Time Limits and Maintenance Checks: 1. General
Time Limits and Maintenance Checks: 1. General
Time Limits and Maintenance Checks: 1. General
1. General
This chapter provides the recommended intervals for the overhaul and replacement of compo-
nents, and the scheduled and unscheduled maintenance for the airplane. The recommended
time limits and maintenance checks given in this chapter were created to meet the requirements
of the Federal Aviation Regulations. Other Regulatory Authorities can have different require-
ments. Follow the requirements of the Regulatory Authority of the country where the airplane is
registered.
• CAUTION •
Recommended overhaul and replacement times are listed in Section 5-10, Time Limits. These
maintenance items must be incorporated into the 100-Hour or Annual inspections as appli-
cable. (Refer to 5-10)
• NOTE •
Refer to the applicable manufacturer’s approved Instructions For Continued Airworthiness
(ICA), for maintenance information related to accessories, instruments, and/or other equip-
ment not covered in these instructions. (Refer to 5-00)
• NOTE •
It is important to note that Owners and Operators of non-commercially operated
aircraft, for example private owners, require only an Annual inspection.
Because the 100-Hour Inspection items are identical to the Annual Inspection
items they are listed under the same column in Section 5-20, Scheduled Mainte-
nance Report. However, 100-Hour Inspections are not required for non-commer-
cially operated aircraft. It is the operator's responsibility to follow the
requirements of the airworthiness authority of the country where the airplane is
registered.
All civil airplanes of U.S. registry must undergo a complete inspection each 12 calendar
months as required by 14 CFR § 91.409. Compliance with the regulations is accomplished
using one of three methods; Traditional Annual Inspection or Traditional 100-Hour Inspec-
tion.
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The Traditional Annual Inspection Program utilizes 14 CFR § 43, Appendix D to inspect
the airplane. Annual Inspection inspection items are listed under the Traditional
Program column on the Scheduled Maintenance Report in Section 5-20. (Refer to 5-20)
The Progressive Inspection Program allows the work load to be divided into smaller
operations over a specific time period. Two different progressive inspection programs
are defined, each with a different time period depending on the operator's typical or
expected annual utilization. At the completion of a Progressive Inspection Program
the aircraft will have undergone a full Annual Inspection in accordance with the
requirements of 14 CFR 91.409(d). Two programs were developed to maximize inspec-
tion efficiency. The first is intended for aircraft with annual expected usage rates in
excess of 200 hours; the second is intended for aircraft with annual expected usage
rates less than 300 hours. Each owner/operator must choose which program they will
use. The Progressive Inspection Programs inspection items are identical to the Annual
Inspection items and are broken into either two or three cyclical phases listed under
the Progressive Inspection Phase columns on the Scheduled Maintenance Report in
Section 5-20. (Refer to 5-20)
The inspection interval to the next Annual Inspection may not exceed twelve calendar
months. For Example: If an inspection were signed off on 15 September 2016, the next
Annual Inspection would be due and must be accomplished no later than 30
September 2017. All subsequent Annual Inspections will be due in September unless
the schedule is reset by performing an Annual Inspection early.
The interval between 100-Hour Inspections should never be exceeded by more than
10 hours, and then only if additional time is required to reach a place where the
inspection can be satisfactorily accomplished. Additionally, the time the interval was
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exceeded must be included as flight hours in the next interval. For example: If a
100-Hour Inspection was due at 650 flight hours and was actually signed-off at 658
flight hours, the next 100-Hour Inspection is due at 750 flight hours, not 758 flight
hours. Inspection tolerances cannot be accumulated.
Progressive Inspection Program intervals should never be exceeded by more than 10 hours,
and then only if additional time is required to reach a place where the inspection can be
satisfactorily accomplished. At the completion of the progressive inspection, the program
will accomplish a full inspection of the aircraft, constituting an Annual Inspection. If all
Phase Inspections for each 1 year period are not completed within 12 calendar months, all
remaining Phase Inspections must be completed to maintain airworthiness as required by
14 CFR § 91.409.
Cirrus SF50 airplanes are eligible for the Progressive Inspection Program. Airplanes
must meet one of the following conditions:
1) The airplane must have less than 100 hours total time in service, calendar time
remaining within the Annual Inspection period, and comply with all applicable
Airworthiness Directives, Special Inspection Requirements, and Mandatory
Service Bulletins before initiating the Progressive Inspection Program.
2) Airplanes with more than 100 hours time in service must complete an Annual
Inspection and comply with all applicable Airworthiness Directives, Special
Inspection Requirements, and Mandatory Service Bulletins before initiating the
Progressive Inspection Program.
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3) Make an entry in the airplane maintenance records stating that airplane has
been placed on the Progressive Inspection Program in accordance with 14 CFR §
91.409 (d), noting the airplane total time in service and date.
1) Pre-Inspection:
a) Review airplane inspection records and maintenance history.
b) Determine which Phase Inspection is due.
c) Note any discrepancies indicated by owner or operator.
d) Determine and comply with any FAA Airworthiness Directives. Ensure
required compliance will not become due prior to the next scheduled
inspection and contrary to the instructions contained within the directive.
e) Inspect airplane records to determine hourly and calendar replacement
times for components and expendable filters.
2) Complete the applicable Phase Inspection:
• NOTE •
Inspection must be completed or supervised by a certified
mechanic holding an Inspector Authorized (IA) or a Certi-
fied Repair Station.
The Progressive Inspection Program provides a checklist for each Phase Inspec-
tion and is used in conjunction with the Cirrus Aircraft Airplane Maintenance
Manual, Illustrated Parts Catalog, and all other applicable manufacturer and
vendor maintenance, service manuals, and bulletins. Each Phase Inspection
outlines Routine and Detailed maintenance/inspection tasks. These tasks are
numbered in sequence and must be performed in sequence. Each Phase Inspec-
tion form must be completed in full.
a) Each Phase Inspection begins with the Airplane Operational and Func-
tional Check. (Refer to 5-30)
This check allows for the operational check of essential airplane systems.
Any defects found during the operational check should be noted and
addressed before returning the airplane to service.
b) Perform the specified Inspections. Check or initial each inspection item.
c) Each Phase Inspection ends with an Airplane Operational and Functional
Check and a Post Run-Up Inspection. These inspections allow for the oper-
ational check of essential airplane systems, leak checks, and status verifica-
tion of Airworthiness Directives, Service Bulletins, and airplane documents.
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The owner or operator must notify the local Flight Standards District Office, or if
outside the United States, the government agency having jurisdiction over the area in
which the applicant is located, in writing before discontinuing the Progressive Inspec-
tion Program. After discontinuance, if enrolling in Annual Inspection the first Annual
will be due within 12 calendar months after completion of the last inspection phase. If
enrolling in the 100-Hour inspection, the first 100-Hour inspection will be due within
100 hours of the last inspection phase.
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Operational and Functional Tests must be performed before and after Scheduled Mainte-
nance Inspections to detect any airplane abnormalities or malfunctions. These inspections
are listed in Section 5-30, Airplane Operational and Functional Tests. (Refer to 5-30)
Abnormal airplane operations require special maintenance checks. Definitions and inspec-
tion procedures for hard/overweight landings, overspeed, severe air turbulence, lightning
strike, high drag/side loads due to ground handling, and ground gusts are listed in Section
5-50, Unscheduled Maintenance Checks. (Refer to 5-50)
• CAUTION •
Airplanes operated for Air Taxi operation or other than normal operation and
airplanes operated in humid tropics or cold and damp climates, etc., may need more
frequent inspections for wear, corrosion, delamination, and/or lack of lubrication.
For these conditions, periodic inspections should be performed until the operator
can set his own inspection periods based on experience. For maintenance practices
pertinent to operation in harsh environmental conditions, see Unscheduled Mainte-
nance Checks section of Time Limits and Maintenance Checks. (Refer to 5-50)
The latest revision to the following publications should be used in conjunction with this
manual:
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