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The document describes a visual examination report and pressure test report for repair works done on a pressure vessel. It provides details of the inspection stages, examination results which found issues like corrosion and damage that were repaired by welding. It also details the pressure testing done including test pressures, duration and results which showed no leakage or deformation.

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Sam Raja
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49 views3 pages

Binder 1

The document describes a visual examination report and pressure test report for repair works done on a pressure vessel. It provides details of the inspection stages, examination results which found issues like corrosion and damage that were repaired by welding. It also details the pressure testing done including test pressures, duration and results which showed no leakage or deformation.

Uploaded by

Sam Raja
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
Download as pdf or txt
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Gulf Spic General Trading & Contracting Co. W.L.L.

VISUAL EXAMINATION REPORT

REPORT : GS-ASME-VT-002 DATE: 7-Mar-24

CLIENT : JOINT OPERATIONS-WAFRA WORK ORDER / JOB No. : 158233 / -

MAINTENANCE OF TANK, VESSELS & WELDING


PROJECT : PROCEDURE.& REV. : GS/QP/092 REV. 05
SERVICES

DESCRIPTION : PRESSURE VESSEL REPAIR WORKS ITEM NO. : REPAIR NOZZLES, SHELL AND HEAD SURFACE

ILLUMINATION : > 1170 LUX WELD NO : AS PER BELOW DETAILS


FLASH LIGHT, INSPECTION MIRROR, CAM
TOOLS / INSTRUMENTS : BRIDGE GAUGE, CALIPERS, STEEL TAPE, VISUAL AIDS : DIRECT VISUAL OBSERATION
BUBBLE LEVEL & STEEL RULE

TECHNIQUE USED : DIRECT VISUAL EXAMINATION ACCEPTANCE STANDARD : ASME SEC VIII DIV-1 ED 2023

VESSEL TAG NO: 03 V100 MANUFACTURER SERIAL NO: 1579

DRAWING : 611117-693069-PV-KOD-DWG-001 SH 1OF2 REV.0 LOCATION : SC-03

INSPECTION STAGE

AS RECEIVED BEFORE PAINTING AFTER PWHT

BEFORE WELDING AFTER PAINTING BEFORE HYDROTEST

AFTER WELDING BEFORE PWHT AFTER HYDROTEST

RESULT OF EXAMINATION:

1, SHELL AND HEAD ISOLATED CORROSION PITTING (SHELL: TWO & HEAD ONE REPAIR SPOT) SURFACE ORIENTATION IS
46 & 47° AT ELEVATION 1650 MM FROM BTM T.L. AS PER DRAWING SURFACE REPAIRED BY WELD BUILDUP AS PER UW-
42. WELD RESTORATION TO ORIGINAL THICKNESS.

2, NECK PIPE (NOZZLE NO: N3 & N11 ) INSIDE PIPE REPAIRED BY WELD BUILDUP AS PER DRAWING UW-42.

3, CORRODED FLANGES (NOZZLE NO: N3 & N11 ) SAME WERE REPLACED NEW AS PER DRAWING.

4, PIPES AND FLANGES (NOZZLE NO: N6, N8B, N9, N10A & N10B) ARE FOUND INSIDE CORRODED. SAME WERE REPLACED
BOTH AS PER DRAWING

5, FLANGE FACE SERRATION DAMAGE/ CORROSION FOUND NOZZLE NOS : (N1, N2, N4, N5, N7 & M1 (6 Flanges) WELD
BUILDUP AND RE-SERRATION DONE AS PER ASME B16.5 LATEST EDITION. ROUGNESS RANGE 125-250 AARH. RAISED FACE
HEIGHT OBSERVED 1.5MM -2.0MM

Examined By Accepted by Accepted By


Signature

Name

Date

Designation Site QC Engineer AI CLIENT/TPI

Format No.:GS‐ASME‐035, Rev.0


Gulf Spic General Trading & Contracting Co. W.L.L.
PRESSURE TEST REPORT

Client: JOINT OPERATIONS-WAFRA Report No : GS-ASME-HT-001

MAINTENANCE OF TANKS, VESSELS &


Project: WELDING SERVICES (JO/SC459/MM19)
Test Date : 07-MAR-2024
Job no/ Work
Job Description: REPAIR WORKS FOR PRESSURE VESSEL - / 107343
Order No.:

ITEM/EQUIPMENT DATA
DATA Drawing No : JO-MP-671B-VS-007 SH O1, 02 OF 02 REV.D
Item No. / Tag No. 23 V006A Mfr’s Sl.No. PT/057
(Old Tag 23 V006)
Construction Code Used ASME SEC VIII-1 ED-
Type of test HYDROSTATIC TEST
for Repair Performed 2023
Procedure No. GS/QP/142 Rev.No; 04
MDMT -23°C MAWP 1034 KPa (150 PSI)
Test position Vertical Horizontal
Other

Pressure
Pressure gauge 1
PRESSURE TEST DATA gauge 2 Recorder
(Top)
(Bottom)
133956-50/2017 74353-24/2018
Serial No. (Tag No.) -
(GS-HT-PG-07) (GS-HT-PG-22)
Range 0-600 PSI (40BAR) 0-600 PSI (40BAR) -
Date of calibration 20-FEB-2024 20-FEB-2024 -
Test medium POTABLE WATER
Test pressure 203.1 PSIG (14.0 BAR) Required: 195 PSI

Visual Inspection pressure 159.5 PSIG (11.0 BAR) Required: 150 PSI

Duration of test 2 HOURS


Metal /Medium temperature 26° C Max.
Distortion Measurements Before test After test
- -
VISUAL INSPECTION CARRIED OUT AND NO DEFORMATION FOUND
RESULT ACCEPT
REMARKS
NO LEAKAGE AND NO PRESSURE DROP OBSERVED DURING TEST

Witnessed by Witnessed and Accepted by Witnessed and Accepted by


Name
Signature
Date
Designation Site QC Engineer AI Client (JO)

Format No.: GS-ASME-015, Rev.0

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