STF05521

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TECHNICAL CORRECTION

May 2001

Process Industry Practices


Structural

PIP STF05521
Angle Railing for Walking and Working
Surface Details
PURPOSE AND USE OF PROCESS INDUSTRY PRACTICES

In an effort to minimize the cost of process industry facilities, this Practice has
been prepared from the technical requirements in the existing standards of major
industrial users, contractors, or standards organizations. By harmonizing these
technical requirements into a single set of Practices, administrative, application, and
engineering costs to both the purchaser and the manufacturer should be reduced. While
this Practice is expected to incorporate the majority of requirements of most users,
individual applications may involve requirements that will be appended to and take
precedence over this Practice. Determinations concerning fitness for purpose and
particular matters or application of the Practice to particular project or engineering
situations should not be made solely on information contained in these materials. The
use of trade names from time to time should not be viewed as an expression of
preference but rather recognized as normal usage in the trade. Other brands having the
same specifications are equally correct and may be substituted for those named. All
Practices or guidelines are intended to be consistent with applicable laws and
regulations including OSHA requirements. To the extent these Practices or guidelines
should conflict with OSHA or other applicable laws or regulations, such laws or
regulations must be followed. Consult an appropriate professional before applying or
acting on any material contained in or suggested by the Practice.

This Practice is subject to revision at any time by the responsible Function Team
and will be reviewed every 5 years. This Practice will be revised, reaffirmed, or
withdrawn. Information on whether this Practice has been revised may be found at
http://www.pip.org.

© Process Industry Practices (PIP), Construction Industry Institute, The


University of Texas at Austin, 3208 Red River Street, Suite 300, Austin,
Texas 78705. PIP member companies and subscribers may copy this Practice
for their internal use.

PRINTING HISTORY
April 1999 Issued
May 2001 Technical Correction

Not printed with State funds


Process Industry Practices
Structural

PIP STF05521
Angle Railing for Walking and Working
Surface Details
Table of Contents

1. Introduction .................................. 1 List of Details:


1.1 Purpose ............................................. 2 Plan - Typical Post Location ...................... 5
1.2 Scope................................................. 2 Elevation - Typical Railing.......................... 5
Elevation A-A ............................................. 6
2. References ................................... 2 Section B-B ................................................ 6
2.1 Process Industry Practices ................ 2 Section C-C................................................ 7
2.2 Industry Codes and Standards .......... 2 Section D-D................................................ 7
2.3 Government Regulations ................... 3 Elevation E-E ............................................. 7
Elevation F-F.............................................. 7
3. Definitions .................................... 3 Top Rail Splice Detail................................. 8
Intermediate Rail Splice Detail................... 8
4. General ......................................... 3 Toe Plate Splice Detail............................... 8
Detail 1....................................................... 8
Post Connections to Structural Steel ......... 9
Section G-G (Alternate) ........................... 10
Section H-H (Alternate)............................ 10
Railing Termination at Columns............... 10
Elevation - Removable Railing................. 11
Post Connections to Concrete ................. 12
Pipe Handrail Attachment Details ............ 13

Process Industry Practices Page 1 of 13


PIP STF05521 TECHNCIAL CORRECTON
Angle Railing for Walking and Working Surface Details May 2001

1. Introduction

1.1 Purpose
The purpose of this Practice is to provide designers, fabricators, and installers with
the requirements for angle railing.

1.2 Scope
This Practice shows the design, fabrication, and installation details for standard
angle railing for walking and working surfaces and for stair railing or handrail for
egress stairs.

2. References
Applicable requirements in the following PIP Practices, codes and standards, and
government regulations shall be considered an integral part of this Practice. The edition in
effect on the date of contract award shall be used, except as otherwise noted. Short titles will
be used herein when appropriate.

2.1 Process Industry Practices (PIP)


− PIP STS05120 - Fabrication of Structural and Miscellaneous Steel
Specification
– PIP STS05130 - Erection of Structural and Miscellaneous Steel Specification

2.2 Industry Codes and Standards

• American Institute of Steel Construction (AISC)


– Load and Resistance Factor Design (LRFD) Specification for Structural Steel
Buildings
– Metric Load and Resistance Factor Design (LRFD) Specification for
Structural Steel Buildings
– Specification for Structural Steel Buildings, Allowable Stress Design (ASD)
and Plastic Design
• American Society for Testing and Materials (ASTM)
– ASTM A36 - Standard Specification for Carbon Structural Steel
– ASTM A53 - Standard Specification for Pipe, Steel, Black and Hot-Dipped,
Zinc-Coated, Welded and Seamless
– ASTM A307 - Standard Specification for Carbon Steel Bolts and Studs, 60000
PSI Tensile Strength
– ASTM A500 - Standard Specification for Cold-Formed Welded and Seamless
Carbon Steel Structural Tubing in Rounds and Shapes

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TECHNICAL CORRECTION PIP STF05521
May 2001 Angle Railing for Walking and Working Surface Details

2.3 Government Regulations


Federal Standards and Instructions of the Occupational Safety and Health
Administration and any additional requirements by state or local agencies that have
jurisdiction where the railings are to be installed shall apply. The user should
determine whether local codes exist that should be applied to this Practice.

• U.S. Department of Labor, Occupational Safety and Health Administration


(OSHA)
− OSHA 29 CFR 1910, Subpart D-1971 - Walking-Working Surfaces

3. Definitions
The following definitions from OSHA 1910, Subpart D, shall apply to this Practice:

Handrail: A single bar or pipe supported on brackets from a wall or partition to provide a
continuous handhold for persons using a stair. Refer to Page 13.

Stair Railing: A vertical barrier erected along exposed sides of a stairway to prevent falls of
persons

Standard Railing: A vertical barrier erected along exposed edges of a floor opening, wall
opening, ramp, platform, or runway to prevent falls of persons

4. General
4.1 Refer to project design documents for the location, orientation, and arrangement of
railing for regular operational use, special fabrication details, and any changes to the
requirements of this Practice.
4.2 Railing that meets the requirements of this Practice is designed to withstand a
concentrated load of 200 pounds (890 N) applied in any direction at any point along
the top rail, per OSHA requirements.
4.3 Wall-mounted handrail shall be carbon steel, round structural tubing, or pipe
conforming to ASTM A500 Grade B or ASTM A53 Grade B, standard weight,
1.9-inches (48-mm) O.D. (1.5 inches [38 mm] nominal diameter).
4.4 All structural steel shall be ASTM A36 unless otherwise noted.
4.5 All bolts for railing connections shall be 5/8-inch (16-mm) diameter and per
ASTM A307 unless otherwise noted.
4.6 Railing shall be welded construction except as shown in design drawings and/or in
the attached details. All joints and welds in top rail shall be finished smooth. Railing
systems shall be surfaced in a manner to prevent injury from punctures or lacerations
and clothing snags.
4.7 Railing assemblies shall be coated after fabrication in accordance with the design
drawings and specifications governing the project. Galvanizing shall be done after
fabrication and in accordance with PIP STS05120. Field damage to coating shall be
repaired with materials equivalent to original coating per PIP STS05130.

Process Industry Practices Page 3 of 13


PIP STF05521 TECHNCIAL CORRECTON
Angle Railing for Walking and Working Surface Details May 2001

4.8 The minimum clearance between handrail or the top rail of stair railing/standard
railing and any obstruction shall be 3 inches.
4.9 If the size of fillet weld is not shown on the drawings, provide the minimum fillet as
shown in Table J2.4 of the AISC LRFD, Metric LRFD, or ASD Specification for
Structural Steel Buildings.

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