CREEP RELIEF VALVE DATA SHEET

MANUFACTURER : NIRMAL INDUSTRIAL CONSULTANT : MECON LIMITED CLIENT : M/S GAIL INDIA LTD.
CONTROLS PRIVATE LIMITED

PROJECT SAILTOP
PRS CUM CHECK METERING SKID FOR RSP ROURKELA
& ABPL TOP

SYSTEM DESCRIPTION CHECK METERING CUM PRS

JOB NO. 23110018

SYSTEM NO. S12536

FOA NUMBER FOA NO.GAIL/NOIDA/C&P/PROJ/BAPL/MSKID/22-

REVISION STATUS
NUMBER OF DOCUMENT
Sr. No DOCUMENT DESCRIPTION DOCUMENT NUMBER
SHEETS STATUS
0 1 2 3

1 CREEP RELIEF VALVE DATA SHEET NI/23110018/CRV/03 — 1 A

CREEP RELIEF VALVE SIZING

2 NI/23110018/CRVSZ/03 — 1 I
CALCULATION

REVISION DESCRIPTION

Sr. No CLIENT COMMENTS NIRMAL REPLY

ABBREVIATION : A - FOR APPROVAL ; I - FOR INFORMATION ; AP - APPROVED

0 11-Aug-23 NAME ALK NAME AJP NAME AJP

REV. DATE PREPARED BY SIGN CHECKED BY SIGN APPROVED BY SIGN

 Doc No. - NI/23110018/CRV/03
Job No. - 23110018, System No. - S12536
Date - 11.08.23
R0

PROJECT : PRS CUM CHECK METERING SKID FOR RSP TOP & ABPL TOP
CLIENT : M/s. GAIL INDIA LTD.
CONSULTANT: M/S MECON LIMITED
FOA. NO. : FOA NO.GAIL/NOIDA/C&P/PROJ/BAPL/MSKID/22-
CREEP RELIEF VALVES

UNITS : Flow > Liquid - m /hr , Gas-Sm /day, Steam - kg/hr. Pressure -> kg/cm2g, Temperature-°C, Level/ Length-> mm
3 3

01 Tag No. CRV-101 & CRV-102

02 Line No./ Size As per P&ID
03 Vessel Protected -
General 04 Quantity per System 2
Total Quantity 2
05 Safety/ Relief Creep Relief
06 Vendor NIRMAL
07 Type Angle
08 Full Nozzle Full Lift od. Nozzle Full Nozzle Full Lift
09 Bonnet Type Closed
10 Conv./ Bellows/ Pllot Operated Conventional
11 Inlet Conn. : Size & Rating 0.75" / 600#
12 Inlet Conn. : Facing & Finish RF Serreted
Valve
13 Outlet Conn. : Size & Rating 1" / 150#
14 Outlet Conn. : Facing & Finish RF Serreted
15 Cap Over Adj. Bolt : Required
16 Screwed Bolted Flanged
17 Lifting Gear - Type -
18 Test Gag Required
19 Body and Bonnet A352 Gr.LCB
20 Nozzle and Disc A479 Gr.SS316
Material
21 Spring SS 316
22 Bellows -

Options 23 Resilient Seat Seal -

Basis 24 Code API 520/As per Manufacturer's standard

25 Basis of Selection CREEP RELIEF

26 Fluid and State Natural Gas Vapour

27 Corrosive Constituent Tot sulphur incl. H2S (max.)-10 PP M(by wt)
H2S content (max)- 5PPM (by wt.)
28 Corr. Allowance 2 mm
29 Required Flow Capacity 292 SCMH
30 Mol. Wgt. S.G. at Rel. Temp. 19 0.611
31 2 9
Service Oper. Pressure, kg/cm g
Conditions 32 Oper. Temp.°C Rel. Temp.°C 5-45 45
33 Valve Discharges to Atm.
34 Back Press. C onst. Or Variable Atm. Constant
35 Set Pressure, kg/cm2g 9
36 Cold Bench Test Pressure kg/cm2g 9
37 % Over Pressure % Blow Down 10 5-7
38 Cp/Cv Compressibility Factor 1.27 1
39 Viscosity at Rel. Temp. (cP) 0.015
40 Vess. : Wall Temp.,°C S urf. Area-m 2 - -

41 2 0.28
Calculated Area-cm
42 Sel. Area-cm2 Orifice Design 0.79 D
Orifice
43 No. of Valves Reqd. for capacity 1
44 Total Area-cm2 0.79
45 Actual Flow Capacity, SCFM -
46 Relief Load 292 SCMH
47 Model No. SR-08
48 Radiography & Charpy Test Reqd. (100%)
49 IBR Certification Not Required
Notes:

1. VENDOR SHALL FURNISH SIZING CALCULATIONS TO SUPPORT HIS VALVE SELECTION.

2. VALVES SHALL BE 100% RADIOGRAPHED.
3. VENDOR TO CONSIDER COEFFICIENT OF DISCHARGE AS PER ASME-SEC-VIII (Latest).
4. FOR SAFETY VALVE SIZING, FURNISH CERTIFIED CAPACITIES AS PER API-520.
5. CRV SHALL BE SUPPLIED WITH INLET AND OUTLET COMPANION FLANGE.
6. CRV SET PRESSURE SHALL BE FINALISED DURING DETAILED ENGINEERING.

DRG. NO.

MECON LIMITED

DATA SHEET OF CREEP RELIEF VALVES

DATASHEET NO:MEC/23SF/05/28/M/001/DS/001 REV-0

This document and the design it covers are the property of MECON and issued for the specific project mentioned therein. This is not to be
copied or used for other projects unless expressly permitted by MECON.
 Doc. No.
Date 11-08-2023
PRESSURE SAFETY VALVES Sheet 4
Sizing, Selection & Technical Data Sheet Rev. 0
Client Name M/s. GAIL INDIA LIMITED TAG Name CRV FOR SAIL ROURKELA
Project Quantity 2
Item No Valve Type CONVENTIONAL
Offer No 23110018 Nirmal Model SR-08

Basis Of Selection : Blocked Discharge

Equation API 520 Ed. 2014

Critical gas and vapors flow

Service Conditions Valve Design :

1 Fluid NATURAL GAS 26 Valve Safety Relief Valve (SRV)
2 Fluid State GAS 27 Design Type CONVENTIONAL
3 Required Capacity 292 Sm³/hr 28 Nozzle Type Full Nozzle & Full Lift
4 Molecular Weight 19 kg/kmole 29 Seat Type Metal to Metal
5 Specific Gravity 0.6 30 Seat Tightness API-527
6 Set Pressure 9 Kg/cm²g 31 Bonnet Type Closed
7 Relieving Temp 45 ºC 32 Cap Type Screwed
8 Design Temp ºC
9 Superimposed Back Pressure 0 Kg/cm²g Materials :
10 Max. Total Back Pressure 0 Kg/cm²g 33 Body A352 Gr.LCB
11 Over Pressure 10 % 34 Bonnet A352 Gr.LCB
12 Compressibility Factor 1 35 Cap A352 Gr.LCB
13 Ratio of Specific Heats 1 36 Spring SS316
14 Blow Down 5-7 % 37 Internal Gasket PTFE
38 Nozzle A479 Gr. 316
Process Condition Data 39 Disc A479 Gr. 316
W Flow Capacity 234.142 Kg/Hr 40 Guide A479 Gr.SS316
T Relieving Temp 318.150 K 41 Stud --
Z Compressibility Factor 1.000 42 Nut --
C Coeff. Determined from Cp/Cv 0.03948
Kd Discharge Coeff: GAS 0.881 Accessories :
P1 Relieving Pressure 1072.158 Kpaa 43 TEST GAG
Kb Back Pressure Corr. Factor 1.000 STANDARD PAINT (NIRMAL)
Kc Combination Corr. Factor RD 1.000
M Molecular Weight 19.000
A Required Discharge Area 28.547 mm2

Sizing & Selection Dimensions

15 Calculated Orifice Area 0.044 in² 44 A 98 mm
16 Selected Orifice Area 0.124 in² 45 B 85 mm
17 Orifice Designation 8D 46 H mm
18 Maximum Flow Capacity 818.292 Sm³/hr 47 Weight 5 Kg
19 CDTP 9 Kg/cm²g 48 End Connection flanged
20 Reaction Force 75.833 N 49 Spring Range 8.7 - 9.6 Kg/cm²g
21 Noise at 30m : (API 521) 98.205 dBa

Connections : Other Tests and compliance :

22 Inlet ¾" ANSI 600# 3.2 CERTI.
23 Inlet Facing Finish RF Serreted
24 Outlet 1" ANSI 150# Body Test => RADIOGRAPHY
25 Outlet Facing Finish RF Serreted Trim Test => RADIOGRAPHY

Product Code NSR080DECADMN283-C162XSRXXRXX

Notes :