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Ibiza Current Flow Diagram No. 40 / 1

04.2011

1.8l petrol engine , BBU,BJX,BKV,BLZ

From May 2006
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Ibiza Current Flow Diagram No. 40 / 2

Battery, Starter, Alternator, Voltage regulator, Fuse
carrier 1
J519 A - Battery
B - Starter
XS4 XS4
C - Alternator
T18 T18
/9 /8 C1 - Voltage regulator
D - Ignition/starter switch
ST1
0.5
J519 - Onboard supply control unit
bl
S162 S178
P1
S163 ST1 - Fuse carrier 1, on left in engine compartment
175 A 50 A 110 A
(low box)
1 6 2 0.5
br
S162 - Fuse 1 (30), in battery fuse holder
T11a 4.0 16.0
/1
rt sw S163 - Fuse 2 (30), in battery fuse holder
27
27
T6x
/2
T3
/3
S178 - Fuse 6 (30), in battery fuse holder
D T2j - 2-pin connector
0.5 16.0 0.35 4.0 16.0 T12a
bl sw vi/gn rt 50 sw
/7 T3 - 3-pin connector, grey
16.0 25.0 *

2.5
sw sw T6d - 6-pin connector, blue
106 168
106 rt/sw 168
T2j
/1
T2j
/2
T6x - 6-pin connector, grey
T6d
/3 T11a - 11-pin connector, white
0.5 0.5
bl br * ws = white T12a - 12-pin connector, white
25.0 16.0
D+ B+ W
sw sw
0.5
sw = black T18 - 18-pin connector
G C br ro = red
2.5
rt/sw
rt = red
1
- Earth strap, battery - body
br = brown
50 30 +
gn = green 3
- Earth strap, engine - body
C1
bl = blue
B A
gr = grey P1
- Positive connection (30), in battery fuse holder
M
li = purple
-
vi = purple
* - Only for countries with cold climate
ge = yellow
or = orange
* * rs = pink
25.0 16.0 25.0 16.0
sw sw sw sw

3 1

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Ibiza Current Flow Diagram No. 40 / 3

Engine speed sender, Motronic control unit, Injector,
cylinder 1, Injector, cylinder 2, Injector, cylinder 3,
J519 Injector, cylinder 4
G28 - Engine speed sender
J220 - Motronic control unit
J519 - Onboard supply control unit
N30 - Injector, cylinder 1
4
4
N31 - Injector, cylinder 2
N32 - Injector, cylinder 3
N33 - Injector, cylinder 4
0.35
vi/gn
T3k - 3-pin connector
T14 - 14-pin connector, front left in engine
T121
compartment
J220
/28
T121 - 121-pin connector
220
- Earth connection (sender earth), in engine
T121
/96
T121
/89
T121
/97
T121
/88
T121
/90
T121
/82 wiring harness
D140
- Connection (injectors), in engine prewiring
harness

0.35 0.35 0.35 0.35 0.35 0.35

vi/br vi/gn vi/ge vi/bl br ws
ws = white
sw = black
ro = red
160 T3k T3k
160 /2 /3 rt = red
br = brown
1.0
2 2 2 2
gn = green
bl/ws bl = blue
N30 N31 N32 N33
gr = grey
1 1 1 1 G28 li = purple
T14
/5 vi = purple
T3k ge = yellow
/1
1.0 0.5 0.5 0.5 0.5 or = orange
bl/ws bl/ws bl/ws bl/ws bl/ws rs = pink
0.35
sw
D140 220

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Ibiza Current Flow Diagram No. 40 / 4

Hall sender, Knock sensor 1, Knock sensor 2, Intake
manifold pressure sender, Motronic control unit
J519 G40 - Hall sender
G61 - Knock sensor 1
G66 - Knock sensor 2
G71 - Intake manifold pressure sender
149
149
J220 - Motronic control unit
0.5 J519 - Onboard supply control unit
bl/ge
T6f - 6-pin connector, brown
T6f
/1 T14 - 14-pin connector, front left in engine
compartment
0.35
bl/ge T121 - 121-pin connector
J220 T121
200
- Earth connection (screening), in engine
/65
compartment wiring harness
220
- Earth connection (sender earth), in engine
T121 T121 T121 T121 T121 T121
/106 /99 /107 /86 /98 /101 wiring harness
0.35 0.35 0.35
D106
- Connection 4 in engine compartment wiring
br/ws vi/rt sw
200 D106
harness
0.5
vi/rt

0.35 0.35 0.35 0.35 0.35 0.5 T14 T14 ws = white

/9 /14
gr bl ge gn ws/ge vi/rt sw = black
ro = red
0.5 0.5
vi/rt sw
rt = red
1 2 2 1 2 1 3 4 2 br = brown
J gn = green
bl = blue
G61 G66 G40 G71
3 1 gr = grey
0.5
br/sw li = purple
vi = purple
0.35 0.35 0.5 T14 ge = yellow
/3
sw sw br/sw
or = orange
rs = pink
0.5
220 br/sw
220 220

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Ibiza Current Flow Diagram No. 40 / 5

Lambda probe, Intake air temperature sender, Coolant
temperature sender, Lambda probe after catalytic
J519 converter, Motronic control unit
E45 - Cruise control system switch
G39 - Lambda probe
180
180 181
181 E45
G42 - Intake air temperature sender
0.35 0.35
or/br or/sw G62 - Coolant temperature sender
T11a T11a 0.35
G130 - Lambda probe after catalytic converter
/6 /9
ws
J220 - Motronic control unit
T11a
0.35
or/br
0.35
or/sw
/10 J519 - Onboard supply control unit
D160 D159 T4l - 4-pin connector
0.35 0.35 0.35
or/br or/sw ws T6z - 6-pin connector
T121
/58 J220
T121
/60 T121 T11a - 11-pin connector, white
CAN-L CAN-H /76
T121 - 121-pin connector
T121 T121 T121 T121 T121 T121 T121 T121 T121 T121 T121 Z19 - Lambda probe heater
/85 /93 /108 /69 /68 /63 /5 /51 /71 /70 /52
Z29 - Lambda probe 1 heater after catalytic converter
220
- Earth connection (sender earth), in engine
wiring harness
0.35 0.35 0.35 0.35 0.35 0.35 1.0 0.35 0.35 0.35 0.35
bl ge br/sw gr/rt gr/ws br/ws br/ge ws/ge or/gn or/br gn/ge
D159 - Connection (high bus), in engine compartment
ws = white wiring harness
sw = black - Connection (low bus), in engine compartment
ro = red D160
T4l T4l T4l T6z T6z T6z T6z T6z
rt = red
wiring harness
/4 /3 /2 /4
/1 /5 /2 /1 /6
br = brown E30
- Connection (87a), in engine wiring harness
1 1
gn = green
J J bl = blue
G42 G62 Z29 Z19
 gr = grey
2 2 G130 G39 li = purple
vi = purple
T4l T6z 158
158
ge = yellow
/1 /3
0.35 0.35 or = orange
br br rs = pink
1.0 1.0 1.0
bl/rt bl/rt bl/rt

220 E30

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Ibiza Current Flow Diagram No. 40 / 6

Brake light switch, Clutch pedal switch, Accelerator
position sender, Motronic control unit
J519 F - Brake light switch
F36 - Clutch pedal switch
F63 - Brake pedal switch
G79 - Accelerator position sender
G185 - Accelerator position sender 2
J220 - Motronic control unit
J519 - Onboard supply control unit
T4m - 4-pin connector
T4p - 4-pin connector
T6d - 6-pin connector, blue
J220 T11b - 11-pin connector, blue
T121 - 121-pin connector
T121 T121 T121 T121 T121 T121 T121 T121 T121 A99
- Connection 1 (87) in dash panel wiring harness
/56 /55 /39 /72 /34 /33 /73 /35 /36

0.35 0.35 B131

- Connection (54), in interior wiring harness
sw/rt sw/gn

D73
- Positive connection (54), in engine compartment
D73 D101
0.35
ws/rt
0.35
gn/ws
0.35
br/bl
0.35
gr/bl
0.35
ge/gn
0.35
ws/bl
0.35
gr/rt
wiring harness
D101
- Connection 1 in engine compartment wiring
ws = white
1.0
sw/rt
0.5
sw/gn sw = black harness
166
166 ro = red
T11b T11b T6d T11b T11b T11b T11b T11b T11b
/4 /5 /1 /11 /6 /7 /10 /8 /9 rt = red
br = brown
1.0 1.0 0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5 gn = green
sw/rt rt/sw sw/gn bl/rt gn/ws br/bl gr/bl ge/gn ws/bl gr/rt bl = blue
T4p T4p T4m
1 6 5 2 4 3 gr = grey
/1 /3 /3 li = purple
F F63 F36
B131 vi = purple
1.0 155
155
ge = yellow
sw/rt T4p T4p T4m
/4 /2 /2 G185 G79
or = orange
rs = pink
1.0 0.5 1.0
bl/rt bl/rt bl/rt

A99

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Ibiza Current Flow Diagram No. 40 / 7

Motronic control unit, Ignition coil 1 with output stage,
Ignition coil 2 with output stage, Ignition coil 3 with
J519 output stage, Ignition coil 4 with output stage, Spark
plug connector, Spark plugs
J220 - Motronic control unit
J519 - Onboard supply control unit
N70 - Ignition coil 1 with output stage
N127 - Ignition coil 2 with output stage
N291 - Ignition coil 3 with output stage
N292 - Ignition coil 4 with output stage
P - Spark plug connector
Q - Spark plugs
T14 - 14-pin connector, front left in engine
J220
compartment
T121 - 121-pin connector
T121
/121
T121
/102
T121
/95
T121
/103
T121
/94
88
88
18
- Earth point, on cylinder block
1.5
sw/vi 306
- Earth connection (ignition coils), in engine
1.0
sw/vi
0.35
gn/br
0.35
gn/ge
0.35
vi/sw
0.35
sw/ge
T14
/8 prewiring harness
D108
- Connection 6 in engine compartment wiring
1.5
sw/vi harness
ws = white
sw = black
D108 ro = red
1.5 1.5 1.5 1.5
sw/vi sw/vi sw/vi sw/vi
rt = red
br = brown
1
N70
3 1
N127
3 1
N291
3 1
N292
3
gn = green
bl = blue
gr = grey
4 2 4 2 4 2 4 2 li = purple
vi = purple
P 1.5 1.5 P 1.5 1.5 P 1.5 1.5 P 1.5 1.5 ge = yellow
br/ge br br/ge br br/ge br br/ge br
or = orange
rs = pink
2.5
Q 103
103
Q 104
104
Q 105
105
Q 106
106 br/ge

306
18

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Ibiza Current Flow Diagram No. 40 / 8

Continued coolant circulation relay, Motronic control
unit, Main relay, Continued coolant circulation pump
J519 J151 - Continued coolant circulation relay, on relay
carrier, on left of dash panel
J220 - Motronic control unit
J271 - Main relay, on relay carrier, on left of dash
panel
J519 - Onboard supply control unit
T6x - 6-pin connector, grey
T9i - 9-pin connector
T11b - 11-pin connector, blue
T121 - 121-pin connector
J220 V51 - Continued coolant circulation pump
29
- Earth point, near ...
T121
/21 84
T121
/1
T121
/2 131
- Earth connection 2, in engine compartment
84
wiring harness
0.35 1.5 B146
- Positive connection 1 (87), in interior wiring
sw/ws sw/vi
harness
T11b T6x T6x
/1 /1 /6
ws = white
1.0 1.0 2.5 2.5
sw = black
sw sw br br ro = red
1.5
sw/vi
rt = red
B146 br = brown
0.5 1.5 0.5 gn = green
br/gn sw/vi sw/vi bl = blue
9 6 T9i T9i
gr = grey
85 87 /6 /2 1 li = purple
J271 J151 M V51 vi = purple
ge = yellow
2 4 7 T9i T9i 2
30 /4 /8 or = orange
rs = pink
1.5 0.5 0.5 1.0 1.0
rt/ge ws gr/ws rt br
6.0
br 131
163 116 162 29 131
163 116 162

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Ibiza Current Flow Diagram No. 40 / 9

Motronic control unit, Secondary air pump relay,
Activated charcoal filter solenoid valve 1, Secondary
J519 air pump motor
J220 - Motronic control unit
J299 - Secondary air pump relay, on relay carrier, on
left of dash panel
J519 - Onboard supply control unit
N80 - Activated charcoal filter solenoid valve 1
T2x - 2-pin connector
T6p - 6-pin connector
T6x - 6-pin connector, grey
T11a - 11-pin connector, white
J220 T14 - 14-pin connector, front left in engine
compartment
T121 T121
T121 - 121-pin connector
/66 /64
V101 - Secondary air pump motor
131
- Earth connection 2, in engine compartment
4.0 0.35 0.35
rt/sw rt/bl vi/rt wiring harness
T2x T6x T11a 132 - Earth connection 3, in engine compartment
/2 /5 /11
ws = white wiring harness
4.0 4.0 0.5
sw = black
D103
- Connection 3 in engine compartment wiring
rt/sw rt/sw rt/bl ro = red harness
rt = red
2 T6p T6p
/2 J299 /4 2 br = brown
J
V101 N80 gn = green
M bl = blue
T6p
/1
T6p
/3
1 gr = grey
1
li = purple
4.0 4.0 0.5 vi = purple
br rt sw/ge
5
ge = yellow
5
T2x T14 73 76 79 82 T6x 159 139 or = orange
/1 /7 73 76 79 82 /4 159 139
rs = pink
4.0 2.5 2.5 1.5 1.5 1.5 1.5 1.5 1.5 0.5 1.0
br br br br br br br bl/sw bl/sw bl/sw bl/sw
131 132 D103

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Ibiza Current Flow Diagram No. 40 / 10

Air mass meter, Motronic control unit, Throttle valve
module
J519 G70 - Air mass meter
G187 - Throttle valve drive angle sender 1 for electric
throttle
R G188 - Throttle valve drive angle sender 2 for electric
90 165
90 165
T8a throttle
/1
J220 - Motronic control unit
0.5 0.5 0.5
gr/ws
157
157
rt/sw ws/vi
J338 - Throttle valve module
T11
/9
T6d
/5
T11
/1
/10
J519 - Onboard supply control unit
R - Radio
0.35
gr/ws
1.5
sw/vi
0.35
rt/bl
0.35
ws/vi
T6d - 6-pin connector, blue
T121 T121 T121 T121
T8a - 8-pin connector
J220
/24 /3 /62 /54
T11 - 11-pin connector, red
T16 - 16-pin connector
T121 T121 T121 T121 T121 T121 T121 T121 T121 T121
/117 /118 /84 /91 /92 /83 /43 /27 /53 /29
T121 - 121-pin connector
0.35
gr/ws
U31 - Diagnostic connection
V60 - Throttle valve module
D166
A76
- Connection (K-diagnosis wire), in dash panel
ws = white
wiring harness
0.5 0.5 0.35 0.35 0.35 0.35 0.5 0.35 0.35 0.35
br/bl bl/ws rt/sw br/rt vi gr/bl gr/ws gr/ws rt/gn gr/rt sw = black D166
- Connection (K-diagnosis wire), in engine
ro = red compartment wiring harness
T6d
/6 rt = red
br = brown
0.5 gn = green
gr/ws bl = blue
3 5 4 6 1 2 gr = grey
A76 3 4 5 li = purple
M
J338 vi = purple
0.5
G70
ge = yellow
gr/ws 2
V60 G188 G187
or = orange
rs = pink
1.0
T16 sw/ge
/7
K
U31 156
156

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Ibiza Current Flow Diagram No. 40 / 11

Motronic control unit, Charge pressure control
solenoid valve, Secondary air inlet valve, Camshaft
J519 control valve 1, Turbocharger air recirculation valve
J220 - Motronic control unit
J519 - Onboard supply control unit
N75 - Charge pressure control solenoid valve
N112 - Secondary air inlet valve
N205 - Camshaft control valve 1
N249 - Turbocharger air recirculation valve
T14 - 14-pin connector, front left in engine
compartment
T121 - 121-pin connector
D111
- Connection 9 in engine compartment wiring
J220
harness

T121 T121 T121 T121

/105 /104 /115 /9

0.35
vi/gn

0.35 0.35 0.35 T14

/4 112
gn/ws gn/gr bl/ge 112
ws = white
0.5 1.0
sw = black
vi/gn bl/sw ro = red
rt = red
2 2 2 2 br = brown
N249 N75 N205 N112 T14 gn = green
/6
bl = blue
1 1 1 1 gr = grey
li = purple
vi = purple
1.0 1.0 1.0 0.5 1.0 ge = yellow
bl/sw bl/sw bl/sw bl/sw bl/sw
or = orange
rs = pink

D111

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Ibiza Current Flow Diagram No. 40 / 12

Fuel pump relay, Fuel supply relay
D - Ignition/starter switch
J519 J17 - Fuel pump relay, on relay carrier, on left of dash
panel
XS6

T16b
J519 - Onboard supply control unit
/9
J643 - Fuel supply relay, on relay carrier, on left of
A100

A100
dash panel
A15
A15
T9g - 9-pin connector
T9h - 9-pin connector
T11a - 11-pin connector, white
4.0 0.5
sw sw T14 - 14-pin connector, front left in engine
T11a
compartment
15 /3
D
T16b - 16-pin connector
0.5
sw
4.0
bl
4.0
bl
0.5
sw
0.5
sw A15
- Positive connection (15), in instrument wiring
harness
A40 - Positive connection 1 (30), in dash panel wiring
T14
/2 harness
A100
- Connection 2 (87) in dash panel wiring harness

ws = white
T9g T9g T9h T9h
/6 /8 /8 /4 sw = black
85 87 87 86 ro = red
J643 J17 rt = red
T9g T9g
167
167
T9h T9h
br = brown
/4
30
/2
30
/2
30
/6
85
gn = green
bl = blue
gr = grey
li = purple
0.5 4.0 10.0 4.0 0.5 vi = purple
rt rt rt rt bl/ge
ge = yellow
or = orange
rs = pink
41
41
A40

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Ibiza Current Flow Diagram No. 40 / 13

Fuse holder B
J519 - Onboard supply control unit
J519 SB - Fuse holder B
SB1 - Fuse 1 on fuse holder B
SB4 - Fuse 4 on fuse holder B
A57 A56
A100 SB5 - Fuse 5 on fuse holder B
SB9 - Fuse 9 on fuse holder B
4.0 10.0 10.0 10.0 16.0
A15
rt rt rt rt sw
SB13 - Fuse 13 on fuse holder B
A32
1.0
sw
1.0
sw
2.5
sw
1.5
bl
1.5
bl
1.5
bl
2.5
bl/rt
1.0
rt
1.5
rt
146
146 88 SB14 - Fuse 14 on fuse holder B
0.5
rt SB25 - Fuse 25 on fuse holder B
SB
4a 13a 39a 9a 14a 25a 41a 1a 34a 5a 26a
SB26 - Fuse 26 on fuse holder B
SB4 SB13 SB39 SB9 SB14 SB25 SB41 SB1 SB34 SB5 SB26 SB34 - Fuse 34 on fuse holder B
5A 5A 15 A 10 A 10 A 10 A 15 A 15 A 15 A 5A 10 A

SB39 - Fuse 39 on fuse holder B

4b 13b 39b 9b 14b 25b 41b 1b 34b 5b 26b
SB41 - Fuse 41 on fuse holder B
1.0
bl/rt
1.0
bl/sw
2.5
sw/ge
1.5
bl/rt
1.5
sw/ge
1.5
bl/ws
1.5
bl/ws
1.0
rt
1.5
rt/ge
0.5
rt/sw
1.0
rt/sw
T6f - 6-pin connector, brown
T11 T6f T6f T11 T6f
T11 - 11-pin connector, red
/1 /3 /6 /2 /5

63 177 92 86 121 59 A15

- Positive connection (15), in instrument wiring
63 177 92 86 121 59
ws = white harness
sw = black
1.0 1.5 1.0 1.5 1.0
ro = red A32
- Positive connection (30), in dash panel wiring
sw/ge sw/vi bl/rt bl/sw bl/ws
rt = red harness
br = brown
A56
- Positive connection 2 (30), in dash panel wiring
118 54 110 16
gn = green harness
D52 118 54 110 16
bl = blue
gr = grey A57
- Positive connection 3 (30), in dash panel wiring
1.0
sw/ge li = purple harness
vi = purple
ge = yellow A100
- Connection 2 (87) in dash panel wiring harness
or = orange - Positive connection (15a), in engine
125
125 rs = pink D52
compartment wiring harness

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Ibiza Current Flow Diagram No. 40 / 14

Oil pressure switch, Fuel gauge sender, Fuel system
pressurisation pump, Control unit in dash panel insert,
J519 Dash panel insert
F1 - Oil pressure switch
G - Fuel gauge sender
G1 - Fuel gauge
K
G6 - Fuel system pressurisation pump
G21 - Speedometer
K132 Y4 K105 K83 K3 J285 - Control unit in dash panel insert
J285 J519 - Onboard supply control unit
K - Dash panel insert
K3 - Oil pressure warning lamp
G21 G1 K83 - Exhaust emissions warning lamp
T32
/6
T32
/23
T32
/32
T32
/15
T32
/7
T32
/8 K105 - Reserve fuel warning lamp
CAN-L CAN-H
K132 - Electronic power control fault lamp
0.35 0.35 0.35 0.35 0.35 0.35 T11 - 11-pin connector, red
ws/bl gr/sw br/ws vi/sw or/br or/sw
161
161 T14 - 14-pin connector, front left in engine
T11 T11
/11 /4 compartment
A122 A121 T32 - 32-pin connector
0.5 1.5 0.35 0.35 ws = white Y4 - Trip counter
0.5
gn/sw bl/ws or/br or/sw sw = black
51
- Earth point, on right in luggage compartment
ws/rt ro = red
46
46
51
51
rt = red
249
- Earth connection 2, in interior wiring harness
T14 T14
/10 /1 2 1 br = brown
G G6 gn = green 269
- Earth connection (sender earth) 1, in dash panel
M

0.5
bl = blue wiring harness
sw/gn /sw 3 4 gr = grey - Connection (high bus), in dash panel wiring
1 li = purple A121
F1 vi = purple harness
0.5 1.5 ge = yellow - Connection (low bus), in dash panel wiring
br/ws br
or = orange A122
harness
rs = pink
4.0
269 249
br
51

6L2-040140411