PRODUCT INSTRUCTION

Roundthorn Industrial Estate

Floats Road, Wythenshawe
Manchester, M23 9WB
Fire Control Panel FDCP-01 Tel: +44 (0)161 - 945 - 4561
sales@ellard .co.uk
technical @ellard.co.uk

Stock Code Description Doc No PI - FDCP - 01

FDCP - 01 Control Panel Iss 1

FDCP - Sounder Extension Repeater Panel Date 01-09-2020

 FDCP 01
(Revised 01/09/2020)
Contents

General

1) Specification Dimensions and Installation....................................................................

2) Board Layout................................................................................................................

3) Programming - DIP Switches and Auto Close Timer...................................................

4) Connections..................................................................................................................

4.1 Power Supply ...................................................................................................

4.2 Motor..................................................................................................................

4.3 Fire Signal.........................................................................................................

4.4 Photocell...........................................................................................................

4.5 Single Impulse Button........................................................................................

4.6 Stop Button and Safety Brake..........................................................................

4.7) Key-switch and Push Button ..........................................................................

4.8) Aux Relay.........................................................................................................

5) Status Indication and troubleshooting..........................................................................

6) Repeater Panel Connection.........................................................................................

7) Commissioning.............................................................................................................
General

Multi Function Fire Control System for Roller Shutters

Features

Visual warning 'FIRE SHUTTER CLOSING' and 98 dB sounder

Easy to program using internal DIP Switches
Selectable fire signal using - Normally Open (N/O) or Normally Closed (N/C) volt free
contact
Connection for Low Voltage external controls by key-switch or push button operation
Door Closing method by - Mains Power only
Programmable Auxiliary relay
LED Fault diagnostics
Audio / Visual Delay Timer from 0 - 5mins
Extended door close timer using a Cyclic Pulse and Pause operation from 0 - 15 sec's
Repeater extension panel available for remote indication
Motor stop and reverse safety feature by use of additional photocell (not supplied)
Front panel multi-functional RED indicator
Auto close function

General Application

The FCP01 is designed to operate roller doors fitted with a 230v tubular motor type
drives
While maintaining the function of every day normal use, the FCP 01 gives advanced
warning in the event of a fire before closing the door, protecting both personnel and
property from the effects of smoke and fire
The control system and all its features can be programmed to meet most site
requirements, to automatically close the door upon receiving a fire signal

Installation

This product is designed for indoor use only and should be installed in a dry area not
exceeding its temperature specification
The enclosure should be mounted vertically and secured using the provided fixing holes
It should be mounted in a suitable position, within sight of the door and un-obscured
Consideration must be given to the incoming cables and the panel rotated accordingly
to give top or bottom cable entry
Mains Power should be provided from an adjacent 230V 13A fused spur connection
It is recommended that the panel be fitted at a height of 1.6m or above and be visible
from all directions
This product must be connected to a suitable EARTH point, to protect both motor and
personnel
All electrical work should be undertaken by a suitable competent person
 1) Specification Dimensions and Installation

General
Power Supply 230v - 50Hz
Max Motor Load 2.4A @ 230v or 500Watts
Max Accessories Load 150mA @ 24v d.c
Working Temp
Protection Fuses Mains: F1 = T6.3A, Delayed
Ext 24v d.c: F2 = T250mA, Delayed

Sounder 98 dB (Decibels)
Enclosure Rating IP 44
Dimensions (mm) 180 (w) x 180 (h) x 65 (h)
Weight (g) 300

Mounting
Mount the unit using the fixing holes provided

4 5
9,

110

WARNING
180

FIRE SHUTTER 110

CLOSING

180
65

40 40
3 x 20mm Knockouts
170
 2) Board Layout

Repeater Aux Relay

Panel On board button to

Com
Connection
N.O
N.C Sounder Lid operate door
Connection Connection
Door Run
Button
Motor Run Timer

Run
Status Timer
Indication

OPEN Table 1
ON
CLOSE
12345 ON
Setup
STATUS 12345
ON

12345
ON ON

1234 1234

Mains Power Table 2 Table 3

Connection F1
Sec's Sec
ON ON Pulse Pause
L 1234 1234 ON ON

F2 1234 1234

N
Table 4 Table 5

Fire Delay
Options Timer
ON ON

1234 1234
IMP
L1
L2
N3

COM

OPEN
CLOSE
0V
SIG

STOP
24V
TEST

AL1
AL2

FIRE

Motor
Connection Ancillary Connections
 3) Programming The Fire Shutter Control Settings

To suit most site requirements the FCP-01 control panel can

be programmed to close or open a door in the event of fire
using a selection of various DIP Switch settings

DIP Table 1 - Setup Notes

1 Off No Function
(see note) On Aux relay pulses 3 times before door movement **Needs DIP 3 - on (FIRE OPTIONS)

Off Door retracts fully after safety device activated

2
On Door partial retracts 200mm after safety device activated
Off Motor power is applied for the full duration of run timer
3
On No Function
Off Auto Close feature turned off
4
On Auto Close feature turned on (requires safety device)
Off Motor current sensing turned on
5
On Motor current sensing turned off

Setting a pulse and pause Motor drive on closure

It is possible to extend the overall closure time by setting the "pulse" and "pause" drive option
Set the DIP Switches in accordance with the tables opposite
Upon activation from a fire signal the door will begin closing then pausing, this will repeat until the
door is fully closed
Using the control system in this way could for instance, provide extra time for people to exit the
building in a fire situation

Table 2 - Pulse Table 3 - Pause

DIP Switch DIP Switch
1 2 3 4 1 2 3 4
Off Off Off Off Not Active Off Off Off Off Not Active
On Off Off Off 1 sec On Off Off Off 1 sec
Off On Off Off 2 sec Off On Off Off 2 sec
On On Off Off 3 sec On On Off Off 3 sec
Off Off On Off 4 sec Off Off On Off 4 sec
On Off On Off 5 sec On Off On Off 5 sec
Off On On Off 6 sec Off On On Off 6 sec
On On On Off 7 sec On On On Off 7 sec
Off Off Off On 8 sec Off Off Off On 8 sec
On Off Off On 9 sec On Off Off On 9 sec
Off On Off On 10 sec Off On Off On 10 sec
On On Off On 11 sec On On Off On 11 sec
Off Off On On 12 sec Off Off On On 12 sec
On Off On On 13 sec On Off On On 13 sec
Off On On On 14 sec Off On On On 14 sec
On On On On 15 sec On On On On 15 sec
 .......(continued)

DIP Table 4 - Fire Options Notes

Off Door CLOSES on fire alarm
1
On Door OPENS on fire Alarm
Off Panel requires a N.O Fire alarm signal to activate
2
On Panel requires a N.C Fire alarm signal to activate
Off Aux relay operates for the same time as the alarm signal **Function Only active in fire
3 **Function only active in
(see note) Aux relay latches for 3.5 min's in normal operation
On normal operation, DIP 3 = off
(FIRE OPTIONS)

Off Not used

4
On Not used

Setting a Delay Time before closure on receipt of fire signal

A signal from the fire alarm will immediately activate the FCP - 01 visual and audible warnings

By setting a combination of DIP Switches from the table opposite, a delay time will be entered
to give audio / visual warning before closure of the shutter begins

Table 5 - Delay Timer

DIP Switch Setting an Auto Delay Time
Delay Time
1 2 3 4
Off Off Off Off Immediate Close
By setting the dial in the chosen
On Off Off Off 20 sec
3 position,the FCP-01 will pre load both
Off On Off Off 40 sec 2 4 the motor run timer and the optimum
1 5 auto close delay time (requires
On On Off Off 1 min
0 6 photocell connected and DIP 4 = ON,
Off Off On Off 1 min 20 sec's Table - SETUP)
On Off On Off 1 min 40 sec's
Auto Close
Off On On Off 2 min's Dial Motor run
Delay Time
Position Time (Sec's)
(Sec's)
On On On Off 2 min's 20 sec
0 2 10
Off Off Off On 2 min's 40 sec
1 8 18
On Off Off On 3 min's
2 16 34
Off On Off On 3 min's 20 sec's
3 26 46
On On Off On 3 min's 40 sec's
4 35 60
Off Off On On 4 min's
5 44 70
On Off On On 4 min's 20 sec's
6 52 90
Off On On On 4 min's 40 sec's
On On On On 5 min's
Important
When using auto-close function, set run
time slightly longer than door travel time
The motor must reach its top limit for the
auto-close to activate
4.1) Power Supply Connection 4.5) Single Impulse Button Connection

Connection from L L
fused spur
230v, 50Hz, 13A N N

L1
L2
N3

IMP
0V
SIG

COM

OPEN
CLOSE
24V

STOP
TEST

AL1
AL2
FIRE
or
UPS/Battery E
Back Up

L1
L2
N3
The Link must remain fitted Logic Operation
between STOP and COM OPEN-STOP-CLOSE
-STOP

4.6) Stop Button or Safety Brake Connection

4.2) Motor Connection

IMP
L1
L2
N3

SIG

COM

OPEN
CLOSE
0V

24V

STOP
TEST

AL1
AL2
FIRE
IMP
L1
L2
N3

COM

OPEN
CLOSE
0V
SIG

STOP
TEST
24V

AL1
AL2

FIRE

M L1
Motor - Earth
Motor - Open
L2 Motor - Close
N3 Motor - Com 4.7) Key-switch / Push Button Connection
When operating check the motor direction
matches the corresponding LED indication on
the panel. Reverse the connections L1 + L2 to
correct motor direction if necessary

IMP
N3
L1
L2

COM

CLOSE
0V
SIG

STOP
OPEN
TEST
24V

AL1
AL2
FIRE

Key-switch
Connection

4.3) Fire Signal Connection

IMP
L1
L2
N3

COM

OPEN
CLOSE
0V
SIG

STOP
TEST
24V

AL1
AL2
FIRE
IMP
L1
L2
N3

0V
SIG

COM
STOP
OPEN
CLOSE
TEST
24V

AL1
AL2

FIRE
Push Button
2 control options are available Connection
Continuous run OPEN / CLOSE
This requires both safety links to be fitted, momentary
activation of the key switch will cause the door to open or
close
To activate the panel connect a N.O or N.C fire
Continuous run - OPEN / Hold to Run (Dead-man) - CLOSE
signal (see Table 4, DIP SW 2 for options) Remove Safety Link from (0v and SIG)

4.4) Photocell Connection 4.8) Aux Relay

COM
N.O
N.C

Refer to:
Table - Fire Options - DIP Sw3
IMP
L1
L2
N3

0V

COM
STOP
OPEN
CLOSE
SIG
TEST
24V

AL1
AL2

FIRE
Note: - Only active on fire signal
Com

24V
N.C
0V

Photocell Remove link

between 0v and SIG
5.0) Status Indication and trouble shooting

LED Table 4 - Fire Options

Off No Motor Action
RED Motor operating - Open Direction
Open RED then
Check motor connection - Open Direction
drops out
or Motor faulty
OPEN after 1 sec
CLOSE Off No Motor Action
RED Motor operating - Close Direction
STATUS
Close RED then Check motor connection - Close Direction
drops out
Motor direction faulty
after 1 sec

GREEN Power Available

Status GREEN = off Stop fault - check link (Com / Stop) or stop button
RED = on
Off No Power supply or in fire alarm contition
Enclosure Lid
Solid RED Power Available
LED
Flashing RED Photocell fault - check link (0v / Sig) or device

Enclosure
Indicator
LED Indicators

ON

12345 ON

12345

W ON

1234
ON

1234

FIRE
ON ON

C F2
1234 1234
6.0) Connection of FDCP- 01 to FDCP Sounder
(Repeater Panel)

Connect here
FDCP Sounder - Repeater Panel FDCP 01 - Control Panel
using cable
provided

ON

12345 ON

12345

ON ON

1234 1234

Grey

Brown
Blue
Pink
F1

ON ON

Grey

Brown
Blue
Pink
1234 1234
F2

NC Com NO
 7.0) Commissioning

Connect all required devices e.g motor, key-switch (photocell optional)

If no photocell is used ensure link is fitted between 0v and SIG

If a key swiitch is used ensure link is fitted between COM and STOP

Turn Run Time Dial fully clockwise to give max run time (52 sec's)

Apply Power

Before setting the travel limits, turn the motor current sensing OFF by Moving
DIP SW 5 (Table 1 - SETUP) to ON position

Operate the door and set travel limits at desired positions

Check by running the door to full open position, then full closed position, adjust
if necessary

Move DIP SW 5 (Table 1 - SETUP) back to OFF position

If auto close is required move DIP SW 4 (Table 1 - SETUP) to ON position

Operate door again and check photocell in the closing direction for stop and
retract (options set by DIP2, Table 1 - SETUP)

If no photocell is fitted, remove the link between (0v and SIG) to give Hold-to-run
control (Dead man) in the close direction

Please note: In Hold-to-Run (Dead man) mode there is a slight delay when
operating in the close direction

Fire Signal

Select the fire signal type to be used using DIP SW 2 (Table 4 - FIRE OPTIONS)
and connect a volt free signal to the terminals marked "FIRE"

Set the delay time required using the DIP Switches as in "Table 5 - DELAY
TIMER"

Open the door fully and using a simulated fire signal, activate the panel
The panel with give an audio/visual warning for the delay time set, then begin to
close the door

The door will continue to close run for as long as the simulated signal remains
on