Inline Compensator Cartridge, Size 10

Qmax = 80l/min,pmax = 350bar

Direct acting, compensator spring adjustable or fixed,optional damped design
Series DWDPB-5D…,DWDPUB-5D…

S Adjustable compensator spring: from 5…15 bar

S Fixed compensator spring: 1, 4, 6 or 8 bar
S External remote-control port Z with integral
damping orifice
S High flow rates
S Excellent stability over the whole pressure
and flow range
S Available with hand-knob or tamper-proof cap
S Optionally with damped spool,
for use with low load pressures (<20bar)
S All exposed parts with zinc-nickel plating
S Can be fitted in a line-mounting body
S Can be fitted in sandwich bodies

1 Description
These direct­acting inline pressure­compensator (hydro- pressure < 20 bar).
stat) cartridges, series DWDPB­5D­10…, are size 10, high The adjusting screw or the hand­knob enable the user to
performance screw­in cartridges with an M24x1.5 mounting carry out system optimisation directly on the equipment,
thread. The main stage is designed on the sliding­spool without any need to install or replace components that have
principle. The range includes a model with an adjustable different flow ranges (e.g. proportional valves). To
pressure­compensator spring (5 ... 15 bar) and four models safeguard valve settings, the adjusting screw can be sealed
with a fixed compensator spring (1, 4, 6 or 8 bar). with a tamper­proof cap. These screw­in cartridges are
Pressure­compensator cartridges maintain the control used in hydraulic circuits in mobile and industrial appli-
pressure difference between inlet and outlet pressure ­ for cations, predominantly in conjunction with a throttle
example, across a throttle (an orifice) ­ at a constant level. cartridge. All external parts of the cartridge are zinc-nickel
This means that the flow rate is independent of the load plated to DIN 50979 and are thus suitable for use in the
pressure at the actuator. An optional model harshest operating environments. If you intend to manufac­
DWDPUB­5D­10... with damped spool is available for use ture your own cavities or are designing a line-mounting in­
in oscillation­susceptible conditions (for example, with load stallation, please refer to the section “Related data sheets”.

2 Symbol
A A

Z Z

B B

DWDPB-5D-10-…S0515… DWDPB-5D-10-F…

Reference: 400-P-330501-EN-01
Issue: 09.2015 1/8
3 Technical data

General characteristics Description, value, unit

Designation Inline pressure-compensator cartridge
Design direct acting, compensator spring adjustable or fixed,
optional damped design, external remote-control port Z
with integral damping orifice
Mounting method screw-in cartridge M24x1.5
Size nominal size 10, cavity type DD to Bucher Standard
Weight 0.25 kg
Mounting attitude unrestricted
Ambient temperature range -25°C … +80°C

Hydraulic characteristics Description, value, unit

Maximum operating pressure 350bar
Maximum flow rate B  A 80 l/min
Maximum flow rate attainable at the actuator see performance graphs
Pressure adjustment range 5…15bar (1 turn  1.9bar)
Flow direction B  A, see symbols
Hydraulic fluid HL and HLP mineral oil to DIN 51 524;
for other fluids, please contact BUCHER
Hydraulic fluid temperature range -25°C … +80°C
Viscosity range 10…650mm2/s (cSt), recommended 15...250mm2/s (cSt)
Minimum fluid cleanliness class 20/18/15
Cleanliness class to ISO 4406:1999

2/8 400-P-330501-EN-01/09.2015
Series DWDP…-5D…
4 Performance graphs
measured with oil viscosity 33mm2/s (cSt)

Test setup (for flow rate v. p characteristic) 1) Load sensing immediately after orifice2)
2) Throttle function (orifice size, see performance graphs)
P0000.ai
3) Inline pressure-compensator cartridge
4) 4) Actuator port (p = load pressure)
L
pL 1)

IMPORTANT!
2) The load-sensing tapping point must be located
immediately after the throttle (orifice). Also bear in
3)
mind that the pressure drop between the compen­
A sator inlet (B) and the throttle outlet (orifice 2) must
be as small as possible (short distance between
Z the two components). This gives the best flow rate
/ load pressure values.
B

4.1 Adjustable model

Q = f (p) Flow rate - Pressure drop characteristic Q = f (p) Flow rate - Pressure drop characteristic
at the minimum compensator setting (5 bar) at the maximum compensator setting (15 bar)
Q [l/min] Q [l/min]
P0348.ai
40 100
P0347.ai

~ Ø 5...6
80 ~ Ø 5.5...6.5
30
~ Ø 4.5...5.5

60 ~ Ø 4.5...5.5
~ Ø 3.5...4.5
20
40 ~ Ø 3.5...4.5

~ Ø 2.5...3.5
10 ~ Ø 2.5...3.5
20

0 0
0 50 100 150 200 250 300 350 0 50 100 150 200 250 300 350

p = f (Q) Pressure drop - Flow rate characteristic (BA) IMPORTANT!

(Port Z pressurised) Special version (M527) with lower p­values can
p [bar] be supplied – please contact Bucher.
P0353.ai
25

20

15

10

0
0 20 40 60 80 Q [l/min]

400-P-330501-EN-01/09.2015 3/8
Series DWDP…-5D…
4.2 Fixed model
Q = f (p) Flow rate - Pressure drop characteristic Q = f (p) Flow rate - Pressure drop characteristic
at the fixed compensator setting (1 bar) at the fixed compensator setting (4 bar)
Q [l/min] Q [l/min]
P0349.ai P0350.ai
40 40

30 30 ~ Ø 5...6
~ Ø 4.5...5.5
~ Ø 6.5...7.5

20 ~ Ø 5.5...6.5
20 ~ Ø 3.5...4.5

~ Ø 2.5...3.5
10 ~ Ø 3.5...4.5 10

0 0
0 50 100 150 200 250 300 350 0 50 100 150 200 250 300 350

Q = f (p) Flow rate - Pressure drop characteristic Q = f (p) Flow rate - Pressure drop characteristic
at the fixed compensator setting (6 bar) at the fixed compensator setting (8 bar)
Q [l/min] Q [l/min]
P0351.ai P0352.ai
60 80

50
~ Ø 6...7 60 ~ Ø 6...7
40 ~ Ø 5.5...6.5
~ Ø 5...6

30 ~ Ø 4...5 40 ~ Ø 4.5...5.5

~ Ø 3.5...4.5
20
~ Ø 3...4
20
10

0 0
0 50 100 150 200 250 300 350 0 50 100 150 200 250 300 350

p = f (Q) Pressure drop - Flow rate characteristic (BA)

(Port Z pressurised)
p [bar]
P0354.ai
25

20

15

10

0
0 20 40 60 80 Q [l/min]

4/8 400-P-330501-EN-01/09.2015
Series DWDP…-5D…
 5 Dimensions & sectional view
5.1 Model with adjustable compensator spring
With adjusting screw “S” With hand-knob adjuster “H”
Ø 40
S1 5
15.5...23

1)
17

33...40.5
47...54.5

27
MA 2)
94.5...102

2
Z
Adjusting screw with tamper-proof cap
(order separately in plain language)
2

M24x1.5
47.5

28
B

Tightening torque MA 2) ±10%

Cavity type DD

When fitted in steel 65[Nm]

When fitted in aluminium 50[Nm]

400-P-330501-EN-01/09.2015 5/8
Series DWDP…-5D…
5.2 Model with fixed spring

Tightening torque MA 2) ±10%

Cavity type DD

When fitted in steel 65[Nm]

When fitted in aluminium 50[Nm]
35.4

27 MA 2)

2
Z
83

2
M24x1.5
47.5

6 Installation information
IMPORTANT! IMPORTANT!
When fitting the cartridges, use the specified Valve settings can be sealed by fitting the
tightening torque. Set the required control p tamper-proof cap. To fit the cap, the snap ring 1)
(5…15 bar) with the adjusting screw (S1 5). After has to be removed. Subsequent adjustment is
you have set the valve, lock the adjusting screw only possible by destroying the tamper-proof cap.
with the lock nut.

ATTENTION! Seal kit NBR no. DS-288-N 3)

Only qualified personnel with mechanical skills
Item Qty. Description
may carry out any maintenance work. Generally,
the only work that should ever be undertaken is to 1 1 O-ring 22.10/16.50 x 2.50
check, and possibly replace, the seals. When 2 2 O-ring no.020 21.95x 1.78 N90
changing seals, oil or grease the new seals tho­
roughly before fitting them. IMPORTANT!
3) Seal kit with FKM (Viton) seals, no. DS-288-V

6/8 400-P-330501-EN-01/09.2015
Series DWDP…-5D…
7 Application examples
The following diagram shows a typical manifold block for a The speed of cylinder 2 (Zyl. 2) is independent of the load,
load-sensing circuit with a pressure/flow-controlled pump. and it is determined by the ventable proportional throttle
The block uses our direct acting, inline pressure-compen­ (PD1) and the inline compensator (IDW2).
sator cartridges.
By placing a proportional pressure-relief valve (ePD) in the
In this application all three actuators have to travel together, remote-control line for the compensator, we create a pro­
and it is therefore necessary to provide an inline compensa­ portional 2-way pressure-reducing function. The direction
tor for each station. of travel is determined by a 4/2 solenoid valve (4/2-WV) and
the deceleration is controlled by the two counterbalance
The direction and speed of cylinder 1 is determined by the valves.
4/3 proportional directional valve (4/3-PW), which has me­
ter-in and meter-out throttling. In the case of cylinder 3 (Zyl. 3), the ventable proportional
throttle (PD2) and inline compensator (IDW3) ensure that its
The inline compensator (IDW1) ensures that there a con­ travel speed is also load-compensated. The electrically
stant pressure drop across the proportional directional operated pressure-relief valve (DV1) enables two different
valve. Since the cylinder is also braked by this proportional adjustable pressure levels to be set and activated. The two
directional valve (4/3-PW), the load signal is fed back 3/2 directional valves (3/2-WV1 / 3/2-WV2) control the direc­
through a 3/2 solenoid valve (StV) that connects with the re­ tion of travel (and fast-advance, slow speed). The counter­
spective cylinder supply line in each situation. balance valve, which is unaffected by back pressure, pre­
vents the cylinder from overrunning.

400-P-330501-EN-01/09.2015 7/8
Series DWDP…-5D…
8 Ordering code
73

Ex. DW D P U B - 5 D - 10 - S 0515 _ - 1

DW = compensator
D = direct acting
P = cartridge design
(blank) = without spool damping (standard)
U = with spool damping
A ... Q = standard model - see relevant data sheets
Z ... R = special features - please consult BUCHER
5 = pressure function 5 (with external remote-control port Z)
D = cavity type DD
10 = nominal size 10
S () = screw adjuster (standard) – adjustable compensator spring
H = hand-knob adjuster – adjustable compensator spring
F = fixed compensator spring
0515 = adjustable compensator spring (control p), steplessly adjustable 5…15 bar
01 = fixed compensator spring (control p), 1 bar
04 = fixed compensator spring (control p), 4 bar
06 = fixed compensator spring (control p), 6 bar (standard)
08 = fixed compensator spring (control p), 8 bar
(blank) = NBR (Nitrile) seals (standard)
V = FKM (Viton) seals
(special seals - please contact BUCHER)
1 ... 9 = design stage (omit when ordering new units)

IMPORTANT!
() When required, the tamper-proof cap (the adjustment seal) must be ordered separately in plain language.

9 Related data sheets

Reference (Old no.) Description
400-P-040011 (i-32) The form-tool hire programme
400-P-060121 (i-45.2) Cavity type DD
400-P-740111 (G-24.21) Line- and manifold-mounting body, type DDY-12 (G1/2”)
400-P-335501 (D-30.55) Sandwich presssure-relief valve, size 6, type SDWDPB-2D…
400-P-336501 (D-31.55) Sandwich presssure-relief valve, size 10, type SDWDPB-2D…

[email protected] www.bucherhydraulics.com
E 2015 by Bucher Hydraulics AG Frutigen, CH-3714 Frutigen
All rights reserved.
Data is provided for the purpose of product description only, and must not be construed as warranted characteristics in the legal sense. The
information does not relieve users from the duty of conducting their own evaluations and tests. Because the products are subject to continual
improvement, we reserve the right to amend the product specifications contained in this catalogue.
Classification: 430.305.320.305.330.355

8/8 400-P-330501-EN-01/09.2015
Series DWDP…-5D…