Ersey
Ersey
Ersey
www.erseymakina.com
Index
ERSEY PRODUCT PORTFOLIO
• Our history
• Mission & Vision
Introduction • Competitive advantages
• References
• Ersey world wide
• Water
• CSD
Fillers • Hot Fill
• Edible Oil
• Household
• Palletising
• Depalletising
End of Line • Case Packer
• Strech Film Wrapper
• Premix
• Cooling
Line Equipment • Bottle Dryer
• Conveyors
• DE capper
Line Equipment of • Washer (external - internal)
• Filling
5 Gallons PC bottles • Handle Applicator
• Neck sleeve
PRODUCT PORTFOLIO 2
OUR HISTORY
Since that time, Ersey entered the eld of beverage industries by designed and manufacturing PC Washing Filling Capping Machines
for 5 Gallons containers.
The aim of manufacturing Filling Machines characterized by innovative solutions lead Ersey to enlarge their activities so Filling, Labelling,
2008
and Packaging series were founded to cover different types of containers Pet, Glass, PC. This strategic milestone, leads us to approach
new market segments and clients.
The rst Electrical Linear Blowing Machine was created. This achievement added value to our product portfolio and a competitive
advantage by having a Linear Blowing Series that can reach a speed of 18,000 BPH. Also, The company expanded its working
2009
environment by moving to its headquarter building in Hadimkoy, Istanbul on an area of 15,000 m² that allow us to increase our
production, including Medium-Low speed’s Blowing Linear Series and all company department have managed by ERP (Barcode)
system from order to transportation.
market immediately. The company international expand, guide us to establish widespread network of professionals to provide
technical and commercial assistance. The rst representative branch was opened in Egypt.
PRODUCT PORTFOLIO 3
MISSION AND VISION
Our Mission
We seek to provide added value to investors as their partner with high
innovative technologies & solutions for growth their business And in
everything we do, we strive to adapt new technologies and international
standards to fully meet their demands by Providing and servicing high
quality solutions
Our Vision
Being the market leader and trusted partner in the fast growing market
of drink and beverage.
PRODUCT PORTFOLIO 4
Introduction
SERVICES-GLOBAL EXPERTISE
1000 Linstollation
42 Countries
Technical support
24/7 Technical assistance
Spare parts
Service engineers
PRODUCT PORTFOLIO 5
Introduction
ERSEY LIFE CYCLE MANAGEMENT
PRODUCT PORTFOLIO 6
Introduction
ERSEY PLANT
PRODUCT PORTFOLIO 7
Introduction
PRODUCTION DIVISION
Qualications
• 42 Years of Experience
• International Standards
• In house Parts manufacturing
• Special Design for high Effeciency
• Innovative Technologies
Added Value
PRODUCT PORTFOLIO 8
ERSEY ORGINAL SPARE PARTS
PRODUCT PORTFOLIO 9
Introduction
ERSEY SERVICES - EXPERTISE
PERFORMANCE
• Productivity
• Maintenance
• Decrease Maintenance and Operation Costs
IMPROVE YOUR LINE
PERFORMANCE
PERFORMANCE
Services Options
Technical Visits
PRODUCT PORTFOLIO 12
www.erseymakina.com
PRODUCT PORTFOLIO
EQUIPMENT
Blowing
ERSEY PRODUCT PORTFOLIO
Rotary 0.2 - 2 lt
Rotary 5 - 10 lt
Rotary 12 - 19 lt
Linear 0.2 - 2 lt
Linear 5 - 10 lt
Linear 12 - 19 lt
PRODUCT PORTFOLIO 14
Design
BLOW MOLDS
Description
Design creation
Blow molds
Get qualied bottle
Type
• Plastic bottle design - PET
• Stretch blow molds in aluminum and
• stainless steel
• Personalization parts
Containers
Sizes from 0.2 L up to 19 L
Range
• Bottle engineering - Light weighting
• Stretch blow molds (Rotary & Linear range)
• Mold options - Etching - Engraving
PRODUCT PORTFOLIO 15
Blowing
ERSEY PRODUCT PORTFOLIO
PRODUCT PORTFOLIO 16
Blowing
Rotary Bloc Range for 0.2 lt - 2 lt / 3 lt - 10 lt / 12 lt - 19 lt
Machine and maximum output in bottles per hour / cavities / bottle lt
PRODUCT PORTFOLIO 17
Rotary Blow molding machines
0.2 lt - 2 lt
PRODUCT PORTFOLIO 18
Rotary Blow molding machines
for 5 lt - 10 lt & 12 lt - 19 lt
PRODUCT PORTFOLIO 19
Rotary BLOCK range
BLOWING/FILLING/CAPPING BLOCK
Infrared Linear oven
Preform feed system
Filling system
Roller oriented
Roller sorter
Feed rail
Stairs
Machine guards in
hygienic design
Rotary BLOCK range
BLOWING/FILLING/CAPPING BLOCK
Main Features
Highly productive
• 2.000 bpm (per mould)
• Reduced mainte; NO Cam system commanding mold unit
• Reduce maintenance operations
• Reduced downtime
Safer production
• Stable and reliable movements
• Sservo-controlled transfer star wheels
• No cam system
• Limited risks of breakage
Energy savings
• Less dead volumes
• Air recovery: air recovery integrated in each stretch
• blow moulder
Bottle Quality
PRODUCT PORTFOLIO 21
Rotary BLOCK range
BLOWING/FILLING/CAPPING BLOCK
System Advantages
PRODUCT PORTFOLIO 22
Rotary BLOCK range
BLOWING/FILLING/CAPPING BLOCK
Main Features
Description
PRODUCT PORTFOLIO 23
Rotary BLOCK range
BLOWING/FILLING/CAPPING BLOCK
Ersey air valves of Blowing machine Ersey Capper
• For plastic screw, sport caps, crown, twist off caps
High efciency
• High efciency
Economic design • Smooth closures handling
• Equipped with control and reject devices
• Uv lamp
• Filtration for fans
• Several options available
PRODUCT PORTFOLIO 24
Blowing
Linear Machine Range for 0.2 lt - 2 lt / 3 lt - 10 lt / 12 lt - 19 lt
Machine and maximum output in bottles per hour / cavities / bottle lt
PRODUCT PORTFOLIO 25
Linear Blow molding machines
0.2 lt - 2 lt
PRODUCT PORTFOLIO 26
Linear Blow molding machines
for 5 lt - 10 lt & 12 lt - 19 lt
PRODUCT PORTFOLIO 27
Linear range
LINEAR BLOW MOULDING
Infrared Linear oven
Preform feeder
Blowing block
Ersey air valves Preform elevator
Shell moulds
Air conveyor
Hopper
Linear range
LINEAR BLOW MOULDING
Main Features
Products
• Carbonated drinks
• Still water
• Juice
• Edible oils
• Vinegar
Competitive pricing
Flexible machine
PRODUCT PORTFOLIO 29
Fillers
ERSEY PRODUCT PORTFOLIO
• Normal ller
Juice
• Hot ll
Household • Volumetric
PRODUCT PORTFOLIO 30
Filler : WATER
RINSING - FILLING - CAPPING
Machine and maximum output in bottles per hour / bottle lt
PRODUCT PORTFOLIO 31
Fillers
Fillers : WATER
Main Features
Main Features
PRODUCT PORTFOLIO 32
Filler : CSD
RINSING - FILLING - CAPPING FOR
Machine and maximum output in bottles per hour / cavities / bottle lt
16.000 bph/0.5 lt
Rinsing Filling Capping
RFC 36 - 50 - 10
PRODUCT PORTFOLIO 33
Fillers
Fillers : CSD
Main Features
Type
Electro pneumatic controlled isobaric lling
with ow meter ll level is available
More productive
• High lling precision
• Fully PLC controlled
• Bloc available
More hygienic
• The container and the lling head ll be in contact to create
• pressure in the bottle and equalized the condition of tank
• pressure
• Faster and efcient gas release
• All the operating phases (lling, gas release, etc.) are run
• automatically
• Very precise gas release phase
• Reduces the risk of foaming and liquid overowing
• Maximum control
• Neck handling system
• Easier to change container type
PRODUCT PORTFOLIO 34
Fillers
Fillers : CSD
Main Features
Type
Mechanical counter pressure level ller
Mechanic (isobaric)
• Simple construction
• Working pressure is 6 bar
• Mechanically-operated lling valve
• Level control by tube
• Neck handling system for PET bottles
• Quick format changeovers
• Simplicity in operation and maintenance
PRODUCT PORTFOLIO 35
Filler : EDIBLE OIL / DETERGENT
FILLING - CAPPING FOR 0.2 lt - 2 lt containers
Machine and maximum output in bottles per hour / bottle lt
PRODUCT PORTFOLIO 36
Fillers
Fillers : EDIBLE OIL
Main Features
Type
Load cell
Products
Edible oil
PRODUCT PORTFOLIO 37
Filler : JUICE / HOTFILL
RINSING - FILLING - CAPPING
Machine and maximum output in bottles per hour / bottle lt
PRODUCT PORTFOLIO 38
Fillers
HOTFILL JUICE
Main Features
Type
Mechanical gravity level ller
(Flow meter is available)
Products
Juice
Containers
PET / Glass
Hygienic design
Gravity system treat products having a temperature
(85°- 95° C)
Modulating valve
No bottle, No ll
Manual or automatic adjustment of lling level (optional)
Less maintenance
More productive
• Quick format changeovers (with same neck diameter)
• Accurate lling level
• Steel construction
• AISI 304 stainless for frame
• Central column
• Infeed and outfeed star wheels
• Movement driven by variable speed gear motor
• Work stations drıven by individual motors
• Can be connected to centralized CIP station
PRODUCT PORTFOLIO 39
Filler : HOTFILL / JUICE
RINSING - FILLING - CAPPING FOR 0.2 lt - 2 lt containers
Process Conguration
PRODUCT PORTFOLIO 40
Filler : NITRO HOTFILL / JUICE
RINSING - FILLING - CAPPING FOR 0.2 lt - 2 lt containers
Process Conguration
Blowing Capping
Palletising Packing
PRODUCT PORTFOLIO 41
Rinser
ERSEY RINSER
Main Features
PRODUCT PORTFOLIO 42
Labeler
ERSEY PRODUCT PORTFOLIO
Sticker
PRODUCT PORTFOLIO 43
Labelers
ROTARY & LINEAR OPP MACHINES FOR 0.2 lt - 2 lt / 3 lt - 10 lt
Machine and maximum output in bottles per hour / bottle lt
Rotary 0.2 - 2 lt
PRODUCT PORTFOLIO 44
Labelers
ERSEY ROTARY LABELERS - OVERVIEW
PRODUCT PORTFOLIO 45
Labelers
ROTARY LABELER
Main Features
Type
Automatic rotary roll-fed hot glue labeling
machine for applying complete wrap-around
roll-fed labels to plastic containers
Output
40,000 bph
• User friendly and quick format change-over
• Low operational cost
• Rational design
• User friendly and quick format change-over
1. Label reels
2. Stars (servo)
3. Spiral (controlledby servo)
4. labe lguider
5. Cutting unit (servo)
6. Vacuum cylinder servo
7. Gluing unit servo
8. Glue bowl
PRODUCT PORTFOLIO 46
Labelers
ROTARY LABELER
Method of Operation
PRODUCT PORTFOLIO 47
Labelers
ROTARY LABELER
Labelling station has 7 servo
motors for different functions
Cutting Module
Dual (2) rotating cutting blade
Easy adjustment
Labels transfer vacuum drum
Label control
Adjustments via HMI
High Precision and efciency
PRODUCT PORTFOLIO 48
Labelers
ROTARY LABELER
Accessibility
Rotative solutions
Standard table base
Gluing Module
Low glue consumption
Glue tank under the machine table
PRODUCT PORTFOLIO 49
Labelers
ROTARY LABELER
Main Bearing
Vacuum drum
Gluing pump
Belt Drive
PRODUCT PORTFOLIO 50
Labelers
ROTARY LABELER
Change Over Time Change-over components
PRODUCT PORTFOLIO 51
Labelers
ERSEY LINEAR LABELERS - OVERVIEW
L near
Hot Glue
L near
Hot Glue
PRODUCT PORTFOLIO 52
Labelers
LINEAR LABELER
Main Features
Type
Automatic Linear roll-fed hot glue labeling
machine for applying complete wrap-around
roll-fed labels to plastic containers
PRODUCT PORTFOLIO 53
End of Line
ERSEY PRODUCT PORTFOLIO
Depalletising
Robotic Palletising
Palletising
Strech Wrapper
PRODUCT PORTFOLIO 54
End line Equipment
PALLETIZING & DE PALLETIZING
Machine and maximum output in bottles per hour / bottle lt
PRODUCT PORTFOLIO 55
End line Equipment
PALLETISING
Main Features
PRODUCT PORTFOLIO 56
End line Equipment
PALLETISING
Main Features
PRODUCT PORTFOLIO 57
End line Equipment
DEPALLETISING
Main Features
PRODUCT PORTFOLIO 58
End line Equipment
STRECH WRAPPER
Main Features
PRODUCT PORTFOLIO 59
Line Equipment
ERSEY PRODUCT PORTFOLIO
Premix-sens
Cooling Tunnel
Dryer
Handle Applicator
Check Point
Conveyors
PRODUCT PORTFOLIO 60
Line Equipment
PREMIX (SENS - MIX)
Main Features
Type :
Fully automatic blending and carbonating
System
complete system for preparing carbonated soft drinks
mixing a syrup with deaerated water and then carbonation
Products : CSD
Process phases
• Water deaeration
• Dosage and mixing of the water & syrup
• Carbonation
• Plc control
• Advanced ow meter technology for mixing and
• carbonation
• Water deaeration by vaccum pump
• Complete product receipt management
• Correction option of syrup brix function
Technical Data :
• Designed for 7, 10 and 15 m³/h
• Maximum Brix: 30% (Brix: Syrup or solid solution ratio
• in the nal product)
• Water inlet temp 15 c
• Syrup inlet temp 25 c
• Max carbonation temp 12-15 c
• Co2 content 8.8 – 11 g/l
• Required chiller capacity for carbonation temperature (15 c)
PRODUCT PORTFOLIO 61
Line Equipment
PREMIX (SENS - MIX)
PRODUCT PORTFOLIO 62
Line Equipment
COOLING TUNNEL & BOTTLE DRYER
Cooling Tunnel
Bottle Dryer
Conguration according to
• Bottle drawings
• Production speeds
PRODUCT PORTFOLIO 63
Line Equipment
HANDLE APPLICATOR / CHECK POINT
Handle Applicator
Check Point
PRODUCT PORTFOLIO 64
Line Equipment
PICK & PLACE PACKER
Main Features
PRODUCT PORTFOLIO 65
Line Equipment
CONVEYORS : AIR / MECHANICAL / TILTING
Air Conveyor
Accumulator Conveyor
Titling Conveyor
PRODUCT PORTFOLIO 66
5 Gallon Filling Line PC
ERSEY PRODUCT PORTFOLIO
De-capper
Washer
Filler
Neck Sleeve
Leak Tester
PRODUCT PORTFOLIO 67
5 Gallon Line Equipment
WASHING - FILLING - CAPPING
Machine and maximum output in bottles per hour
PRODUCT PORTFOLIO 68
5 Gallon Line Equipment
WASHING - FILLING - CAPPING
Main Features
Washer
PRODUCT PORTFOLIO 69
5 GALLON LINE EQUIPMENT
• Rotary Brushing
• Brushes are motorised and clean the bottle
• externally.
• Clean not only the bottom but also the sides
• of the bottle.
Neck Sleeve
Cap sleever :
Designed for sleeving caps and guaranty seals
automatically
PRODUCT PORTFOLIO 70
5 GALLON LINE EQUIPMENT
Decapper
Leak Tester
PRODUCT PORTFOLIO 71
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PRODUCT PORTFOLIO
COMPLETE LINE
Complete Lines
ERSEY PRODUCT PORTFOLIO
0.2 - 2 lt Lines
5 - 10 lt Lines
19 lt Lines
5 Gallon Lines
PRODUCT PORTFOLIO 73
COMPLETE SOLUTION
PRODUCT PORTFOLIO 74
PRIMARY & SECONDARY PACKAGE
* minimum distance between the liquid and the top of the neck
Filling Temreature 25 °C
PRODUCT PORTFOLIO 75
LINE - GRAPH
PRODUCT PORTFOLIO 76
POWER DISTRIBUTION FEEDING SCHEME
PRODUCT PORTFOLIO 77
POWER DISTRIBUTION FEEDING SCHEME
PRODUCT PORTFOLIO 78
Layout
LINE ROTARY ERMIRA 21C2
PRODUCT PORTFOLIO 79
Layout
LINE ROTARY ERMIRA 14C2
PRODUCT PORTFOLIO 80
Layout
LINE ROTARY ERMIRA 8C2
PRODUCT PORTFOLIO 81
Layout
LINE LINEAR 8C2 / 13C2
PRODUCT PORTFOLIO 82
Layout
LINE LINEAR 4C2 / 2C2
PRODUCT PORTFOLIO 83
PRIMARY & SECONDARY PACKAGE
* minimum distance between the liquid and the top of the neck
Filling Temreature 25 °C
PRODUCT PORTFOLIO 84
Layout
LINE ROTARY ERMIRA 41C10 / 6C10
PRODUCT PORTFOLIO 85
Layout
LINE LINEAR 2C10 / 4C10
PRODUCT PORTFOLIO 86
PRIMARY & SECONDARY PACKAGE
* minimum distance between the liquid and the top of the neck
Filling Temreature 25 °C
PRODUCT PORTFOLIO 87
Layout
LINE ROTARY ERMIRA 21C19 / 4C19
PRODUCT PORTFOLIO 88
Layout
LINE LINEAR 1C19 / 2C19
PRODUCT PORTFOLIO 89
Layout
LINE 5 GALLON 3 - 5 ROWS
PRODUCT PORTFOLIO 90
Layout
LINE 5 GALLON 10 ROWS
PRODUCT PORTFOLIO 91
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