completely with the Smart-
Wheel. They will change to their daytime mode when the headlamp flash button is pressed.
Figure 16-19
Figure 16-20
Figure 16-21
Figure 16-22