Ersey

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PRODUCT PORTFOLIO

www.erseymakina.com
Index
ERSEY PRODUCT PORTFOLIO
• Our history
• Mission & Vision
Introduction • Competitive advantages
• References
• Ersey world wide

• Rotary Bloc Range


Blowing • Linear Range

• Water
• CSD
Fillers • Hot Fill
• Edible Oil
• Household

• Linear Hot Melt OPP


Labelers
Introduction • Rotary Hot Melt OPP

• Palletising
• Depalletising
End of Line • Case Packer
• Strech Film Wrapper

• Premix
• Cooling
Line Equipment • Bottle Dryer
• Conveyors
• DE capper
Line Equipment of • Washer (external - internal)
• Filling
5 Gallons PC bottles • Handle Applicator
• Neck sleeve
PRODUCT PORTFOLIO 2
OUR HISTORY

Ersey Makina established on 1978 by Mr. Seydi Yanova.


1978

Since that time, Ersey entered the eld of beverage industries by designed and manufacturing PC Washing Filling Capping Machines
for 5 Gallons containers.

The aim of manufacturing Filling Machines characterized by innovative solutions lead Ersey to enlarge their activities so Filling, Labelling,
2008

and Packaging series were founded to cover different types of containers Pet, Glass, PC. This strategic milestone, leads us to approach
new market segments and clients.

The rst Electrical Linear Blowing Machine was created. This achievement added value to our product portfolio and a competitive
advantage by having a Linear Blowing Series that can reach a speed of 18,000 BPH. Also, The company expanded its working
2009

environment by moving to its headquarter building in Hadimkoy, Istanbul on an area of 15,000 m² that allow us to increase our
production, including Medium-Low speed’s Blowing Linear Series and all company department have managed by ERP (Barcode)
system from order to transportation.

We call it “The Year of Big Change”.


Launches the new Rotary Block Systems Series of Blowing, Filling, and Capping Machines for high speed able us catch it’s
2013

market immediately. The company international expand, guide us to establish widespread network of professionals to provide
technical and commercial assistance. The rst representative branch was opened in Egypt.

PRODUCT PORTFOLIO 3
MISSION AND VISION

Our Mission
We seek to provide added value to investors as their partner with high
innovative technologies & solutions for growth their business And in
everything we do, we strive to adapt new technologies and international
standards to fully meet their demands by Providing and servicing high
quality solutions

Our Vision
Being the market leader and trusted partner in the fast growing market
of drink and beverage.

PRODUCT PORTFOLIO 4
Introduction
SERVICES-GLOBAL EXPERTISE

1000 Linstollation

42 Countries

Technical support
24/7 Technical assistance
Spare parts

Service engineers

PRODUCT PORTFOLIO 5
Introduction
ERSEY LIFE CYCLE MANAGEMENT

Installation & Tra n ng Spare Parts Ma ntenance


Commissioning Serv ces

Product v ty Opt ons RENEW

Services solutions throughout your equipment’s useful life

PRODUCT PORTFOLIO 6
Introduction
ERSEY PLANT

Ersey was founded in 1978, to design and manufacture


bottling and packaging systems. Within short time the
company has enlarged its activity to have very large
production range, covering blowing, lling, packaging,
palletising divisions for small, medium, big containers
0,2 lt up to 19 lt which include the latest technological
features.

In 2013 Ersey Egypt was founded in Cairo, The main


focus of the company’s activities is sales operations,
service operations of Ersey lines, provide spare to
North Africa.

PRODUCT PORTFOLIO 7
Introduction
PRODUCTION DIVISION

Qualications

• 42 Years of Experience
• International Standards
• In house Parts manufacturing
• Special Design for high Effeciency
• Innovative Technologies

Added Value

• Turnkey Complete Lines


• Extensive Product Portfolio
• Energy Saving
• Technical Support
• Spare Parts

PRODUCT PORTFOLIO 8
ERSEY ORGINAL SPARE PARTS

• 24/7 worldwide delivery of spare parts


• Emergency delivery on time
• Customized parts according to your needs
• Pre-assembly to reduce preparation time

PRODUCT PORTFOLIO 9
Introduction
ERSEY SERVICES - EXPERTISE

PERFORMANCE

• Productivity
• Maintenance
• Decrease Maintenance and Operation Costs
IMPROVE YOUR LINE
PERFORMANCE
PERFORMANCE

• Plane & execute preventive maintain program


• Maintain and improved your line performance by skilled Ersey team
• Increase productivity
• Reduce stoppages, downtime
ERSEY PREVENTIVE MAINTENANCE AND ADDITIONAL SERVICES

Services Options

• 24/7 hotline assistance


• 24/7 spare parts delivery on-time
• Remote access
• Effective maintenance by skilled site team
• Technical visits
• Training
• Emergency troubleshooting

Technical Visits

• Visits to check up the machines and dene


the maintenance parts
.

• Maintenance support scheduled accordind


to the diagnostic result
.

• Maintain and operate equipments by skilled


team.
.

• Minimize maintenance costs


.

• Shorter repair time and faster time-to-market

PRODUCT PORTFOLIO 12
www.erseymakina.com

PRODUCT PORTFOLIO

EQUIPMENT
Blowing
ERSEY PRODUCT PORTFOLIO

Rotary 0.2 - 2 lt

Rotary 5 - 10 lt

Rotary 12 - 19 lt

Linear 0.2 - 2 lt

Linear 5 - 10 lt

Linear 12 - 19 lt

PRODUCT PORTFOLIO 14
Design
BLOW MOLDS
Description

Design creation
Blow molds
Get qualied bottle

Type
• Plastic bottle design - PET
• Stretch blow molds in aluminum and
• stainless steel
• Personalization parts

Containers
Sizes from 0.2 L up to 19 L

Range
• Bottle engineering - Light weighting
• Stretch blow molds (Rotary & Linear range)
• Mold options - Etching - Engraving

PRODUCT PORTFOLIO 15
Blowing
ERSEY PRODUCT PORTFOLIO

PRODUCT PORTFOLIO 16
Blowing
Rotary Bloc Range for 0.2 lt - 2 lt / 3 lt - 10 lt / 12 lt - 19 lt
Machine and maximum output in bottles per hour / cavities / bottle lt

ER-mira BLC 21 45.000 bph/20/0.5 lt


0,2 lt up to 2 lt

ER-mira BLC 14 28.000 bph/14/0.5 lt

ER-mira BLC 8 16.000 bph/8/0.5 lt

ER-mira BLC 6 12.000 bph/8/0.5 lt


3 lt up to 10 lt

BLC 6-24F-6 7.200 bph/6/5 lt

BLC 4-15F-6 5.500 bph/4/5 lt


12 lt up to 19 lt

BLC 4-16F-4 3.000 bph/4/19 lt

BLC 2-8F-2 1.750 bph/2/19 lt

PRODUCT PORTFOLIO 17
Rotary Blow molding machines
0.2 lt - 2 lt

PRODUCT PORTFOLIO 18
Rotary Blow molding machines
for 5 lt - 10 lt & 12 lt - 19 lt

PRODUCT PORTFOLIO 19
Rotary BLOCK range
BLOWING/FILLING/CAPPING BLOCK
Infrared Linear oven
Preform feed system
Filling system
Roller oriented
Roller sorter

Ersey capper and Preform elevator


Hopper
cap feed system

Feed rail

Stairs

Machine guards in
hygienic design
Rotary BLOCK range
BLOWING/FILLING/CAPPING BLOCK
Main Features

Rotary stretch blow molding machines - lling - capping


Available for: still and carbonated products

Highly productive
• 2.000 bpm (per mould)
• Reduced mainte; NO Cam system commanding mold unit
• Reduce maintenance operations
• Reduced downtime

High process quality and exibility


• Great heating process
• Wide process window
• Fully PLC controlled
• Fully electric
• Optimized material distribution: light weighting

Safer production
• Stable and reliable movements
• Sservo-controlled transfer star wheels
• No cam system
• Limited risks of breakage

Energy savings
• Less dead volumes
• Air recovery: air recovery integrated in each stretch
• blow moulder

Bottle Quality

PRODUCT PORTFOLIO 21
Rotary BLOCK range
BLOWING/FILLING/CAPPING BLOCK
System Advantages

• Patented opening-closing system for mould carriers


• controlled by servo
• Servo controlled stretching system
• Auto-locking system for mould
• quick-locking system for mould carriers
• synchronously closed + lock system
• Fast with no vibration

• Minimum number of transfer points for preforms


• and bottles
• Aluminium mould carriers
• easy access to the machine from all sides
• servo-controlled drive system

• 100% neck transfers by star wheels


• Fully electronic synchronization between blowing
• and lling
• Reduced operators 1 position
• Reduced maintenance (part & labor)
• Reduced bottle weight
• Very robust design

PRODUCT PORTFOLIO 22
Rotary BLOCK range
BLOWING/FILLING/CAPPING BLOCK
Main Features

• Wide range of speed


• 100% neck transfers by star wheels
• Fully electronic synchronization between
• blowing and lling
• Reduced operators 1 position
• Optimized efciency
• Reduced maintenance (part & labour)
• Reduced bottle weight

Description

• After dedusting, preforms transferred by the


• neck to oven entrance
• Preforms are heated up to 100°C in the oven
• Linear oven with low energy consumption
• With its rigid and improved impact resistance
• structure, faster production was achieved.

PRODUCT PORTFOLIO 23
Rotary BLOCK range
BLOWING/FILLING/CAPPING BLOCK
Ersey air valves of Blowing machine Ersey Capper
• For plastic screw, sport caps, crown, twist off caps
High efciency
• High efciency
Economic design • Smooth closures handling
• Equipped with control and reject devices
• Uv lamp
• Filtration for fans
• Several options available

PRODUCT PORTFOLIO 24
Blowing
Linear Machine Range for 0.2 lt - 2 lt / 3 lt - 10 lt / 12 lt - 19 lt
Machine and maximum output in bottles per hour / cavities / bottle lt

BLW 13C2 SRV 18.000 bph/13/0.5 lt


0,2 lt up to 2 lt

BLW 8C2 SRV 12.000 bph/8/0.5 lt

BLW 4C2 SRV 6.000 bph/4/0.5 lt

BLW 2C2 SRV 3.000 bph/2/0.5 lt

BLW 4C10 SRV 4.000 bph/4/5 lt


3 lt up to 10 lt

BLW 2C10Z SRV 2.500 bph/2/5 lt

BLW 2C10 SRV 2.000 bph/2/5 lt


12 lt up to 19 lt

BLW 2C19 SRV 1.200 bph/2/19 lt

BLW 1C19 SRV 600 bph/1/19 lt

PRODUCT PORTFOLIO 25
Linear Blow molding machines
0.2 lt - 2 lt

PRODUCT PORTFOLIO 26
Linear Blow molding machines
for 5 lt - 10 lt & 12 lt - 19 lt

PRODUCT PORTFOLIO 27
Linear range
LINEAR BLOW MOULDING
Infrared Linear oven
Preform feeder

Blowing block
Ersey air valves Preform elevator

Shell moulds

Air conveyor

Hopper
Linear range
LINEAR BLOW MOULDING
Main Features

Linear stretch blow molding machines

Products
• Carbonated drinks
• Still water
• Juice
• Edible oils
• Vinegar

Competitive pricing

Flexible machine

• Cam system commanding mold unit


• Wide process window
• Precise Heating process
• Quick change
• Easy access
• Wide scope of preforms
• Wide scope of bottle dimension
• Simplicity to use and maintain
• User-friendly

PRODUCT PORTFOLIO 29
Fillers
ERSEY PRODUCT PORTFOLIO

• Mechanical gravity ller


Water
• Flow meter

• Mechanical isobaric ller


CSD
• Electro pneumatic

• Normal ller
Juice
• Hot ll

Edible Oils • Loadcell

Household • Volumetric

PRODUCT PORTFOLIO 30
Filler : WATER
RINSING - FILLING - CAPPING
Machine and maximum output in bottles per hour / bottle lt

RFC 24 - 24 - 10 18.000 bph/0.5 lt


0,2 lt up to 2 lt

RFC 24 - 24 - 6 12.000 bph/0.5 lt

RFC 16 - 16 - 4 8.000 bph/0.5 lt

RFC 8 - 8 - 4 4.000 bph/0.5 lt


3 lt up to 10 lt

RFC 12 - 16 - 4 4.000 bph/5 lt

RFC 8 - 8 - 4 2.200 bph/5 lt


12 lt up to 19 lt

RFC 5 - 1 1.200 bph/19 lt

RFC 3 - 1 750 bph/19 lt

PRODUCT PORTFOLIO 31
Fillers
Fillers : WATER
Main Features

Type Mechanical gravity level ller


Products Still water
Containers PET
Hygienic Separate air return
Less maintenance
More productive
• Quick format changeovers (with same neck diameter)
• Accurate lling level
• Simplicity in operation and maintenance and reliability.
• HEPA lters for air treatment inside the lling area

Main Features

Type Electronic gravity ller with ow Meters


Products Still
Containers PET
Hygiene
• Avoids any contact between the bottle and the lling
• nozzle
• Avoids the return of product to the lling tank
• Automatic CIP cups available
More productive
• High accuracy
• Fully PLC controlled
• Automatic volume / headspace adjustment
• Easy operation and accurate at the same time
• HEPA lters for air treatment inside the lling area

PRODUCT PORTFOLIO 32
Filler : CSD
RINSING - FILLING - CAPPING FOR
Machine and maximum output in bottles per hour / cavities / bottle lt

BLOCK 14 - 50 - 10 22.000 bph/0.5 lt


CSD R Bloc

BLOCK 8 - 44 - 8 14.000 bph/0.5 lt

16.000 bph/0.5 lt
Rinsing Filling Capping

RFC 36 - 50 - 10

RFC 24 - 36 - 8 12.000 bph/0.5 lt

RFC 16 - 24 - 6 6.000 bph/0.5 lt

PRODUCT PORTFOLIO 33
Fillers
Fillers : CSD
Main Features

Type
Electro pneumatic controlled isobaric lling
with ow meter ll level is available

Products Carbonated water, CSD


Containers PET

More productive
• High lling precision
• Fully PLC controlled
• Bloc available

More hygienic
• The container and the lling head ll be in contact to create
• pressure in the bottle and equalized the condition of tank
• pressure
• Faster and efcient gas release
• All the operating phases (lling, gas release, etc.) are run
• automatically
• Very precise gas release phase
• Reduces the risk of foaming and liquid overowing
• Maximum control
• Neck handling system
• Easier to change container type

PRODUCT PORTFOLIO 34
Fillers
Fillers : CSD
Main Features

Type
Mechanical counter pressure level ller
Mechanic (isobaric)

Products Carbonated water, CSD

• Simple construction
• Working pressure is 6 bar
• Mechanically-operated lling valve
• Level control by tube
• Neck handling system for PET bottles
• Quick format changeovers
• Simplicity in operation and maintenance

PRODUCT PORTFOLIO 35
Filler : EDIBLE OIL / DETERGENT
FILLING - CAPPING FOR 0.2 lt - 2 lt containers
Machine and maximum output in bottles per hour / bottle lt

40 L - 8 Filling-Capping 8.000 bph/1 lt


LOADCELL

20 L - 4 Filling-Capping 4.000 bph/1 lt

40 V - 8 Filling-Capping 10.000 bph/0.5 lt


VOLUMETRIC

20 V - 4 Filling-Capping 5.000 bph/0.5 lt

PRODUCT PORTFOLIO 36
Fillers
Fillers : EDIBLE OIL
Main Features

Type
Load cell

Products
Edible oil

High speed lling with reduced foam


• High lling accuracy
• Quick size change
• Compact machine

Easy cleaning and less maintenance


• Touchscreen allows you to access all functions
• of the process
• No manual intervention required

PRODUCT PORTFOLIO 37
Filler : JUICE / HOTFILL
RINSING - FILLING - CAPPING
Machine and maximum output in bottles per hour / bottle lt

RFC 24 - 24 - 10 20.000 bph/0.5 lt

RFC 24 - 24 - 6 12.000 bph/0.5 lt


NORMAL

RFC 16 - 16 - 4 6.000 bph/0.5 lt

RFC 8 - 8 - 4 3.000 bph/0.5 lt

R HFC 36 - 36 - 12 20.000 bph/0.3 lt


HOT FILL

R HFC 24 - 24 - 8 12.000 bph/0.3 lt

R HFC 6.000 bph/0.3 lt

PRODUCT PORTFOLIO 38
Fillers
HOTFILL JUICE
Main Features

Type
Mechanical gravity level ller
(Flow meter is available)

Products
Juice

Containers
PET / Glass
Hygienic design
Gravity system treat products having a temperature
(85°- 95° C)
Modulating valve
No bottle, No ll
Manual or automatic adjustment of lling level (optional)
Less maintenance
More productive
• Quick format changeovers (with same neck diameter)
• Accurate lling level
• Steel construction
• AISI 304 stainless for frame
• Central column
• Infeed and outfeed star wheels
• Movement driven by variable speed gear motor
• Work stations drıven by individual motors
• Can be connected to centralized CIP station

PRODUCT PORTFOLIO 39
Filler : HOTFILL / JUICE
RINSING - FILLING - CAPPING FOR 0.2 lt - 2 lt containers
Process Conguration

Blowing Filling Capping Conveying Tilting Cooling

Palletising Packing Labelling

PRODUCT PORTFOLIO 40
Filler : NITRO HOTFILL / JUICE
RINSING - FILLING - CAPPING FOR 0.2 lt - 2 lt containers
Process Conguration

Filling Nitro Dosing

Tilting Cooling Labelling

Blowing Capping

Palletising Packing

PRODUCT PORTFOLIO 41
Rinser
ERSEY RINSER
Main Features

• Rotary rinsing ensures perfect cleaning of containers


• before lling
• Completely automatic and made in different speeds
• Can be treated pet / glass bottles with different speeds
• Rinsing with hot or cold water
• Made entirely of stainless steel
• The gaskets and plastic parts that come into
• contact with the treatment liquid are made of tested
• food-grade materials.

PRODUCT PORTFOLIO 42
Labeler
ERSEY PRODUCT PORTFOLIO

Hot melt Rotary OPP 24

Hot melt Rotary OPP 8

Hot melt Linear OPP SOLME

Hot melt Linear OPP OLM

Sticker

PRODUCT PORTFOLIO 43
Labelers
ROTARY & LINEAR OPP MACHINES FOR 0.2 lt - 2 lt / 3 lt - 10 lt
Machine and maximum output in bottles per hour / bottle lt
Rotary 0.2 - 2 lt

Rotary OPP Matic 24 45.000 bph/0.5 lt


Rotary 3 - 10 lt

Rotary OPP Matic 8 9.000 bph/5 lt


Linear 0.2 - 2 lt

OLM - SRV 20.000 bph/0.5 lt

OLM 15.000 bph/0.5 lt


Linear 3 - 10 lt

Sticker 2.000 bph/5 lt

PRODUCT PORTFOLIO 44
Labelers
ERSEY ROTARY LABELERS - OVERVIEW

PRODUCT PORTFOLIO 45
Labelers
ROTARY LABELER
Main Features

Type
Automatic rotary roll-fed hot glue labeling
machine for applying complete wrap-around
roll-fed labels to plastic containers

Output
40,000 bph
• User friendly and quick format change-over
• Low operational cost
• Rational design
• User friendly and quick format change-over

1. Label reels
2. Stars (servo)
3. Spiral (controlledby servo)
4. labe lguider
5. Cutting unit (servo)
6. Vacuum cylinder servo
7. Gluing unit servo
8. Glue bowl

PRODUCT PORTFOLIO 46
Labelers
ROTARY LABELER
Method of Operation

• Precise container positioning unit


• Precise container xing using centring plates and bells.

• Remote maintenance possible


• A feed roller continually pulls the label lm from the
reel, and lm guider make sure that the label lm is
pulled straight

• Very precisely cutting unit, cutting unit with


servo-controlled drives, which provide an exact
cut-off point.

• While container is rotating the label will be applied


and t to the bottles. then glued the edges Controlled
glue application with low glue consumption.

PRODUCT PORTFOLIO 47
Labelers
ROTARY LABELER
Labelling station has 7 servo
motors for different functions
Cutting Module
Dual (2) rotating cutting blade
Easy adjustment
Labels transfer vacuum drum
Label control
Adjustments via HMI
High Precision and efciency

PRODUCT PORTFOLIO 48
Labelers
ROTARY LABELER
Accessibility
Rotative solutions
Standard table base

Gluing Module
Low glue consumption
Glue tank under the machine table

Belt Drive Platform

PRODUCT PORTFOLIO 49
Labelers
ROTARY LABELER

Main Bearing

Vacuum drum

Gluing pump

Belt Drive

PRODUCT PORTFOLIO 50
Labelers
ROTARY LABELER
Change Over Time Change-over components

Simple and quick bottle change-over

Cutting and label vacuum drum.


Star wheels
Bottle platforms
Total time 30 minutes

Adjustment via HMI

PRODUCT PORTFOLIO 51
Labelers
ERSEY LINEAR LABELERS - OVERVIEW

L near
Hot Glue

L near
Hot Glue

PRODUCT PORTFOLIO 52
Labelers
LINEAR LABELER
Main Features

Type
Automatic Linear roll-fed hot glue labeling
machine for applying complete wrap-around
roll-fed labels to plastic containers

• Linear design for easier handling


• Compact design enables the operator to control all
• labelling processes
• Simple change-over and maintenance procedures
• Less adjustment
• Easy settings of the labels transfer drum parameters
• Easy settings of the labels cutting parameters
• Adjustments via HMI
• Roll-stand
• Feed roller
• Cutting module
• Integrated HMI for all operations, including labels
• registration/cutting
• Transfer vacuum drum
• Hot melt glue application module

PRODUCT PORTFOLIO 53
End of Line
ERSEY PRODUCT PORTFOLIO

Depalletising

Robotic Palletising

Palletising

Strech Wrapper

Pick & Place Packer

PRODUCT PORTFOLIO 54
End line Equipment
PALLETIZING & DE PALLETIZING
Machine and maximum output in bottles per hour / bottle lt

Cartesian Robotic Palletising 4.000 PPH


Palletising

Robotic Palletising 2.800 PPH

Standard Palletising 2.000 PPH


Depalletising

Depalletising DUP 120 36.000 BPH

PRODUCT PORTFOLIO 55
End line Equipment
PALLETISING
Main Features

• Palletizer for shrink-wrapped, packs, cartons, crates, bottles


• Solid column
• Lifting group
• Entrance of the products is from the bottom
• Vertical handling of the completed layers.
• Empty pallet magazine
• Pallet feeding rolling chain
• Layer pad inserter (Layer separation pads)
• Outfeed conveyor for nished pallet
• Flexibility on the production, products
• Low maintenance
• Easily operating access
• Suitable to satisfy customer needs
• Many possible congurations
• Control cabinet
• Automatic safety lock
• Base frame

PRODUCT PORTFOLIO 56
End line Equipment
PALLETISING
Main Features

• Cartesian palletizer with servo-driven high-speed movement


• Grouping of packs in line
• One-lane or multi-lane
• Gripper head for positioning
• The head is adapted to each case
• With 4 axes are controlled by servo motors to increase
• the speed and efciency of the process
• Many possible congurations
• Single or double lane Infeed
• Gripper head for picking up the packs
• Servo drives
• Control cabinet
• Automatic safety lock
• Base frame
• High safety standards
• Quick and easy access for cleaning and maintenance
• Easily operating
• Less maintenance and service

PRODUCT PORTFOLIO 57
End line Equipment
DEPALLETISING
Main Features

• Depalletise glass bottles, PET bottles, containers, etc.


• Sweep off model
• Simple and reliable design.
• Pallet tower to push container into the machine
• Transfer plate
• Bottles are then transferred to the accumulating table then
• transferred to the single chain conveyor
• Fully automatic Level Discharge
• Adaptable to the product
• Reliable, robust construction
• Automatic stacker of pads
• Sensors
• Layer pad remover
• Sweep-off station
• Container discharge table
• Transfer plate
• Lifting unit
• Base frame
• Easy maintenance
• Low energy requirement
• Gentle handling of containers
• Servo drive technology
• Driven by servo-controlled motors

PRODUCT PORTFOLIO 58
End line Equipment
STRECH WRAPPER
Main Features

• High performance rotating arm machine for wrapping


• pallets with stretch lm
• Reliable, robust construction
• Flexibility on the production, products and layout
• Rotating arm pallet wrapper
• Driven rollers electronically controlled
• Photocell detection
• Base frame
• User Interface
• Pallet lifting system
• Stretch nishing, cutting, gluing system
• Quick stretch changing system
• Safety control system
• Safety barriers

PRODUCT PORTFOLIO 59
Line Equipment
ERSEY PRODUCT PORTFOLIO

Premix-sens

Cooling Tunnel

Dryer

Handle Applicator

Check Point

Conveyors

PRODUCT PORTFOLIO 60
Line Equipment
PREMIX (SENS - MIX)
Main Features

Type :
Fully automatic blending and carbonating

System
complete system for preparing carbonated soft drinks
mixing a syrup with deaerated water and then carbonation
Products : CSD

Process phases
• Water deaeration
• Dosage and mixing of the water & syrup
• Carbonation
• Plc control
• Advanced ow meter technology for mixing and
• carbonation
• Water deaeration by vaccum pump
• Complete product receipt management
• Correction option of syrup brix function

Technical Data :
• Designed for 7, 10 and 15 m³/h
• Maximum Brix: 30% (Brix: Syrup or solid solution ratio
• in the nal product)
• Water inlet temp 15 c
• Syrup inlet temp 25 c
• Max carbonation temp 12-15 c
• Co2 content 8.8 – 11 g/l
• Required chiller capacity for carbonation temperature (15 c)

PRODUCT PORTFOLIO 61
Line Equipment
PREMIX (SENS - MIX)

PRODUCT PORTFOLIO 62
Line Equipment
COOLING TUNNEL & BOTTLE DRYER
Cooling Tunnel

• Cooling of all products in glass bottles and


• PET containers
• Blower
• Spraying nozzle system
• Sensors
• Conveyor
• Draining
• Stainless steel pumps ,conveyors and housing
• Stainless steel doors for optimal
• Protection
• Heat exchanger

Bottle Dryer

PET and glass bottles


• Dryer module
• Blow-drying of containers
• Low-maintenance

Conguration according to
• Bottle drawings
• Production speeds

PRODUCT PORTFOLIO 63
Line Equipment
HANDLE APPLICATOR / CHECK POINT
Handle Applicator

Speeds: up to 7500 BPH


• Vibrating bowls
• In/out feed conveyor
• Infeed system
• Unscrambler
• Handle applicator
• The applicator mechanically applies the handles on
• the bottle neck

Check Point

Container inspection unit


Checking the ll level and bottle caps

Fill level inspection with camera technology


Cap and safety inspection with camera technology

Fill level inspection 1 camera


Cap inspection :
1 sensor
1/2 cameras with an inspection range of 180°/240°
LED lighting

PRODUCT PORTFOLIO 64
Line Equipment
PICK & PLACE PACKER
Main Features

• For PET, glass bottles


• Case Erector
• Pick & Place Packer
• Case Gluer
• Gripper heads
• Many possible congurations
• Low maintenance
• Easy gripper head changeover according to neck size
• Easily operating

PRODUCT PORTFOLIO 65
Line Equipment
CONVEYORS : AIR / MECHANICAL / TILTING
Air Conveyor

• For empty plastic bottles


• Straight, curve
• Neck guide
• Filtration
• Under neck guide clip
• Hygienic design

Accumulator Conveyor

• Bottle (pet, glass) conveyors


• Pack conveyors
• Crate conveyors
• Stainless steel 304
• Hygienic design
• Easy maintenance
• Settings fully controlled by PLC
• Flow control to ensure perfect infeed for the next machine
• Dry lubricantion
• Adapted for round, rectangular or square bottles

Titling Conveyor

• For PET and glass bottles


• Bottle drawings
• Treatment time
• Line layout
• 90° to 110° bottle turner for cap wetting
• Gentle bottle turning without pressure
• Fast change over
• Different lengths available

PRODUCT PORTFOLIO 66
5 Gallon Filling Line PC
ERSEY PRODUCT PORTFOLIO

De-capper

Washer

Filler

Neck Sleeve

Leak Tester

PRODUCT PORTFOLIO 67
5 Gallon Line Equipment
WASHING - FILLING - CAPPING
Machine and maximum output in bottles per hour

Cycle time 12 sec - 15 sec

10 Rows 2.400 - 3.000 bph

7 Rows 1.500 bph

5 Rows 1.200 bph

3 Rows 740 bph

PRODUCT PORTFOLIO 68
5 Gallon Line Equipment
WASHING - FILLING - CAPPING
Main Features

Washer

• Washing cycle which can be customized according to


• the customer standard and requirements
• Neck Handling
• Bottle neck washing
• Washing Nozzles
• Rotary Brushing

Washing cycle phases:


• 16
• 26

Filler & press on capper

• No contact between the valve and the neck of the bottle


• All parts in contact with the product piping, valves etc.
• are made of 316 SS
• Air ltration Equipped in the lling cabinet
• Cap hopper

PRODUCT PORTFOLIO 69
5 GALLON LINE EQUIPMENT

Rotary External Washing

• Rotary Brushing
• Brushes are motorised and clean the bottle
• externally.
• Clean not only the bottom but also the sides
• of the bottle.

Neck Sleeve

Cap sleever :
Designed for sleeving caps and guaranty seals
automatically

Sleeving machine equipped with:


• Knives
• Touch-screen
• Shrink tunnel
• Reel holder

PRODUCT PORTFOLIO 70
5 GALLON LINE EQUIPMENT

Decapper

• The decapper is designed to remove the cap from


• returned bottles
• Single / dual head
• Plc controlled

Leak Tester

• The leak tester is designed to reject leaking bottles


• Plc controlled
• Detect the faulty bottles which have cracks
• No mechanical stress apply on the bottle
• Auto-rejection station
• Touch screen

PRODUCT PORTFOLIO 71
www.erseymakina.com

PRODUCT PORTFOLIO

COMPLETE LINE
Complete Lines
ERSEY PRODUCT PORTFOLIO

0.2 - 2 lt Lines

5 - 10 lt Lines

19 lt Lines

5 Gallon Lines

PRODUCT PORTFOLIO 73
COMPLETE SOLUTION

• H Pressure Air consumptions is relevant to bottle size


• Consumptions are relevant to line conguration

PRODUCT PORTFOLIO 74
PRIMARY & SECONDARY PACKAGE

* minimum distance between the liquid and the top of the neck
Filling Temreature 25 °C

PRODUCT PORTFOLIO 75
LINE - GRAPH

All ersey lines designed with Line efficiency 90%


• Principle of accumulation with overspeed
• Ensuring the continuous supply of products
• Ensuring the quality

PRODUCT PORTFOLIO 76
POWER DISTRIBUTION FEEDING SCHEME

PRODUCT PORTFOLIO 77
POWER DISTRIBUTION FEEDING SCHEME

PRODUCT PORTFOLIO 78
Layout
LINE ROTARY ERMIRA 21C2

PRODUCT PORTFOLIO 79
Layout
LINE ROTARY ERMIRA 14C2

PRODUCT PORTFOLIO 80
Layout
LINE ROTARY ERMIRA 8C2

PRODUCT PORTFOLIO 81
Layout
LINE LINEAR 8C2 / 13C2

PRODUCT PORTFOLIO 82
Layout
LINE LINEAR 4C2 / 2C2

PRODUCT PORTFOLIO 83
PRIMARY & SECONDARY PACKAGE

* minimum distance between the liquid and the top of the neck
Filling Temreature 25 °C

PRODUCT PORTFOLIO 84
Layout
LINE ROTARY ERMIRA 41C10 / 6C10

PRODUCT PORTFOLIO 85
Layout
LINE LINEAR 2C10 / 4C10

PRODUCT PORTFOLIO 86
PRIMARY & SECONDARY PACKAGE

* minimum distance between the liquid and the top of the neck
Filling Temreature 25 °C

PRODUCT PORTFOLIO 87
Layout
LINE ROTARY ERMIRA 21C19 / 4C19

PRODUCT PORTFOLIO 88
Layout
LINE LINEAR 1C19 / 2C19

PRODUCT PORTFOLIO 89
Layout
LINE 5 GALLON 3 - 5 ROWS

PRODUCT PORTFOLIO 90
Layout
LINE 5 GALLON 10 ROWS

PRODUCT PORTFOLIO 91
• Ersey Makina – Web Site
• www.erseymakina.com.tr

• Ersey Makina – Brochures


• www.erseymakina.com.tr/documentation

• Ersey makina – Virtual Tour


• www.erseymakina.com.tr/virtualtour

ERSEY MAKİNA SAN. ve TİC. A.Ş.


Ömerli Mahallesi Ilgaz Sokak No: 11
(Hadımköy Yolu Üzeri) 34555 Hadımköy
Arnavutköy / İSTANBUL, Turkey
T : +90 (212) 798 33 88 (Pbx)
F : +90 (212) 798 33 93
E : [email protected]

Facebook.com/erseymakina

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