SM - CAC - Clivet - CRVC 380V - VRF - 20200203 - V1
SM - CAC - Clivet - CRVC 380V - VRF - 20200203 - V1
SM - CAC - Clivet - CRVC 380V - VRF - 20200203 - V1
VRF CRVC
CRVC-XMi SERIES 224T -850T
Service
Manual
CRVC VRF 50/60Hz
CONTENTS
CONTENTS
Part 6 Diagnosis and Troubleshooting......................................................... 55
1
Clivet CRVC Series Service Manual
2
CRVC VRF 50/60Hz
CRVC VRF 50/60Hz
Part 1
General Information
1 Indoor and Outdoor Unit Capacities ........................................................... 4
3
CRVC VRF 50/60Hz
1 Indoor and Outdoor Unit Capacities
1.1 Indoor Units
1.1.1 Standard indoor units
Table 1-1.1: Standard indoor unit abbreviation codes
Abbreviation Abbreviation
Type Type
code code
Q1DN One-way Cassette CN High Static Pressure Duct
Q2DN Two-way Cassette GWMN Wall-mounted
Q4AN Compact Four-way Cassette DDLC Ceiling & Floor
Q4DN Four-way Cassette DZ Floor Standing
CNT2 Medium Static Pressure Duct DNB Console
4
CRVC VRF 50/60Hz
1.3 Outdoor Units
Table 1-1.5: Outdoor unit capacity range
Capacity Model Name Combination Type
8HP CRVC-XMi 224T /
10HP CRVC-XMi 280T /
12HP CRVC-XMi 335T /
14HP CRVC-XMi 400T /
16HP CRVC-XMi 450T /
18HP CRVC-XMi 500T /
20HP CRVC-XMi 560T /
22HP CRVC-XMi 615T /
24HP CRVC-XMi 670T /
26HP CRVC-XMi 730T /
28HP CRVC-XMi 785T /
30HP CRVC-XMi 850T /
32HP CRVC-XMi 900T 16HP+16HP
34HP CRVC-XMi 950T 22HP+12HP
36HP CRVC-XMi 1010T 20HP+16HP
5
CRVC VRF 50/60Hz
2 External Appearance
2.1 Indoor Units
2.1.1 Standard indoor unit
Table 1-2.1: Standard indoor unit appearance
Q1DN Q2DN
Q4AN Q4DN
CNT2 CN
GWMN DDLC
DZ DNB
6
CRVC VRF 50/60Hz
2.3 Outdoor Units
2.3.1 Single units
Table 1-2.4: Single outdoor unit appearance
8/10/12/14/16HP 18/20/22HP 24/26/28/30
(with single fan) (with dual fans) (with dual fans)
54/56/58/60HP 62HP
64/66/68HP 70/72/74/76HP
7
CRVC VRF 50/60Hz
Table 1-2.5: Combination outdoor unit appearance
78/80/82HP 84/86/88/90HP
33.5 12 1 ●
40.0 14 1 ●
45.0 16 1 ●
50.0 18 1 ●
—
56.0 20 1 ●
61.5 22 1 ●
67.0 24 1 ●
73.0 26 1 ●
78.5 28 1 ●
85.0 30 1 ●
90.0 32 2 ●●
95.0 34 2 ● ●
101.0 36 2 ● ●
106.5 38 2 ● ●
112.0 40 2 ● ●
118.0 42 2 ● ●
123.5 44 2 ● ●
130.0 46 2 ● ● FQZHW-02N1E
134.5 48 2 ● ●
140.0 50 2 ● ●
146.5 52 2 ● ●
151.5 54 2 ● ●
157.0 56 2 ●●
163.5 58 2 ● ●
170.0 60 2 ●●
175.0 62 3 ●● ●
179.5 64 3 ● ● ●
185.0 66 3 ● ● ●
191.5 68 3 ● ● ●
196.5 70 3 ● ● ●
202.0 72 3 ● ●● FQZHW-03N1E
208.5 74 3 ● ● ●
215.0 76 3 ● ●●
218.5 78 3 ● ●●
225.0 80 3 ● ● ●
231.5 82 3 ● ●●
Table continued on next page…
8
CRVC VRF 50/60Hz
Number Outdoor branch
System capacity Modules1
of units joint kit2
235.5 84 3 ●●●
242.0 86 3 ●● ●
FQZHW-03N1E
248.5 88 3 ● ●●
255.0 90 3 ●●●
Notes:
1. The combinations of units shown in the table are factory-recommended. Other combinations of units are also possible.
2. For systems with two or more outdoor units, outdoor branch joints (sold separately) are required.
9
CRVC VRF 50/60Hz
4 Combination Ratio
index
22.4 8 224 112 to 291.2 112 to 224 13
28 10 280 140 to 364 140 to 280 16
33.5 12 335 167.5 to 435.5 167.5 to 335 20
40 14 400 200 to 520 200 to 400 23
45 16 450 225 to 585 225 to 450 26
50 18 500 250 to 650 250 to 500 29
56 20 560 280 to 728 280 to 560 33
61.5 22 615 307.5 to 799.5 307.5 to 615 36
67 24 670 335 to 871 335 to 670 39
73 26 730 365 to 949 365 to 730 43
78.5 28 785 392.5 to 1020.5 392.5 to 785 46
85 30 850 425 to 1105 425 to 850 50
90 32 900 450 to 1170 450 to 900 53
95 34 950 475 to 1235 475 to 950 56
101 36 1010 505 to 1313 505 to 1010 59
106.5 38 1065 532.5 to 1384.5 532.5 to 1065 63
112 40 1120 560 to 1456 560 to 1120
118 42 1180 590 to 1534 590 to 1180
123.5 44 1235 617.5 to 1605.5 617.5 to 1235
130 46 1300 650 to 1690 650 to 1300
134.5 48 1345 672.5 to 1748.5 672.5 to 1345
140 50 1400 700 to 1820 700 to 1400
146.5 52 1465 732.5 to 1904.5 732.5 to 1465
151.5 54 1515 757.5 to 1969.5 757.5 to 1515
157 56 1570 785 to 2041 785 to 1570
163.5 58 1635 817.5 to 2125.5 817.5 to 1635
170 60 1700 850 to 2210 850 to 1700
175 62 1750 875 to 2275 875 to 1750
179.5 64 1795 897.5 to 2333.5 897.5 to 1795
64
185 66 1850 925 to 2405 925 to 1850
191.5 68 1915 957.5 to 2489.5 957.5 to 1915
196.5 70 1965 982.5 to 2554.5 982.5 to 1965
202 72 2020 1010 to 2626 1010 to 2020
208.5 74 2085 1042.5 to 2710.5 1042.5 to 2085
215 76 2150 1075 to 2795 1075 to 2150
218.5 78 2185 1092.5 to 2840.5 1092.5 to 2185
225 80 2250 1125 to 2925 1125 to 2250
231.5 82 2315 1157.5 to 3009.5 1157.5 to 2315
235.5 84 2355 1177.5 to 3061.5 1177.5 to 2355
242 86 2420 1210 to 3146 1210 to 2420
248.5 88 2485 1242.5 to 3230.5 1242.5 to 2485
255 90 2550 1275 to 3315 1275 to 2550
10
CRVC VRF 50/60Hz
Part 2
Component Layout and
Refrigerant Circuits
1 Layout of Functional Components ....................................................... 12
11
CRVC VRF 50/60Hz
1 Layout of Functional Components
8-16HP
Figure 2-1.1: 8-16HP layout of functional components
4 11
Legend
No. Parts name
1 Compressor
2 Discharge temperature sensor
3 High pressure sensor
13 4 Oil separator
13
5 Heat exchanger
5
6 6 Electronic expansion valve (EXV)
2
7 Fan motor
8 Fan
9 Stop valve (liquid side)
10 Stop valve (gas side)
Clivet CRVC Series Service Manual
11 Accumulator
12 Low pressure switch
8
13 Solenoid valve
7
13
12
3
9 10
12
CRVC VRF 50/60Hz
18-22HP
Figure 2-1.2: 18-22HP layout of functional components
4 11
Legend
No. Parts name
1 Compressor
2 Discharge temperature sensor
3 High pressure sensor
13 4 Oil separator
5 Heat exchanger
13
5 6 Electronic expansion valve (EXV)
6
7 Fan motor
8 Fan
9 Stop valve (liquid side)
13
12
3
1
1
9 10
13
CRVC VRF 50/60Hz
24-30HP
Figure 2-1.3: 24-30HP layout of functional components
4 11 11
Legend
No. Parts name
1 Compressor
Discharge
2
3 temperature sensor
6 5 Heat exchanger
5
Electronic expansion
6
valve (EXV)
7 Fan motor
8 Fan
2 2
9 Stop valve (liquid side)
10 Stop valve (gas side)
Clivet CRVC Series Service Manual
8 8 11 Accumulator
13
12
9 10
14
CRVC VRF 50/60Hz
2 Piping Diagrams
8-16HP
Figure 2-2.1: 8-16HP piping diagram
8
7 EXVA 9
5 XX°C 6
T3
XX°C
T4 10
4
3 SV2
13
13
13
Legend
No. Parts name No. Parts name
1 Compressor 10 Stop valve (gas side)
2 Discharge temperature sensor 11 Accumulator
3 High pressure sensor 12 Low pressure switch
4 Oil separator 13 Solenoid valve
5 Heat exchanger T3 Heat exchanger temperature sensor
6 Electronic expansion valve (EXV) T4 Outdoor ambient temperature sensor
7 Fan motor SV2 Liquid injection valve
8 Fan SV4 Oil return valve
9 Stop valve (liquid side) SV7 Pressure valve
15
CRVC VRF 50/60Hz
18-22HP
Figure 2-2.2: 18-22HP piping diagram
8 8
7 7 EXVA 9
5 XX°C 6
T3
XX°C
T4
10
3 4
SV7
13
2 2
1 1 12 11
SV4
13
16
Clivet CRVC Series Service Manual
SV2
13
Legend
No. Parts name No. Parts name
1 Compressor 10 Stop valve (gas side)
2 Discharge temperature sensor 11 Accumulator
3 High pressure sensor 12 Low pressure switch
4 Oil separator 13 Solenoid valve
5 Heat exchanger T3 Heat exchanger temperature sensor
6 Electronic expansion valve (EXV) T4 Outdoor ambient temperature sensor
7 Fan motor SV2 Liquid injection valve
8 Fan SV4 Oil return valve
9 Stop valve (liquid side) SV7 Pressure valve
16
CRVC VRF 50/60Hz
24-30HP
Figure 2-2.3: 24-30HP piping diagram
8 8
7 7 EXVA 9
5 XX°C 6
T3
XX°C
T4
10
3 4
SV2
13
SV7
13
2 2
Legend
No. Parts name No. Parts name
1 Compressor 10 Stop valve (gas side)
2 Discharge temperature sensor 11 Accumulator
3 High pressure sensor 12 Low pressure switch
4 Oil separator 13 Solenoid valve
5 Heat exchanger T3 Heat exchanger temperature sensor
6 Electronic expansion valve (EXV) T4 Outdoor ambient temperature sensor
7 Fan motor SV2 Liquid injection valve
8 Fan SV4 Oil return valve
9 Stop valve (liquid side) SV7 Pressure valve
17
CRVC VRF 50/60Hz
Key components:
1. Oil separator:
Separates oil from gas refrigerant pumped out of the compressor and quickly returns it to the compressor. Separation
efficiency is up to 99%.
2. Accumulator:
Stores liquid refrigerant and oil to protect compressor from liquid hammering.
3. Electronic expansion valve (EXV):
Controls refrigerant flow and reduces refrigerant pressure.
4. Solenoid valve SV2:
Protects the compressor. If compressor discharge temperature rises above 100oC, SV2 opens and sprays a small amount
of liquid refrigerant to cool the compressor. SV2 closes again once the discharge temperature has fallen below 90oC.
5. Solenoid valve SV4:
Returns oil to the compressor. Opens once the compressor has run for 200 seconds and closes 600 seconds later and
then opens for 3 minutes every 20 minutes.
6. Solenoid valve SV7:
Allows refrigerant to return directly to the compressor. Opens when indoor air temperature is close to the set
temperature to avoid frequent compressor on/off. Opens when superheat degree is insufficient to avoid liquid hammer
Clivet CRVC Series Service Manual
to compressor.
7. Low pressure switches:
Regulate system pressure. When system pressure falls below the lower limit, the low pressure switches turn off,
stopping the compressor. After 10 minutes, the compressor restarts.
18
CRVC VRF 50/60Hz
3 Refrigerant Flow Diagrams
8-16HP
Cooling operation
Figure 2-3.1: 8-16HP refrigerant flow during cooling operation
Unit on
High temperature, high pressure gas Fan Thermostat on
on
High temperature, high pressure liquid Filter Filter
Low temperature, low pressure
Normal control
8
7 EXVA 9
1 12 11
SV4
13
13 Unit on
Fan Thermostat off
on
Filter Filter
Closed
Unit on
High temperature, high pressure gas Fan Thermostat on
on
High temperature, high pressure liquid Filter Filter
Low temperature, low pressure
Normal control
8
7 EXVA 9
10
Normal control
4
3 SV2
13
Fan Unit off
off
Filter Filter
300 steps
2
SV7
1 12 11
SV4
13
13 Unit on
Fan Thermostat off
on
Filter Filter
300 steps
19
CRVC VRF 50/60Hz
18-22HP
Cooling operation
Figure 2-3.3: 18-22HP refrigerant flow during cooling operation
Unit on
High temperature, high pressure gas Fan Thermostat on
on
High temperature, high pressure liquid
Filter Filter
Low temperature, low pressure
Normal control
8 8
7 7 EXVA 9
3 4
Unit off
SV7
Fan
off
13 Filter Filter
Closed
2 2
1 1 12 11
Clivet CRVC Series Service Manual
SV4
Unit on
Fan Thermostat off
13 on
SV2 Filter Filter
13
Closed
Unit on
High temperature, high pressure gas Fan Thermostat on
on
High temperature, high pressure liquid
Filter Filter
Low temperature, low pressure
Normal control
8 8
7 7 EXVA 9
3 4
Unit off
SV7
Fan
off
13 Filter Filter
300 steps
2 2
1 1 12 11
SV4
Unit on
Fan Thermostat off
13 on
SV2 Filter Filter
13
300 steps
20
CRVC VRF 50/60Hz
24-30HP
Cooling operation
Figure 2-3.5: 24-30HP refrigerant flow during cooling operation
Unit on
High temperature, high pressure gas Fan Thermostat on
on
High temperature, high pressure liquid
Filter Filter
Low temperature, low pressure
Normal control
8 8
7 7 EXVA 9
3 4
13 SV2
SV7
Unit off
Unit on
13 Fan Thermostat off
on
Filter Filter
Closed
Unit on
High temperature, high pressure gas Fan
on Thermostat on
High temperature, high pressure liquid
Low temperature, low pressure Filter Filter
Normal control
8 8
7 7 EXVA 9
3 4
SV2
13
SV7
Unit on
13 Fan Thermostat off
on
Filter Filter
300 steps
21
Clivet CRVC Series Service Manual
22
CRVC VRF 50/60Hz
CRVC VRF 50/60Hz
Part 3
Control
1 General Control Scheme Flowchart .......................................................... 24
Part 3 - Control
23
CRVC VRF 50/60Hz
1 General Control Scheme Flowchart
Sections 3-2 to 3-6 on the following pages detail when each of the controls in the flowchart below is activated.
2
Stop operation
Abnormal shutdown
System stops 6
Special control
A unit stops when the load demanded decreases
Thermo on
3
Startup control
Thermo on
Compressor startup delay control Outdoor unit duty cycling
Startup control for cooling operation
Clivet CRVC Series Service Manual
4
Normal operation control
Component control during normal operation
Conditions met
Compressor output control
for oil return
Compressor step control Oil return operation
Operation priority and rotation of compressors
Electronic expansion valve control
Outdoor fan control
5
Protection control
High pressure protection control
Low pressure protection control
Discharge temperature protection control
Compressor and inverter module protection control
Legend
Numbers in the top right-hand
corners of boxes indicate the
relevant section of text on the
following pages.
24
CRVC VRF 50/60Hz
2 Stop Operation
The stop operation occurs for one of the three following reasons:
1. Abnormal shutdown: in order to protect the compressors, if an abnormal state occurs the system makes a 'stop with
thermo off' operation and an error code is displayed on the outdoor unit digital displays.
2. The system stops when the set temperature has been reached.
3. A unit stops when the load demanded by the indoor units decreases and can be handled by fewer outdoor units.
3 Startup Control
3.1 Compressor Startup Delay Control
In initial startup control, compressor startup is delayed for 12 minutes in order to let the master unit search for the indoor
units’ addresses. In restart control (except in oil return operation), compressor startup is delayed such that a minimum of 7
minutes has elapsed since the compressor stopped, in order to prevent frequent compressor on/off and to equalize the
pressure within the refrigerant system.
Part 3 - Control
Inverter compressor B BP2 ● ● operating frequency increased by 1 step / sec
DC fan motor A FAN1 ● ● ● ● Fan speed controlled according to discharge
pressure (Pc):
At initial speed for 90 seconds.
DC fan motor B FAN2 ● ● Subsequently, Pc checked every 10 seconds:
Pc ≥ 2.7MPa => 1 step increase.
Pc ≤ 2.1MPa => 1 step decrease.
Position (steps) from 0 (fully closed) to 3000 (fully
Electronic expansion
EXVA ● ● ● ● open), controlled according to discharge
valve A
temperature
Solenoid valve (Liquid
SV2 ● ● ● ● Controlled according to discharge temperature
injection)
Solenoid valve (oil Closed for 200 secs, open for 600 secs, then
SV4 ● ● ● ●
balance) closed
Solenoid valve Controlled according to load requirement and
SV7 ● ● ● ●
(refrigerant bypass) discharge pressure
25
CRVC VRF 50/60Hz
4 Normal Operation Control
4.1 Component Control during Normal Operation
Table 3-4.1: Component control during normal cooling operation
Wiring 8- 14- 18- 24-
Component Control functions and states
diagram label 12HP 16HP 22HP 30HP
Inverter compressor A BP1 ● ● ● ●
Controlled according to load requirement
Inverter compressor B BP2 ● ●
Solenoid valve
SV7 ● ● ● ● frequency, discharge superheating degree, load
(refrigerant bypass)
requirement, discharge temperature and
discharge pressure.
During operation the compressors are controlled according to the nominal capacity of indoor units currently running and
the indoor unit heat exchanger temperatures. If the actual load requirement can be provided by one unit alone, then only
one unit starts up. If the actual load requirement requires all outdoor unit modules to operate, the weighted average actual
load requirement is sent to each module and each module operates according to this distributed load requirement.
26
CRVC VRF 50/60Hz
Figure 3-4.1: Compressor priority and rotation – one outdoor unit
BP BP1 BP2
Part 3 - Control
① No. 1 No. 2 No. 3 ① No. 1 No. 2 No. 3 No. 4
BP BP BP BP1 BP2 BP BP
① No. 1 No. 2 No. 3 No. 4 No. 5 ① No. 1 No. 2 No. 3 No. 4 No. 5 No. 6
② No. 4 No. 5 No. 1 No. 2 No. 3 ② No. 5 No. 6 No. 1 No. 2 No. 3 No. 4
③ No. 2 No. 3 No. 4 No. 5 No. 1 ③ No. 3 No. 4 No. 5 No. 6 No. 1 No. 2
BP1 BP2 BP1 BP2 BP BP1 BP2 BP1 BP2 BP1 BP2
In cooling mode:
When all outdoor units are in standby:
All EXVAs are at position 352×6(steps).
When some outdoor units are running and some outdoor units are in standby:
EXVAs on running outdoor units are controlled according to discharge temperature. EXVAs of units in standby are
27
CRVC VRF 50/60Hz
fully closed.
When all outdoor units are running:
All EXVAs are controlled according to discharge temperature.
28
CRVC VRF 50/60Hz
5 Protection Control
5.1 High Pressure Protection Control
This control protects the system from abnormally high pressure and protects the compressors from transient spikes in
pressure.
Figure 3-5.1: High pressure protection control
Normal operation
Notes:
1. Pc: Discharge pressure
Part 3 - Control
Normal operation
Discharge temperature
Compressor off
120oC
97oC
90oC 90oC
When the discharge temperature rises above 120°C the system displays P4 protection and all units stop running. When P4
protection occurs 3 times in 100 minutes, the H6 error is displayed. When an H6 error occurs, a manual system restart is
required before the system can resume operation.
5.4
29
CRVC VRF 50/60Hz
5.5 Compressor and Inverter Module Protection Control
This control protects the compressors from abnormally high currents and protects the inverter modules from abnormally
high temperatures. It is performed for each compressor and inverter module.
Figure 3-5.4: Compressor current protection control
Normal operation
Normal operation
Clivet CRVC Series Service Manual
30
CRVC VRF 50/60Hz
6 Special Control
6.1 Outdoor Unit Duty Cycling
In systems with multiple outdoor units, outdoor unit duty cycling is used to prevent compressor burn out due to unbalanced
oil levels between outdoor units.
Figure 3-6.1 shows an example of duty cycling in a system with 3 outdoor units.
Figure 3-6.1: Duty cycling in a system with 3 outdoor units1
Outdoor unit Priority Priority Priority Outdoor unit Priority Priority Priority
Part 3 - Control
duty cycling 1 2 3 duty cycling 3 1 2
Notes:
1. The address settings on the outdoor unit main PCBs for “master unit”, “slave unit 1”, and “slave unit 2” do not change.
31
CRVC VRF 50/60Hz
6.2 Oil Return Operation
In order to prevent compressors from running out of oil, the oil return operation is conducted to recover oil that has flowed
out of the compressor(s) and into the piping system. This operation is performed for all units including units that are in
standby. When the outdoor unit is running in oil return, the digital display on outdoor main PCB will display “d0”.
Timing of oil return operation:
When the initial cumulative operating time reaches 140 minutes and then every 8 hours.
Tables 3-6.1 and 3-6.2 show component control during oil return operation in cooling mode.
Table 3-6.1: Outdoor unit component control during oil return operation in cooling mode
8- 14- 18- 24-
Component Wiring diagram label Control functions and states
12HP 16HP 22HP 30HP
Inverter compressor A BP1 ● ● ● ●
Fixed frequency
Inverter compressor B BP2 ● ●
Table 3-6.2: Indoor unit component control during oil return operation in cooling mode
Component Unit state Control functions and states
Thermo on Remote controller setting
Fan Standby Off
Thermo off Off
Thermo on Normal control
Electronic expansion valve Standby 300 (steps)
Thermo off 300 (steps)
32
CRVC VRF 50/60Hz
Part 4
Field Settings
1 Outdoor Unit Field Settings ................................................................. 34
33
CRVC VRF 50/60Hz
1 Outdoor Unit Field Settings
1.1 PCB Switches and Switch Settings
Figure 4-1.1: Outdoor unit main PCB switches
Clivet CRVC Series Service Manual
Reserved Reserved
S6-1
No action (default)
Clear indoor
S6-2 unit addresses
Clear indoor unit addresses
Reserved Reserved
S8-1
Start-up time is 12 minutes (default)
Start-up time
S8-2
Start-up time is 7 minutes
Reserved Reserved
S8-3
S7 Reserved
S9 Reserved
Outdoor unit Only 0, 1, 2 should be selected (default is 0)
ENC1 address 0 is for master unit; 1 and 2 are for slave units
Only 0, 1, 2, 3, 4, 5, 6, 7, 8, 9, A, B should be selected
Outdoor unit
0: 8HP; 1: 10HP; 2: 12HP; 3: 14HP; 4: 16HP; 5: 18HP; 6: 20HP; 7: 22HP; 8: 24HP;
ENC2 capacity2
9: 26HP; A: 28HP; B:30HP
Network
Only 0, 1, 2, 3, 4, 5, 6, 7 should be selected (default is 0)
ENC4 address
34
CRVC VRF 50/60Hz
Table continued on next page …
Table 4-1.1: Outdoor unit main PCB switch settings (continued)
Switch Setting Switch positions1 Description
The number of indoor units is in the range 0-15
0-9 on ENC3 indicate 0-9 indoor units; A-F on ENC3 indicate 10-15 indoor units
The number of indoor units is in the range 16-31
ENC3 S12
0-9 on ENC3 indicate 16-25 indoor units; A-F on ENC3 indicate 26-31 indoor units
Number of The number of indoor units is in the range 32-47
indoor units 0-9 on ENC3 indicate 32-41 indoor units; A-F on ENC3 indicate 42-47 indoor units
The number of indoor units is in the range 48-63
0-9 on ENC3 indicate 48-57 indoor units; A-F on ENC3 indicate 58-63 indoor units
The number of indoor units is 64
0 on ENC3 indicate 64 indoor units
0 Night silent time is 6h/10h (default)
1 Night silent time is 6h/12h
2 Night silent time is 8h/10h
3 Night silent time is 8h/12h
4 No silent mode
5 Silent mode 1 (only limit max. fan speed)
Silent mode3 6 Silent mode 2 (only limit max. fan speed)
ENC5 7 Silent mode 3 (only limit max. fan speed)
8 Super silent mode 1 (limit max. fan speed and compressor frequency)
9 Super silent mode 2 (limit max. fan speed and compressor frequency)
A Super silent mode 3 (limit max. fan speed and compressor frequency)
B Super silent mode 4 (limit max. fan speed and compressor frequency)
F Set silent mode via centralized controller
35
CRVC VRF 50/60Hz
1.2 Modes Set on Main PCB
1.2.1 Silent time setting
1.2.1.1 Night silent time setting
Night silent mode is activated X hours after the peak daytime temperature, and is deactivated after Y hours, where X and Y
are as specified in Table 4-1.2.
Table 4-1.2: Night silent time setting
Switch Switch positions Description X Y
Night silent time is 6h/10h
0 6 10
ENC5 (default)
1 Night silent time is 6h/12h 6 12
2 Night silent time is 8h/10h 8 10
3 Night silent time is 8h/12h 8 12
Maximum
output
Load
6 10
Operation
sound dB Max. 15dB
reduction
8:00 14:00 20:00 6:00
Night silent Night silent mode
mode activated deactivated
36
CRVC VRF 50/60Hz
1.2.1.2 Silent mode setting
In silent mode 1 / 2 / 3 and night silent mode, the outdoor fan speed decreases gradually. In super silent mode 1 / 2 / 3 / 4,
not only the fan speed decreases gradually, but also the compressor frequency decreases gradually.
Table 4-1.3: Silent mode setting
Switch Switch positions Description
5 Silent mode 1 (only limit max. fan speed)
6 Silent mode 2 (only limit max. fan speed)
7 Silent mode 3 (only limit max. fan speed)
8 Super silent mode 1 (limit max. fan speed and compressor frequency)
ENC5
9 Super silent mode 2 (limit max. fan speed and compressor frequency)
A Super silent mode 3 (limit max. fan speed and compressor frequency)
B Super silent mode 4 (limit max. fan speed and compressor frequency)
1.2.1.3 Maximum fan speed and capacity output control in different silent mode
Table 4-1.4: Maximum fan speed and capacity output control in different silent mode
Max.
Max. fan speed index1 capacity
ENC5 output
Switch Description
positions 14- 18HP 20- 24- 28- 8-30HP
8-10HP 12HP
16HP 22HP 26HP 30HP
0 Night silent time is 6h/10h (default)
37
Clivet CRVC Series Service Manual
38
CRVC VRF 50/60Hz
CRVC VRF 50/60Hz
Part 5
Electrical Components and
Wiring Diagrams
1 Outdoor Unit Electric Control Box Layout .............................................. 40
39
CRVC VRF 50/60Hz
1 Outdoor Unit Electric Control Box Layout
8-16HP
Figure 5-1.1: 8-16HP top layer of electric control box
Main PCB Filter board
Power supply
terminals
Inductor
Inductor
Communication
terminals block
Inverter
module Reactor
Fan module
40
CRVC VRF 50/60Hz
18-30HP
Figure 5-1.3: 18-30HP top layer of electric control box
Main PCB Filter board
Power supply
terminals
Inductor
Inductor
Communication
terminals block
Inverter Inverter
module module Reactor Reactor
Fan module
Fan module
41
CRVC VRF 50/60Hz
2 Outdoor Unit Main PCB
2.1 Ports
Figure 5-2.1: Outdoor unit main PCB ports1
Clivet CRVC Series Service Manual
Notes:
1. Label descriptions are given in Table 5-2.1.
42
CRVC VRF 50/60Hz
Table 5-2.1: Main PCB ports
Label Port code Content Port voltage
1 CN18 Reserved /
2 CN19 Low pressure switch connection 0V or 5V DC
Compressor top temperature sensor (single compressor
3 CN4 units) or compressor A compressor top temperature sensor 0-5V DC (varying)
(dual compressor units) connection
Discharge pipe temperature sensor (single compressor units)
4 CN5 or compressor B compressor top temperature sensor (dual 0-5V DC (varying)
compressor units) connection
5 CN3 Inverter module temperature sensor A connection 0-5V DC (varying)
6 CN3_1 Inverter module temperature sensor B connection 0-5V DC (varying)
7 CN17 High pressure sensor connection 0-5V DC (varying)
43
CRVC VRF 50/60Hz
2.2 Components
Layout
Figure 5-2.2: Outdoor unit main PCB components
Dial
switch
DSP2
Digital
display DSP1
Clivet CRVC Series Service Manual
Button Function
SW4 (DOWN) Not in menu mode: previous and next buttons for
system check information.
44
CRVC VRF 50/60Hz
Menu mode
Only master unit has the full menu functions, slaves units only have error codes check and cleaning functions.
1. Long press SW5 “MENU” button for 5 seconds to enter menu mode, and the digital display displays “n1”;
2. Press SW3 / SW4 “UP / DOWN” button to select the first level menu “n1”, “n2”, “n3”, “n4”or “nb”;
3. Press SW6 “OK” button to enter specified first level menu, for example, enter “n4” mode;
4. Press SW3 / SW4 “UP / DOWN” button to select the second level menu from “n41” to “n47”;
5. Press SW6 “OK” button to enter specified second level menu, for example, enter “n43” mode;
Start
Short press SW5
“MENU” button
Confirm “-nXY”
45
CRVC VRF 50/60Hz
Menu mode function:
Table 5-2.3: Menu mode function
Digital display
Menu mode Remarks
content
n14 Debug mode Only available for the master unit (all indoor units running in cooling mode)
n16 Maintenance mode Only available for the master unit, the system does not check the indoor units’ number.
n24 Reserved
n25 Reserved
Only available for outdoor unit with two compressors. If one of the two compressors is
n26 Backup run
fail, the other compressor will keep running for up to 4 days and then stop automatically.
It is only used in maintenance process. The digital display displays “R006”, all solenoid
n27 Vacuum mode
valves are open and EXVs are open to the maximum steps.
n31 History error codes Display recent ten history error codes
n32 Cleaning history error codes
n33 Reserved
n41 Power limitation mode 1 Only available for the master unit, 100% capacity output
Clivet CRVC Series Service Manual
n42 Power limitation mode 2 Only available for the master unit, 90% capacity output
n43 Power limitation mode 3 Only available for the master unit, 80% capacity output
n44 Power limitation mode 4 Only available for the master unit, 70% capacity output
n45 Power limitation mode 5 Only available for the master unit, 60% capacity output
n46 Power limitation mode 6 Only available for the master unit, 50% capacity output
n47 Power limitation mode 7 Only available for the master unit, 40% capacity output
o
nb1 Fahrenheit degree setting ( F) Only available for the master unit
o
nb2 Celsius degree setting ( C) Only available for the master unit
nb3 Exit auto power save mode1 Only available for the master unit
nb4 Enter auto power save mode1 Only available for the master unit
According to outdoor ambient temperature (T4), the outdoor fan(s) periodically stop for
nb5 Auto snow-blowing mode 1 (customized)
15 minutes and run for 2 minute
According to outdoor ambient temperature (T4), the outdoor fan(s) periodically stop for
nb6 Auto snow-blowing mode 2 (customized)
30 minutes and run for 2 minute
The digital display will display “IdXX”, “XX” stands for VIP address, use UP / DOWN button
nb8 VIP address setting
to change the VIP address and press OK button to confirm the specified VIP address.
nF1 Reserved
nF2 Reserved
Notes:
1. Auto power save mode means EMS mode, the evaporating temperature (in cooling) is automatically adjusted according to both indoor and outdoor
temperature to maximize the comfort and energy efficiency. Exit auto power save mode, the evaporating temperature (in cooling) is
2. fixed.
46
CRVC VRF 50/60Hz
How to exit specified menu mode:
Table 5-2.4: Exit specified menu mode method:
Menu mode Manual exit method Automatic exit method System restart
Long press SW6 “OK” button when the digital
Debug mode After running 120 minutes Invalid
display is not in menu selection state
DSP1
Parameters displayed on DSP2 Remarks
content
0.-- Unit address Master unit: 0; slave units: 1, 2
1.-- Unit capacity Refer to Note 1
2.-- Number of outdoor units Displayed on master unit PCB only
3.-- Number of indoor units as set on PCB Displayed on master unit PCB only
Only available for master unit, displayed on slave
4.-- Total capacity of outdoor unit
units has no sense
5.-- Total capacity requirement of indoor units Displayed on master unit PCB only
6.-- Total corrected capacity requirement of master units Displayed on master unit PCB only
7.-- Operating mode Refer to Note 2
8.-- Outdoor unit actual operating capacity
9.-- Fan A speed index Refer to Note 3
10.-- Fan B speed index Refer to Note 3
11.-- Indoor heat exchanger pipe (T2/T2B) temperature (°C) Actual value = value displayed
12.-- Main heat exchanger pipe (T3) temperature (°C) Actual value = value displayed
13.-- Outdoor ambient (T4) temperature (°C) Actual value = value displayed
14.-- Inverter compressor A discharge temperature (°C) Actual value = value displayed
15.-- Inverter compressor B discharge temperature (°C) Actual value = value displayed
16.-- Inverter module A heatsink temperature (°C) Actual value = value displayed
17.-- Inverter module B heatsink temperature (°C) Actual value = value displayed
18.-- Discharge superheat degree (°C) Actual value = value displayed
19.-- Reserved
20.-- Reserved
21.-- EXVA position Refer to Note 4
22.-- Compressor discharge pressure (MPa) Actual value = value displayed × 0.1
23.-- Reserved
24.-- Number of indoor units currently in communication with master unit Actual value = value displayed
25.-- Number of indoor units currently operating Displayed on master unit PCB only
26.-- Reserved
27.-- Silent mode Refer to Note 5
28.-- Static pressure mode Refer to Note 6
29.-- Reserved
30.-- Reserved
31.-- DC voltage A Actual value = value displayed × 10
32.-- DC voltage B Actual value = value displayed × 10
33.-- Reserved
Table continued on next page …
47
CRVC VRF 50/60Hz
Table 5-2.5: System check (continued)
DSP1
Parameters displayed on DSP2 Remarks
content
34.-- Address of VIP indoor unit
35.-- Reserved
36.-- Reserved
37.-- Refrigerant quantity Refer to Note 7
38.-- Reserved
39.-- Power mode Refer to Note 8
“--“ is displayed if no error or protection events
40.-- Most recent error or protection code
have occurred since start-up
-- -- End
Notes:
1. Outdoor unit capacity setting:
0: 8HP; 1: 10HP; 2: 12HP; 3: 14HP; 4: 16HP; 5: 18HP; 6: 20HP; 7: 22HP; 8: 24HP; 9: 26HP; A: 28HP; B: 30HP; C: 30HP.
2. Operating mode:
0: off; 2: cooling; 3: null; 4: forced cooling.
3. The fan speed index is related to the fan speed in rpm and can take any integer value in the range 1 (slowest) to 37 (fastest).
4. 480P: steps = value displayed × 4; 3000P: steps = value displayed × 24.
5. Silent mode:
0: night silent time 6h/10h; 1: night silent time 6h/12h; 2: night silent time 8h/10h; 3: night silent time 8h/12h; 4: no silent mode; 5: silent mode 1; 6:
silent mode 2; 7: silent mode 3; 8: super silent mode 1; 9: super silent mode 2; 10: super silent mode 3; 11: super silent mode 4.
6. Static pressure mode:
0: standard static pressure; 1: low static pressure; 2: medium static pressure; 3: high static pressure; 4: super high static pressure.
7. Refrigerant quantity:
0: normal; 1: slightly excessive; 2: significantly excessive; 3: slightly insufficient; 4: significantly insufficient; 5: critically insufficient.
8. Power mode:
Clivet CRVC Series Service Manual
0: 100% capacity output; 1: 90% capacity output; 2: 80% capacity output; 3: 70% capacity output; 4: 60% capacity output; 5: 50% capacity output; 6:
40% capacity output; 10: auto power save mode, 100% capacity output; 11: auto power save mode, 90% capacity output; 12: auto power save mode,
80% capacity output; 13: auto power save mode, 70% capacity output; 14: auto power save mode, 60% capacity output; 15: auto power save mode,
50% capacity output; 16: auto power save mode, 40% capacity output;
48
CRVC VRF 50/60Hz
3 Compressor Inverter Module
3.1 Ports
Figure 5-3.1: Compressor inverter module ports
49
CRVC VRF 50/60Hz
3.2 Layout
Figure 5-3.2: Compressor inverter module components
Clivet CRVC Series Service Manual
Inverter module operating indicator. Continuously on if the compressor is running normally and
LED 1
flashing if an inverter module error has occurred1.
LED 2 Inverter module error indicator. Continuously on if an inverter module error has occurred1.
Note:
1. If an inverter module error occurs, refer to Part 6, “Xh4 Troubleshooting”. The error code is displayed on the digital display.
50
CRVC VRF 50/60Hz
4 Fan Module
4.1 Ports
Figure 5-4.1: Compressor inverter module ports
51
CRVC VRF 50/60Hz
5 Wiring Diagrams
8-16HP
Figure 5-5.1: 8-16HP wiring diagram
Clivet CRVC Series Service Manual
52
CRVC VRF 50/60Hz
18-30HP
Figure 5-5.2: 18-30HP wiring diagram
53
Clivet CRVC Series Service Manual
54
CRVC VRF 50/60Hz
CRVC VRF 50/60Hz
Part 6
Diagnosis and
Troubleshooting
1 Error Code Table .................................................................................... 56
2 Troubleshooting .................................................................................... 57
55
CRVC VRF 50/60Hz
1 Error Code Table
Table 6-1.1: Error code table
56
CRVC VRF 50/60Hz
Table 6-1.1: Error code table (continued)
2 Troubleshooting
2.1 Warning
Warning
All electrical work must be carried out by competent and suitably qualified, certified and
accredited professionals and in accordance with all applicable legislation (all national, local and other laws,
standards, codes, rules, regulations and other legislation that apply in a given situation).
Power-off the outdoor units before connecting or disconnecting any connections or wiring, otherwise electric
shock (which can cause physical injury or death) may occur or damage to components may occur.
57
CRVC VRF 50/60Hz
2.2 E0: Communication error between outdoor units
Digital display output
Description
Communication error between outdoor units.
All units stop running.
Error code is only displayed on the slave unit with the error.
Possible causes
Incorrect outdoor unit address setting.
Clivet CRVC Service Manual
58
CRVC VRF 50/60Hz
Procedure
E0
ODU addresses on switch ENC1 are set Yes Set the ODU addresses correctly
incorrectly1
No
Notes:
1. The master unit address should be set as 0, slave units addresses should be set from 1 to 2, and the addresses should not be repeated within one system.
2. All the wires for H1, H2, E connections should be three-core shielded cable, the wiring should be connected according to polarity (H1 to H1, etc), the wiring
should not be open or short circuited.
59
CRVC VRF 50/60Hz
2.3 E1: Phase sequence error
Digital display output
Description
Phase sequence error.
All units stop running.
Error code is only displayed on the unit with the error.
Possible causes
Power supply phases not connected in correct sequence.
Clivet CRVC Service Manual
60
CRVC VRF 50/60Hz
Procedure
E1
The phase sequence of the 3-phase Yes Exchange any two of the 3 phase wires
power supply is incrorrect1
No
The power supply is abnormal Yes Check the power supply equipment
No
Notes:
1. The A, B, C terminals of the 3-phase power supply should match compressor phase sequence requirements. If the phase sequence is inverted, the compressor
will operate inversely. If the wiring connection of each outdoor unit is in A, B, C phase sequence, and multiple units are connected, the current difference
between C phase and A, B phases will be very large as the power supply load of each outdoor unit will be on C phase. This can easily lead to tripped circuits
and terminal wiring burnout. Therefore if multiple units are to be used, the phase sequence should be staggered, so that the current is distributed among
the three phases equally.
2. Loose power supply terminals can cause the compressors to operate abnormally and compressor current to be very large.
61
CRVC VRF 50/60Hz
2.4 E2: Communication error between indoor and master unit
Digital display output
Description
Communication error between indoor and master unit.
All units stop running.
Error code is only displayed on the master unit.
Possible causes
Clivet CRVC Service Manual
Communication wires between indoor and outdoor units not connected properly.
Indoor unit power supply abnormal.
Loosened wiring within electric control box.
Interference from high voltage wires or other sources of electromagnetic radiation.
Communication wire too long.
Damaged main PCB or electric control box communication terminals block.
62
CRVC VRF 50/60Hz
Procedure
E2
No
Interference from high voltage (220V or Yes Ensure the communication wires and
higher) wires high voltage wires are separated
No
The length of communication wire is over Yes Reduce the wire length to less than
1200m 1200m or strengthen the signal
No
Notes:
1. Measure the resistance among P, Q and E. The normal resistance between P and Q is 120Ω, between P and E is infinite, between Q and E is infinite.
63
CRVC VRF 50/60Hz
2.5 E4: Temperature sensor (T3/T4) error
Digital display output
Description
Outdoor heat exchanger temperature sensor (T3) error or outdoor ambient temperature sensor (T4) error.
All units stop running.
Error code is only displayed on the unit with the error.
Possible causes
Temperature sensor not connected properly or has malfunctioned.
Clivet CRVC Service Manual
64
CRVC VRF 50/60Hz
Procedure
E4
Temperature sensor connection on main Yes Ensure the sensor is connected properly
PCB is loose1
No
65
CRVC VRF 50/60Hz
2.6 E5: Abnormal power supply voltage
Digital display output
Description
Abnormal power supply voltage.
All units stop running.
Error code is only displayed on the unit with the error.
Possible causes
Outdoor unit power supply voltage is abnormal or a phase is missing.
Clivet CRVC Service Manual
66
CRVC VRF 50/60Hz
Procedure
E5
Notes:
1. The normal voltage between A and N, B and N, and C and N is 198-242V.
2. The normal resistances of the inverter compressor are 0.7-1.5Ω among U V W and infinite between each of U V W and ground. If any of the resistances differ
from these specifications, the compressor has malfunctioned.
3. The normal resistances of the fan motor coil among U V W are less than 10Ω. If a measured resistance is 0Ω, the fan motor has short-circuited.
4. Set a multi-meter to buzzer mode and test any two terminals of P N U V W of the inverter module. If the buzzer sounds, the inverter module has short-
circuited.
67
CRVC VRF 50/60Hz
2.7 E7: Temperature sensor (T7C1/2) error
Digital display output
Description
A compressor top temperature sensor or discharge pipe temperature sensor (T7C1/2) error.
All units stop running.
Error code is only displayed on the unit with the error.
Possible causes
Temperature sensor not connected properly or has malfunctioned.
Clivet CRVC Service Manual
68
CRVC VRF 50/60Hz
Procedure
E7
Temperature sensor connection on main Yes Ensure the sensor is connected properly
PCB is loose1
No
69
CRVC VRF 50/60Hz
2.8 E8: Outdoor unit address error
Digital display output
Description
Outdoor unit address error.
All units stop running.
Error code is only displayed on the unit with the error.
Possible causes
Invalid outdoor unit address.
Clivet CRVC Service Manual
70
CRVC VRF 50/60Hz
Procedure
E8
The ODU's address is not in the valid Yes Slave units addresses should be set from
range1 1 to 2
No
Notes:
1. The master unit address should be set as 0, slave units addresses should be set from 1 to 2, and the addresses should not be repeated within one system.
71
CRVC VRF 50/60Hz
2.9 xE9: EEPROM mismatch
Digital display output
In the error code, 'x' is a placeholder for the compressor system (compressor and related electrical components), with 1
representing compressor system A and 2 representing compressor system B.
Description
1E9 indicates a compressor A EEPROM mismatch.
2E9 indicates a compressor B EEPROM mismatch.
All units stop running.
Error code is only displayed on the unit with the error.
Possible causes
Outdoor unit was powered on immediately after being powered off.
Main PCB damaged.
72
CRVC VRF 50/60Hz
Procedure
xE9
Notes:
1. When performing a manual restart of an outdoor unit, once the unit has been powered off it should not be powered on again until the digital display has
turned off.
73
CRVC VRF 50/60Hz
2.10 xF1: DC bus voltage error
Digital display output
'x' is a placeholder for the compressor system (compressor and related electrical components), with 1 representing
compressor system A and 2 representing compressor system B.
Description
1F1 indicates compressor A DC bus voltage error; 2F1 indicates compressor B DC bus voltage error.
All units stop running.
Error code is only displayed on the unit with the error.
Possible causes
Loosened wiring of the compressor inverter module.
Incorrect wiring of the reactor and DC bus wire.
Abnormal power supply.
Inverter module damaged.
Procedure
F1 error
No
1
Yes Check the power supply
The power supply is abnormal
equipment
No
74
CRVC VRF 50/60Hz
2.11 F6: Electronic expansion valve connection error
Digital display output
Description
Electronic expansion valve connection error.
All units stop running.
Error code is only displayed on the unit with the error.
Possible causes
Electronic expansion valve coil not connected properly or has malfunctioned.
Damaged main PCB.
75
CRVC VRF 50/60Hz
Procedure
F6
Electronic expansion valve coil Yes Ensure the sensor is connected properly
connection on main PCB is loose1
No
Notes:
1. Electronic expansion valve coil connections is port CN70 on the main PCB (labeled 19 in Figure 5-2.1 in Part 5, 2.1 “Ports”).
2. The normal resistances between EXV coil wiring terminals RED and white / yellow / orange / blue are 40-50Ω. If any of the resistances differ from the value,
Clivet CRVC Service Manual
76
CRVC VRF 50/60Hz
2.12 xH0: Communication error
Digital display output
In the error code, 'x' is a placeholder for the compressor system (compressor and related electrical components), with 1
representing compressor system A and 2 representing compressor system B.
Description
1H0 indicates a communication error between the main control chip and the compressor A inverter driver chip.
2H0 indicates a communication error between the main control chip and the compressor B inverter driver chip.
All units stop running.
Error code is only displayed on the unit with the error.
Possible causes
Incorrect compressor inverter module address setting. Bridge rectifier damaged.
Loosened communication wiring from the main PCB to Main PCB damaged.
the inverter module. Compressor inverter module damaged.
Procedure
H0 error
Both LED1 and LED2 on inverter module Yes Check the power supply
are off when power on 3 circuit
No
No
77
CRVC VRF 50/60Hz
Notes:
1. Compressor inverter module address is set through dial switch S7 on the inverter module. The compressor inverter module A/B location refers to the wiring
diagram.
2. Communication wire from outdoor main PCB CN26 to inverter module CN8/CN9.
3. LED1/2 on inverter module
Clivet CRVC Service Manual
78
CRVC VRF 50/60Hz
2.13 H2, H3: Slave units decreased/increased
Digital display output
Description
H2 indicates that the number of slave units detected by master unit has decreased.
H3 indicates that the number of slave units detected by master unit has increased.
All units stop running.
Error code is only displayed on the master unit.
Possible causes
Some outdoor units are powered off.
Power supply abnormal.
Incorrect outdoor unit address setting.
Communication wires between outdoor units not connected properly.
Loosened wiring within electric control box.
Damaged main PCB or electric control box communication terminals block.
79
CRVC VRF 50/60Hz
Procedure
H2 / H3
Some outdoor units in the system are Yes Power on all the outdoor units
powered off
No
The power supply is abnormal Yes Check the power supply equipment
No
Notes:
1. See “E0 Troubleshooting”.
Clivet CRVC Service Manual
80
CRVC VRF 50/60Hz
2.14 xH4: Inverter module protection
Digital display output
In the error code, 'x' is a placeholder for the compressor system (compressor and related electrical components), with 1
representing compressor system A and 2 representing compressor system B.
Description
1H4 indicates compressor A inverter module protection.
2H4 indicates compressor B inverter module protection.
All units stop running.
Error code is only displayed on the unit with the error.
Possible causes
Inverter module protection.
DC bus low or high voltage protection.
MCE error.
Zero speed protection.
Phase sequence error.
Excessive compressor frequency variation.
Actual compressor frequency differs from target frequency.
81
CRVC VRF 50/60Hz
The specific error codes xL0, xL1, xL2 and xL4 can also be obtained from the inverter module LED indicators. If an inverter
module error has occurred, LED2 is continuously on and LED1 flashes.
82
CRVC VRF 50/60Hz
L0: Inverter module protection
L0 protection
No
No
No No
Ensure enough Yes The compressor has less than 12 hours The silica gel is coated not Yes Coat with silica
preheating time preheating before initial operating well for heat radiation gel
No No
Yes
83
CRVC VRF 50/60Hz
L1: DC bus low voltage protection
L1 protection
No
Yes
No output from bridge rectifier
No
No
Yes
Clivet CRVC Service Manual
Note:
1. The normal DC voltage between terminals P and N on inverter module should be 450-650V. When the voltage is lower than 350V, L1
protection will be appeared.
Figure: Inverter module terminals
84
CRVC VRF 50/60Hz
L2: DC bus high voltage protection
L2 protection
No
No
Note:
85
CRVC VRF 50/60Hz
L4: MCE error
L4 protection
No
Yes
ODU stop valves are closed Open the ODU stop valves
No
No
Replace the compressor inverter
Yes
board, restart the unit and the error is Normal
solved
No
Refer to P1 or P3 troubleshooting
Notes:
1. Compressor inverter module address is set through dial switch S7 on the inverter module. The compressor inverter module A/B location refers to the wiring
diagram.
86
CRVC VRF 50/60Hz
L7: Phase sequence error
L7 protection
No
Disconnect the
power supply An open circuit in the 3-phase U/V/W Yes
Replace the compressor
of compressor terminals
No
87
CRVC VRF 50/60Hz
L8: Compressor frequency variation greater than 15Hz within one second protection
L9: Actual compressor frequency differs from target frequency by more than 15Hz protection
L8 protection L9 protection
Yes
ODU stop valves are closed Open the ODU stop valves
No
No
Disconnect the
power supply
No Replace the compressor
No
No
Refer to P1 or P3 troubleshooting
88
CRVC VRF 50/60Hz
Compressor replacement procedure
Step 1: Remove faulty compressor and remove oil
Remove the faulty compressor from the outdoor unit.
Before removing the oil, shake the compressor so as to not allow impurities to remain settled at the bottom.
Drain the oil out of the compressor and retain it for inspection. Normally the oil can be drained out from the compressor
discharge pipe.
Step 6: Replace the faulty compressor and re-fit the other compressors
Replace the faulty compressor.
If the oil had been spoiled and was drained from the non-faulty compressors in Step 3, use clean oil to clean them
before re-fitting them into the units. To clean, add oil into the compressor through the discharge pipe using a funnel,
shake the compressor, and then drain the oil. Repeat several times and then re-fit the compressors into the units. (The
discharge pipe is connected to the oil pool of the compressor by the inner oil balance pipe.)
89
CRVC VRF 50/60Hz
2.15 H7: Unmatched total number of indoor units
Digital display output
Description
Number of indoor units detected by master unit not same as number set on main PCB.
All units stop running.
Error code is only displayed on the master unit.
Possible causes
Clivet CRVC Service Manual
Number of indoor units set on main PCB not same as actual number of indoor units.
Some indoor units are powered off.
Communication wires between indoor and outdoor units not connected properly.
Indoor unit PCB damaged.
Indoor unit without address or indoor unit address duplicated.
Main PCB damaged.
90
CRVC VRF 50/60Hz
Procedure
H7
Number of indoor units set on main PCB Change the setting on the PCB to be the
not same as actual number of indoor Yes same as the actual number of indoor
units1 units
No
Some indoor units are powered off Yes Power on all indoor units
No
After re-starting the ODUs and IDUs and Refer to indoor unit troubleshooting
then waiting 2 minutes, an IDU displays Yes guide. Resolving the indoor unit error
Notes:
1. The number of indoor units can be set on switches EN3 and S12 on the main PCB.
2. Indoor unit error code E1 indicates a communication error between indoor and master unit. Indoor unit error code FE indicates that an indoor unit has not
been assigned an address.
3. Indoor unit addresses can be checked and manually assigned using indoor unit remote/wired controllers. Alternatively, indoor unit addresses can be
automatically assigned by the master outdoor unit.
91
CRVC VRF 50/60Hz
2.16 H8: High pressure sensor error
Digital display output
Description
High pressure sensor error.
All units stop running.
Error code is only displayed on the unit with the error.
Possible causes
Pressure sensor not connected properly or has malfunctioned.
Clivet CRVC Service Manual
Insufficient refrigerant.
Low pressure side blockage.
Poor evaporator heat exchange.
Main PCB damaged.
92
CRVC VRF 50/60Hz
Procedure
H8
High pressure sensor connection on main Yes Ensure the sensor is connected properly
PCB is loose1
No
Insufficient refrigerant caused by Yes Add refrigerant and inspect system for
refrigerant leakage3 leaks
No
The evaporator heat exchange is poor5 Yes Inspect the system and fix the error
No
Notes:
1. High pressure sensor connection is port CN17 on the main PCB (labeled 7 in Figure 5-2.1 in Part 5, 2.1 “Ports”).
2. Measure the resistance among the three terminals of the pressure sensor. If the resistance is of the order of mega Ohms or infinite, the pressure sensor has
failed.
3. An insufficiency of refrigerant causes compressor discharge temperature to be higher than normal, discharge and suction pressures to be lower than normal
and compressor current to be lower than normal, and may cause frosting to occur on the suction pipe. These issues disappear once sufficient refrigerant has
been charged into the system. For normal system parameters refer to Table 6-3.4 in Part 6, 3.2 “Normal Operating Parameters of Refrigerant System”.
4. A low pressure side blockage causes compressor discharge temperature to be higher than normal, suction pressure to be lower than normal and compressor
current to be lower than normal, and may cause frosting to occur on the suction pipe. For normal system parameters refer to Table 6-3.4 in Part 6, 3.2
“Normal Operating Parameters of Refrigerant System”.
5. In cooling mode check indoor heat exchangers, fans and air outlets for dirt/blockages. In heating mode check outdoor heat exchangers, fans and air outlets
for dirt/blockages.
93
CRVC VRF 50/60Hz
2.17 yHd: Slave unit malfunction
Digital display output
In the error code, 'y' is a placeholder for the address (1 or 2) of the slave unit with the error.
Description
1Hd indicates an error on the slave unit with address 1.
2Hd indicates an error on the slave unit with address 2.
All units stop running.
Error code is only displayed on the master unit.
Possible causes
Slave unit malfunction.
94
CRVC VRF 50/60Hz
Procedure
yHd
95
CRVC VRF 50/60Hz
2.18 P1: Discharge pipe high pressure protection
Digital display output
Description
All units stop running.
Error code is only displayed on the unit with the error.
Possible causes
Outdoor unit stop valves are closed.
High pressure sensor not connected properly or has malfunctioned.
Clivet CRVC Service Manual
Excess refrigerant.
System contains air or nitrogen.
High pressure side blockage.
Poor condenser heat exchange.
Main PCB damaged.
Procedure
P1
ODU stop valves are closed Yes Open the stop valves
No
High pressure sensor connection on main Yes Ensure the sensor is connected properly
PCB is loose1
No
No
96
CRVC VRF 50/60Hz
… flowchart continued from previous page
The high pressure side is blocked, caused Yes Inspect the system and fix the error
by crushed or bent pipe or blocked EXV5
No
No
Notes:
1. The high pressure sensor connection is port CN17 on the main PCB (labeled 7 in Figure 5-2.1 in Part 5, 2.1 “Ports”).
2. Measure the resistance among the three terminals of the high pressure sensor. If the resistance is of the order of mega Ohms or infinite, the high pressure
sensor has failed.
3. Excess refrigerant causes discharge temperature to be lower than normal, discharge pressure to be higher than normal and suction pressure to be higher
than normal. For normal system parameters refer to Table 6-3.4 in Part 6, 3.2 “Normal Operating Parameters of Refrigerant System”.
4. Air or nitrogen in the system causes discharge temperature to be higher than normal, discharge pressure to be higher than normal, compressor current to
be higher than normal, abnormal compressor noise and an unsteady pressure meter reading. For normal system parameters refer to Table 6-3.4 in Part 6,
3.2 “Normal Operating Parameters of Refrigerant System”.
5. High pressure side blockage causes discharge temperature to be higher than normal, discharge pressure to be higher than normal and suction pressure to
be lower than normal. For normal system parameters refer to Table 6-3.4 in Part 6, 3.2 “Normal Operating Parameters of Refrigerant System”.
6. In cooling mode check outdoor heat exchangers, fans and air outlets for dirt/blockages. In heating mode check indoor heat exchangers, fans and air outlets
for dirt/blockages.
97
CRVC VRF 50/60Hz
2.19 P2, H5: Suction pipe low pressure protection
Digital display output
Description
All units stop running.
Error code is only displayed on the unit with the error.
Possible causes
Outdoor unit stop valves are closed.
Insufficient refrigerant.
Low pressure side blockage.
Poor evaporator heat exchange.
Main PCB damaged.
98
CRVC VRF 50/60Hz
Procedure
P2 / H5
ODU stop valves are closed Yes Open the stop valves
No
Insufficient refrigerant caused by Yes Add refrigerant or inspect the system for
refrigerant leakage1 leaks
No
The low pressure side is blocked, caused Inspect the system and fix the error. If the
by crushed or bent pipe, blocked EXV, or Yes filter is blocked by ice, the piping should
dirty filter2 be cleaned
The evaporator heat exchange is poor5 Yes Inspect the system and fix the error
No
Notes:
1. An insufficiency of refrigerant causes compressor discharge temperature to be higher than normal, discharge and suction pressures to be lower than normal
and compressor current to be lower than normal, and may cause frosting to occur on the suction pipe. These issues disappear once sufficient refrigerant has
been charged into the system. For normal system parameters refer to Table 6-3.4 in Part 6, 3.2 “Normal Operating Parameters of Refrigerant System”.
2. A low pressure side blockage causes compressor discharge temperature to be higher than normal, suction pressure to be lower than normal and compressor
current to be lower than normal, and may cause frosting to occur on the suction pipe. For normal system parameters refer to Table 6-3.4 in Part 6, 3.2
“Normal Operating Parameters of Refrigerant System”.
3. In cooling mode check indoor heat exchangers, fans and air outlets for dirt/blockages. In heating mode check outdoor heat exchangers, fans and air outlets
for dirt/blockages.
99
CRVC VRF 50/60Hz
2.20 P4, H6: Discharge temperature protection
Digital display output
Description
Discharge temperature protection.
All units stop running.
Error code is only displayed on the unit with the error.
Possible causes
Outdoor unit stop valves are closed. Insufficient refrigerant. System contains air or
Temperature sensor/switch not connected System blockage. nitrogen.
properly or has malfunctioned. Indoor load too large. Poor condenser heat exchange.
Main PCB damaged.
Procedure
P4 / H6
ODU stop valves are closed Yes Open the stop valves
No
100
CRVC VRF 50/60Hz
Insufficient refrigerant caused by Yes Add refrigerant and inspect the system
refrigerant leakage3 for leaks
No
The condenser heat exchange is poor7 Yes Inspect the system and fix the error
No
Notes:
1. Compressor top temperature sensor and discharge pipe temperature sensor connections are ports CN4 and CN5 on the main PCB (labeled 3 and 4,
respectively, in Figure 5-2.1 in Part 5, 2.1 “Ports”).
2. Measure sensor resistance. If the resistance is too low, the sensor has short-circuited. If the resistance is not consistent with the sensor’s resistance
characteristics table, the sensor has failed. Refer to Table 6-3.2 in Part 6, 3.1 “Temperature Sensor Resistance Characteristics”.
3. An insufficiency of refrigerant causes compressor discharge temperature to be higher than normal, discharge and suction pressures to be lower than normal
and compressor current to be lower than normal, and may cause frosting to occur on the suction pipe. These issues disappear once sufficient refrigerant has
been charged into the system. For normal system parameters refer to Table 6-3.4 in Part 6, 3.2 “Normal Operating Parameters of Refrigerant System”.
4. A low pressure side blockage causes compressor discharge temperature to be higher than normal, suction pressure to be lower than normal and compressor
current to be lower than normal, and may cause frosting to occur on the suction pipe. For normal system parameters refer to Table 6-3.4 in Part 6, 3.2
“Normal Operating Parameters of Refrigerant System”.
5. An indoor load that is too large causes suction and discharge temperatures to be higher than normal. For normal system parameters refer to Table 6-3.4 in
Part 6, 3.2 “Normal Operating Parameters of Refrigerant System”.
6. Air or nitrogen in the system causes discharge temperature to be higher than normal, discharge pressure to be higher than normal, compressor current to
be higher than normal, abnormal compressor noise and an unsteady pressure meter reading. For normal system parameters refer to Table 6-3.4 in Part 6,
3.2 “Normal Operating Parameters of Refrigerant System”.
7. In cooling mode check outdoor heat exchangers, fans and air outlets for dirt/blockages. In heating mode check indoor heat exchangers, fans and air outlets
for dirt/blockages.
101
CRVC VRF 50/60Hz
2.21 P5: Outdoor heat exchanger temperature protection
Digital display output
Description
Outdoor heat exchanger temperature protection.
All units stop running.
Error code is only displayed on the unit with the error.
Possible causes
Outdoor unit stop valves are closed.
Clivet CRVC Service Manual
102
CRVC VRF 50/60Hz
Procedure
P5
ODU stop valves are closed Yes Open the stop valves
No
Outdoor heat exchanger temperature Yes Ensure the sensor is connected properly
sensor connection on main PCB is loose1
No
The condenser heat exchange is poor5 Yes Inspect the system and fix the error
No
The high pressure side is blocked, caused Yes Inspect the system and fix the error
by crushed or bent pipe or blocked EXV6
No
Notes:
1. Outdoor heat exchanger temperature sensor connection is port CN1 on the main PCB (labeled 11 in Figure 5-2.1 in Part 5, 2.1 “Ports”).
2. Measure sensor resistance. If the resistance is too low, the sensor has short-circuited. If the resistance is not consistent with the sensor’s resistance
characteristics table, the sensor has failed. Refer to Table 6-3.1 in Part 6, 3.1 “Temperature Sensor Resistance Characteristics”
3. An indoor load that is too large causes suction and discharge temperatures to be higher than normal. For normal system parameters refer to Table 6-3.4 in
Part 6, 3.2 “Normal Operating Parameters of Refrigerant System”.
4. Air or nitrogen in the system causes discharge temperature to be higher than normal, discharge pressure to be higher than normal, compressor current to
be higher than normal, abnormal compressor noise and an unsteady pressure meter reading. For normal system parameters refer to Table 6-3.4 in Part 6,
3.2 “Normal Operating Parameters of Refrigerant System”.
5. In cooling mode check outdoor heat exchangers, fans and air outlets for dirt/blockages. In heating mode check indoor heat exchangers, fans and air outlets
for dirt/blockages.
6. High pressure side blockage causes discharge temperature to be higher than normal, discharge pressure to be higher than normal and suction pressure to
be lower than normal. For normal system parameters refer to Table 6-3.4 in Part 6, 3.2 “Normal Operating Parameters of Refrigerant System”.
103
CRVC VRF 50/60Hz
2.22 xP9, xH9: Fan module protection
Digital display output
;
'x' is a placeholder for the fan motor system (fan motor and related electrical components), with 1 representing fan motor
system A and 2 representing fan motor system B.
Description
Fan module protection.
All units stop running.
Error code is only displayed on the unit with the error.
Reset method:
For P9 protection: Resume automatically; For H9 protection: Manually restart.
Possible causes
Switch ENC2 incorrectly set.
Power or communication wires not connected properly.
Fan motor blocked or has failed.
Power supply abnormal.
AC filter board damaged.
Fan module damaged.
Main PCB damaged.
Procedure
xP9 / xH9
The capacity set on switch ENC2 on the Ensure the setting on switch ENC2
main PCB and the capacity given on the matches the unit capacity given on the
unit’s nameplate do not match unit’s nameplate
No
104
CRVC VRF 50/60Hz
… flowchart continued from previous page
The power supply is abnormal Yes Check the power supply equipment
No
Notes:
1. The normal voltage between P and N on the fan module is 540V DC.
105
CRVC VRF 50/60Hz
2.23 PL, C7: Inverter module temperature protection
Digital display output
'x' is a placeholder for the compressor system (compressor and related electrical components), with 1 representing
compressor system A and 2 representing compressor system B.
Description
1PL indicates inverter module A temperature protection.
2PL indicates inverter module B temperature protection.
All units stop running.
Error code is only displayed on the unit with the error.
Clivet CRVC Service Manual
Possible causes
Blocked, dirty or loose heat sink.
Temperature sensor not connected properly or has malfunctioned.
Main PCB damaged.
106
CRVC VRF 50/60Hz
Procedure
PL / C7
The inverter module heat sink is blocked Yes Clean or replace the heat sink
or dirty
No
The screws connecting the heat sink to Yes Tighten the screws and make sure the
the inverter module are loose heat sink is well-connected
No
Inverter module temperature sensor Yes Ensure the sensor is connected properly
connection on main PCB is loose1
No
Notes:
1. Inverter module temperature sensor connection is port CN3 and CN3_1 on the main PCB (labeled 5 and 6, respectively, in Figure 5-2.1 in Part 5, 2.1 “Ports”).
2. Measure sensor resistance. If the resistance is too low, the sensor has short-circuited. If the resistance is not consistent with the sensor’s resistance
characteristics table, the sensor has failed. Refer to Table 6-3.3 in Part 6, 3.1 “Temperature Sensor Resistance Characteristics”.
107
CRVC VRF 50/60Hz
2.24 PP: Compressor discharge insufficient superheat protection
Digital display output
Description
Compressor discharge insufficient superheat protection.
All units stop running.
Error code is only displayed on the unit with the error.
Possible causes
Temperature sensor not connected properly or has malfunctioned.
Clivet CRVC Service Manual
108
CRVC VRF 50/60Hz
Procedure
PP
No
Notes:
1. Compressor top temperature sensor and discharge pipe temperature sensor connections are ports CN4 and CN5 on the main PCB (labeled 3 and 4,
respectively, in Figure 5-2.1 in Part 5, 2.1 “Ports”).
2. Measure sensor resistance. If the resistance is too low, the sensor has short-circuited. If the resistance is not consistent with the sensor’s resistance
characteristics table, the sensor has failed. Refer to Table 6-3.2 in Part 6, 3.1 “Temperature Sensor Resistance Characteristics”.
3. Excess refrigerant causes discharge temperature to be lower than normal, discharge pressure to be higher than normal and suction pressure to be higher
than normal. For normal system parameters refer to Table 6-3.4 in Part 6, 3.2 “Normal Operating Parameters of Refrigerant System”.
4. See “P1 Troubleshooting”.
109
CRVC VRF 50/60Hz
3 Appendix to Part 6
3.1 Temperature Sensor Resistance Characteristics
Table 6-3.1: Outdoor ambient temperature sensor and outdoor heat exchanger temperature sensor resistance characteristics
Temperature Resistance Temperature Resistance Temperature Resistance Temperature Resistance
(°C) (kΩ) (°C) (kΩ) (°C) (kΩ) (°C) (kΩ)
-20 115.3 20 12.64 60 2.358 100 0.6297
-19 108.1 21 12.06 61 2.272 101 0.6115
-18 101.5 22 11.50 62 2.191 102 0.5939
-17 96.34 23 10.97 63 2.112 103 0.5768
-16 89.59 24 10.47 64 2.037 104 0.5604
-15 84.22 25 10.00 65 1.965 105 0.5445
-14 79.31 26 9.551 66 1.896 106 0.5291
-13 74.54 27 9.124 67 1.830 107 0.5143
-12 70.17 28 8.720 68 1.766 108 0.4999
-11 66.09 29 8.336 69 1.705 109 0.4860
-10 62.28 30 7.971 70 1.647 110 0.4726
-9 58.71 31 7.624 71 1.591 111 0.4596
Clivet CRVC Service Manual
110
CRVC VRF 50/60Hz
Table 6-3.2: Compressor top temperature sensor and discharge pipe temperature sensor resistance characteristics
Temperature Resistance Temperature Resistance Temperature Resistance Temperature Resistance
(°C) (kΩ) (°C) (kΩ) (°C) (kΩ) (°C) (kΩ)
111
CRVC VRF 50/60Hz
Table 6-3.3: Inverter module temperature sensor resistance characteristics
Temperature Resistance Temperature Resistance Temperature Resistance Temperature Resistance
(°C) (kΩ) (°C) (kΩ) (°C) (kΩ) (°C) (kΩ)
112
CRVC VRF 50/60Hz
3.2 Normal Operating Parameters of Refrigerant System
Under the following conditions, the operating parameters given in Tables 6-3.4 should be observed:
The master outdoor unit can detect all the indoor units.
The number of indoor units displayed on DSP2 is steady and is equal to the actual number of indoor units installed.
All stop valves are open and all indoor unit EXVs are connected to their unit’s PCB.
If the combination ratio is 100% or less, all the indoor units are currently running and if the combination ratio is more
than 100%, indoor units with total capacity equal to the total capacity of the outdoor units are currently running.
The system is being run in cooling mode with the following settings: temperature 17°C; fan speed high.
The system has been running normally for more than 30 minutes.
113
CLIVET SPA
Via Camp Lonc 25, Z.I. Villapaiera - 32032 Feltre (BL) - Italy
Tel. + 39 0439 3131 - Fax + 39 0439 313300 - [email protected]
w w w. c l i ve t . co m
w w w.clivetlive.com
A Group Company of