HDPE Chilled Water Pipes

HydroVAR Overview
With the increasing market presence of Thermovar due to its proven quality, it has expanded its line from only

as large diameter chilled water Hydrovar )%PE Pipes for Industrial and Mechanical Systems.
Quality Assurance Superior Customer Service
Contents
HDPE Water Pipe 04
HDPE 80 Pipe 05
HDPE 100 Pipe 06

HDPE Water Pipe Fittings

Socket Fusion Fittings 07
Butt Fusion Fittings 14
Electro Fusion Fittings 19
Fabricated Fittings 22

Tools 26

Installations
Socket Fusion Joint 28
Butt Fusion Joint 29
Electro Fusion Joint 30
Transition Joint 31

Case Study: Plaz@-E 32

Advantages 33

Test Reports 34
 HDPE Chilled Water Pipe

Product Overview Advantages

●
Material: PE 80 or PE 100 ●
Non-toxic: no heavy metal additives, would
●
Pressure Rating: 0.4MPa, 0.6MPa, 0.8MPa, not be covered with dirt or contaminated
1.0MPa, 1.25MPa, 1.6MPa by bacterium
●
Size: full 20mm through 1600mm availability
●
Corrosion Resistant: resist chemical matters
and electron chemical corrosion
●
Standard: ISO4427-2 and BS 6920 ●
Low Flow Resistance: smooth interior walls
●
Colors: Blue: all size and low friction
Black with blue stripes: dn110 or above ●
Excellent Flexibility: can be supplied in coil
Other colors are also available upon request
●
Easy Installation: light weight and handed friendly
Form Supplied: 5.5 meters straight length (all size)
50 or 100 meters coil length (dn 20~dn 63) ●
Longevity: more than 50 years under proper use
Other forms are also available upon
request ●
Various Joint Availability: socket fusion joint,
butt fusion joint, electro
fusion joint & transition joint
● Recycled and Environment-friendly

Applications
● Municipal water supply
● Commercial & Residential water supply
● Industrial liquids transportation

● Sewage treatment

Properties
Properties Typical Value
3
Specific Gravity, g/cm (20°C) 0.941~0.965
Longitudinal Reversion, % (110°C ) ≤3
Oxidation Induction Time, min (200°C) ≥20
Extension Rate at Break, % ≤350

20°C , Hoop Stress is 12.4MPa, 100h No Failure

Hydraulic
80°C , Hoop Stress is 5.5MPa, 165h No Failure
Pressure Test
80°C , Hoop Stress is 5.0MPa, 1000h No Failure

[04]
HDPE Chilled Water Pipe: HD PE 80 Pipe

SDR 33 (PN 0.4) SDR 21 (PN 0.6) SDR 17 (PN 0.8)

Part dn en Part dn en Part dn en
Number (mm) (mm) Number (mm) (mm) Number (mm) (mm)
11113 160 4.9 11309 90 4.3 11408 75 4.5
11114 180 5.5 11310 110 5.3 11409 90 5.4
11115 200 6.2 11311 125 6.0 11410 110 6.6
11116 225 6.9 11313 160 7.7 11411 125 7.4
11117 250 7.7 11314 180 8.6 11413 160 9.5
11118 280 8.6 11315 200 9.6 11414 180 10.7
11119 315 9.7 11316 225 10.8 11415 200 11.9
11120 355 10.9 11317 250 11.9 11416 225 13.4
11121 400 12.5 11318 280 13.4 11417 250 14.8
11122 450 13.8 11319 315 15.0 11418 280 16.6
11123 500 15.3 11320 355 16.9 11419 315 18.7
11124 560 17.2 11321 400 19.1 11420 355 21.1
11125 630 19.3 11322 450 21.5 11421 400 23.7
11126 710 21.8 11323 500 23.9 11422 450 26.7
11127 800 24.5 11324 560 26.7 11423 500 29.7
11325 630 30.0 11424 560 33.2
11326 710 33.9 11425 630 37.4
11327 800 38.1 11426 710 42.1
11427 800 47.4

SDR 13.6 (PN 1.0) SDR 11 (PN 1.25) Coil Pipe

Part dn en Part dn en SDR 13.6 (PN 1.0)
Number (mm) (mm) Number (mm) (mm) dn en Length
Part
11507 63 4.7 11603 25 2.3 Number (mm) (mm) (m/roll)
11508 75 5.6 11604 32 3.0 12507 63 4.7 50
11509 90 6.7 11605 40 3.7
11510 110 8.1 11606 50 4.6
11511 125 9.2 11607 63 5.8
SDR 11 (PN 1.25)
11513 160 11.8 11608 75 6.8
11514 180 13.3 11609 90 8.2 Part dn en Length
11515 200 14.7 11610 110 10.0 Number (mm) (mm) (m/roll)
11516 225 16.6 11611 125 11.4 12603 25 2.3 50/100
11517 250 18.4 11613 160 14.6 12604 32 3.0 50/100
11518 280 20.6 11614 180 16.4 12605 40 3.7 50/100
11519 315 23.2 11615 200 18.2 12606 50 4.6 50
11520 355 26.1 11616 225 20.5 12607 63 5.8 50
11521 400 29.4 11617 250 22.7
11522 450 33.1 11618 280 25.4 SDR : Standard Dimension Rate
11523 500 36.8 11619 315 28.6 PN : Nominal Pressure (unit: MPa)
11524 560 41.2 11620 355 32.2
d n: Nominal Outside Diameter
11525 630 46.3 11621 400 36.3
e n: Nominal Wall Thickness
11526 710 52.2 11622 450 40.9 en
11527 800 58.8 11623 500 45.4
11624 560 50.8 dn
11625 630 57.2

5
 HDPE Chilled Water Pipe: HDPE 100 Pipe

SDR 26 (PN 0.6) SDR 21 (PN 0.8) SDR 17 (PN1.0)

Part dn en Part dn en Part dn en
Number (mm) (mm) Number (mm) (mm) Number (mm) (mm)
13210 110 4.2 13309 90 4.3 13408 75 4.5
13211 125 4.8 13310 110 5.3 13409 90 5.4
13213 160 6.2 13311 125 6.0 13410 110 6.6
13214 180 6.9 13313 160 7.7 13411 125 7.4
13215 200 7.7 13314 180 8.6 13413 160 9.5
13216 225 8.6 13315 200 9.6 13414 180 10.7
13217 250 9.6 13316 225 10.8 13415 200 11.9
13218 280 10.7 13317 250 11.9 13416 225 13.4
13219 315 12.1 13318 280 13.4 13417 250 14.8
13220 355 13.6 13319 315 15.0 13418 280 16.6
13221 400 15.3 13320 355 16.9 13419 315 18.7
13222 450 17.2 13321 400 19.1 13420 355 21.1
13223 500 19.1 13322 450 21.5 13421 400 23.7
13224 560 21.4 13323 500 23.9 13422 450 26.7
13225 630 24.1 13324 560 26.7 13423 500 29.7
13226 710 27.2 13325 630 30.0 13424 560 33.2
13227 800 30.6 13326 710 33.9 13425 630 37.4
13228 900 34.4 13327 800 38.1 13426 710 42.1
13229 1000 38.2 13328 900 42.9 13427 800 47.4
13230 1200 46.3 13329 1000 47.7 13428 900 53.3
13231 1400 53.9 13330 1200 57.2 13429 1000 59.3
13232 1600 61.6 13331 1400 66.8

SDR 13.6 (PN 1.25) SDR 11 (PN 1.6) Coil Pipe

Part dn en Part dn en SDR 13.6 (PN 1.25)
Number (mm) (mm) Number (mm) (mm) dn en Length
Part
13507 63 4.7 13602 20 2.3 Number (mm) (mm) (m/roll)
13508 75 5.6 13603 25 2.3 14507 63 4.7 50
13509 90 6.7 13604 32 3.0
13510 110 8.1 13605 40 3.7
13511 125 9.2 13606 50 4.6 SDR 11 (PN 1.6)
13513 160 11.8 13607 63 5.8
13514 180 13.3 13608 75 6.8 Part dn en Length
Number (mm) (mm) (m/roll)
13515 200 14.7 13609 90 8.2
13516 225 16.6 13610 110 10.0 14602 20 2.3 50/100
13517 250 18.4 13611 125 11.4 14603 25 2.3 50/100
13518 280 20.6 13613 160 14.6 14604 32 3.0 50/100
13519 315 23.2 13614 180 16.4 14605 40 3.7 50/100
13520 355 26.1 13615 200 18.2 14606 50 4.6 50
13521 400 29.4 13616 225 20.5 14607 63 5.8 50
13522 450 33.1 13617 250 22.7
13523 500 36.8 13618 280 25.4
13525 630 46.3 13619 315 28.6
13620 355 32.2
13621 400 36.3
13622 450 40.9
13623 500 45.4
13624 560 50.8
13625 630 57.2

[06]
HDPE Chilled Water Pipe Fittings: Socket Fusion Fittings

Features
● Material: HDPE 100
● Size: full 20mm through 110mm availability
● Pressure Rating: 1.6MPa, or other nominal pressures available upon request

● Standard: prEN 12201-3, ISO4427-3 and AS/NZS 4129

● Color: blue (all size)

black (d110)
other colors are also available upon request
● Joint: joining pipe and socket fusion fittings by socket fusion joint

Advantages
● Non-toxic: no heavy metal additives, would not be covered with dirt or contaminated by bacterium
● Corrosion Resistance: resist chemical matters and electron chemical corrosion
● Low Installation Costs: light weight and ease of installation can reduce installation costs

● High Flow Capacity: smooth interior walls result in low pressure loss and high volume

● Longevity: more than 50 years under proper use

[07]
 HDPE Chilled Water Pipe Fittings: Socket Fusion Fittings

Part Number Size (mm) L1 L Z Qty/Ctn

Coupling 1010002 20 16.5 37 4 810
Soc X Soc 1010003 25 18 40 4 600
1010004 32 20.5 45 4 460
1010005 40 22.5 50 5 240
1010006 50 25.5 56 5 260
1010007 63 29.5 65 6 160
1010008 75 33 72 6 100
1010009 90 36 78 6 50
1010010 110 42 90 6 36

Part Number Size (mm) L1 L2 L Qty/Ctn

Reducer 1010095 25x20 16.5 18 45 600
Soc X Soc 1010126 32x20 16.5 20.5 56 320
1010127 32x25 18 20.5 52 300
1010157 40x20 16.5 22.5 63 320
1010158 40x25 18 22.5 61 240
1010159 40x32 20.5 22.5 54 240
1010188 50x20 16.5 25.5 68 160
1010189 50x25 18 25.5 67 160
1010190 50x32 20.5 25.5 67 160
1010191 50x40 22.5 25.5 62 120
1010220 63x25 18 29.5 82 160
1010221 63x32 20.5 29.5 84 150
1010222 63x40 22.5 29.5 82 150
1010223 63x50 25.5 29.5 71 135
1010255 75x63 29.5 33 80 90
1010286 90x63 29.5 38.5 100 72
1010287 90x75 55
1010317 110x63 29.5 41.5 112 50

Part Number Size (mm) L Z Qty/Ctn

90° Elbow 1020002 20 16.5 33 500
Soc X Soc 1020003 25 18 37 240
1020004 32 20.5 43 200
1020005 40 22.5 48 100
1020006 50 25.5 61 120
1020007 63 29.5 69 60
1020008 75 33 77.5 40
1020009 90 36 89 25
1020010 110 42 107 15

Part Number Size (mm) L1 L2 Qty/Ctn

45° Elbow 1030002 20 16.5 24 500
Soc X Soc 1030003 25 18 27 360
1030004 32 20.5 32 210
1030005 40 22.5 35 140
1030006 50 25.5 41 140
1030007 63 29.5 48 80
1030008 75 31 49 50
1030009 90 35.5 57.5 30
1030010 110 41.5 67.5 20

[08]
HDPE Chilled Water Pipe Fittings: Socket Fusion Fittings

Part Number Size (mm) L1 L Z Qty/Ctn

Tee 1040002 20 16.5 64 32 320
Soc X Soc X Soc 1040003 25 18 72 36 260
1040004 32 20 86 43 140
1040005 40 22.5 96 48 90
1040006 50 22.5 114 57 80
1040007 63 29.5 142 71 50
1040008 75 33 155 77.5 30
1040009 90 36 178 89 20
1040010 110 42 214 107 12

Part Number Size (mm) L1 L2 L Z Qty/Ctn

Reducing Tee 1040095 25x20 18 16.5 66 34 280
Soc X Soc X Soc 1040126 32x20 20.5 16.5 72 38 160
1040127 32x25 20.5 18 77 40 120
1040157 40x20 22.5 16.5 78 42 116
1040158 40x25 22.5 18 83 44 96
1040159 40x32 22.5 20.5 90 46 96
1040188 50x20 25.5 16.5 86 47 160
1040189 50x25 25.5 18 91 49 150
1040190 50x32 25.5 20.5 98 51 120
1040191 50x40 25.5 22.5 104 53 100
1040220 63x25 29.5 18 101 55 80
1040221 63x32 29.5 20.5 108 57 60
1040222 63x40 29.5 22.5 112 59 60
1040223 63x50 29.5 25.5 122 62 60
1040255 75x63 33 29.5 145 75 36
1040285 90x50
1040286 90x63 36 29.5 151 84 28
1040287 90x75 36 33 164 88 25

Part Number Size (mm) L1 L Qty/Ctn

Cap 1050002 20 16.5 30 1500
(Soc) 1050003 25 18 34 900
1050004 32 20.5 44 450
1050005 40 22.5 55 240
1050006 50 25.5 59 140
1050007 63 29.5 70 150

Part Number Size (mm) D L do d1 H Qty/Ctn

Pipe Clamp 1060002 20 20 27.5 20.5 5 22 1080
1060003 25 25 32.5 25.5 5 25 1050
1060004 32 32 39 32.5 5 29 960

[09]
HDPE Chilled Water Pipe Fittings: Socket Fusion Fittings

Part Number Size (mm) L1 L2 L Qty/Ctn

Female Thread Adapter 1070002 20x1/2" 16.5 17.5 42 360
Soc X Fipt with Metal Insert 1070065 20x3/4" 16.5 17.5 42 240
1070095 25x1/2" 18 17.5 44.5 300
1070003 25x3/4" 18 17.5 45 180
1070126 32x1/2" 20.5 17.5 47 180
1070127 32x3/4" 20.5 17.5 47 210
1070004 32x1" 20.5 23 59 128
1070159 40x1" 22.5 23 60 120
1070005 40x1 1/4" 22.5 23 64 64
1070191 50x1 1/4" 25.5 23 66 64
1070006 50x1 1/2" 25.5 23 68.5 48
1070007 63x2" 29.5 75 77 44
1070255 75x2"

Part Number Size (mm) L1 L2 L Qty/Ctn

Male Thread Adapter 1080002 20x1/2" 16.5 14 56 240
Soc X Mipt with Metal Insert 1080065 20x3/4" 16.5 14 56 180
1080095 25x1/2" 18 14 58.5 245
1080003 25x3/4" 18 14 59 180
1080126 32x1/2" 20.5 14 61 180
1080127 32x3/4" 20.5 14 61 180
1080004 32x1" 20.5 19 78 96
1080159 40x1" 22.5 19 79 96
1080005 40x1 1/4" 22.5 21 85 64
1080191 50x1 1/4" 25.5 21 87 64
1080006 50x1 1/2" 25.5 21 89.5 64
1080007 63x2" 29.5 24 102 40
1080255 75x2"

Part Number Size (mm) L1 L2 H1 H2 Qty/Ctn

Female Thread Elbow 1090002 20x1/2" 16.5 17.5 30 36 240
Soc X Fipt with Metal Insert 1090065 20x3/4" 16.5 17.5 33 36 210
1090095 25x1/2" 18 17.5 33 38 210
1090003 25x3/4" 18 17.5 35 38 180
1090126 32x1/2" 20.5 17.5 35 42 180
1090127 32x3/4" 20.5 17.5 38 42 150
1090004 32x1" 20.5 23 40.5 53 96
HDPE Chilled Water Pipe Fittings: Socket Fusion Fittings

Part Number Size (mm) L1 L2 H1 H2 Qty/Ctn

Male Thread Elbow 1100002 20x1/2" 16.5 14 30 50 240
Soc X Mipt with Metal Insert 1100065 20x3/4" 16.5 14 33 50 150
1100095 25x1/2" 18 14 33 52 210
1100003 25x3/4" 18 14 35 52 150
1100126 32x1/2" 20.5 14 35 56 150
1100127 32x3/4" 20.5 14 38 56 120
1100004 32x1" 20.5 19 40.5 72 80

Part Number Size (mm) D1 D2 L S L1 do Qty/Ctn

Female Thread Elbow with Base 1110002 20x1/2" 20 1/2" 35 50 16 5 210
Soc X Fipt with Metal Insert 1110065 20x3/4" 20 3/4" 35 55 16 5 180
1110095 25x1/2" 25 1/2" 37.5 50 18 5 180
1110003 25x3/4" 25 3/4" 37.5 55 18 5 180

Part Number Size (mm) D1 D2 L S L1 do Qty/Ctn

Male Thread Elbow with Base 1120002 20x1/2" 20 1/2" 49 50 16 5 180
Soc X Mipt with Metal Insert 5
1120065 20x3/4" 20 3/4" 49 55 16 150
1120095 25x1/2" 25 1/2" 51.5 50 18 5 180
1120003 25x3/4" 25 3/4" 51.5 55 18 5 150

Part Number Size (mm)D1 D2 Z L2 L1 L Qty/Ctn

Female Thread Tee
Soc X Fipt with Metal Insert 1130002 20x1/2" 20 1/2" 12 35 16 56 240
1130065 20x3/4" 20 3/4" 14 35 16 60 210
1130095 25x1/2" 25 1/2" 12 37.5 18 60 180
1130003 25x3/4" 25 3/4" 14 37.5 18 64 150
1130126 32x1/2" 32 1/2" 12 37.5 20.5 65 160
1130127 32x3/4" 32 3/4" 14.5 37.5 20.5 70 144
1130004 32x1" 32 1" 17 52 20.5 75 80

[11]
 HDPE Chilled Water Pipe Fittings: Socket Fusion Fittings

Part Number Size (mm) D1 D2 Z L2 L1 L Qty/Ctn

Male Thread Tee 1140002 20x1/2" 20 1/2" 12 49 16 56 180
Soc X Mipt with Metal Insert 1140065 20x3/4" 20 3/4" 14 49 16 60 150
1140095 25x1/2" 25 1/2" 12 51.5 18 60 150
1140003 25x3/4" 25 3/4" 14 51.5 18 64 120
1140126 32x1/2" 32 1/2" 12 51.5 20.5 65 120
1140127 32x3/4" 32 3/4" 14.5 51.5 20.5 70 100
1140004 32x1" 32 1" 17 71 20.5 75 80

Part Number Size (mm) D1 D2 L1 L2 L Qty/Ctn

Female Thread Union 1150002 20x1/2" 20 1/2" 16 16 42 180
Soc X Fipt with Metal 1150003 25x3/4" 25 3/4" 18 17 47 150
1150004 32x1" 32 1" 20.5 18 52 90

Part Number Size (mm) D1D2 L1 L2 L Qty/Ctn

Male Thread Union 1160002 20x1/2" 20 1/2" 16 14 55 150
Soc X Mipt with Metal
1160003 25x3/4" 25 3/4" 18 13.5 60 120
1160004 32x1" 32 1" 20.5 19 71 72

Part Number Size (mm) D1 D2 L L1 Qty/Ctn

1170002 20x1/2" 20 1/2" 67 16 300
Soc X Fipt with Metal 1170065 20x3/4" 20 3/4" 68 16 240
1170003 25x1/2" 25 1/2" 69 18 240
1170095 25x3/4" 25 3/4" 70 18 240
1170004 32x1" 32 1" 79 20.5 150

[12]
HDPE Chilled Water Pipe Fittings: Socket Fusion Fittings

Part Number Size (mm) D1 L1 L Qty/Ctn

Stop Valve 1180002 20 20 16 64 96
Soc X Soc 1180003 25 25 18 74 72
1180004 32 32 20.5 82 48
1180005 40 40 22 85 40
1180006 50 50 25 115 30
1180007 63 63 29 121 20

Part Number Size (mm) L G H Qty/Ctn

Ball Valve 1190002 20 142 3/4" 35 96
Spig X Spig 1190003 25 153 1" 37 72
1190004 32 172 1 1/4" 47.5 36

Part Number Size (mm) L1 L D Qty/Ctn

Stub Flange 1200006 50 90
Soc X Flange 1200007 63 14 34 100 60

Part Number Size (mm) D D1 N L Qty/Ctn

Flange 1210006 50
Steel Tray 63 125 18 4 12
1210007

Part Number Size (mm) D D1 N L Qty/Ctn

Rubber Gasket 1220006 50
1220007 63

Definitions of abbreviated configuration description follow

Soc: Socket Fipt: Famale Iron Pipe Thread
Spig: Spigot Mipt: Male Iron Pipe Thread

[13]
 HDPE Chilled Water Pipe Fittings:: Butt Fusion Fittings

Features
Material: PE 100
Size: full 75mm through 800mm availability
Pressure Rating: 1.0MPa, 1.25MPa, 1.6MPa or other nominal pressures available upon request
Standard: prEN 12201-3, ISO4427-3 and AS/NZS 4129
Color: blue (all size)
black (d n110 or above)
other colors are also available upon request
Joint: joining pipe and butt fusion fittings by butt fusion joint

Advantages
Non-toxic: no heavy metal additives, would not be covered with dirt or contaminated by bacterium
Corrosion Resistance: resist chemical matters and electron chemical corrosion
Low Installation Costs: light weight and ease of installation can reduce installation costs
High Flow Capacity: smooth interior walls result in low pressure loss and high volume
Longevity: more than 50 years under proper use

[14]
HDPE Chilled Water Pipe Fittings:: Butt Fusion Fittings

Part Number SDR Size (mm) L1 L2 L Qty/Ctn

Reducer 1236255 11 75x63 70 75 156 60
1236286 11 90x63 70 80 178 40
1236287 11 90x75 70 80 164 40
1236316 11 110x50 70 83 196 36
1236317 11 110x63 70 80 196 36
1236318 11 110x75 70 80 184 32
1236319 11 110x90 70 80 169 30
1236348 11 125x63 80 80 200 24
1236350 11 125x90 84 98 242 24
1236351 11 125x110 80 80 178 20
1236412 11 160x90 80 90 242 12
1236413 11 160x110 80 100 228 12
1236414 11 160x125 80 80 195 12
1236441 11 180x63 78 100 266 14
1236444 11 180x110 100 100 239 12
1236447 11 180x160 90 90 230 10
1236475 11 200x110 80 100 226 6
1236478 11 200x160 100 100 239 6
1236479 11 200x180 6
1236509 11 225x160 90 90 230 6
1236511 11 225x200 90 90 206 4

Part Number SDR Size (mm) L1 L2 L Qty/Ctn

1236537 11 250 110 80 90 210 5
1236540 11 250 160 80 90 283 3
1236542 11 250 200 90 90 246 4
1236543 11 250 225 90 90 206 3
1235568 13.6 280 110 3
1235571 13.6 280 160 4
1235573 13.6 280 200 85 85 250 4
1235599 13.6 315 110 90 85 225 2
1235602 13.6 315 160 90 90 225 2
1235604 13.6 315 200 100 100 286 2
1235605 13.6 315 225 90 90 222 2
1235606 13.6 315 250 90 90 240
1235607 13.6 315 280 85 85 201
1234635 17 355 200
1234637 17 355 250
1234639 17 355 315 90 90 220
1234666 17 400 200
1234668 17 400 250
1234670 17 400 315 80 85 215
1234671 17 400 355
1234666 17 450 200
1234668 17 450 250
1234701 17 450 315 30 55 120
1234703 17 450 400
1234730 17 500 250
1234732 17 500 315
1234734 17 500 400 20 40 105
1234735 17 500 450
1234765 17 560 400
1234767 17 560 500
1234794 17 630 315
1234796 17 630 400
1234798 17 630 500 20 40 105

[15]
 HDPE Chilled Water Pipe Fittings: Butt Fusion Fittings

Part Number SDR Size (mm) Z L Qty/Ctn

O
90 Elbow 1246008 11 75 132 75 30
1246009 11 90 150 85 20
1246010 11 110 163 87 12
1246011 11 125 170.5 87 8
1246013 11 160 200 100 5
1246014 11 180 210 95 4
1246015 11 200 225 100 3
1244016 17 225
1246016 11 225
1244017 17 250
1246017 11 250

O
Part Number SDR Size (mm) L1 L2 Qty/Ctn
45 Elbow
1256008 11 75 80 124 30
1256009 11 90 85 136 18
1256010 11 110 12
1256011 11 125 10

Part Number SDR Size (mm) L1 L Z Qty/Ctn

Tee
1266008 11 75 75 264 132 18
1266009 11 90 85 300 150 14
1266010 11 110 87 326 163 8
1266011 11 125 87 341 170.5 6
1266013 11 160 100 400 210 3
1266014 11 180 95 420 420 3
1266015 11 200 100 450 225 2
1264016 17 225
1266016 11 225
1264017 17 250
1264018 17 280

Reducing Tee
Part Number SDR Size (mm) L1L2 L Z Qty/Ctn
1266317 11 110x63 85 85 300 160 10
1266318 11 110x75 85 85 300 160 10
1266319 11 110x90 85 85 300 160 9
1266410 11 160x63 90 90 330 188 6
1266411 11 160x75 90 90 330 188 5
1266412 11 160x90 90 90 330 188 5
1266413 11 160x110 90 90 330 188 5

[16]
HDPE Chilled Water Pipe Fittings: Butt Fusion Fittings

Part Number SDR Size (mm) L1 L Qty/Ctn

Cap 1276008 11 75 75 113 100
1276009 11 90 75 120 60
1276010 11 110 74 130 40
1276011 11 125 80 143.5 24
1276013 11 160 98 179 15
1276014 11 180 88 180 12
1276015 11 200 98 199 8
1276016 11 225 90 204 5
1276017 11 250 97 224 4
1275018 13.6 280 78 220 4
1276019 11 315 74 140
1274020 17 355 74 120
1276021 11 400 74 160

Part Number SDR Size (mm) D D1 N L Qty/Ctn

Stub Flange 1286008 11 75 145 18 4 18 48
1286009 11 90 160 18 4 20 36
1286010 11 110 180 18 8 22 32
1286011 11 125 180 18 8 22 32
1286013 11 160 240 22 8 24 15
1286014 11 180 240 22 8 24 15
1286015 11 200 295 22 8 24 8
1286016 11 225 295 22 8 24 8
1286017 11 250 350 22 12 26 4
1286018 11 280 350 22 12 26 3
1286019 11 315 400 22 12 28 3
1285020 13.6 355 460 23 16 30 1
1284021 17 400 515 26 16 32 1
1284022 17 450 565 26 20 32
1284023 17 500 620 26 20 32
1284024 17 560
1284025 17 630 725 30 20 36
1284026 17 710
1284027 17 800 950 33 24 36

[17]
 HDPE Chilled Water Pipe Fittings: Butt Fusion Fittings

Part Number Size (mm) L1 L D Qty/Ctn

Flange 1296008 75 16 125 122
1296009 90 17 140 138
Steel Tray
1296010 110 18 160 158
1296011 125 20.5 162.5 163

1.6MP a
1296013 160 25 180 212
1296014 180 30 190 212
1296015 200 32 200 268
1296016 225 28.5 202.5 268
1296017 250 35 150 320
1296019 315 35 150 320

1294015 200 35 280 370

1294016 225 31 280 435
1294017 250 33 280 482
1294018 280 45 290 537
1294019 315 45 290 556
1.0MP a

1294020 355
1294021 400 46 280 685
1294022 450
1294023 500
1294024 560
1294025 630
1294026 710
1294027 800

Part Number Size (mm) L1 L D Qty/Ctn

Rubber Gasket 1300008 75
1300009 90
1300010 110
1300011 125
1300013 160
1300014 180
1300015 200
1300016 225
1300017 250
1300018 280
1300019 315
1300020 355
1300021 400
1300022 450
1300023 500
1300024 560
1300025 630
1300026 710
1300027 800

[18]
HDPE Chilled Water Pipe Fittings: Electro Fusion Fittings

Features
Material: PE 100
Size: full 20mm through 400mm availability
Pressure Rating: 1.6MPa or other nominal pressures available upon request
Standard: prEN 12201-3, ISO4427-3 and AS/NZS 4129
Color: blue, black or other colors available upon request
Joint: joining pipe and electro fusion fittings by electro fusion joint

Advantages
Non-toxic: no heavy metal additives, would not be covered with dirt or contaminated by bacterium
Corrosion Resistance: resist chemical matters and electron chemical corrosion
Low Installation Costs: light weight and ease of installation can reduce installation costs
High Flow Capacity: smooth interior walls result in low pressure loss and high volume
Longevity: more than 50 years under proper use

[19]
 HDPE Chilled Water Pipe Fittings: Electro Fusion Fittings

Part Number Size (mm) Qty/Ctn Part Number Size (mm) Qty/Ctn
O
E/F Coupling 1310002 20 E/F 90 1320003 25 240
1310003 25 320 Elbow 1320004 32 160
1310004 32 240 1320005 40 100
1310005 40 180 1320006 50 60
1310006 50 120 1320007 63 40
1310007 63 80 1320008 75 24
1310008 75 48 1320009 90 16
1310009 90 32 1320010 110 9
1310010 110 18 1320011 125 6
1310011 125 12 160 4
1320013
1310013 160 6
1320014 180 2
1310014 180 4
1320015 200 2
1310015 200 4
1320017 250
1310017 250 2
1320019 315
1310019 315 1
1320021 400
1310021 400 1
1310023 500

Part Number Size (mm) Qty/Ctn Part Number Size (mm) Qty/Ctn
O
E/F Reducer 1310159 40 32 150 E/F 45 1330004 32
50 32 126
1310190
1310191 50 40 100
Elbow 1330005 40
1330006 50 80
1310221 63 32 72 1330007 63 50
1310222 63 40 72 1330008 75 48
1310223 63 50 70 1330009 90 20
1310255 75 63 48 1330010 110 12
1310286 90 63 28 125
1330011 8
1310287 90 75 28
1330013 160 4
1310316 110 50 33
1330014 180 3
1310317 110 63 20
1330015 200 2
1310318 110 75
1330017 250 1
1310319 110 90 24
1330019 315
1310350 125 90 14
1310409 160 50 1330021 400
1310410 160 63
1310411 160 75 8
1310412 160 90 6 Part Number Size (mm) Qty/Ctn
1310413 160 110 6 E/F Tee 1340002 20
1310471 200 50 5 1340004 32 120
1310472 200 63 1340005 40 70
1310473 200 75 1340006 50 48
1310474 200 90 4
1340007 63 30
1310475 200 110 4
1340008 75 20
1310478 200 160 4
1340009 90 12
1310534 250 63
1340010 110 7
1310535 250 75
1340011 125 5
1310536 250 90
1310537 250 110 1340013 160 2
1310540 250 160 1340014 180 2
1310542 250 200 1340015 200 2
1310604 315 200 1 1340017 250 1
1310606 315 250 1340019 315
1310670 400 315 1340021 400

E/F: Electro Fusion

[20]
HDPE Chilled Water Pipe Fittings: Electro Fusion Fittings

Part Number Size (mm) Qty/Ctn Part Number Size (mm) Qty/Ctn
E/ F E/F Stub 1350010 110 20
Reducing 1340126 32 20 130
Flange 1350013 160 7
1340127 32 25 130
Tee 1340157 40 20 90 1350015 200 6
1340158 40 25 90 1350017 250 3
1340159 40 32 90 1350019 315 1
1340188 50 20 70 1350021 400
1340189 50 25 65
1340190 50 32 60
1340191 50 40 60
1340219 63 20 40
1340220 63 25 40 Part Number Size (mm) Qty/Ctn
1340221 63 32 40 E/F Flange 1360010 110
1340222 63 40 40 Steel Tray
1360013 160
1340223 63 50 36
90 40 16 1360015 200
1340284
1340285 90 50 16 1360017 250
1340286 90 63 15 1360019 315
1340287 90 75 14 1360021 400
1340316 110 50 10
1340317 110 63 10
1340318 110 75 9
1340319 110 90 9
Part Number Size (mm) Qty/Ctn
1340348 125 63 6 E/F Straight 1370286 90x63
1340349 125 75 6
1340350 125 90 6 Saddle 1370317 110x63 30
1340351 125 110 6 1370348 125X63
1340409 160 50 1370410 160X63 30
1340410 160 63 4 1370472 200X63
1340411 160 75 3 1370474 200X90 12
1340412 160 90 3 1370536 250X90 12
1340413 160 110 3 1370599 315X110 4
1340471 200 50 2 1370602 315X160 3
1340472 200 63 2
1340473 200 75
1340474 200 90 Part Number Size (mm) Qty/Ctn
1340475 200 110 2
1340478 200 160 2 E/F Tapping 1380221 63x32
1340533 250 50 Saddle 1380286 90x63
1340534 250 63 1380315 110x40
1340535 250 75 1380317 110x63
1340536 250 90 1380410 160x63
1340537 250 110 1 1380474 200x90
1340540 250 160 1380536 250x90
1340542 250 200
1340598 315 90
1340599 315 110
1340602 315 160 Part Number Size (mm) Qty/Ctn
1340604 315 200 E/F Stop 1390009 90
1340606 315 250
1340661 400 110
Saddle 1390010 110
1390011 125
1340664 400 160 1390013 160
1340666 400 200 1390015 200
1340668 400 250 1390017 250
1340670 400 315
1390019 315 8

[21]
 HDPE Chilled Water Pipe Fittings : Fabricated Fittings

Features
Material: PE 100
Size: full 110mm through 800mm availability
Pressure Rating: 0.6MPa, 1.0MPa, 1.6MPa or other nominal pressures available upon request
Standard: prEN 12201-3 and ISO4427-3
Color: blue, black with blue stripes or other colors available upon request
Angles: various angles available upon request
Joint: joining pipe and fabricated fittings by butt fusion joint

Advantages
Non-toxic: no heavy metal additives, would not be covered with dirt or contaminated by bacterium
Corrosion Resistance: resist chemical matters and electron chemical corrosion
Low Installation Costs: light weight and ease of installation can reduce installation costs
High Flow Capacity: smooth interior walls result in low pressure loss and high volume
Longevity: more than 50 years under proper use

[22]
HDPE Chilled Water Pipe Fittings : Fabricated Fittings

Part Number Size (mm) L1 L2 Qty/Ctn

O
Fabricated 90 Elbow 0.6, 1.0MPa 1.6MPa
1404014 1406014 180
1404015 1406015 200
1404016 1406016 225 210 488
1404017 1406017 250 265 625
1404018 1406018 280
1404019 1406019 315 374 773
1404020 1406020 355 374 833
1404021 1406021 400 374 900
1404022 1406022 450 410 975
1404023 1406023 500 405 1100
1404024 1406024 560
1404025 1406025 630 526 1295
1404026 710
1404027 800

Part Number Size (mm) L1 L2 Qty/Ctn

O
Fabricated 45 Elbow 0.6, 1.0MPa 1.6MPa
1414010 1416010 110 160 218
1414011 1416011 125 160 228
1414013 1416013 160 165 249
1414014 1416014 180
1414015 1416015 200 180 274
1414016 1416016 225 180 290
1414017 1416017 250 245 362
1414018 1416018 280
1414019 1416019 315 340 498
1414020 1416020 355 340 520
1414021 1416021 400 363 548
1414022 1416022 450 363 580
1414023 1416023 500 400 950
1414024 1416024 560
1414025 1416025 630 500 1180

Part Number Size (mm) L1 L2 L Qty/Ctn

Fabricated Tee 1420016 225 150 265 530
1420017 250 250 350 750
1420018 280
1420019 315 300 460 920
1420020 355 300 480 960
1420021 400 300 500 1000
1420022 450 305 530 1060
1420023 500 350 600 1200
1420024 560
1420025 630 350 665 1300

Nominal Pressure is available in 0.6MPa, 1.0MPa and 1.6MPa.

[23]
 HDPE Chilled Water Pipe Fittings : Fabricated Fittings

Part Number Size (mm) Qty/Ctn Part Number Size (mm) Qty/Ctn
1420472 200X63 1420659 400X75
Fabricated Reducing 1420473 200X75 1420660 400X90
Tee 1420474 200X90 1420661 400X110
1420503 225X63 1420662 400X125
1420504 225X75 1420664 400X160
1420505 225X90 1420689 450X63
1420506 225X110 1420690 450X75
1420534 250X63 1420691 450X90
1420535 250X75 1420692 450X110
1420536 250X90 1420693 450X125
1420537 250X110 1420695 450X160
1420538 250X125 1420720 500X63
1420565 280X63 1420721 500X75
1420566 280X75 1420722 500X90
1420567 280X90 1420723 500X110
1420568 280X110 1420724 500X125
1420569 280X125 1420726 500X160
1420596 315X63 1420754 560X110
1420597 315X75 1420757 560x160
1420598 315X90 1420782 630X63
1420599 315X110 1420783 630X75
1420600 315X125 1420784 630X90
1420602 315X160 1420785 630X110
1420627 355X63 1420786 630X125
1420628 355X75 1420788 630X160
1420629 355X90
1420630 355X110
1420631 355X125
1420633 355X160
1420658 400X63

Nominal Pressure is available in 0.6MPa, 1.0MPa and 1.6MPa.

Part Number Size (mm) L1 L2 L Qty/Ctn

Fabricated Cross 1430010 110 150 205 410
1430011 125 150 215 430
1430013 160 150 230 460
1430015 200
1430016 225 150 250 500
1430017 250 150 265 530
1430018 280 250 350 750
1430019 315
1430020 355 300 460 920
1430021 400 300 480 960
1430022 450 300 500 1000
1430023 500
1430024 560
1430025 630
Nominal Pressure is available in 0.6MPa, 1.0MPa and 1.6MPa.

[24]
HDPE Chilled Water Pipe Fittings : Fabricated Fittings

Part Number Size (mm) Qty/Ctn Part Number Size (mm) Qty/Ctn

Fabricated Reducing 1440471 200x50 2 1440670 400 315 2

1440475 200x110 2 1440671 400 355 2
Tee Assembly 1440476 200x125 3 1440696 450 180 4
1440478 200x160 2 1440697 450 200 3
1440502 225x50 2 1440698 450 225 3
1440507 225x125 3 1440699 450 250 3
1440509 225x160 2 1440700 450 280 3
1440511 225x200 2 1440701 450 315 2
1440533 250x50 2 1440702 450 355 2
1440540 250x160 2 1440703 450 400 2
1440542 250x200 2 1440727 500 180 5
1440543 250x225 2 1440728 500 200 4
1440571 280x160 2 1440729 500 225 4
1440573 280x200 2 1440730 500 250 4
1440595 315 50 3 1440731 500 280 4
1440603 315 180 3 1440732 500 315 3
1440604 315 200 2 1440733 500 355 3
1440605 315 225 2 1440734 500 400 2
1440606 315 250 2 1440735 500 450 2
1440607 315 280 2 1440760 560 225 4
1440626 355 50 2 1440762 560 280 4
1440634 355 180 4 1440763 560 315 3
1440635 355 200 3 1440789 630 180 6
1440636 355 225 3 1440790 630 200 5
1440637 355 250 3 1440791 630 225 5
1440638 355 280 3 1440792 630 250 5
1440639 355 315 2 1440793 630 280 5
1440657 400 50 3 1440794 630 315 4
1440666 400 200 3 1440795 630 355 4
1440667 400 225 3 1440796 630 400 3
1440668 400 250 3 1440797 630 450 3
1440669 400 280 3 1440798 630 500 2

Nominal Pressure is available in 0.6MPa, 1.0MPa and 1.6MPa.

[25]
 Tools

Pipe Cutter Part Number Model Application Range

1450001 TU 140 50~140
1450002 T3 100~160

1450003 T4 180~315

Rotation Pipe Cutter Part Number Model Application Range

1460001 Pcu90~315 90~315

Blade Scraper Part Number Model Application Range

1 Small Scraper 1.5"
1 Big Scraper 2.0"

Rotation Scraper Part Number Model Application Range

1 RTC160 50~160
1 RTC315 75~315

[26]
Tools

Socket Fusion Part Number Model Application Range

Welding 1 1000w 20~63
1600w
Machine 1 75~110
1 2500w 160

Part Number Model Application Range

Melting Socket
1500002 20
1500003 25
1500004 32
1500005 40
1500006 50
1500007 63
1500008 75
1500009 90
1500010 110
1500013 160

Butt Fusion Welding Machine Part Number Model Application Range

1510001 160 75~160
1510002 250 110~250
1510003 315 160~315
1510004 450 280~450
1510005 630 400~630
1510006 800 630~800

Part Number Model Application Range

1520001 DRJ-
1520002 DRJ-
Electro Fusion
Welding Machine It can save the data and the data can be printed
when connecting to the computer.

[27]
 Installations: Socket Fusion Joint

(1) Socket Fusion Joint

STEP: Use Socket Fusion Welding Machine

1. Check and measure

● Check the pipe and fittings to see whether they are
damaged, and make the incision smooth.

● Measure the depth of socket, mark on the pipe surface.

2. Chamfer
● Chamfer the nozzle, the angle should be 30, the
length of surface groove should not exceed 2.0mm.

3. Clean and dry

● Clean and dry the pipe's spigot and the fittings' socket.

4. Heat
● Push the end of the pipe and fittings, without turning,
up to the welding depth into the welding machine,
heat up the end of the pipe and fittings.

5. Join and cool

● Pull out the pipe and fittings from the welding machine
when the scheduled heating is over, insert the pipe's
spigot into the fittings' socket evenly and swiftly.

● Not continue the next step until the scheduled cooling

is over.

Recommended technical parameter for Socket Fusion Joint

(Thermal temperature is 260)

Outer Diameter (mm) Heating Time(s) Maximum Transit Time (s) Minimum Cooling Time (s)
20 5 4 2
25 7 4 2
32 8 6 4
40 12 6 4
50 18 6 4
63 24 8 6

[28]
Installations: Butt Fusion Joint

(2) Butt Fusion Joint

STEP: Use Butt Fusion Welding Machine
)

1. Prepare
● Prepare the necessary tools.

2. Clamp and clean

● Clamp down the pipe on the jig, clean up the joint
parts, mill the joint sides, and then adjust the joint
parts to make the misplacement less than 10% of
the wall thickness.

3. Heat
● Put the heating panel.

4. Join
● Remove the heating panel after finishing heating, join
the two heating parts swiftly, increase pressure up to
the fusion-joint pressure and keep until it cools down.

5. Complete
● Butt Fusion Joint is completed.

Recommended welding parameter, which should be followed by the welders

Preheating Curling Cooling Time for the Weld
Wall Thickness Preheating Time(s) Allowed Maximum
Height (mm) (Preheating Seam under Pressure-
(mm) (Temperature is 210 10 ) Transit Time(s)
Temperature is 210 10 ) reserving State (min)

2.0 - 3.9 0.5 30 - 40 4 4-5

4.3 - 6.9 0.5 40 - 70 5 6 - 10
7.0 - 11.4 1.0 70 - 120 6 10 - 16
12.2 - 18.2 1.0 120 - 170 8 17 - 24
20.1 - 25.5 1.5 210 - 250 10 25 - 32
28.3 - 32.2 1.5 280 - 320 12 33 - 40

[29]
 Installations: Electro Fusion Joint

(3) Electro Fusion Joint

STEP: Use Electro Fusion Welding Machine

1. Clean and mark

● Clean up the connection part, mark the inserting
depth.

2. Scrape
● Scrape and polish the joint surface.

3. Align and restrain the fittings to the pipes

4. Apply electric current

● Apply the electric current to the fittings; the joining
parts will be heated and melted, turn off the current
when there is melt flowing in the observation hole.

5. Cool
● Cool without movement or pressure.

Note: While connecting, the heating voltage and time should comply with manufacture's
technical stipulations of Electro Fusion Welding Machine.

[30]
Installations: Transition Joint

(4) Transition Joint

STEP: Join the PE pipe and the iron pipe by Flange Joint

[31]
Case Study: Plaz@-E

Plaz@-E is a 12-storey building with Air-cooled Chilled Water

System using Hydrovar HDPE Pipes material instead of the
traditional Black Iron Pipes.

This has resulted to clean, easy, and elegant installation.

Advantages

Advantages of Hydrovar Chilled Water

Pipes over Chilled Water Steel Pipes
Chilled Water Chilled Water
HDPE Pipes Steel Pipes

Can be heat fused together to form a

Heat Fused Joints joint that is as strong or stronger than
the pipe itself and is leak-free

Flexibility and
Can be bent to a radius 25 times
Fatigue Resistance the nominal pipe diameter

Corrosion and
Chemical fungi and the most “aggressive”
Resistance naturally occurring soils

Easy Handling It is much easier to handle and install

HDPE pipe vs. the heavier, rigid metallic
or concrete pipe segments

High Flow Capacity HDPE pipes have lower friction factors

than most non-plastic materials

Polyethylene has a very low thermal

Energy Saver conductivity property making the
cooling a lot faster even on the hottest
of days

Insulation Up to 50% less insulation needed

Supports Less thickness of supports since HDPE

is a lot lighter than steel pipes

Manpower and Less manpower and manpower hours

Manpower +ours needed since HDPE is lighter and easier
to install compared to steel pipes

Lifespan The average lifespan of the HDPE Pipe

is 50 years
 Test Reports

PE Water Pipe complies with BS 6920

PE Water Pipe complies with ISO 4427

BS 6920 Suitability of non-metallic products for use in contact with water intended for human consumption with
regard to their effect on the quality of the water

ISO 4427 Plastics piping systems -- Polyethylene (PE) pipes and fittings for water supply

[34]
28- A Victoria Villas Bldg.,
M. Cuenco St.Cor. Mayon Ave.,
Brgy. Sta. Teresita, Quezon City

(02) 741-5889 / 414-9289 / 414-3354

Fax: (02) 712-2213
[email protected] / www.thermovar.com