SY265C - Operations Manual

Operation and Maintenance Manual
SY265C LC/SY265C LR Excavator
[email protected]
SANY Part Number SSY005080427
Page Intentionally Blank
SY265C LC/SY265C LR Excavator OMM
SY265C LC/SY265C LR
Excavator
WARNING!
Read and understand all safety precautions and instructions in this manual and on the
machine labels before operating or maintaining it. Failure to follow safety messages could
result in death or serious injury. Keep this manual with the machine for future reference.
SANY Operation and Maintenance Manual — 0420

This manual is prepared by SANY Technical Publications,

deemed to be accurate, is based upon technical information provided.
This manual provides safety and basic information for operation and maintenance of the machine.
It is the responsibility of the owner, user, properly trained operator, and lessor to be
knowledgeable of, and comply with, all industry standards, government regulations, workplace
rules, and other directives that may govern and/or apply to this equipment as well as
its environment/conditions of use.
SANY
318 Cooper Circle
Peachtree City, Georgia 30269
www.sanyamerica.com
Phone: 470 552 SANY (7269)
www.sanyamerica.com/find-a-dealer
WARNING!
CALIFORNIA PROPOSITION 65 WARNING
Diesel engine exhaust and some of its constituents are known to the State of California to
cause cancer, birth defects, and other reproductive harm.
WARNING!
The battery posts, terminals, and related accessories contain chemical lead and lead
compounds, chemicals known to the State of California to cause cancer, birth defects, or
other reproductive harm. Wash hands after handling.
© 2020 by SANY. All rights reserved. No part of this publication may be reproduced, used, distributed, or
disclosed except for normal operation and maintenance of the machine as described herein. All information
included within this publication was accurate at the time of publication. Product improvements, revisions, etc., may
result in differences between the machine and what is presented here. For more information, contact SANY. (0720)
Operation and Maintenance Manual — 0420 SANY

CONTENTS
TABLE OF
Table of Contents
INTRODUCTION
Introduction
About This Manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2
Documentation Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-3
Operation and Maintenance Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-3
SAFETY
Parts Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-3
Maintenance Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-3
Organization of This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-4
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-4
Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-4
Machine Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-4
CONTROLS
MACHINE
Machine Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-4
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-4
Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-4
Optional Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-4
Machine Applications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-5
Machine Directions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-5
OPERATION
Serial Number Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-6
MACHINE
Machine Identification Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-6
Frame Serial Number. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-6
Swing Motor Identification Plates. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-7
Engine Identification Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-7
Hydraulic Pump Identification Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-8
Travel Motor Identification Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-8
MAINTENANCE
SANY Contact Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-9
Record of Serial Number and Dealer Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-9
Correction Request Form . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-10
Glossary of Acronyms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-11
SPECIFICATIONS
Safety
General Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3
Hazard Alerts in This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3
Machine Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3
Operator Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-4
Mount and Dismount the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-5
EQUIPMENT
Machine Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-6

OPTIONAL
Authorized Use of This Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-6

Unauthorized Use of This Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-6
Unauthorized Machine Modifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-6
SANY Operation and Maintenance Manual – 0420 i

Escape Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-6
Fire Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-6
Electrical Fires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-7
Fire Extinguisher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-7
In Case of Fire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-7
Crushing Hazard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-7
Maintenance Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-8
Lockout/Tagout Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-8
Cleaning the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-9
Fluid Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-9
Adding Fluids to the Machine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-9
Refueling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-9
High-Pressure Fluid Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-9
Accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-10
Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-10
Battery Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-10
Disconnect the Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-10
Job Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-11
Personal Protective Equipment (PPE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
Hearing Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
Travel and Operation Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-11
Inclined Areas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-12
Snow or Frozen Surfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-12
Avoid Backup Accidents. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-12
Dust and Chemical Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-13
Environmental Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-13
Precautions in High-Voltage Areas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-13
Diesel Engine Exhaust. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-14
Machine Controls
Machine Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-3
Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-4
Hydraulic Lockout Control Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-5
Left Control Console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-6
Left Joystick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-7
Right Control Console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-8
Right Joystick. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-8
Joystick Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-9
SAE Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-10
BHL Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
Pattern Change (SAE/BHL) Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-12
Return Flow Selector Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-13
Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-14
Key Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-14
Throttle Control Dial . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-15
Work Light Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-15
Windshield Wiper Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-16
Windshield Washer Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-17
Beacon Light Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-17
ii Operation and Maintenance Manual – 0420 SANY

Travel Alarm Silence Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-17
Regeneration Inhibit Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-18
CONTENTS
TABLE OF
Stationary Regeneration Switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-19
Emergency Stop Switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-19
Battery Disconnect Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-20
Auxiliary Outlet (12V) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-21
Cigarette Lighter (24V). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-21
Travel Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-22
INTRODUCTION
Directional Arrow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-22
Auto Idle Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-23
Radio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-24
Radio Control Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-24
Radio Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-24
USB Input. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-25
Auto Scan/Preset Station (AS/PS) Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-25
SAFETY
AM/FM Selector Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-25
Audio Selector (SEL) Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-25
Time Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-25
Liquid Crystal Display (LCD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-25
Power Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-26
Volume Control Buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-26
CONTROLS
MACHINE
Tuning Buttons. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-26
Preset Radio Station 6: USB Function—Select Next Folder . . . . . . . . . . . . . . . . . . . . . . . . .3-26
Preset Radio Station 5: USB Function—Select Previous Folder . . . . . . . . . . . . . . . . . . . . . .3-26
Preset Radio Station 4: USB Function—Shuffle Playback . . . . . . . . . . . . . . . . . . . . . . . . . .3-26
Preset Radio Station 3: USB Function—Replay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-27
Preset Radio Station 2: USB Function—Browse Selections . . . . . . . . . . . . . . . . . . . . . . . . .3-27
Preset Radio Station 1: USB Function—Play/Pause Button . . . . . . . . . . . . . . . . . . . . . . . . .3-27
OPERATION
MACHINE
Antenna . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-28
Climate Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-29
Heating and Cooling System Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-30
Auto Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-30
Cooling Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-30
Heating Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-30
MAINTENANCE
Vent Mode Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-30
Ventilation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-31
Sunlight Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-31
Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-32
Monitor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-34
Home Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-34 SPECIFICATIONS
Home Screen Notification Icons. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-36

Home Screen Function Icons and Buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-38
Main Menu Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-39
Password Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-40
Maintenance Information Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-41
Error Codes Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-42
System Setting Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-43
EQUIPMENT
OPTIONAL
Tool Select Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-49
SANY Operation and Maintenance Manual – 0420 iii

Machine Operation
Work Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-4
General Job Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-4
Operator Responsibilities. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-4
Seat Belt Usage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-5
Operation and Maintenance Manual Check. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-5
Daily Maintenance Record Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-5
Cleaning the Cab Interior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-5
Doors, Escape Hatch, and Filler Caps. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-6
Cab Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-6
Emergency Escape Hatch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-7
Door Support Rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-7
Right Front Access Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-8
Opening and Closing the Right Front Access Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-8
Right Rear Access Door. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-9
Opening the Right Rear Access Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-9
Closing the Right Rear Access Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-9
Left Access Doors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-10
Opening the Left Access Doors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-10
Closing the Left Access Doors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-11
Fresh-Air Filter Access Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11
Engine Compartment Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11
Opening the Engine Compartment Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-11
Closing the Engine Compartment Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-12
Fuel Tank Filler Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-12
Remove the Fuel Tank Filler Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-12
Install the Fuel Tank Filler Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-12
Diesel Exhaust Fluid (DEF) Tank Filler Cap. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-13
Seat and Seat Belt. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-14
New Machine Break-in. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-15
Prestart Checks and Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-16
Check the Pattern Change (SAE/BHL) Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-17
Interior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-18
Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-18
Daily Maintenance Record. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-18
Windshield Latches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-18
Seat Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-19
Mirrors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-20
Backup Camera . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-21
Operator Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-21
Lights and Warning Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-22
Fire Extinguisher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-23
Escape Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-23
Initial Monitor Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-24
Language Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-24
System Clock Calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-24
Data Unit Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-24
Starting the Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-25
Idle the Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-28
iv Operation and Maintenance Manual – 0420 SANY

Machine Warm-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-28
Engine Shutdown Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-29
CONTENTS
TABLE OF
Jump-Start the Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-30
Travel Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-32
Before Travel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-32
Track Direction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-33
Travel with the Undercarriage Reversed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-34
Forward Travel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-34
INTRODUCTION
Backward Travel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-34
Right Turn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-34
Left Turn. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-35
Spot Turning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-35
To the Left . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-35
To the Right . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-35
Operating on Inclines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-36
SAFETY
Operating in Water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-37
Releasing the Machine from Mud. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-37
One Track Stuck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-37
Two Tracks Stuck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-38
Towing the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-39
Towing Point for a Light Load. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-39
CONTROLS
MACHINE
Control Work Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-40
SAE Control Pattern. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-40
Arm Control–SAE Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-40
Boom Control–SAE Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-41
Swing Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-41
Bucket Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-41
BHL Control Pattern. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-42
OPERATION
MACHINE
Arm Control–BHL Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-42
Boom Control–BHL Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-42
Swing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-43
Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-43
Recommended Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-44
Backhoe Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-44
MAINTENANCE
Trenching Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-45
Loading Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-45
End of Workday Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-45
Manual Regeneration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-46
Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-48
Replace the Bucket Teeth . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-48 SPECIFICATIONS
Replace the Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-49

Remove the Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-49
Install the Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-50
Cold Weather Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-51
Battery in Cold Weather. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-51
Engine Lubricants, Fuel, and Engine Coolant in Cold Weather. . . . . . . . . . . . . . . . . . . . . . . . . .4-51
Track Cleaning in Cold Weather . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-51
EQUIPMENT
OPTIONAL
After the Cold Weather Season . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-52

Machine Storage in Cold Weather . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-52
Park and Store the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-53
Overnight Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-53
SANY Operation and Maintenance Manual – 0420 v

Short-Term Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-54
Long-Term Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-54
Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-54
Maintenance During Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-55
Return to Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-55
Transportation Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-56
Loading the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-56
Unloading the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-60
Lift the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-62
Maintenance
Maintenance Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-5
Checks Before Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-5
Checks After Maintenance or Repairs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-5
Hour Meter Reading. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-5
Genuine SANY Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-5
SANY-Approved Lubricants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-6
Oil and Filter Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-6
Collect an Engine Oil Sample . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-6
Fuel Tank Strainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-6
Preventing Contamination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-6
Securing Access Covers and Compartment Doors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-6
Weld, Drill, Cut, or Grind on the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-7
Daily Inspection and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-7
Inspection and Maintenance for Severe Operating Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . .5-8
Mud, Rain, or Snow Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-8
Near Ocean (Salt Air) Environments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-8
Dusty Environments. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-8
Cold Environments. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-9
Other Weather Environments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-9
Check the Maintenance Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-9
Fluids and Lubricants. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-10
Hydraulic Oil Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-10
Lubrication and Grease . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-10
Windshield Washer Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-10
Diesel Exhaust Fluid (DEF) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-10
Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11
Engine Coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11
Engine Oil Viscosity/Temperature Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-12
Lubricating Grease/Temperature Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-12
Industrial Gear Oil/Temperature Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-12
Hydraulic Oil/Temperature Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-13
Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-14
SY265C LC Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-14
SY265C LR Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-14
Other Approved Products. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-14
Maintenance Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-15
Secure the Machine for Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-15
vi Operation and Maintenance Manual – 0420 SANY

When Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-15
Daily or Every 10 Hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-15
CONTENTS
TABLE OF
After the First 50 Hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-16
Weekly or Every 50 Hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-16
Monthly or Every 250 Hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-17
Every 3 Months or 500 Hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-17
Every 6 Months or 1000 Hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-18
Annually or Every 2000 Hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-18
INTRODUCTION
Hydraulic Breaker Maintenance Interval . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-19
After Maintenance is Completed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-19
Maintenance Procedures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-20
Fluid Level Checks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-20
Check the Engine Coolant Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-20
Fill the Engine Coolant. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-21
Check the Engine Oil Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-22
SAFETY
Add Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-23
Check the Fuel Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-24
Fill the Fuel Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-25
Check the Diesel Exhaust Fluid (DEF) Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-26
Fill the Diesel Exhaust Fluid (DEF) Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-27
Drain the Primary Fuel Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-28
CONTROLS
MACHINE
Check the Hydraulic Oil Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-29
Check the Windshield Washer Fluid and Windshield Wiper . . . . . . . . . . . . . . . . . . . . . . . . .5-30
Engine Inspection and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-31
Engine Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-31
Check the Crankcase Breather Tube. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-31
Replace the Crankcase Breather. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-32
Replace the Crankcase Ventilation Filter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-34
OPERATION
MACHINE
Check and Replace the Engine Air Filter System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-34
Check the Air Intake and Charge-Air Pipes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-36
Change the Engine Oil and Filter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-37
Inspect the Engine Serpentine Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-40
Check the Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-40
Check the Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-41
MAINTENANCE
Check the Aftertreatment Exhaust Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-42
Check the Engine Exhaust Pipe Clamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-43
Engine Cooling System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-44
Change the Engine Coolant. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-44
Check the Radiator, Oil Cooler, Charge-Air Cooler, and Air Conditioner Condenser . . . . . .5-46
Inspect the Engine Coolant Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-46 SPECIFICATIONS
Heating and Air Conditioning System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-47

Check the Air Conditioning Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-47
Check the Air Conditioner Compressor Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-47
Check the Air Conditioner Fresh-Air and Recirculated-Air Filters . . . . . . . . . . . . . . . . . . . . .5-50
Exhaust System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-52
Check the Exhaust System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-52
Replace the Diesel Exhaust Fluid (DEF) Pump Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-53
EQUIPMENT
OPTIONAL
Replace the Diesel Exhaust Fluid (DEF) Tank Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-54

Fuel System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-56
Check the Fuel Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-56
Drain the Fuel Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-56
SANY Operation and Maintenance Manual – 0420 vii

Replace the Primary Fuel Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-57
Replace the Secondary Fuel Filter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-58
Check the Fuel Tank Strainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-59
Check the Backup Camera . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-60
Disconnect the Electrical Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-60
Check the Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-61
Check the Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-62
Replace the Batteries. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-63
Check the Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-65
Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-66
Inspect the Accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-66
Check Accumulator Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-66
Relieve Hydraulic System Pressure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-67
Add Hydraulic Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-68
Replace the Hydraulic System Breather Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-69
Replace the Hydraulic Pilot Filter Element. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-71
Replace the Hydraulic Tank Return Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-73
Clean and Replace the Hydraulic Oil Suction Strainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-74
Check the Hydraulic Hoses and Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-76
Change the Hydraulic Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-76
Check the Hydraulic Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-80
Check the Hydraulic Pump Mounting Fasteners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-80
Track Frame. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-81
Check the Track Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-81
Check the Track Shoe Fasteners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-81
Check the Idler. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-82
Check the Top Rollers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-83
Check the Top Roller Fasteners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-83
Check and Adjust Track Tension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-83
Final Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-87
Check the Final Drive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-87
Check the Final Drive Oil Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-88
Change the Final Drive Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-89
Swing Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-90
Lubricate the Swing Drive Bearing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-90
Check the Swing Drive Oil Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-91
Change the Swing Drive Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-93
Check the Swing Drive Mounting Fasteners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-97
Check the Swing Bearing Fasteners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-97
Check the Swing Grease Bath Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-98
Collect Oil Samples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-99
Collect an Engine Oil Sample . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-99
Collect a Hydraulic Oil Sample . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-100
Collect a Final Drive Oil Sample . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-100
Collect a Swing Drive Oil Sample . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-101
Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-102
Lubrication Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-102
Boom Cylinder Base Ends . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-103
Swing Bearing Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-103
Swing Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-104
viii Operation and Maintenance Manual – 0420 SANY

Boom Pins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-104
Boom Cylinder Rod End . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-104
CONTENTS
TABLE OF
Arm Cylinder Head End . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-105
Arm Cylinder Rod End . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-105
Arm-to-Boom Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-106
Bucket Cylinder Head End. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-106
Bucket Linkages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-107
Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-107
INTRODUCTION
Lubricate the Cab Door Hinges and Front Window Slide Rail . . . . . . . . . . . . . . . . . . . . . . .5-108
Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-109
Check the Grab Handles and Steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-109
Check Doors and Locks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-109
Check the Decals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-109
Check the Sheet Metal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-109
Clean and Check the Upper Structure and Undercarriage . . . . . . . . . . . . . . . . . . . . . . . . .5-109
SAFETY
Perform a Structural Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-110
Inspect Windshield Wiper and Washer Nozzle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-110
Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-111
Replace the Bucket Teeth . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-111
CONTROLS
MACHINE
Specifications
Machine Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-2
SY265C LC Machine Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-3
SY265C LR Machine Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-3
Operating Ranges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-4
SY265C LC Operating Ranges and Digging Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-5
OPERATION
MACHINE
SY265C LR Operating Ranges and Digging Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-5
Technical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-6
Lift Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-7
SY265C LC Lift Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-7
SY265C LR Lift Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-8
SY265C LR Lift Chart Continued . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-9
MAINTENANCE
Optional Equipment
Optional Equipment Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-2
Read Equipment Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-2
Installation and Removal Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-2
SPECIFICATIONS
Equipment Operation Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-3

Optional Equipment System Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-4
Equipment Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-4
Stop Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-4
Return Flow Selector Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-5
Monitor Tool Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-5
Install Optional Equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-6
EQUIPMENT
OPTIONAL
Remove Optional Equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-7

Optional Equipment Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-8
Breaker Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-8
Shear Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-9
SANY Operation and Maintenance Manual – 0420 ix
This Page Intentionally Left Blank
x Operation and Maintenance Manual – 0420 SANY

CONTENTS
TABLE OF
INTRODUCTION
Introduction
SAFETY
About This Manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2
Documentation Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-3
Operation and Maintenance Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-3
CONTROLS
MACHINE
Parts Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-3
Maintenance Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-3
Organization of This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-4
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-4
Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-4
Machine Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-4
OPERATION
MACHINE
Machine Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-4
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-4
Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-4
Optional Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-4
Machine Applications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-5
Machine Directions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-5
MAINTENANCE
Serial Number Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-6
Machine Identification Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-6
Frame Serial Number. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-6
Swing Motor Identification Plates. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-7
Engine Identification Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-7
Hydraulic Pump Identification Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-8
Travel Motor Identification Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-8
SPECIFICATIONS
SANY Contact Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-9

Record of Serial Number and Dealer Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-9
Correction Request Form . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-10
Glossary of Acronyms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-11
EQUIPMENT
OPTIONAL
SANY Operation and Maintenance Manual – 0420 1-1

ABOUT THIS MANUAL

This manual provides operation and maintenance information for the SY265C LC/SY265C LR excavator.
WARNING!
Unsafe operation and maintenance of this machine could result in death or serious injury.
This machine must be operated and maintained by trained and experienced personnel. Do not
operate or work on this machine without first reading and understanding this Operation and
Maintenance Manual supplied with the machine.
It is important to read and understand this manual before beginning any operation or service. All personnel
involved with this machine should read this manual periodically to remain knowledgeable on its operation and
service.
Items addressed in this manual are designed to help the operator or service personnel:
• Understand the controls and the operation of the machine.
• Point out possible hazardous situations when operating or maintaining the machine.
• Increase machine efficiency during operation.
• Prolong the service life of the machine.
• Reduce maintenance costs.
Continuing improvements in the design of this machine can lead to changes which may not be covered in this
manual. Contact a SANY dealer for the latest available information on the machine or to answer any questions
regarding information in this manual.
1-2 Operation and Maintenance Manual – 0420 SANY

DOCUMENTATION PACKAGE
CONTENTS
TABLE OF
This documentation applies only to this machine and should not be used with any other machine. The
documentation for this machine includes the following items:

A copy of this manual must be stored in the machine or be accessible to the operator at all times. If the machine is
INTRODUCTION
sold, a copy of this manual must be provided to the new owner.
A copy of the Operation and Maintenance Manual should be made available to maintenance personnel when
servicing the machine.
Parts Manual
SAFETY
The parts manual consists of parts lists and matching drawings used for ordering parts as needed. The parts manual
must be made available to all service personnel.
Maintenance Log
The Maintenance Log lists regularly scheduled maintenance that should be performed by the operator or service
CONTROLS
MACHINE
personnel. All maintenance performed on the machine must be recorded in the Maintenance Log.
OPERATION
MACHINE
MAINTENANCE
SPECIFICATIONS
EQUIPMENT
OPTIONAL

ORGANIZATION OF THIS MANUAL

Introduction
Contains an overview of this manual, serial number information, and SANY contact information.
Safety
Hazard alerts used throughout the manual are explained. General and product-specific safety information is
provided for this manual.
Machine Controls
An overview of controls and the operating systems is provided in this section.
Machine Operation
Detailed prestart checks, operating procedures, end-of-day checks, general operating instructions, and storage
information.
Maintenance
Provides routine maintenance procedures and fluid specifications.
Specifications
General dimensions, weight of the machine, and systems/components performance information.
Optional Equipment
Provides general hydraulic installation and removal information on the optional equipment.

MACHINE APPLICATIONS
CONTENTS
TABLE OF
This excavator is a multipurpose construction machine used primarily for digging or loading earth and stones. It
can also be used for lifting, breaking, demolishing, and trenching. It can perform the functions of a loader and a
crane.
The excavator can also operate a variety of optional equipment.
INTRODUCTION
SANY assumes no responsibility for any consequence caused by use outside this specified range.
Machine Directions
In this manual, the front, back, left, and right directions indicate the moving direction when viewed from the
operator seat (see Fig. 1-1).
SAFETY
1
CONTROLS
MACHINE
6
5 2
OPERATION
MACHINE
3
MAINTENANCE
Fig. 1-1 0003137
1) Front 4) Back
2) Right 5) Left
SPECIFICATIONS
3) Sprocket 6) Operator seat

EQUIPMENT
OPTIONAL

SERIAL NUMBER LOCATION

Identification plates are located in various places on the excavator. These list model and serial numbers that will be
needed by a SANY dealer when ordering replacement parts or providing assistance for your machine.
Machine Identification Plate
Fig. 1-2 0005197
The machine identification plate (1) is on the lower right side of the cab.
Frame Serial Number
0005198
Fig. 1-3
The frame serial number is stamped on the front of the travel carriage frame.

Swing Motor Identification Plates
CONTENTS
TABLE OF
INTRODUCTION
Kawasaki Precision Machinery
TYPE K7V63DTP1X5R
–0E23–BV
USE FOR
NO. 181Z1839
SAFETY
Fig. 1-4 0005199
The swing motor identification plate is on top of the swing motor.
CONTROLS
MACHINE
Engine Identification Plate
OPERATION
MACHINE
1
Fig. 1-5 0005185 MAINTENANCE

SPECIFICATIONS
The engine identification plate (1) is on the top of the engine.

EQUIPMENT
OPTIONAL

Hydraulic Pump Identification Plate
Kawasaki Precision Machinery

TYPE K7V63DTP1X5R
–0E23–BV
USE FOR
NO. 181Z1839
Fig. 1-6 0005200
The hydraulic pump identification plate is located on the side of the hydraulic pump.
Travel Motor Identification Plate
Fig. 1-7 0000802
A travel motor identification plate (1) is located on each travel motor. Remove the cover plate to access the travel
motor.

SANY CONTACT INFORMATION
CONTENTS
TABLE OF
SANY
318 Cooper Circle
Peachtree City, GA 30269
www.sanyamerica.com
Phone: 470-552-SANY (7269)
To find a dealer, go to: www.sanyamerica.com/find-a-dealer
INTRODUCTION
RECORD OF SERIAL NUMBER AND DEALER INFORMATION
Use this table to record the product information related to this machine.
SAFETY
Machine Serial Number
Engine Serial Number
Right Travel Motor Serial Number
Left Travel Motor Serial Number
CONTROLS
MACHINE
Swing Motor Serial Number
Hydraulic Pump Serial Number
OPERATION
MACHINE
Dealer Name:
Address:
MAINTENANCE
Phone Numbers:
SPECIFICATIONS
EQUIPMENT
OPTIONAL

CORRECTION REQUEST FORM

If you find a problem with this manual, make a copy of this page, complete the form below, and send it to SANY.
Correction Request Form
Date of this Notification:
Owner/Operator Name:
Company Name:
Department:
Address:
Phone:
Email:
MachiNe Model and Serial Number
Description of Problem (wrong information, unclear or erroneous procedure, etc.)
Corrective Action Taken (if any)

GLOSSARY OF ACRONYMS
CONTENTS
TABLE OF
ANSI – American National Standards Institute
BHL – Backhoe Loader
CCTV – Closed-Circuit Television
INTRODUCTION
DEF – Diesel Exhaust Fluid
DPF – Diesel Particulate Filter
DVR – Digital Video Recorder
EAT – Exhaust Aftertreatment
SAFETY
ECM – Engine Control Module
GPS – Global Positioning System
HEST – High Exhaust System Temperatures
CONTROLS
MACHINE
HCU - Hydraulic Control Unit
ISO – International Organization for Standardization
KD – Kickdown
OPERATION
MACHINE
LCD – Liquid Crystal Display
LED – Light-emitting Diode
OEM – Original Equipment Manufacturer
MAINTENANCE
OSHA – Occupational Safety and Health Administration
PPE – Personal Protective Equipment
PQR – Procedure Qualification Report

SPECIFICATIONS
ROPS – Rollover Protective Structure
SAE – See SAE International
SCA – Supplemental Coolant Additive
SDS – Safety Data Sheet

EQUIPMENT
OPTIONAL
VDC – Volts Direct Current
WPS – Weld Procedure Specification


CONTENTS
TABLE OF
INTRODUCTION
Safety
SAFETY
General Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3
Hazard Alerts in This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3
Machine Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3
CONTROLS
MACHINE
Operator Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-4
Mount and Dismount the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-5
Machine Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-6
Authorized Use of This Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-6
Unauthorized Use of This Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-6
Unauthorized Machine Modifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-6
OPERATION
MACHINE
Escape Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-6
Fire Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-6
Electrical Fires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-7
Fire Extinguisher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-7
In Case of Fire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-7
Crushing Hazard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-7
MAINTENANCE
Maintenance Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-8
Lockout/Tagout Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-8
Fluid Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-9
Adding Fluids to the Machine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-9
Refueling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-9
High-Pressure Fluid Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-9
SPECIFICATIONS
Accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-10
Battery Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-10
Disconnect the Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-10
Job Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-11
Personal Protective Equipment (PPE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
Hearing Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
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Travel and Operation Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-11

Inclined Areas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-12
Snow or Frozen Surfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-12
SANY Operation and Maintenance Manual — 0420 2-1

Avoid Backup Accidents. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-12
Dust and Chemical Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-13
Environmental Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-13
Precautions in High-Voltage Areas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-13
Diesel Engine Exhaust. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-14
2-2 Operation and Maintenance Manual — 0420 SANY

GENERAL SAFETY
CONTENTS
TABLE OF
This section provides detailed information on basic safety precautions and preventive measures that should be
followed during the operation and maintenance of this machine.
Hazard Alerts in This Manual

Hazard alerts in this manual are used to alert operators, job supervisors, maintenance staff, and job site workers to
INTRODUCTION
hazardous operating practices and maintenance procedures. Hazard alerts are used throughout this manual. Each
hazard alert contains a hazard alert symbol and a signal word to identify the hazard’s degree of consequence if the
message is ignored.
The following American National Standards Institute (ANSI) and International Organization for Standardization
(ISO) signal words are used to warn of potentially hazardous situations that may lead to damage, personal injury,
or even death. In this manual and on the machine decals, signal words or illustrations are used to express the
SAFETY
potential level of hazard.
DANGER!
WARNING
DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury.
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MACHINE
WARNING!
WARNING indicates a hazardous situation which, if not avoided, could result in death or serious
injury.
CAUTION!
OPERATION
MACHINE
CAUTION indicates a hazardous situation which, if not avoided, could result in injury.
NOTICE!
NOTICE is used to address practices not related to personal injury.
MAINTENANCE
This symbol is used within a graphic to alert the user not to do something.
Machine Decals SPECIFICATIONS
All safety and warning decals must be in place, undamaged, and visible. Become familiar with the location and
content of all decals on the machine. Walk around the machine and review each of them. Decals provide important
instructions and warnings, and must be read and understood prior to any operational or maintenance function.
Contact a SANY dealer for replacement decals if needed.
NOTE: When replacing decals, make sure they are placed in the proper locations. Contact a SANY dealer if
EQUIPMENT
OPTIONAL
you have any questions about their meaning and placement.

OPERATOR SAFETY INFORMATION

It is impossible to compile a list of safety precautions that covers every situation. However, there are basic
principles which must be followed when operating this machine:
• Only qualified personnel who have been specifically trained on this machine are permitted to operate
and/or work on this machine.
• The seat belt must be worn by the operator at all times.
• Operator aids such as warning lights, horns, or buzzers, along with displays on the monitors, are designed
to alert the operator to potential problems. Sole reliance on these operator aids in place of good operating
practices can lead to an accident. Inspect the operator aids of this machine daily and make sure each
operator aid is in normal working condition. Any faults found shall be reported to a SANY dealer. Stop all
work immediately if any operator aid is not working properly.
• All accident prevention guidelines, operating instructions, etc., are based on the intended usage of the
machine.
• Read and understand this manual and any accompanying manuals before operating this machine.
• This manual must be readily available to the operator at all times and must remain in the cab while the
machine is in use.
• Make sure all personnel in the working area around the machine are thoroughly familiar with the safe
operating practices stated in this manual.
• Review the local, state, and federal regulations and standards regarding this machine and its operation.
Work practice requirements may vary among government regulations, industry standards, and employer
policies. A thorough knowledge of all such relevant work rules is required before operating this machine or
performing maintenance on it.
• Check the Maintenance Log before the start of each workday shift. Make sure routine maintenance has
been performed as stated in this manual. Do not operate a damaged or improperly maintained machine.
• Only the operator is to be on the machine while it is in operation.
• Be sure all underground utilities have been marked before excavating.

Mount and Dismount the Machine
CONTENTS
TABLE OF
Mounting or dismounting the machine presents hazards.
Observe the following:
• Always make sure the hydraulic lockout control

lever is in the locked (closed) position before
INTRODUCTION
entering or exiting the machine.
• Always make sure the machine is at a full stop

before entering or exiting the machine. Never jump
on or off the machine.
• Never exit or enter the operator cab by any other
SAFETY
location on the machine other than the provided Fig. 2-1 0003054
grab handles and steps.
• Always face the machine as you mount and dismount.
• Always maintain three-point contact (both feet and one hand, or one foot and both hands) with the grab
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MACHINE
handles, steps, and deck for proper support.
• Wear safety shoes with slip-resistant soles.
• Do not walk on any surface of the machine if its slip-resistant material is missing or excessively worn. Do
not step on surfaces of the machine that are not approved for walking or working. Keep all walking and
working surfaces of the machine clean, dry, and slip-resistant.
OPERATION
MACHINE
• Always keep grab handles, steps, and walkway areas clean and clear of mud, oil, grease, or similar debris.
If these areas are damaged, have them repaired or replaced immediately.
MAINTENANCE
SPECIFICATIONS
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MACHINE SAFETY
Authorized Use of This Machine
This excavator is a multipurpose construction machine used primarily for digging or loading earth and stones. It
can also be used for lifting, breaking, demolishing, and trenching. It can perform the functions of a loader and a
crane. SANY assumes no responsibility for any consequence caused by use outside this specified range.
Unauthorized Use of This Machine

Unauthorized uses include, but are not limited to, the following:
• Transporting people on the machine or in the cab.
• Towing or pushing other equipment.
Unauthorized Machine Modifications

Do not perform any unauthorized machine modifications.
Do not add weight (attachments, etc.) to the machine. Do not exceed the gross weight.
Escape Tool
NOTE: Inspect the escape tool periodically. Replace the escape tool if it appears damaged or unable to break
the cab window for an emergency exit.
As a precaution, always keep an escape tool in the cab.
Fire Safety
Fuel, oil, and some engine coolants are flammable. Observe the following:
• Keep open flames, airborne sparks, and burning embers away from the machine.
• Shut down the engine and do not smoke when refueling or servicing the machine.
• Add oil, fuel, or engine coolant in a well-ventilated area.
• Clean up any spilled fluids immediately.
• Check the machine daily for debris buildup.

Electrical Fires
CONTENTS
TABLE OF
Short circuits, damaged wiring, or overcharged batteries can cause fires. Observe the following:
• Check the wiring on the machine for damage when doing a prestart check. Contact a SANY dealer to
repair or replace any damaged wiring.
Make sure the battery is operating in its recommended range.
INTRODUCTION
•
• Never install aftermarket electrical equipment without approval from a SANY dealer.
Fire Extinguisher
Always keep a fire extinguisher on the machine. Read the instructions on the fire extinguisher carefully, and know
how to use it in an emergency.
SAFETY
Inspect the condition of the fire extinguisher daily. If damaged, replace the fire extinguisher immediately.
Make sure the fire extinguisher is within the listed inspection period. Replace the fire extinguisher immediately if it
has reached its expiration date.
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MACHINE
The fire extinguisher must be at least a 2.5 lb. Class ABC rated fire extinguisher (National Fire Protection
Association [NFPA] 10 Standard for Portable Fire Extinguishers).
In Case of Fire
If a fire occurs on the machine:
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MACHINE
1. Immediately press the emergency stop to shut down the machine. Never continue operating the machine.
2. Get clear of the machine and immediately call for help. Always have a list of emergency phone numbers
available.
3. Exit the area and remain clear of the machine until the fire response team gives permission to come near the
MAINTENANCE
machine.
4. If using a fire extinguisher, always aim the extinguisher nozzle at the base of the fire.
Crushing Hazard SPECIFICATIONS
Keep your body inside the cab during operation or travel.
Keep all guards in place on the machine.
Never remove the side windows of the machine. If a window becomes damaged or broken, replace it immediately.
Block off the area where the machine is being operated and keep all unnecessary personnel out of the work area.
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MAINTENANCE SAFETY
SANY cannot foresee every circumstance that might involve a hazard in operation or maintenance. Therefore, the
hazard alerts in this manual and on the machine may not include all possible safety precautions.
Make sure all procedures and actions can be safely performed without damaging the machine or causing injury.
When unsure about the safety of a procedure, contact a SANY dealer.
Before carrying out any repair, read all the safety messages on the machine associated with the procedure.
Wear and use the proper personal protective equipment (PPE), including (but not limited to) safety shoes, a hard
hat, gloves, and goggles.
When carrying out any operation with two or more workers, always agree on the operating procedure before
starting.
Park the machine on a hard, level surface, lower the work equipment, shut down the engine, and block the tracks to
prevent the machine from moving before performing any maintenance or repairs.
Always perform the lockout/tagout procedure before servicing the machine.
Always inform fellow workers before starting any step of the operation.
Before disconnecting or removing components of the hydraulic system, relieve system pressure. See “Relieve
Hydraulic System Pressure” on page 5-67.
The engine coolant and oil in the machine may be hot even after the engine is stopped. Wait for the engine cooling
and oil systems to cool before working on them.
When checking the machine with the engine running (e.g., measuring oil pressure, rpm, or temperature), take
extreme care to avoid rotating or moving parts.
NOTE: The electrical circuit remains active to a few components even when the battery disconnect is in the
OFF position.
Turn the battery disconnect switch to OFF unless electrical power is needed for the procedure.
When removing hoses or lines, close all openings using caps and plugs. If any fuel or oil leaks, clean it up
immediately.
When installing high-pressure hoses, make sure they are not twisted. Damaged hoses are dangerous and should be
replaced. Take extreme caution when installing hoses for high-pressure circuits. Make sure fittings are correctly
installed and tightened.
When assembling or installing parts, always tighten them to the specified torque. When installing protective parts
(such as guards), or parts that vibrate or rotate at high speed, make sure they are installed correctly.
Lockout/Tagout Procedure
Always perform the lockout/tagout procedure before servicing the machine.

Cleaning the Machine
CONTENTS
TABLE OF
Always use hot water and mild, nonflammable, grease-cutting soaps or cleaning agents to clean the machine.
Never use flammable or caustic cleaning agents.
Never use high-pressure steam cleaners to clean the machine.
INTRODUCTION
Always lubricate the machine thoroughly after cleaning to remove any water or soap residue.
Keep the cab, windows, mirrors, and lights clean.
Fluid Systems
Adding Fluids to the Machine
SAFETY
When adding fluids to the machine, be aware that fluid systems may be under pressure and hot.
Refueling
When adding fuel, shut down the machine before removing the fuel tank cap.
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MACHINE
Fuel spills present a hazard if not cleaned up immediately.
Refuel only in a well-ventilated area. Never smoke or allow open flames nearby while refueling the machine.
Do not top off the fuel tank.
OPERATION
MACHINE
High-Pressure Fluid Lines
WARNING!
• Never perform inspections or replace items while any system is under pressure.
MAINTENANCE
• Never use your hands to check or feel for leaks. Always wear personal protective equipment
(PPE), and use a piece of wood or cardboard to check for leaks.
• If high-pressure fluids penetrate skin, seek medical attention immediately.
Failure to follow these warnings can result in death or serious injury.

SPECIFICATIONS
Check for cracks in the lines or hoses, and for swelling in the hoses.
NOTE: If there is any leakage from a line or hose, the surrounding area may be wet or have an accumulation
of dust and dirt at the site of a leak.
Replace lines and hoses immediately if leaks, swelling, or cracking are found or if failure occurs.
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Accumulator
This machine is equipped with an accumulator charged with high-pressure nitrogen gas. Do not disassemble the
accumulator.
Never expose the accumulator to temperatures over 140ºF (60ºC) or to open flames.
Never weld on the accumulator.
Never strike the accumulator.
If the accumulator needs service, contact a SANY dealer.
Electrical System
Always clean the electrical system using industry-approved electrical cleaners.
Never use caustic soaps, high-pressure water, or steam cleaners to clean the electrical system. These could damage
the system or cause intermittent system failures.
Battery Safety
When working with batteries, always work in a well-ventilated area. Batteries present a hazard, especially when
they have been in use for a long time. Here are some basic precautions for working around batteries:
• Always wear personal protective equipment (PPE).
• Battery gases are extremely explosive. Smoking, sparks, or open flames could cause an explosion. When
opening a battery compartment, always allow ample time for battery gases to escape.
• If the battery is corroded, clean it with a mixture of warm water and baking soda.
• If battery acid gets on skin or in eyes, flush the area immediately with fresh water and seek medical
attention.
Check the battery’s condition only with proper test equipment.
Disconnect the Battery
When disconnecting the battery, always disconnect the negative (-) cable first. Then disconnect the positive (+)
cable.
NOTE: Disconnecting the cables between the batteries may not completely interrupt the electrical system.

JOB SAFETY
CONTENTS
TABLE OF
It is the owner’s/operator’s responsibility to replace any safety decals that are damaged or missing from the
machine.
Never leave the machine running while it is unattended. Always park the machine in a safe, level area, lower any
work equipment to the ground, move the hydraulic lockout control lever to the locked (closed) position, and shut
down the engine before exiting. Secure the machine to prevent tampering by unauthorized personnel.
INTRODUCTION
Before starting any work operations, travel, or maintenance procedures, make sure all personnel are a safe distance
from all points of the machine. Never allow anyone to stand near the machine while it is in operation or under
maintenance or repair.
It is the responsibility of the operator’s employer to conduct periodic safety training and familiarize all personnel
with emergency procedures.
SAFETY
If pedestrians are in the area, sound the horn and proceed slowly.
When working with another person on a job site, make sure all personnel involved understand all
industry-standard hand signals that are to be used.
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MACHINE
The operator shall respond to operating signals from the proper signal person only, but shall obey a stop signal at
any time from anyone.
The operator must always be able to see the work location. If this is not possible, then a signalman must be used. If
visibility becomes blocked for any reason, stop operation immediately.
If the machine is equipped with operator aids, the Occupational Safety and Health Administration (OSHA) requires
OPERATION
MACHINE
this equipment to be used when operating the machine.
Personal Protective Equipment (PPE)

Before using personal protective equipment (PPE), make sure it is in good working condition.
MAINTENANCE
Hearing Protection
Prolonged exposure to loud noise can cause impairment or loss of hearing. Wear suitable hearing protection to
protect against loud noise.
Travel and Operation Precautions SPECIFICATIONS
Confirm the relative positions of the undercarriage and operator before operating the machine.
Traveling with the machine may present hazards. When traveling, always move in a safe, controlled manner and
remain alert at all times. Be sure the areas around the machine are clearly visible.
When traveling over rough ground, move at a low speed and steer carefully. Whenever possible, avoid traveling
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over obstacles or raised areas. Traveling over obstacles or raised areas could result in loss of control or damage to
the machine. When traveling over raised areas, always travel at a low speed.
During travel, always maintain a safe distance from people and surrounding objects. Always check to make sure

areas such as bridges and roadways will support the weight of the machine before attempting to cross.
Before traveling in public areas, always gain approval from the local authorities and follow their instructions.
Raise work equipment 8 in.–12 in. (20 cm–30 cm) above the ground when traveling.
When traveling or operating in shallow water, be aware of its depth and current. Check the firmness of the ground
under the water.
Inclined Areas
Traveling on an incline can be dangerous. To prevent tipping, loss of control, or a rollover, it is important to follow
these rules:
• Always check the firmness of the inclined surface before attempting to travel on it.
• Always travel straight up or straight down an incline.
• Avoid turning on an incline.
• Avoid sudden stops.
Snow or Frozen Surfaces
Be careful when traveling or operating the machine on frozen or snow-covered surfaces. The ability to maneuver
the machine is seriously affected. The machine may not respond as expected when turning.
Other precautions:
• Avoid any rapid movement, acceleration, or quick stopping. Always be aware of the increased stopping
distance required on these surfaces.
• Avoid deep snow or frozen bodies of water.
• Even a slight incline may cause the machine to slip. Be extra careful when working on an inclined surface
covered with snow or ice.
• When traveling or moving the machine on a snow-covered incline, allow the machine to come to a stop
slowly.
Avoid Backup Accidents

Keep the windows, mirrors, and lights clean and in good condition.
Before moving the machine, make sure all bystanders are clear of the intended path.
Before moving the machine, warn others with the horn.
Use a signalman if the view is obstructed when backing up. Keep the signalman in view at all times.

Dust and Chemical Hazards
CONTENTS
TABLE OF
Hazardous dust or chemicals present a serious danger when they are released or mishandled. All workers involved
should use approved personal protective equipment (PPE) and follow all environmental safety regulations.
Consult the Safety Data Sheet (SDS) for guidelines on personal protective equipment (PPE), proper handling and
cleanup, and correct reporting agencies if needed.
INTRODUCTION
Environmental Precautions
Oil and coolants poured onto the ground, into bodies of
water, into storm drains, or tossed into trash cans (even in a
sealed container) can contaminate and pollute the soil,
groundwater, streams, and rivers.
SAFETY
Recycling used oil, coolants, and filters helps conserve
natural resources and is good for the environment.
Obey all regulations when disposing of harmful items such

as oil, fuel, filters, batteries, hydraulic oil, and used parts.
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MACHINE
Fig. 2-8 0003055
Precautions in High-Voltage Areas
WARNING!
OPERATION
Overhead power lines carry high-voltage electricity that can discharge to the ground through
MACHINE
the machine, even without direct contact with the machine’s structure. Avoid direct contact
with high-voltage power lines while operating. High-voltage contact could result in equipment
damage, death, or serious injury.
MAINTENANCE
Stay clear of overhead power lines. They are an electrical
hazard. Treat all overhead power lines as being energized
and not insulated.
Be sure all underground utilities have been marked before

excavating. SPECIFICATIONS
Fig. 2-9 0003056

EQUIPMENT
OPTIONAL

Diesel Engine Exhaust
WARNING!
Diesel engine exhaust and some of its constituents are known to the State of California to
cause cancer, birth defects, and other reproductive harm.
WARNING!
Engine exhaust fumes can cause sickness or death. If it is necessary to run an engine in an
enclosed area, use an exhaust pipe extension to vent the exhaust to the outdoors. If an
exhaust pipe extension is not available, open doors and use fans to supply fresh air into the
area.

CONTENTS
TABLE OF
INTRODUCTION
Machine Controls
SAFETY
Machine Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-3
Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-4
Hydraulic Lockout Control Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-5
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Left Control Console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-6
Left Joystick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-7
Right Control Console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-8
Right Joystick. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-8
Joystick Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-9
SAE Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-10
OPERATION
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BHL Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
Pattern Change (SAE/BHL) Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-12
Return Flow Selector Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-13
Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-14
Key Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-14
Throttle Control Dial . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-15
MAINTENANCE
Work Light Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-15
Windshield Wiper Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-16
Windshield Washer Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-17
Beacon Light Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-17
Travel Alarm Silence Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-17
Regeneration Inhibit Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-18
Stationary Regeneration Switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-19
SPECIFICATIONS
Emergency Stop Switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-19

Battery Disconnect Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-20
Auxiliary Outlet (12V) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-21
Cigarette Lighter (24V). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-21
Travel Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-22
Directional Arrow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-22
Auto Idle Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-23
EQUIPMENT
OPTIONAL
Radio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-24
Radio Control Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-24
Radio Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-24

USB Input. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-25
Auto Scan/Preset Station (AS/PS) Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-25
AM/FM Selector Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-25
Audio Selector (SEL) Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-25
Time Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-25
Liquid Crystal Display (LCD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-25
Power Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-26
Volume Control Buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-26
Tuning Buttons. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-26
Preset Radio Station 6: USB Function—Select Next Folder . . . . . . . . . . . . . . . . . . . . . . . . .3-26
Preset Radio Station 5: USB Function—Select Previous Folder . . . . . . . . . . . . . . . . . . . . . .3-26
Preset Radio Station 4: USB Function—Shuffle Playback . . . . . . . . . . . . . . . . . . . . . . . . . .3-26
Preset Radio Station 3: USB Function—Replay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-27
Preset Radio Station 2: USB Function—Browse Selections . . . . . . . . . . . . . . . . . . . . . . . . .3-27
Preset Radio Station 1: USB Function—Play/Pause Button . . . . . . . . . . . . . . . . . . . . . . . . .3-27
Antenna . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-28
Climate Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-29
Heating and Cooling System Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-30
Auto Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-30
Cooling Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-30
Heating Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-30
Vent Mode Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-30
Ventilation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-31
Sunlight Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-31
Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-32
Monitor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-34
Home Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-34
Home Screen Notification Icons. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-36
Home Screen Function Icons and Buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-38
Main Menu Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-39
Password Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-40
Maintenance Information Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-41
Error Codes Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-42
System Setting Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-43
Tool Select Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-49

MACHINE OVERVIEW
CONTENTS
TABLE OF
1 2
INTRODUCTION
4
5
7
19 18 6
21 8
SAFETY
17
16
15
CONTROLS
MACHINE
20
14
13 12 11 10
Fig. 3-1 0004071
1 Arm cylinder 12 Carrier rollers
OPERATION
MACHINE
2 Boom-mounted work light 13 Track
3 Cab-mounted headlights 14 Idler
4 Mirror 15 Door
5 Cab 16 Work light
MAINTENANCE
6 Fresh-air filter access door 17 Boom cylinders
7 Engine cover 18 Boom
8 Electrical/air cleaner compartment access door 19 Arm
9 Final drive 20 Bucket SPECIFICATIONS
10 Track roller 21 Bucket cylinder
11 Track frame
EQUIPMENT
OPTIONAL

CONTROLS
8 3
7 4
6
Fig. 3-2 0005255
1 Travel control levers/pedals (page 3-22) 5 Key switch (page 3-14)

2 Monitor (page 3-34) 6 Footrests
3 Right joystick (page 3-8) 7 Left control console (page 3-6)
4 Right control console (page 3-8) 8 Left joystick (page 3-7)

Hydraulic Lockout Control Lever
CONTENTS
TABLE OF
WARNING!
• Always place the hydraulic lockout control lever in the locked (closed) position before
leaving the cab. When this lever is not in the locked (closed) position, any unintended
movement of the joysticks or travel control levers may cause death or injury.
INTRODUCTION
• Avoid moving the joysticks or travel control levers when moving the hydraulic lockout
control lever.
Failure to observe and follow this warning could result in death or injury.
NOTICE!
SAFETY
If any part of the machine moves when the hydraulic lockout control lever is in the locked
(closed) position, shut down the engine immediately. Failure to follow this notice could
damage the machine or cause improper operation.
The hydraulic lockout control lever (1) disables or enables
CONTROLS
MACHINE
the hydraulic function for work equipment, swing and
travel control, and optional equipment. 1
Move the hydraulic lockout control lever to the locked

(closed) position (2). The machine will not move, even if
the controls are moved.
OPERATION
MACHINE
Use the hydraulic lockout control lever when parking the
machine, leaving the cab, or performing routine service 2
procedures and inspections, to prevent accidental
movement of the machine.
MAINTENANCE
Fig. 3-3 0005234
SPECIFICATIONS
EQUIPMENT
OPTIONAL

Move the hydraulic lockout control lever to the unlocked
(open) position (3) to enable the hydraulic system. The
machine will now respond to the commands sent by the 3
joysticks and other controls.
Fig. 3-4 0005235
Left Control Console

The left control console contains the following:
1
• Left joystick (1).
See “Travel Controls” on page 3-22.
• Left joystick buttons (2).

See “Left Joystick Buttons” on page 3-7. 2
• Hydraulic lockout control lever (3). See

“Hydraulic Lockout Control Lever” on page 3-5.
Fig. 3-5 0005230

• Radio control panel (4). See “Radio” on page 3-24.
4 5
CONTENTS
TABLE OF
• Climate control panel (5). See “Climate Control
Panel” on page 3-29.
INTRODUCTION
SAFETY
CONTROLS
MACHINE
Fig. 3-6 0005258
Left Joystick
OPERATION
MACHINE
1
Left Joystick Buttons 2
3
WARNING!
To prevent unexpected movement of the
MAINTENANCE
machine, know the positions and functions of
the joysticks before operation. Failure to follow
this warning could result in death or serious
injury.
NOTE: SPECIFICATIONS
• Joystick buttons on the machine may be configured

differently from the following description. Review
the decals inside the cab to determine the joystick
button functions.
• Read and understand the optional equipment

manual for information specific to the work
EQUIPMENT
OPTIONAL
equipment selected.
The left joystick contains 3 buttons: Fig. 3-7 0005230

• Use the left button (1) and right button (2) to control optional equipment that rotates. See “Equipment
Controls” on page 7-4 for additional information.
• Press the horn button (3) to sound the horn.
Right Control Console

The right control console contains the following:
2
• Right joystick. See “Right Joystick” on page 3-8. 1
• Machine switches. See “Switches” on page 3-14.
• Key switch. See “Key Switch” on page 3-14.
• Throttle control dial. See “Throttle Control Dial” 3

on page 3-15.
Right Joystick
Right Joystick Buttons and Switch
WARNING!
Prevent unexpected movement of the machine.
Know the positions and functions of the
joysticks before operation. Failure to follow this
warning could result in death or serious injury.
NOTE: Machines may differ from the one shown Fig. 3-8 0005350
below. Review the decals inside the cab to

determine the joystick buttons and switch functions.
The right joystick contains two buttons and a switch:
• The top left button (1) is used for power boost. The power boost button provides temporary extra hydraulic
pressure.
• The toggle switch (2) is used to operate optional equipment with one-way or two-way hydraulic flow.
• The bottom left button (3) is not used.

JOYSTICK MODES
CONTENTS
TABLE OF
WARNING!
Prevent unexpected movement of the machine. Know the positions and functions of the
joysticks before operation. Failure to follow this warning could result in death or serious
injury.
INTRODUCTION
There are two operating modes available for the joysticks:
• Society of Automotive Engineers (SAE) mode. See “SAE Mode” on page 3-10.
• Backhoe loader (BHL) mode. See “BHL Mode” on page 3-11.
SAFETY
• The swing and bucket functions are the same for the SAE and BHL modes.
The joystick operating modes are set with the pattern change valve. See “Pattern Change (SAE/BHL) Valve” on
page 3-12.
CONTROLS
MACHINE
OPERATION
MACHINE
MAINTENANCE
SPECIFICATIONS
EQUIPMENT
OPTIONAL

SAE Mode
1
1
Fig. 3-9 0000140
NOTE: When a joystick (1) is released, it returns to the neutral position and the machine movement stops.

BHL Mode
CONTENTS
TABLE OF
INTRODUCTION
1
1
SAFETY
CONTROLS
MACHINE
OPERATION
MACHINE
MAINTENANCE
Fig. 3-10 0000141
SPECIFICATIONS
NOTE: When a joystick (1) is released, it returns to the neutral position and the machine movement stops.
EQUIPMENT
OPTIONAL

Pattern Change (SAE/BHL) Valve
NOTICE!
Shut the engine down before adjusting the pattern change (SAE/BHL) valve. Failure to do so
can damage the machine, personal property, or cause the machine to operate improperly.
The pattern change SAE (Society of Automotive

Engineers)/BHL (Backhoe Loader) valve (1) is behind the
left front access door. See “Opening the Left Access
Doors” on page 4-10.
1
The pattern change valve changes control of the boom and
arm from one joystick to the other.
Fig. 3-11 0005246
To change the operating mode, pull up on the pin (3) and

rotate the bar (6) 90°. Release the pin into the hole (2) to
lock the bar in place: 3
2
• In SAE mode (position 1) (5), the arm is controlled
using the left joystick, and the boom is controlled
using the right joystick.
4
NOTE: See “SAE Mode” on page 3-10 for 6
additional information. 5
• In BHL mode (position 2) (4), the arm is controlled

Fig. 3-12 0005248
using the right joystick, and the boom is controlled
using the left joystick.
NOTE: See “BHL Mode” on page 3-11 for additional information.

Return Flow Selector Valve
CONTENTS
TABLE OF
The return flow selector valve (1) has a one-way (2) or two-way (3) position for operating optional equipment. It is
on the side of the fuel tank.
A variety of optional one-way and two-way flow equipment is available for use on this machine. A hydraulic
breaker is an example of one-way flow equipment. A tilt bucket is an example of two-way flow equipment.
INTRODUCTION
NOTE: Check the work tool operator manual for hydraulic flow rate information.
One-Way Hydraulic Attachment Two-Way Hydraulic Attachment
Lever position shown for shear attachment use. Lever position shown for breaker attachment use.
SAFETY
1 3
CONTROLS
1
MACHINE
2
OPERATION
MACHINE
Fig. 3-13 0005328
Fig. 3-14 0005329
MAINTENANCE
SPECIFICATIONS
EQUIPMENT
OPTIONAL

SWITCHES
The following are on the right control console:
• Key switch (1). See “Key Switch” on page 3-14.
• Throttle control dial (2). See “Throttle Control

Dial” on page 3-15.
1
• Work light switch (3). See “Work Light Switch” on
page 3-15.
• Windshield wiper switch (4). See “Windshield

2
Wiper Switch” on page 3-16.
• Windshield washer switch (5). See “Windshield 3

Washer Switch” on page 3-17.
9
4
• Beacon light switch (6). See “Beacon Light
Switch” on page 3-17. 5
8
• Travel alarm silence switch (7). The travel alarm 6
silence switch will silence the travel alarm until
travel is stopped. This switch does not cancel or 7
reset any machine alarm. See “Travel Alarm
Fig. 3-15 0005311
Silence Switch” on page 3-17.
• Regeneration inhibit switch (8). See “Regeneration Inhibit Switch” on page 3-18.
• Stationary regeneration switch (9). See “Stationary Regeneration Switch” on page 3-19.
Key Switch
NOTICE!
Except for an emergency, never shut down the engine while it is running at high idle.
Stopping the engine at high idle can damage the machine or cause it to run improperly.
The key switch is used for the following functions: 2

1 3
• HEAT (1) — Hold the key to HEAT to preheat the
4
engine for cold weather starting as required. The
key returns to OFF when released.
• OFF (2) — The OFF position allows the operator

Fig. 3-16 0005356
to insert and remove the key. The engine is shut
down, and there is no power to any of the electrical
system switches (except for work lights).

• ON (3) — The ON position allows the engine to remain running (if already started) and also allows
electrical current to all of the electrical system switches.
CONTENTS
TABLE OF
• START (4) — Hold the key to START to start the engine, then immediately release it after the engine has
started. The key returns to ON when released.
Throttle Control Dial
INTRODUCTION
Use the throttle control dial (1) to adjust engine speed and
output power. Turn the dial clockwise to increase engine
speed, and counterclockwise to decrease engine speed.
• MIN (low idle): Turn the throttle control dial fully

counterclockwise.
1
SAFETY
• MAX (high idle): Turn the throttle control dial
fully clockwise.
Fig. 3-17 0005312
CONTROLS
MACHINE
Work Light Switch
1
Use the work light switch (1) to turn the work lights on and
off.
OPERATION
MACHINE
MAINTENANCE
0005313
Fig. 3-18
SPECIFICATIONS
EQUIPMENT
OPTIONAL

There are three work lights:
2
• Two work lights (2) are on the boom. The left side
is shown. The right side is similar.
Fig. 3-19 0005260
• One work light is on the frame (3).
Fig. 3-20 0004679
Windshield Wiper Switch
NOTICE!
1
Use the windshield washer before using the
windshield wiper on a dry windshield. Failure to
follow this notice could damage the windshield.
The windshield wiper switch (1) activates the windshield

wiper.
Fig. 3-21 0005313

Windshield Washer Switch
CONTENTS
TABLE OF
Press the windshield washer switch (1) to spray windshield
washer fluid on the windshield. Hold down the switch to
continue spraying. When the switch is released, the flow of
windshield washer fluid stops and the wiper returns to the
off position. 1
INTRODUCTION
SAFETY
Fig. 3-22 0005313
Beacon Light Switch

Use the beacon switch (1) to turn the cab-mounted beacon
on and off.
CONTROLS
MACHINE
1
OPERATION
MACHINE
Fig. 3-23 0005313
Travel Alarm Silence Switch

The travel alarm silence switch (1) silences the travel
MAINTENANCE
alarm. This switch does not cancel or reset any machine
alarm.
SPECIFICATIONS
Fig. 3-24 0005313

EQUIPMENT
OPTIONAL

Regeneration Inhibit Switch
NOTICE!
Operating the machine with the regeneration inhibit switch turned on for an extended period
of time will cause the soot level to increase and can damage the exhaust aftertreatment
system.
Use the regeneration inhibit switch (1) to deactivate

automatic regeneration. The exhaust system regeneration
inhibited icon (2) on the monitor will illuminate when
regeneration is being inhibited. See “Home Screen
Notification Icons” on page 3-36.
1
Use the regeneration inhibit switch when the machine is
operating in an environment not suitable for regeneration,
such as in confined areas, near flammable materials, or
other areas that could create a safety hazard.
The operator should turn off the regeneration inhibit switch

as soon as possible to avoid soot buildup. If the operator
inhibits automatic regeneration for an extended period of
time, the DPF system will become clogged, causing the Fig. 3-25 0005313
machine to operate in a derated power mode where engine

rpm and power will be reduced and the machine will
require a stationary regeneration.
NOTE: When the regeneration inhibit switch is off,

the exhaust system regeneration inhibited icon
(2) is off. The engine will perform a
regeneration automatically when needed.
Fig. 3-26 0004607

Stationary Regeneration Switch

1
CONTENTS
TABLE OF
The stationary regeneration switch (1) enables the diesel
particulate filter (DPF) regeneration system.
NOTICE!
INTRODUCTION
If the red stop engine icon illuminates, shut
down the engine as soon as it is safe to do so
and contact a SANY dealer for additional
information. Failure to follow this notice could
damage the machine or cause it to operate
improperly.
Fig. 3-27
SAFETY
0005313
Stationary regeneration is required if the yellow diesel

particulate filter icon (3) on the monitor home screen is on
or flashing, or if the yellow check engine icon (4) on the
monitor home screen is on, which indicates an increasing
level of soot buildup in the exhaust system. The red stop
CONTROLS
engine icon (5) will illuminate when the engine should be
MACHINE
shut down immediately. Soot buildup occurs after continued
operation with the regeneration inhibit switch set to the on
position, and the regeneration inhibit icon (2) will
illuminate. 4 5
2 3
Fig. 3-28 0004592
OPERATION
MACHINE
Emergency Stop Switch
The emergency stop switch (1) is at the left side of the base
of the seat.
The emergency stop toggle switch is normally in the start
MAINTENANCE
1
position with the red cover down.
0005256
Fig. 3-29
SPECIFICATIONS
EQUIPMENT
OPTIONAL

In case of an emergency, raise the red cover (2) and move
the emergency stop toggle switch (3) backward to shut
down the engine and turn off power to the engine control
2
module (ECM).
Fig. 3-30 0005257
Battery Disconnect Switch
NOTICE!
• Never turn the battery disconnect switch to OFF while the engine is running.
• After machine shutdown, wait at least 2 minutes for the engine control module (ECM) to
complete its shutdown before turning the battery disconnect switch to OFF.
Failure to follow this notice could damage the machine or cause it to operate improperly.
The machine is equipped with a battery disconnect switch

(1). When the switch is moved to the OFF position,
electrical power is disconnected from all machine systems.
Turn the power off when securing the machine for the day,
or as needed for maintenance tasks.
1
To disconnect the battery power from the machine:
1. Move the key switch to OFF and wait 2 minutes for the
ECM to complete its shutdown.
2. Open the left rear access door. See “Opening the Left Fig. 3-31
0005348
Access Doors” on page 4-10.
3. Turn the battery disconnect switch to the OFF position.
4. Close the left rear access door.

Auxiliary Outlet (12V)
CONTENTS
TABLE OF
Use the auxiliary outlet (12V) socket (1), next to the
throttle control dial, to power or charge 12V electronic
devices.
INTRODUCTION
SAFETY
Fig. 3-32 0005312
Cigarette Lighter (24V)

Press the cigarette lighter (1) in to activate the lighter. The
lighter will pop out when ready to be used.
CONTROLS
MACHINE
With the lighter removed, the power outlet (24V) can be
1
used to charge or operate 24V electronic devices.
OPERATION
MACHINE
Fig. 3-33 0005349
MAINTENANCE
SPECIFICATIONS
EQUIPMENT
OPTIONAL

TRAVEL CONTROLS
WARNING!
• Take extra care when using the travel control pedals to steer the machine.
• Never place your feet on the travel control pedals unless you are driving or steering the
machine, which could cause unexpected movement.
Failure to follow these warnings could result in death or serious injury.
NOTE: Check the direction of the track frame (directional arrow) before operating the travel control
levers/pedals. The track frame is facing forward when the drive sprocket is to the rear of the operator.
All travel controls are reversed when the machine is facing rearward (drive sprocket is forward of
operator). See “Directional Arrow” on page 3-22.
The travel control levers (3) or pedals (4) are used to

change the machine’s traveling direction: 3
1 1
• Forward travel: Push the control levers (3) or N
N
pedals (4) forward (1).
2 2
• Backward travel: Pull the control levers or pedals
backward (2). 4 4
• Neutral position (N): When the travel control

levers/pedals are released, they return to the
neutral position and machine movement stops.
5 5
NOTE: The footrests (5) are not control devices.
Fig. 3-34 0005262
Directional Arrow
The directional arrow (1) on the inboard side of each of the
track frames indicates forward movement of the machine.
The drive sprocket is at the rear of the track frame, and the
idler is at the front of the machine. Check these arrows
before using the travel control levers/pedals.
If the directional arrow is pointing backward, the travel

direction will be opposite the maneuvering direction of the 1
travel control lever/pedal. The machine will move forward
when you pull the control levers backward, and backward
when you push them forward. Left and right control
directions are also reversed when the track frame faces
backward. Fig. 3-35 0005213
NOTE: The left side directional arrow is shown. The

right side is similar.

Auto Idle Function
CONTENTS
TABLE OF
The auto idle function automatically activates when the machine engine is started to reduce fuel consumption and
noise levels.
With the engine running, the auto idle function works as described below:
If the joysticks and travel controls remain in their neutral positions for 5 seconds or longer, the engine idle
INTRODUCTION
•
speed drops from the currently set idle speed to the factory-set auto idle speed (approximately
1300 rpm–1400 rpm).
• If the engine idle speed is set to below the factory-set auto idle speed, the auto idle function will not change
the engine speed.
• If either of the joysticks or travel controls is operated, or if the throttle control dial is adjusted while the
SAFETY
engine is idling at the lower, factory-set auto idle speed, the engine speed automatically returns to its
higher, previously set level or the newly set level.
• If the engine is shut down and then restarted, the auto idle function is automatically reactivated.
NOTE: Auto idle can be switched on or off using the F2 key on the home screen. See “Home Screen” on
CONTROLS
MACHINE
page 3-34.
OPERATION
MACHINE
MAINTENANCE
SPECIFICATIONS
EQUIPMENT
OPTIONAL

RADIO
Radio Control Panel
1 2 3 4 5 6
15 14 13 12 11 10 9 8 7
Fig. 3-36 0005263
1 USB input 9 Tuning ◄ and ► control buttons

2 Automatic scan/preset station (AS/PS) selector 10 Preset radio station 6: USB function—select the next
button folder
11 Preset radio station 5: USB function—select the
3 AM/FM selector button
previous folder
12 Preset radio station 4: USB function—shuffle
4 Audio selector (SEL) button
playback
5 TIME display button 13 Preset radio station 3: USB function – replay
14 Preset radio station 2: USB function—browse
6 Liquid crystal display (LCD)
selections
7 Power button 15 Preset radio station 1: USB function–play/pause
8 Volume (VOL) + and – control buttons
Radio Operation
WARNING!
Turn the radio volume down to a level that allows you to hear traffic signals such as a horn,
siren, and bystanders. Failure to follow this warning could result in death or serious injury.
NOTICE!
The radio could be easily damaged if penetrated by water. When washing the machine, take
care to prevent water from getting on the radio. If water does get on the radio, wipe the radio
using a dry cloth.

USB Input
CONTENTS
TABLE OF
Use the USB input (1) to insert a USB device (memory and other electronics) to be read/played in the device.
When a USB device is plugged into the USB input, press the SRC button to toggle between the USB port and the
radio.
NOTE: MP3 and WMA audio files, USB 1.1 format, and FAT16/FAT32 files are supported.
INTRODUCTION
Auto Scan/Preset Station (AS/PS) Button
Use the AS/PS button (2) to begin the automatic scan (AS) feature through the preset stations (PS), or to
automatically load the preset station buttons.
Press and release the AS/PS button once to begin the auto scan feature. Each preset station will play for 10 seconds
with the station frequency blinking on the LCD (6). Press the AS/PS button once more to remain on the current
SAFETY
station.
Press and hold the AS/PS button for 2 seconds to activate the auto programming feature. In auto programming, the
six radio stations with the strongest signals are stored in the six preset station buttons (10–15).
AM/FM Selector Button
CONTROLS
MACHINE
Press the AM/FM selector button (3) to toggle between AM and FM bands.
Audio Selector (SEL) Button
Press and release the audio selector (SEL) button (4) to toggle between the USB input and the radio.
OPERATION
MACHINE
Press and hold the SEL button to access the bass level adjustment.
Press the button again to access the treble adjustment.
Press the button once more to adjust the balance (between the in-cab speakers).
MAINTENANCE
When a sound mode setting is selected, use the VOL + and – buttons (8) to adjust the level for the selected setting.
NOTE: The current radio station frequency displays if the button is not pressed within 5 seconds.
Time Button
SPECIFICATIONS
Press the TIME button (5) to display the local time for 5 seconds. The display reverts to the current station after 5
seconds. Set the current time by holding the button and using the tuning buttons to change the displayed time.
Liquid Crystal Display (LCD)
The radio band (AM or FM), the currently tuned radio station frequency, the preset station number, and the current
time are shown on the liquid crystal display (LCD) (6).
EQUIPMENT
OPTIONAL

Power Button
Press and release the power button (7) to turn the radio on. Press and hold it to turn the radio off. Press and release
the button when the radio is on to mute the volume. The time of day will display on the LCD when the radio is
turned off and the key switch is ON. The radio band and station number will be displayed when the radio is on.
Volume Control Buttons
Press the plus (+) or minus (–) buttons (8) to set the volume.
Tuning Buttons
Press the left ◄ or right ► TUNING buttons (9) to search for the next available radio station frequency.
Preset Radio Station 6: USB Function—Select Next Folder
Radio mode:
Press and hold the PRESET STATION button 6 (10) to assign the current radio station to that button. Afterwards,
press and release the button to select its preset station.
USB function:
Press and release the preset radio station 6: USB function—select next folder button to select the next folder of
available songs.
Preset Radio Station 5: USB Function—Select Previous Folder
Radio mode:
USB function:
Press and release the preset radio station 5: USB function—select previous folder button to select the previous
folder of available songs.
Preset Radio Station 4: USB Function—Shuffle Playback
Radio mode:
USB function:
Press and release the preset radio station 4: USB function—shuffle playback button to randomly play songs in the
selected folder.

Preset Radio Station 3: USB Function—Replay
CONTENTS
TABLE OF
Radio mode:
press and release the button to select its preselected station.
USB function:
INTRODUCTION
Press and release the preset radio station 3: USB function—replay button to replay a selected song.
Preset Radio Station 2: USB Function—Browse Selections
Radio mode:
SAFETY
USB function:
Press and release the preset radio station 2: USB function—browse selections button to browse from one song to
CONTROLS
MACHINE
the next until the desired selection is heard.
Preset Radio Station 1: USB Function—Play/Pause Button
Radio mode:
OPERATION
MACHINE
USB function:
Press and release the preset radio station 1: USB function—play/pause button to toggle between the play and pause
mode as necessary.
MAINTENANCE
SPECIFICATIONS
EQUIPMENT
OPTIONAL

Antenna
NOTE: When transporting the machine or parking it in
a building, lower the antenna to prevent
breakage. 1
If the signal received is weak or noisy, raise the antenna

(1).
Fig. 3-37 0005309

CLIMATE CONTROL PANEL
CONTENTS
TABLE OF
NOTICE!
If water gets on the control panel, a failure may result. Always keep this component free from
water. Failure to follow this notice could damage the machine, personal property, or cause the
INTRODUCTION
machine to operate improperly.
1 2 3
4 5
SAFETY
CONTROLS
MACHINE
9 8 7 6
Fig. 3-38 0005208
Item Control Operation Function
OPERATION
MACHINE
Press the OFF button to stop the fan and shut off
1 OFF button Press and release
the LCD screen.
Press and release Increases the fan speed incrementally each time
Fan speed control the top button the button is pressed.
2
buttons Press and release Decreases the fan speed incrementally each time
MAINTENANCE
the bottom button the button is pressed.
Press and release Increases the temperature inside the cab
Temperature the top button incrementally each time the button is pressed.
3
adjustment buttons Press and release Decreases the temperature inside the cab incre-
the bottom button mentally each time the button is pressed.
Press this button to toggle between vents used for
SPECIFICATIONS
MODE (vent mode)

4 Press and release airflow inside the cab. (See “Vent Mode Selection”
button
on page 3-30.)
AUTO (automatic Press this button to use the selected fan speed,
5 temperature Press and release vent outlets, and fresh-air/recirculated-air mode to
selection) button automatically maintain the selected temperature.
Press the button to turn the air conditioning system
EQUIPMENT
A/C (air conditioner) on (indicator lamp is on).

OPTIONAL
6 Press and release

button Press the button again to turn the air conditioning
system off (indicator lamp is off).

Item Control Operation Function
Liquid crystal display Displays the preset temperature, fan speed, radio
7 -
(LCD) frequency, error codes, and time.
8 Fresh-air button Press and release Indicator lamp on—fresh-air mode
9 Recirculated-air button Press and release Indicator lamp on—recirculated-air mode
Heating and Cooling System Operation
NOTICE!
If water gets in the control panel or the sunlight sensor, a failure may result. Always keep
these components clear and free of water. Failure to follow this notice could damage the
machine or cause it to operate improperly.
NOTE:
• Press the TEMP up or down arrow (3) to control the inside cab temperature between 65°F and 90°F (18°C
and 32°C).
• To change the display between Fahrenheit (F) and Celsius (C), press the A/C power button and hold both
the up and down arrows on the temperature control for 3 seconds. See “Climate Control Panel” on page 3-
29.
• A sunlight sensor adjusts the airflow of the climate control system when the cab is in direct sunlight. See
“Sunlight Sensor” on page 3-31.
Auto Mode
Press the AUTO button (5) to turn on the automatic temperature control function. The cab temperature will be
maintained at the set temperature displayed on the LCD.
Cooling Mode
Press the A/C (air conditioner) power button (6) to turn the air conditioning system on (A/C indicator lamp is on).
Adjust the temperature by pressing the temperature adjustment buttons (3) up or down to the desired level. See
“Climate Control Panel” on page 3-29.
Heating Mode
Press the air conditioner power button to turn the air conditioning system off (A/C indicator lamp is off). Adjust the
temperature by pressing the temperature adjustment buttons (3) up or down t the desired level. See “Climate
Control Panel” on page 3-29.
Vent Mode Selection
There are multiple air vents that direct airflow inside the cab:
• Windshield vent

• Upper body vent
CONTENTS
TABLE OF
• Upper body and rear window vents
• Foot (under the operator seat), upper body, and rear window vents
Ventilation
INTRODUCTION
When the air conditioning is run for extended periods, the recirculated-air mode should be switched to fresh-air
mode every hour to ventilate the cab.
Sunlight Sensor
NOTICE! 1
SAFETY
Never place objects around the sunlight sensor,
and keep it clean to make sure the automatic
functions of the air conditioning system operate
properly.
CONTROLS
MACHINE
Located on the front of the air conditioner duct, the
sunlight sensor (1) adjusts the airflow to match the
variation of temperature caused by direct sunlight.
Fig. 3-39 0005229
OPERATION
MACHINE
MAINTENANCE
SPECIFICATIONS
EQUIPMENT
OPTIONAL

FUSES
The fuse and relay panel is behind the left rear access door, inside the electrical panel (1).
NOTICE!
1
• A fuse should be replaced if it is blown,
corroded, or becomes loose in the fuse block.
• Before replacing a fuse, make sure the key

switch is in the OFF position and the batteries
are disconnected.
• Always replace a fuse with one of the same

capacity. Never replace a fuse with one of a Fig. 3-40 0005267
higher capacity, which could damage the

Failure to follow this notice could damage the


Open the fuse box door (1) to access the fuses.
CONTENTS
TABLE OF
No. Circuit Amperage
F1 Pilot circuit 10A 1

F2 Turn alarm 5A
INTRODUCTION
F3 Horn 5A
F4 Quick coupler valve 10A
F5 Lifting alarm 10A a

F6 E12V converter 15A
F7 Seat heat 10A
SAFETY
F8 Work light 15A
F9 ECM power 30A
F10 Start circuit 10A
F11 Travel alarm 10A
CONTROLS
MACHINE
F12 Windshield washer and wiper 10A
F13 Fuel filter 20A
F14 Air conditioning 20A
F15 DEF sensor 10A
OPERATION
F16 Service lamp 5A
MACHINE
F17 DEF power 5A
F18 Controller 20A
F19 Radio 10A
MAINTENANCE
Fig. 3-41 0004085, 0004086
SPECIFICATIONS
EQUIPMENT
OPTIONAL

MONITOR
Home Screen
When the key switch is turned to ON, the monitor is energized and the home screen is displayed.
1
3
4
5
15
14
13 6
7
12
F1 F2 F3 F4 F5 8
11
10 9
Fig. 3-42 0004595, 0004622

CONTENTS
TABLE OF
Item Home Screen Display Function
Indicates the current work mode. See “Tool Select Screen” on

1 Work mode (S, H, L,)
page 3-49.
2 Current time and date Displays current time and date.
INTRODUCTION
Displays the total number of hours the machine has been in
3 Operating hours
operation.
Alerts the operator that a specific system requires attention:

• Yellow indicates that service should be obtained as soon as
4 Notification icons possible.
• Red indicates that the machine should be shut down and
serviced immediately.
SAFETY
Displays if there is a failure code. To see the specific error code:
1. Press button F5 to access the Main Menu screen.
5 Machine fault indicator icon
2. Press button F1 to navigate to the Error Codes icon.
3. Press button F3 to confirm selection.
Displays the engine coolant temperature (120°F–248°F
CONTROLS
MACHINE
[49°C–120°C]).
The engine coolant temperature will display in degrees
6 Engine coolant temperature gauge
Fahrenheit (°F) or Celsius (°C), depending on which unit of
measure was selected (metric or Imperial) in the System Setup
screen.
Press the function button below the icon to access the Main
7 Main Menu (folder) icon
OPERATION
Menu interface.
MACHINE
8 Rearview camera Displays the area behind the vehicle.
Press a function button below a desired icon to select or enter

various screen options. The action of the function buttons will
9 Function buttons (F1–F5)
vary depending on the screen. See “Home Screen Notification
Icons” on page 3-36 for additional information.
MAINTENANCE
Indicates the current travel speed mode:
10 Travel speed icon • Turtle = slow
• Rabbit = fast
11 Auto idle Indicates the status of the auto idle mode. Red = off.
Displays the optional equipment. See “Tool Select Screen” on

SPECIFICATIONS
12 Work mode (S, H, L) icon

page 3-49.
13 Engine speed (tachometer) Displays the engine revolutions per minute (rpm).
Indicates the level of DEF in the tank as a percentage.

The number “100” is displayed beneath a solid bar when the
14 Diesel exhaust fluid (DEF) level
DEF tank is full. The number gradually decreases and the bar
gradually lowers as the DEF level lowers.
EQUIPMENT
OPTIONAL
15 Fuel level gauge Indicates the level of diesel fuel in the fuel tank.

Home Screen Notification Icons
1 2 3 4 5 6 7 8
9 10
H M
17 16 15 14 13 12 11
Fig. 3-43 0003275
Item Notification Icon Description
1 High engine coolant temperature.
2 High hydraulic oil temperature.
3 Low diesel fuel level.
4 Low engine coolant level.
5 Blocked engine air filter.
6 Low engine oil pressure.
7 Stop engine.

Item Notification Icon Description
CONTENTS
TABLE OF
8 Check engine.
9 Diesel Exhaust Fluid (DEF) alarm – first level.
INTRODUCTION
10 Diesel Exhaust Fluid (DEF) alarm – second level.
SAFETY
11 Not used.
PPC
12 Not used.
PPC
CONTROLS
MACHINE
13 Exhaust system regeneration.
14 Exhaust system regeneration inhibited.
OPERATION
MACHINE
15 Wait to start the engine.
MAINTENANCE
16 High Exhaust System Temperature (HEST).
17 Battery not charging.

SPECIFICATIONS
EQUIPMENT
OPTIONAL

Home Screen Function Icons and Buttons
1
Use the home screen icons (1) and function buttons (2)
as follows:
• F1 – is not enabled on this screen.
• F2 – enable/disable auto idle. F1 F2 F3 F4 F5

NOTE: The icon above F2 changes to red when 2
auto idle is disabled. 0000031
Fig. 3-44
• F3 – used to toggle between slow travel speed
mode (turtle icon) and fast travel speed mode
(rabbit icon).
NOTE: Use the turtle mode when more power but less travel speed is required. Use the rabbit mode when
more travel speed but less power is required.
• F4 – activates the rearview camera. Once activated, press F5 (ESC) to exit the camera mode.
• F5 – proceed to the Main Menu screen.

Main Menu Screen
CONTENTS
TABLE OF
The Main Menu screen displays icons for various options
that can be accessed via the function icons and function
buttons at the bottom of the screen. Each icon will be
highlighted as it is selected.
1. Press F5 on the home screen to access this screen
INTRODUCTION
See “Home Screen” on page 3-34. 1 2 3
• Work Parameters (1) is password-protected.
Provides access to informational screens that show
data about the various machine systems.
NOTE: See “Password Screen” on page 3-40.
SAFETY
• Maintenance Information (2) – Viewable only
when maintenance is required. See “Maintenance
Information Screen” on page 3-41.
• Error Codes (3) – Shows active error codes. See 6 5 4
CONTROLS
“Error Codes Screen” on page 3-42.
MACHINE
• Tool Select (4) – Accesses screens for the
adjustment of hydraulic oil flow to attached
equipment. See “Tool Select Screen” on page 3-49.
• Machine Configuration (5) – For SANY technician
OPERATION
MACHINE
use only requires a password.
• System Setting (6) – Allows the operator to change

the language, units of measure, time, and date. See
“System Setting Screen” on page 3-43. F1 F2 F3 F4 F5
MAINTENANCE
2. Press F1 to select the desired icon. Fig. 3-45 0004549, 0004622
3. Press F3 to confirm the selection and proceed to the next screen.
4. Press F5 to return to the home screen without selecting any icon.

SPECIFICATIONS
NOTE: F4 is for use only by SANY-authorized technicians.
EQUIPMENT
OPTIONAL

Password Screen
To access the Work Parameters or Machine Configuration

screen, perform the following steps:
1. Enter the five-digit password 31868 in the password

field (1). Each digit is indicated by an asterisk (*)
standing for a value from 0-9. A number initially
appears where the cursor is located, and then changes
to an asterisk when the cursor is moved to the next
field.
2. Press F1 to increase the digit.
3. Press F2 to move horizontally between digits. 1
4. Press F3 after keying in the five-digit password to

proceed to the selected menu screen.
5. Press F5 to return to the Main Menu screen without

entering a password.
F1 F2 F3 F4 F5
Fig. 3-46 0004550, 0004622

Maintenance Information Screen
CONTENTS
TABLE OF
Use this screen to view which procedures are required for
the machine when the periodic maintenance umbrella icon
illuminates on the home screen.
1. Press F1 once at the Main Menu screen to navigate to

the Maintenance Info icon.
INTRODUCTION
NOTE: No password is required for this screen.
2. Press F3 to access the maintenance information screen.
• The maintenance screen only displays if the

umbrella icon is on and periodic maintenance is
SAFETY
required.
• The screen on the right is typical, in this case a

50-hour maintenance schedule.
• Consecutive screens will display if extensive
CONTROLS
MACHINE
periodic maintenance is required.
3. Press F3 and enter the password (53188) after

completion of the maintenance procedure. Turn the key
switch to OFF, and then back to ON to confirm the
selection and clear the umbrella icon from the home
screen.
OPERATION
MACHINE
making any changes.
F1 F2 F3 F4 F5
MAINTENANCE
Fig. 3-47 0004551,0004622
SPECIFICATIONS
EQUIPMENT
OPTIONAL

Error Codes Screen
The Error Codes screen displays error codes for the

machine when the machine fault icon illuminates on the
home screen. See “Home Screen” on page 3-34.
1. Press F1 twice at the Main Menu screen to navigate to

the Error Codes icon.
2. Press the function button F3 to see the Error Codes

screen showing the specific error code (or codes) and
descriptions.
NOTE: No error codes will display if the Machine

Fault icon on the home screen is off.
3. Contact a SANY dealer for more information about

specific error codes and what actions to take.
4. Press F5 to return to the Main Menu screen.
NOTE: The Machine Fault icon on the home screen is

self-resetting and goes out when the fault
condition is corrected.
F1 F2 F3 F4 F5
Fig. 3-48 0004564 0004622

System Setting Screen
CONTENTS
TABLE OF
Use this screen to access operator settings.
1. Press F1 three times at the Main Menu screen to

navigate to the System Setting icon, then press F3.
2. Press F1 to scroll through the list of choices.
INTRODUCTION
3. Press F3 to confirm your selection and proceed to the
next screen.

choosing any option.
SAFETY
CONTROLS
MACHINE
OPERATION
MACHINE
F1 F2 F3 F4 F5
MAINTENANCE
0004556 0004622
Fig. 3-49
SPECIFICATIONS
EQUIPMENT
OPTIONAL

Date/Time Setting Screen
Navigate to this option on the System Setting screen, then

press F3.
5. Press F1 or F2 to increase or decrease the value in the

blinking year category.
6. Press F4 to advance to the next blinking category

(month).
NOTE:
• Repeat steps 2 and 3 to set and advance through the

remaining categories.
• Contact a SANY dealer if you do not have the time

zone information (number of time zones east or
west of 0° longitude).
7. Press F3, then turn the key switch to OFF, and then
back to ON, to confirm the selection.
8. Press F5 to return to the System Setting screen without

making any changes.
F1 F2 F3 F4 F5
Fig. 3-50 0004557,0004622

Backlight Setting Screen
CONTENTS
TABLE OF
Use this screen to adjust the screen brightness for better
readability.
1. Navigate to this option on the System Setting screen,

then press F3. See “System Setting Screen” on page 3-
43.
INTRODUCTION
NOTE: When F1 and F2 are pressed, the bar indicator
will fill and empty to indicate the screen
brightness percentage from 10% to 100%.
2. Press F1 to decrease the screen brightness.
SAFETY
3. Press F2 to increase the screen brightness.
CONTROLS
MACHINE
making any changes.
OPERATION
MACHINE
F1 F2 F3 F4 F5
MAINTENANCE
Fig. 3-51 0004559, 0004622
SPECIFICATIONS
EQUIPMENT
OPTIONAL

Data Unit Setting Screen
Use this screen to select which units of measure (metric or

Imperial) are displayed on the monitor:
NOTE: This screen defaults to highlight the metric

data unit option, even with the Imperial unit
format in effect.

then press F3.
2. Press F1 to move between the two options.

making any changes.
F1 F2 F3 F4 F5
Fig. 3-52 0004560, 0004622

Time Format Screen
CONTENTS
TABLE OF
Use this screen to select how the current time is displayed.

then press F3.
2. Press F1 to select between the options.
INTRODUCTION

making any changes.
SAFETY
CONTROLS
MACHINE
OPERATION
MACHINE
F1 F2 F3 F4 F5
MAINTENANCE
Fig. 3-53 0004557, 0004622
SPECIFICATIONS
EQUIPMENT
OPTIONAL

System Language Setup Screen
The System Language Setup screen is accessed from the

System Setting selection on the Main Menu screen.
Select a language for the monitor display:
1. Press F1 and F2 to scroll through the list of language

options.

making any changes.
F1 F2 F3 F4 F5
0004567, 0004622
Fig. 3-54

Tool Select Screen
CONTENTS
TABLE OF
Use the Tool Select screen to specify the work tool
attached to the machine and, if needed, adjust the hydraulic
oil flow for the tool.
To choose the desired work tool:
INTRODUCTION
1. Press F1 five times at the Main Menu screen to
navigate to the Tool Select option, then press F3.
2. Press F1 and F2 to scroll up and down the displayed

list.
3. Then do either of the following:
SAFETY
• Press F3 to confirm the selection and proceed to
the next screen.
• Press F5 to return immediately to the Main Menu

screen without specifying any tool.
CONTROLS
MACHINE
OPERATION
MACHINE
F1 F2 F3 F4 F5
MAINTENANCE
Fig. 3-55 0005277, 0004622
Bucket
1
Selecting the bucket option returns you to the Main Menu
screen and places the bucket icon (1) on the home screen.
SPECIFICATIONS
Fig. 3-56 0004596

EQUIPMENT
OPTIONAL

Breaker Screen
Use the Breaker screen to enable the right joystick rocker

switch for breaker or other one-way flow work tool
operation, and to adjust the hydraulic oil flow for this tool.
1. Press F2 to increase or F1 to decrease the hydraulic oil

flow rate as needed.
NOTE:
• The available range is 13.2 gpm–105.6 gpm

(50 Lpm–400 Lpm).
• The numeric values for liters per minute and

gallons per minute will change and the bar 1
indicator (1) will fill and empty to graphically
display the hydraulic oil flow rate.
F1 F2 F3 F4 F5
Fig. 3-57 0004562, 0004622
2. Press F3 to confirm the setting and place the breaker

2
icon (2) on the home screen.
3. To return to the Tool Select screen without making any

changes, press F5.
4. Turn the key switch to OFF and back to ON. The

rocker switch on the right joystick is now enabled for
one-way flow work tool operation.
Fig. 3-58 0004597

Shear Screen
CONTENTS
TABLE OF
Use the Shear screen to enable the joystick switches for
shear or other two-way flow tool operation, and to adjust
the hydraulic oil flow for the selected tool.
Set the Shear Rotational Flow Rate:
INTRODUCTION
1. Press F4 to select the shear rotational flow rate
adjustment. 1
2. Press F1 to decrease or F2 to increase the hydraulic oil

flow rate for rotation of this tool.
NOTE: The available range is 0 gpm–53 gpm
SAFETY
(0 Lpm–200 Lpm). 2
As the numeric values for liters per minute and gallons per
minute change, the bar indicator (1) will graphically show
the hydraulic oil flow rate.
CONTROLS
MACHINE
Set the Shear Open/Close Flow Rate:
1. Press F4 to select the shear O/C flow rate adjustment.
2. Press F1 to decrease or F2 to increase the hydraulic oil

flow rate for the open/close function of the shear.
OPERATION
MACHINE
NOTE: The available range is 0 gpm–132 gpm
(0 Lpm–500 Lpm).
As the numeric values for liters per minute and gallons per
minute change, the bar indicator (2) will graphically show
F1 F2 F3 F4 F5
the hydraulic oil flow rate.
MAINTENANCE
Fig. 3-59 0004563, 0004622
3
back to ON, to enable the joystick switches for two-way
flow tool operation, confirm the hydraulic oil flow
rates, and place the shear icon (3) on the home screen.
SPECIFICATIONS
4. Press F5 to return to the Tool Select screen without

making any changes.
Fig. 3-60 0004598

EQUIPMENT
OPTIONAL


CONTENTS
TABLE OF
INTRODUCTION
Machine Operation
SAFETY
Work Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-4
General Job Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-4
Operator Responsibilities. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-4
CONTROLS
MACHINE
Seat Belt Usage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-5
Operation and Maintenance Manual Check. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-5
Daily Maintenance Record Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-5
Cleaning the Cab Interior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-5
Doors, Escape Hatch, and Filler Caps. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-6
OPERATION
MACHINE
Cab Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-6
Emergency Escape Hatch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-7
Door Support Rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-7
Right Front Access Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-8
Opening and Closing the Right Front Access Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-8
Right Rear Access Door. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-9
MAINTENANCE
Opening the Right Rear Access Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-9
Closing the Right Rear Access Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-9
Left Access Doors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-10
Opening the Left Access Doors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-10
Closing the Left Access Doors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-11
Fresh-Air Filter Access Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11
Engine Compartment Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11
SPECIFICATIONS
Opening the Engine Compartment Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-11

Closing the Engine Compartment Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-12
Fuel Tank Filler Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-12
Remove the Fuel Tank Filler Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-12
Install the Fuel Tank Filler Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-12
Diesel Exhaust Fluid (DEF) Tank Filler Cap. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-13
Seat and Seat Belt. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-14
EQUIPMENT
OPTIONAL
New Machine Break-in. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-15

Prestart Checks and Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-16
Check the Pattern Change (SAE/BHL) Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-17

Interior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-18
Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-18
Daily Maintenance Record. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-18
Windshield Latches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-18
Seat Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-19
Mirrors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-20
Backup Camera . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-21
Operator Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-21
Lights and Warning Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-22
Fire Extinguisher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-23
Escape Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-23
Initial Monitor Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-24
Language Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-24
System Clock Calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-24
Data Unit Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-24
Starting the Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-25
Idle the Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-28
Machine Warm-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-28
Engine Shutdown Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-29
Jump-Start the Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-30
Travel Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-32
Before Travel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-32
Track Direction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-33
Travel with the Undercarriage Reversed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-34
Forward Travel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-34
Backward Travel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-34
Right Turn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-34
Left Turn. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-35
Spot Turning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-35
To the Left . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-35
To the Right . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-35
Operating on Inclines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-36
Operating in Water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-37
Releasing the Machine from Mud. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-37
One Track Stuck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-37
Two Tracks Stuck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-38
Towing the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-39
Towing Point for a Light Load. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-39
Control Work Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-40
SAE Control Pattern. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-40
Arm Control–SAE Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-40
Boom Control–SAE Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-41
Swing Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-41
Bucket Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-41
BHL Control Pattern. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-42
Arm Control–BHL Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-42
Boom Control–BHL Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-42
Swing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-43
Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-43
Recommended Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-44
Backhoe Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-44

Trenching Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-45
Loading Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-45
CONTENTS
TABLE OF
End of Workday Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-45
Manual Regeneration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-46
Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-48
Replace the Bucket Teeth . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-48
Replace the Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-49
Remove the Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-49
INTRODUCTION
Install the Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-50
Cold Weather Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-51
Battery in Cold Weather. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-51
Engine Lubricants, Fuel, and Engine Coolant in Cold Weather. . . . . . . . . . . . . . . . . . . . . . . . . .4-51
Track Cleaning in Cold Weather . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-51
After the Cold Weather Season . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-52
Machine Storage in Cold Weather . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-52
SAFETY
Park and Store the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-53
Overnight Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-53
Short-Term Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-54
Long-Term Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-54
Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-54
Maintenance During Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-55
CONTROLS
MACHINE
Return to Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-55
Transportation Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-56
Loading the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-56
Unloading the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-60
Lift the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-62
OPERATION
MACHINE
MAINTENANCE
SPECIFICATIONS
EQUIPMENT
OPTIONAL

WORK AREA
The work area is where the actual job function is to be performed. Within the work area are hazard areas. Hazard
areas are areas immediately surrounding the machine where personnel may be at risk due to machine operation or
movement.
All personnel within the work area must wear appropriate personal protective equipment (PPE).
The machine operator is responsible for the safety of all personnel within the hazard area..
WARNING!
Do not move the machine onto a surface or area that has not been approved for the machine.
The machine is heavy and could possibly break through surfaces that are not strong enough
to support it. Failure to follow this warning could result in death or serious injury.
GENERAL JOB SAFETY

See “Job Safety” on page 2-11.
Operator Responsibilities
The machine operator must perform the following:
• Reject the job site if there are doubts regarding safety.
• Become familiar with the work area and surroundings before beginning work.
• Read and understand the instructions in this manual prior to operation.
• Know and obey the operating procedures, applicable laws, and regulations.
• Know and follow the requirements for safe operation.
• Know and use the required safety precautions and protective devices.
• Know and use the correct hand signals between the machine operator and a signal person.
• Stop machine operations immediately if any defects endangering safety are found.
• Maintain complete control of the machine at all times.
• Before leaving the cab, make sure all controls are set to neutral and the engine is shut down.
• Give warning signals when necessary.

Seat Belt Usage
CONTENTS
TABLE OF
Always wear the seat belt when operating the machine.
WARNING!
The seat belt is designed to protect the operator from danger, especially when the machine is
INTRODUCTION
traveling. Failure to wear a seat belt when operating the machine could result in death or
serious injury.
Operation and Maintenance Manual Check

Make sure this Operation and Maintenance Manual remains in the cab.
SAFETY
Daily Maintenance Record Check
Check the Maintenance Log to verify all required maintenance checks have been performed before operating the
machine. If these checks have not been performed, notify your supervisor.
NOTE: See “Maintenance Log” on page 1-3 and “Maintenance Information” on page 5-5.
CONTROLS
MACHINE
NOTE: Clean the grab handles and steps of any grease
or debris to allow a firm grip when entering or 2
exiting the cab area. 1
OPERATION
MACHINE
Make sure the following items are clean before operating 4
the machine:
• Mirrors (1)
• Windows (2)
MAINTENANCE
• Steps (3) 3
• Grab handles (4) Fig. 4-1 00004350
Cleaning the Cab Interior SPECIFICATIONS
CAUTION!
Never allow passengers to ride inside or on the machine. Never bring objects into the cab that
could restrict your movement or vision in any manner, which could result in injury.
Remove all debris from inside the cab to prevent interference with machine operation.
EQUIPMENT
OPTIONAL
Check that the escape tool and fire extinguisher are present. See “Escape Tool” on page 4-23 and “Fire
Extinguisher” on page 4-23.

DOORS, ESCAPE HATCH, AND FILLER CAPS

Cab Door
The cab door (1) can be locked from the outside when
closed using the cab door lock (4). To open the cab door 1 2
from the outside, unlock and pull the handle (5). Swing the 3
cab door open until the catch (3) engages the cab door latch
(2), securing it in the opened position.
5
4
Fig. 4-2 0005355
From inside the cab, press down on the cab door release
lever (6) to open the cab door. 6
Fig. 4-3 0005220
Swing the door fully open until the cab door catch (not
shown) engages the cab door latch (not shown). To release
the door from the opened position, push down on the 7
release lever (7).
Fig. 4-4 0005221

Emergency Escape Hatch
CONTENTS
TABLE OF
The emergency escape hatch (1) can be used to exit the
machine if the cab door or windshield cannot be opened 1
during an emergency.
To open the emergency escape hatch, press the left and

right latches (2) and push up. The emergency escape hatch
INTRODUCTION
is supported in the open position by two pneumatic
cylinders (not shown).
2 2
SAFETY
Fig. 4-5 0005222
Door Support Rod

The left and right access doors and top engine compartment
doors use a support rod (1) and support bracket (2) to
CONTROLS
MACHINE
prevent them from closing unexpectedly. Guide the support 1
rod into the appropriate support bracket slot to secure a
door in the open position. Move the support rod out of the
slot on the support bracket to close a door.
OPERATION
MACHINE
2
MAINTENANCE
Fig. 4-6 0005225
SPECIFICATIONS
EQUIPMENT
OPTIONAL

Right Front Access Door

The right front access door (1) provides access to the diesel
exhaust fluid (DEF) tank.
1
Fig. 4-7 0004734
Opening and Closing the Right Front Access Door
To open the access door (1), unlock the door latches (3),
1 2
pull the tops of the latch assembly arms away from the
access door, and unhook the latches. Lift the access door to
open it.
NOTE: The access door has a pneumatic cylinder (2)

to maintain the weight of the door and allow it
to stay in the open position.
To close the access door, pull the door down, hook the door
latch onto the door, and secure it by locking the door latch.
3
Fig. 4-8 0004829

Right Rear Access Door
CONTENTS
TABLE OF
The right rear access door provides access to these
components:
• Hydraulic pumps (2)
Engine oil filter (4)
INTRODUCTION
• 3
• Hydraulic pilot line filter (3) 2
• Fuel filters (1) 1
4
SAFETY
Fig. 4-9 0005321
Opening the Right Rear Access Door
To open the right rear access door (2), unlock and pull the
latch (1). When fully open, place the access door support
CONTROLS
MACHINE
rod (not shown) in the support bracket slot to prevent it
from closing unexpectedly. See “Door Support Rod” on
page 4-6. 1
OPERATION
MACHINE
2
MAINTENANCE
Fig. 4-10 0005240
Closing the Right Rear Access Door
Move the support rod out of the slot in the support bracket to close the access door. See “Door Support Rod” on
page 4-6. Close the access door until it is latched.
SPECIFICATIONS
EQUIPMENT
OPTIONAL

Left Access Doors

The left access door provides access to these components:
1 2 4
• Air filter (1).
3
• Hydraulic oil cooler (3), engine coolant radiator
(4), charge air cooler (2), and air conditioner
condenser fins (5).
• Fuse and relay panel (6). 5 6

9 8
• Batteries (7) 7
Fig. 4-11 0005246
• Battery disconnect switch (8)
• Pattern Change (SAE/BHL) valve (9)
Opening the Left Access Doors
1. To open the left rear access door (1), unlock and pull 1
the latch (2). When fully open, place the access door
support rod in the support bracket slot to prevent the
door from closing unexpectedly.
2. Open the left front access door and place the access
door support rod in the support bracket slot to prevent
the door from closing unexpectedly.
NOTE: See “Door Support Rod” on page 4-7.

2
Fig. 4-12 0005358

Closing the Left Access Doors
CONTENTS
TABLE OF
1. Move the support rod out of the slot in the support bracket to close the left front access door.
2. Move the support rod out of the slot in the support bracket to close the left rear access door. Close the access
door until it is latched to secure both left access doors. See “Door Support Rod” on page 4-7.
INTRODUCTION
Fresh-Air Filter Access Door
Unlock and open the fresh-air filter access door (1) to
access the fresh-air filter. When closed, the fresh-air access
door should be locked.
SAFETY
CONTROLS
MACHINE
1
Fig. 4-13 0005355
Engine Compartment Door

The engine compartment door (1) provides access to:
1
OPERATION
MACHINE
• Engine oil dipstick and filler tube 2
3
2
• Engine coolant sight glass
• Cooling system expansion tank
MAINTENANCE
• Engine belts and adjusters
• Exhaust aftertreatment components
4 SPECIFICATIONS
Fig. 4-14 0005357
Opening the Engine Compartment Door
To open the engine compartment door (1), unlock and pull up on the latches (2). Use the handle (3) to pull the door
open. When fully open, place the access door support rod (4) in the support bracket slot (not shown) to prevent the
door from closing unexpectedly. See “Door Support Rod” on page 4-7.
EQUIPMENT
OPTIONAL
NOTE: The engine access door has two pneumatic cylinders (3) to help maintain the weight of the door.

Closing the Engine Compartment Door
Move the support rod out of the slot in the support bracket to close the access door. Pull the door down and hook
each door latch onto the door. Secure each door latch by locking them. See “Door Support Rod” on page 4-7.
Fuel Tank Filler Cap
NOTICE!
• Make sure the O-ring on the fuel tank filler cap is clean. If the O-ring is contaminated by
dirt or debris, it could be damaged and not seal properly.
• Inspect the O-ring for wear or damage. Replace if necessary.
• Make sure the fuel tank filler cap is fully seated before turning the key to lock or open the
cap.
• Close the lock shield when not in use to prevent dirt and debris from entering the lock.
Remove the Fuel Tank Filler Cap
1. Slide open the lock shield (1) on the fuel tank filler cap
(2). 1 2
2. Insert the key into the lock.
3. Turn the lock and key clockwise from the locked

position (3) to open position (4) and remove the fuel
tank filler cap. 3
• Lock position (3) 4
• Open position (4)
Install the Fuel Tank Filler Cap

Fig. 4-15 0003.017
1. Install the fuel tank filler cap (2) onto the filler tube.
2. Insert the key into the lock.
3. Turn the key from the open position (4) counterclockwise to the lock position (3).
4. Remove the key.
5. Close the lock shield (1).

Diesel Exhaust Fluid (DEF) Tank Filler Cap
CONTENTS
TABLE OF
1. Open the right front access door. See “Right Front
Access Door” on page 4-8.
2. If dirty, wipe the area around the DEF tank filler cap
1
(1).
INTRODUCTION
3. Remove the DEF tank filler cap, then add DEF through
the filler neck as needed.
4. Install the DEF tank filler cap, close, and lock the right
front access door.
SAFETY
Fig. 4-16 0004829
CONTROLS
MACHINE
OPERATION
MACHINE
MAINTENANCE
SPECIFICATIONS
EQUIPMENT
OPTIONAL

SEAT AND SEAT BELT

A multiposition, adjustable operator seat is provided for
1
operator comfort. The front/rear positions, up/down
positions, and front/rear incline angle seat back can be
adjusted:
2
• The headrest (1) can be raised and lowered.
• The seat has two armrests. The armrest angle can

be adjusted by rotating dials (2).
3
• Lever (3) adjusts the backrest forward or 4
backward.
• The seat belt (4) is provided to keep the operator

securely in the operator seat. 9
• Seat bottom lever (5) adjusts the seat bottom angle. 8 5
6
• Seat bottom lever (6) adjusts the seat bottom
forward or backward.
• Lever (7) adjusts the seat and control consoles

forward or backward. 7
• Switch (8) adjusts the air suspension seat up or
down. Fig. 4-17 0003760
• Lever (9) adjusts the upper seat mount forward or backward.
• Heat switch (10) turns the heated seat on and off.

10
• Lumbar adjustment knob (11) increases or
decreases the lumbar support in the backrest.
11
Fig. 4-18 0003765

NEW MACHINE BREAK-IN
CONTENTS
TABLE OF
NOTICE!
The machine has been throughly tested and adjusted before shipment. However, initial
operation of the machine under severe conditions can adversely affect the performance of the
INTRODUCTION
machine or shorten the machine life. SANY recommends a break-in period of 100 service
hours for a new machine. Properly break in a new machine is crucial for a long service life by
allowing time for internal engine parts to break in.
1. Stat the engine and run at low idle until it reaches proper operating temperature. Do not move the controls.
2. Avoid operating the machine under heavy loads or at high speeds during the break-in period. Operate as much
as possible in the 1/2 to 3/4 throttle or load range. Do not operate this machine with a full load during the
SAFETY
break-in period.
3. Avoid sudden starts, movements, or stops, except in an emergency.
4. Monitor the instruments frequently – especially the engine oil pressure and engine coolant temperature.
CONTROLS
MACHINE
5. Avoid operating the engine at low idle for extended periods of time.
6. Manage engine power to allow acceleration to governed speed when conditions require more power. Do not
over-rev the engine.
7. Always allow the engine to cool before shutting it down.
OPERATION
MACHINE
8. After shutting down the engine, check all fluid levels.
MAINTENANCE
SPECIFICATIONS
EQUIPMENT
OPTIONAL

PRESTART CHECKS AND ADJUSTMENTS

Complete the following checks and adjustments before starting the engine each day:
• Before operating the machine check the Maintenance Log to verify that all required maintenance checks
have been performed before operating the machine.
• Check the machine for loose hardware, fluid leaks, or any other signs of damage. Make repairs as
necessary.
• Check that the machine fluids are at operational levels.
• Inspect the engine compartment for combustible debris that may come in contact with hot engine
components. Clear all debris from the engine and engine compartment.
• Check the undercarriage (track, sprockets, tension rollers, and guards) for damage, wear, loose fasteners, or
roller oil leaks. Make repairs as necessary.
• Check the bucket or optional equipment for damage. Clean and check the mirrors and side mirror for
damage. Repair as necessary. Adjust the mirrors so the area behind the machine is visible from the operator
seat.
• Check the seat belt and buckle for damage or wear. Replace if necessary.
• Check the gauges and the monitor in the cab. Contact a SANY dealer to replace or repair any
malfunctioning parts or components.

Check the Pattern Change (SAE/BHL) Valve
CONTENTS
TABLE OF
NOTICE!
Shutdown the engine before adjusting the pattern change (SAE/BHL) valve. Failure to follow
this notice could damage the machine or cause it to operate improperly.
INTRODUCTION
1. Prepare the machine for service. See “Maintenance
Safety” on page 2-8.
• In the SAE mode (position 1) (5), the arm is

controlled by the left joystick and the boom by the
right joystick.
1
SAFETY
• In the BHL mode (position 2) (4), the arm is
controlled by the right joystick and the boom is
controlled by the left joystick.
2. The pattern change (SAE/BHL) valve (1) is behind the Fig. 4-19 0005246
left front access door.
CONTROLS
MACHINE
3. Pull up on the spring-loaded pin (3) and rotate the bar
(6) 90°. Release the pin into the hole (2) to lock the bar
in place: 3
2
NOTE: The pattern change (SAE/BHL) valve
OPERATION
MACHINE
switches control of the boom and the arm
from one joystick to the other.
NOTE: Both patterns are printed on a card that is 6 4

5
posted on the right window. Make sure the
card matches the machine operation. If it does
MAINTENANCE
not, turn the card over to display the correct Fig. 4-20 0005248
pattern.
SPECIFICATIONS
EQUIPMENT
OPTIONAL

Interior
Cab
CAUTION!
• Never allow passengers to ride on or inside the machine.
• Never bring objects into the operator area that could restrict movement or vision.
• Appoint a signal person when driving or operating the machine in confined areas. Use
standard hand signals before starting the machine.
Failure to follow these precautions could result in serious injury.
Remove all debris from the cab to prevent interference with the operation of the machine.
Make sure the Operation and Maintenance Manual is in the cab.
Daily Maintenance Record
Before operating the machine check the Maintenance Log to verify that all required maintenance checks have been
performed before operating the machine.
NOTE: See “Maintenance Log” on page 1-3 for additional information.
Windshield Latches
CAUTION!
The windshield must be securely locked in the
cab when opened or closed. If it is not secured, 1
the windshield may open or close unexpectedly
and result in injury or machine damage.
Push forward on the handles (1) to make sure that the front
windshield latches are fully engaged and locked. Make 2
sure the window does not move while operating the
machine.
NOTE: The right side is shown. The left side is

similar. Fig. 4-21 0004487

Seat Belt
CONTENTS
TABLE OF
WARNING!
1
• Check the condition of the seat belt, buckle,
and latch plate before using the machine. If
the seat belt shows wear or damage, the
INTRODUCTION
seat belt must be replaced before using the
machine.
• Always keep the seat belt fastened during

machine operation. Never twist the seat belt 2
when fastening it.
Fig. 4-22 0004353
SAFETY
Contact a SANY dealer for more information. Failure
to follow these warnings could result in death or
serious injury.
1. Check the seat belt by fastening it tightly around your waist.
2. Make sure the latch plate (1) and buckle (2) connect
CONTROLS
MACHINE
securely.
3
WARNING!
Keep belt slack to no more than 1 in. (25 mm).
Belt slack beyond this amount could
OPERATION
MACHINE
significantly reduce your protection in an
accident. Failure to follow this warning could
result in death or serious injury.
Fig. 4-23 0004354
3. Make sure the belt fits securely and that there is no

slack (3) in the belt.
MAINTENANCE
SPECIFICATIONS
EQUIPMENT
OPTIONAL

4. Press the red button (4) to release the latch plate from
the buckle (5).
4
WARNING!
Contact a SANY dealer if the seat belt fails any 5
of these checks, or failures to fasten or
unfasten. Failure to follow this warning could
0004355
Fig. 4-24
Mirrors
The machine has two flat mirrors (1) and one convex
mirror (2) for viewing around the machine.
To position the mirrors, loosen the mounting fasteners

(not shown). When positioned properly, tighten the
mounting fasteners securely.
1
2
1
Fig. 4-25 0000452

Backup Camera
CONTENTS
TABLE OF
1. Make sure that the backup camera (1) is free from
debris.
2. From the home screen, press button F4 to activate the

backup camera. Press button F4 again to turn off the
camera. 1
INTRODUCTION
SAFETY
Fig. 4-26 0004357
Operator Controls
With the key switch (3) OFF, check the joysticks (1), travel
2
control levers (2), and travel control pedals (4) for smooth
operation. The joysticks and travel controls should return
CONTROLS
to neutral freely and there should not be excessive play.
MACHINE
1 1
OPERATION
MACHINE
3
4
0005255
Fig. 4-27
MAINTENANCE
SPECIFICATIONS
EQUIPMENT
OPTIONAL

Lights and Warning Devices
Check the following for proper operation with the key

switch in the ON position:
• The horn button (1) is on the left joystick. 1
0005230
Fig. 4-28
• The work light switch (2) is on the right console.

2
• The beacon switch (3) is on the right console.
0005313
Fig. 4-29

Fire Extinguisher
CONTENTS
TABLE OF
The fire extinguisher (1) is inside the cab, behind the seat.
Always keep a fire extinguisher on the machine. Read the

instructions on the fire extinguisher carefully, and know
how to use it in an emergency.
INTRODUCTION
1
Inspect the condition of the fire extinguisher daily. If
damaged, replace the extinguisher immediately.
Make sure the fire extinguisher is within the listed

inspection period. Replace the fire extinguisher
immediately if it has reached its expiration date.
SAFETY
The fire extinguisher must be at least a 2.5 lb. type ABC
rated fire extinguisher (National Fire Protection
Association [NFPA] 10 Standard for Portable Fire
Extinguishers).
Fig. 4-30 0005232
Escape Tool
CONTROLS
MACHINE
If the cab door or windshield cannot be opened during an
emergency, the escape tool (1) can be used to break a cab
window, which can be used as an alternate exit.
To use the escape tool, grasp the handle and remove it from
OPERATION
the holder. Firmly strike a cab window to break it.
MACHINE
1
MAINTENANCE
Fig. 4-31 0005232
SPECIFICATIONS
EQUIPMENT
OPTIONAL

INITIAL MONITOR SETTINGS

The monitor (1) is in the right front corner of the cab.
Change or adjust the following screen settings as needed: 1
Language Selection
The Language Setting screen is accessed from the System
Setting selection on the Main Menu screen. See “System
Language Setup Screen” on page 3-48.
System Clock Calibration

See “Date/Time Setting Screen” on page 3-44 to set the
time and date.
Data Unit Setting Fig. 4-32 0005229
The Data Unit Setting screen allows the operator to select which units of measure (metric or imperial) are displayed
on the monitor. See “Data Unit Setting Screen” on page 3-46.

STARTING THE ENGINE
CONTENTS
TABLE OF
WARNING!
• Before starting the engine or leaving the operator seat, make sure the hydraulic lockout
control lever is in the locked (closed) position. If the hydraulic system is not locked,
unintentional machine operation may occur.
INTRODUCTION
• Confirm that the surrounding area is clear of personnel and obstructions, and sound the
horn before starting the engine.
• Always start the engine from the operator seat. Never start the engine by shorting the starter
solenoid or starter relay.
SAFETY
• Never use ether starting fluid to start the engine. Ether is highly flammable and can cause a
fire or an explosion.
• Exhaust gas contains carbon monoxide. Carbon monoxide is an invisible and odorless gas,
and is toxic. Provide adequate ventilation when starting the engine in a confined space.
CONTROLS
MACHINE
Check the work area to be sure all personnel and equipment
are clear from the machine. Before starting the machine,
sound the horn to warn others.
OPERATION
WARNING!
MACHINE
The machine should not move when the
hydraulic lockout control lever is in the locked
(closed) position. If it does, contact a SANY
dealer. Failure to correct this could result in
death or serious injury.
MAINTENANCE
Perform the following steps to start the engine: 1
1. Move the hydraulic lockout control lever (1) to the Fig. 4-33 0004363
locked (closed) position.

SPECIFICATIONS
EQUIPMENT
OPTIONAL

2. Make sure that the emergency stop toggle switch (3) is
set to its forward position with its red cover (3) down.
3
0005256
Fig. 4-34
3. Set the throttle control dial (4) to MIN (low idle).
4. Turn the key switch (5) to ON and check the monitor.

If all readings are normal and no fault codes are
present, the display will return to the default page
within 2 seconds.
5
NOTE: The monitor displays the home screen after the
key switch is turned to the ON position. 4
Fig. 4-35 0005312

The home screen displays the following information:
1
CONTENTS
TABLE OF
• Current date and time (1) 2
12
• Service hours (2) 3
• Notification icons (3)
INTRODUCTION
11 4
• Error code indicator (if any) (4)
5
• Work tool selected (5)
10
• Engine coolant temperature gauge (6)
• Function buttons F1–F5 (7)
SAFETY
9
• Work mode icon (8) 6
• Engine speed (rpm) (9)

8
• Diesel Exhaust Fluid (DEF) level gauge (10)
CONTROLS
MACHINE
• Fuel level gauge (11) 7
• Work mode (12) F1 F2 F3 F4 F5

NOTE: The error code warning indicator (4) Fig. 4-36 0004595, 0004622
illuminates yellow if a failure is detected.
OPERATION
MACHINE
Contact a SANY dealer to correct any error code issues.
5. Sound the horn to warn personnel that the machine is being started.
NOTICE!
MAINTENANCE
Never crank the engine for more than 15 seconds. If the engine fails to start after 15 seconds,
stop and allow the starter motor to cool for at least 2 minutes before attempting another start.
If the engine fails to start after five attempts, contact a SANY dealer. Failure to follow this
notice could damage the machine or cause it to operate improperly.
SPECIFICATIONS
6. Turn the key switch to START. When the engine starts, release the key. It will return to the ON position.
NOTE: If the engine fails to start after five attempts, contact a SANY dealer.
7. Check for black exhaust smoke, loud noise, or excessive vibration. If found, shut down the engine immediately
and contact a SANY dealer.
EQUIPMENT
OPTIONAL
8. Check the engine instruments and monitor for any error codes after starting.
9. Shut down the engine if an error code is shown on the display screen and contact a SANY dealer.

Idle the Engine

Idling the engine for long periods wastes fuel and causes carbon formation, oil dilution, formation of lacquer or
gummy deposits on the valves, pistons, and rings, and rapid accumulation of sludge in the engine. Allow the engine
to idle until the engine coolant temperature reaches a normal operating temperature.
Machine Warm-up
1. Start the engine.
2. Adjust the throttle to run the engine unloaded at low

idle for about 5 minutes.
NOTICE!
Do not over-rev the engine during the warm-up

period. Operating the engine beyond its design
levels could cause damage to the machine.
3. Place the hydraulic lockout control lever in the

unlocked (open) position.
4. Adjust the throttle to run the engine unloaded at 1400

rpm, then slowly operate the bucket for 5 minutes.
5. Adjust the throttle to run the engine at high idle, then

operate the boom, arm, and bucket for 5–10 minutes.
1
6. Cycle each function of the machine several times.
7. Continue to warm up the machine until the engine

coolant temperature reaches the normal operating range
2
displayed on the monitor.
F1 F2 F3 F4 F5
8. Press function button F1 (2) to select the desired work
mode. The mode will be displayed in the icon (1) on the Fig. 4-37 0004595, 0004622
monitor.

Engine Shutdown Procedure
CONTENTS
TABLE OF
NOTICE!
• Stopping the engine before it cools can accelerate engine component wear. Never abruptly
shut down the engine, except in an emergency
INTRODUCTION
• Never stop the engine suddenly when it is overheated. Run the engine at low idle to allow
the engine to cool down gradually before shutting it down.
1. Park the machine on a firm, level surface.
SAFETY
2. Lower the bucket or optional equipment to the ground.
3. Adjust the throttle control dial to MIN (low idle) and allow the engine to idle for 5 minutes to cool down.
4. Turn the key switch to OFF.
CONTROLS
MACHINE
5. With the engine off and the key in the ON position, raise the hydraulic control lever to the unlocked (open)
position and operate all hydraulic controls to relieve the hydraulic system pressure.
6. Turn the key switch to the OFF position and remove the key. Move the hydraulic lockout control lever to the
locked (closed) position..
OPERATION
MACHINE
NOTICE!
• Never turn the battery disconnect switch to OFF while the engine is running. This can
damage the electrical system or cause the machine to operate improperly.
MAINTENANCE
SPECIFICATIONS
EQUIPMENT
OPTIONAL

Jump-Start the Engine
CAUTION!
• When working with any live electrical power circuit, make sure to remove any metal objects
(rings, watches, jewelry, etc.) that could come in contact with electrical circuits and cause a
short-circuit.
• Wear personal protective equipment (PPE) when working with batteries. Burns or injury can
occur. If battery acid makes contact with skin or eyes, flush the area immediately with fresh
water and seek medical attention.
Failure to follow these precautions could result in serious injury.
NOTICE!
The starting system voltage and the battery voltage in the boosting machine should be no
more than 24V. Never use a welder or equipment with a higher voltage system to jump-start
the machine. Using higher voltage to jump-start the engine may damage the electrical system
or cause an unexpected explosion or fire. Always jump-start the engine with equal voltages.
• The jumper cables and their clamps must be undamaged, free of corrosion, suitable for the
battery amperage, and securely attached.
• All machine controls must be set in their neutral position.
• Use caution when disconnecting jumper cables after running. Never allow the jumper cable
clamps to touch each other.

1. Make sure that the key switch of both machines is OFF.
CONTENTS
TABLE OF
NOTICE!
Make sure that all jumper cables are securely

clamped to their connections.
INTRODUCTION
Failure to follow this notice could damage the 1
2
2. Clamp one end of a jumper cable to the positive (+) red

terminal (1) of the drained battery.
3. Clamp the other end of the same jumper cable to the
SAFETY
positive (+) red terminal of the charged battery.
4. Clamp one end of a second jumper cable to the negative

(-) black terminal of the charged battery. Fig. 4-38 0000055
5. Clamp the other end of the second jumper cable to the negative (-) black terminal (2) of the discharged battery
CONTROLS
MACHINE
or an unpainted area of the frame of the machine with the drained battery.
6. Start the engine with the charged battery and run it at medium rpm..
NOTICE!
OPERATION
MACHINE
Never crank the engine for more than 15 seconds. If the engine fails to start after 15 seconds,
stop and allow the starter motor to cool for at least 2 minutes before attempting another start.
If the engine fails to start after five attempts, contact a SANY dealer. Failure to follow this
notice could damage the machine or cause it to operate improperly.
7. Attempt to start the engine of the machine with the drained battery. Retry after 3 minutes if the engine will not
MAINTENANCE
start.
NOTE: Contact a SANY dealer if the engine will not start after five attempts.
8. Perform steps 2 through 5 in reverse order to disconnect the jumper cables from the machine with the drained
battery and from the machine with the charged battery.
SPECIFICATIONS
EQUIPMENT
OPTIONAL

TRAVEL OPERATIONS
CAUTION!
• Never allow passengers to ride on or inside the machine.
• Never bring objects into the operator area that could restrict movement or vision.
• Appoint a signal person when driving or operating the machine in confined areas. Use
standard hand signals before starting the machine.
Failure to follow these precautions could result in injury or machine damage.
NOTICE!
• Standard travel direction: The idlers are in the front of the track assemblies, and the travel
motors are at the rear of the track assemblies. If the travel motors are in the front of the
machine, the travel control pedals will operate in reverse. Check the position of the travel
motors before traveling.
• Stop the machine for 5 minutes after every 20 minutes of traveling. Prolonged traveling
may strain the travel motors.
Before Travel
1. Turn the throttle control dial (1) clockwise to increase
the engine rpm.
NOTE: Check the direction of the track frame
(directional arrow) before operating the travel
control levers/pedals. The track frame is
facing forward when the drive sprocket is to
the rear of the operator. All travel controls are
reversed when the machine is facing rearward
(drive sprocket is forward of operator). See 1
“Track Direction” on page 4-33.
Fig. 4-39 0005312

2. Move the hydraulic lockout control lever (2) to the
unlocked (open) position.
2
CONTENTS
TABLE OF
3. Check the surroundings and sound the horn before
moving the machine.
4. Raise work equipment a minimum of 16 in.–20 in.

(40 cm–50 cm) above the ground.
INTRODUCTION
5. Raise the boom to make sure there is good visibility to
the operator’s right.
Fig. 4-40 0005235
SAFETY
Track Direction
The direction arrow (1) on each of the track frames

indicates the forward direction of the undercarriage. Check
these arrows before using the travel control levers/pedals.
CONTROLS
When possible, face the cab in this direction. This is the
MACHINE
normal position.
When traveling in areas where the machine will be exposed

to surrounding hazards, rough surfaces, or tight
maneuvering, travel with the undercarriage in the normal
position. 1
OPERATION
MACHINE
Fig. 4-41 0005213
MAINTENANCE
SPECIFICATIONS
EQUIPMENT
OPTIONAL

Travel with the Undercarriage Reversed
CAUTION!
Traveling with the undercarriage reversed could pose a hazard resulting in injury. Failure to
observe and follow this warning could result in death or injury.
When the cab faces backward, the travel direction will be the reverse of the normal travel control functions. (The
machine moves forward when you pull the control levers backward, and the machine moves backward when you
push the control levers forward.)
SANY does not recommend traveling with the undercarriage reversed.
Always keep in mind that the travel control levers will be working in the opposite direction from normal travel.
Forward Travel
Push both travel control levers equally or press the top of
both foot pedals equally to move the machine forward.
Backward Travel
Pull both travel control levers equally or press the bottom of
both foot pedals equally to move the machine backwards.
Fig. 4-42 0004007, 0004370
Right Turn
Push the left travel control lever or press the top of the left
foot pedal with the right travel control lever and foot pedal
in the neutral position to turn the machine to the right.
The farther the control is moved, the faster the left track
moves.
Fig. 4-43 0004007, 0004368

Left Turn
CONTENTS
TABLE OF
Push the right travel control lever or press the top of the
right foot pedal with the left travel control lever and foot
pedal in the neutral position to turn the machine to the left.
The farther the control is moved, the faster the right track
moves.
INTRODUCTION
Fig. 4-44 0004007,0004369
SAFETY
Spot Turning
To the Left
Simultaneously push the right travel control lever or press

the top of the right foot pedal and pull the left travel control
CONTROLS
MACHINE
lever or press the bottom of the left foot pedal to rotate the
machine to the left.
OPERATION
MACHINE
Fig. 4-45 0004007, 0004371
To the Right
Simultaneously push the left travel control lever or press the

top of the left foot pedal and pull the right travel control
MAINTENANCE
lever or press the bottom of the right foot pedal to rotate the
machine to the right.
SPECIFICATIONS
Fig. 4-46 0004007, 0004310

EQUIPMENT
OPTIONAL

Operating on Inclines
WARNING!
Operating the machine on an incline may cause the machine to become unstable.
• Use caution when operating the machine on inclines, and use a lower engine rpm.
• Operate the machine slowly and monitor machine movement.
• Do not travel on an incline with the bucket loaded or with a lifted load.
• Do not swing a loaded bucket toward the downhill direction.
• Build a platform on an incline so the machine can be operated on a level surface.
Observe the following when operating a machine on a slope:
• Do not travel on a slope exceeding 15° side to side or 35° front and back.
• The hydraulic tank must be more than half full.
• Avoid holes, rocks, extremely soft surfaces, and other obstacles that might subject the machine to undue
stresses and possible tipover.
• Keep the bucket pointed toward the traveling direction and 16 in.–20 in. (40 cm–50 cm) off the ground.
Travel at low speed.
• Always set the throttle control dial to maintain a slow speed while traveling up or down a slope.
• Do not attempt to change direction on a slope, or the machine may slip and tip over. Only perform a
direction change on an even and solid surface.
• Do not travel in reverse on a slope.

Operating in Water
CONTENTS
TABLE OF
NOTICE!
Operate the machine slowly when traveling through water. Check the depth of the water with
the bucket. Do not operate the machine in a marine environment. Salt in seawater can damage
INTRODUCTION
the tracks.
When operating the machine out of water on a grade steeper than 15°, the rear of the upper
structure may be submerged in water. The radiator fan may sustain damage that can damage
the machine or cause the equipment to operate improperly.
Observe the following when operating the machine in

water: 1
SAFETY
• Do not drive the machine where the water level
could reach the center of the carrier rollers (1).
• Grease parts that have been submerged until the old
grease has been displaced from the bearing
(especially from the bucket pin).
CONTROLS
MACHINE
Fig. 4-47 0004372
• Do not operate the machine in water unless the
work site foundation is strong enough to properly support the machine.
• Continuously monitor the condition of the machine when operating in water. Move the machine to a
different location if necessary.
• Make sure the swing bearing, swing drive gear, and swivel do not become submerged in water.
OPERATION
MACHINE
NOTE: If the swing bearing, swing drive gear, or swivel have been submerged in water, they must be cleaned.
Lubricate the swing drive gear and swing bearing.
Releasing the Machine from Mud.
MAINTENANCE
WARNING!
Use caution when placing cribbing under the track, since the machine is supported only by
the boom and could drop without warning, causing injury or death.
SPECIFICATIONS
One Track Stuck
NOTE: Use cribbing to provide a firm surface if necessary.
To release a machine that is stuck in mud, perform the following:
1. Position the boom and arm at an angle between 90° and 110°.
EQUIPMENT
OPTIONAL
2. Pivot the upper structure to position the boom over the track that is stuck.
3. Curl the bucket so the back of the bucket touches the ground.

4. Lower the boom to raise the track.
5. Place cribbing under the track.
6. Raise the boom to lower the track onto the cribbing.
7. Drive the machine out of the mud.
Two Tracks Stuck
1. Position the boom and arm at an angle between 90° and 110°.
2. Pivot the upper structure to position the boom over the front of the machine.
3. Curl the bucket so the back of the bucket touches the ground.
4. Lower the boom to lift the front of the tracks.
5. Place cribbing under the tracks.
6. Raise the boom to lower the tracks onto the cribbing.
7. Cut the bucket into the ground in front of the machine.
8. Retract the arm as with normal excavating while driving the machine forward out of the mud.

Towing the Machine
CONTENTS
TABLE OF
WARNING!
• Do not exceed the wire rope(s) rated
capacity.
INTRODUCTION
• Never use a broken chain, worn wire rope(s), 1
or a bent tow hook to tow the machine.
2
• Never jerk the wire rope(s).
Failure to follow these warnings could result in Fig. 4-48 0002911
death or serious injury.
SAFETY
If the machine is stuck in mud or soft terrain and is unable to get out under its own power, use wire rope(s) (2)
attached to the frame towing point (1) to assist in its removal
Towing Point for a Light Load
CONTROLS
MACHINE
WARNING!
• Make sure the wire ropes used for towing
the machine are strong enough.
• A shackle must be used. Keep the wire
OPERATION
MACHINE
ropes horizontal and parallel to the tracks.
• Drive the machine at low speed.

1
Fig. 4-49 0002913
MAINTENANCE
The machine is equipped with a light-load towing point (1) on the frame that can be used to tow a light load.
SPECIFICATIONS
EQUIPMENT
OPTIONAL

CONTROL WORK EQUIPMENT
WARNING!
• Contact the site supervisor before any digging to make sure that all underground hazards
have been located.
• Never allow any personnel within the work area of the machine while being operated.
• Avoid moving any control lever or pedal to abruptly change the direction of the machine.
• Avoid sudden stops when lowering the boom. Hydraulic shock could damage the hydraulic
system.
Failure to follow these warnings could result in death or serious injury
SAE Control Pattern

See “SAE Mode” on page 3-10 for additional information.
Arm Control–SAE Mode
To extend the arm, move the left joystick forward.
To retract the arm, move the left joystick rearward.
0004007, 0004009
Fig. 4-50

Boom Control–SAE Mode
CONTENTS
TABLE OF
To lower the boom, move the right joystick forward.
To raise the boom, move the right joystick rearward.
INTRODUCTION
Fig. 4-51 0004007, 0004010
SAFETY
Swing Control
NOTE: The swing function is the same for Society of

Automotive Engineers (SAE) and Backhoe
Loader (BHL) operating modes.
CONTROLS
MACHINE
To swing the work equipment to the left, move the left
joystick to the left.
To swing the work equipment to the right, move the left

joystick to the right.
OPERATION
MACHINE
Fig. 4-52 0004007, 0004008
Bucket Control
NOTE: The bucket function is the same for SAE and
MAINTENANCE
BHL operating modes.
To curl the bucket, move the right joystick to the left.
To dump the bucket, move the right joystick to the right.

SPECIFICATIONS
Fig. 4-53 0004007, 0004011

EQUIPMENT
OPTIONAL

BHL Control Pattern

See “BHL Mode” on page 3-11 for operation information.
Arm Control–BHL Mode
To extend the arm, move the right joystick forward.
To retract the arm, move the right joystick to the rear.
Fig. 4-54 0004007, 0004009
Boom Control–BHL Mode
To lower the boom, move the left joystick forward.
To raise the boom, move the left joystick to the rear.
Fig. 4-55 0004007, 0004010

Swing
CONTENTS
TABLE OF
NOTE: The swing function is the same for SAE and
To swing the work equipment to the left, move the left

joystick to the left.
INTRODUCTION
To swing the work equipment to the right, move the left
joystick to the right.
SAFETY
Fig. 4-56 0004007, 0004008
Bucket
NOTE: The bucket function is the same for SAE and

CONTROLS
MACHINE
To curl the bucket, move the right joystick to the left.
To dump the bucket, move the right joystick to the right.
OPERATION
MACHINE
Fig. 4-57 0004007, 0004011
MAINTENANCE
SPECIFICATIONS
EQUIPMENT
OPTIONAL

RECOMMENDED APPLICATIONS
CAUTION!
• Use caution when operating work equipment while the machine is traveling.
• When the engine auto-idle is on, moving any control lever will increase the engine rpm.
• When the machine is traveling, keep the bucket 8 in.–12 in. (20 cm–30 cm) above the ground.
• To avoid injury, never allow any personnel within 26 ft. (8 m) of the machine while it is
moving.
Failure to follow these precautions could result in injury.
Backhoe Operation
Backhoe operation is for digging an area lower than the
machine. The digging range of the arm is 30° to 45°. The
angle may vary according to the digging depth.
Fig. 4-58 0004373
Maximum digging force is obtained when the angle

between the boom and the arm and the angle between the
bucket cylinder and the bucket linkage are both 90°.
90°
90°
Fig. 4-59 0004374

Trenching Operation
CONTENTS
TABLE OF
Trenching can be done efficiently by using a suitable bucket
and positioning the tracks parallel to the trench line. When
digging a wider trench, excavate the sides first, then remove
the middle.
INTRODUCTION
Fig. 4-60 0004375
Loading Operation
SAFETY
Loading material from the rear of the truck is more
convenient than from the side.
CONTROLS
MACHINE
0004376
Fig. 4-61
END OF WORKDAY CHECKS

1. Remove all built-up mud or debris on the undercarriage
and machine exterior.
OPERATION
MACHINE
2. Remove all debris from inside the cab to avoid
interference with machine operation.
3. Inspect the machine work equipment, machine exterior,

and undercarriage for signs of fluid leaks or damage. Fig. 4-62 0004071
MAINTENANCE
4. In oceanic (salt-air) environments, thoroughly wash away any salt residue. Apply grease where rust is found,
and perform maintenance on the electrical components to prevent corrosion.
SPECIFICATIONS
EQUIPMENT
OPTIONAL

MANUAL REGENERATION
WARNING!
• The exhaust temperature during diesel particulate filter (DPF) manual regeneration can
reach approximately 1100°F (600°C). Make sure there are no flammable materials around
the exhaust system or machine. Do not touch any part of the exhaust system.
• Exhaust gas contains carbon monoxide. Carbon monoxide is an invisible and odorless
gas, and is toxic. Operate the engine only in a well-ventilated area.
NOTICE!
When performing diesel particulate filter (DPF) manual regeneration, start the engine and
allow it to warm to an operating temperature of 104°F (40°C). Do not start the regeneration
process before the engine is at operating temperature. Failure to follow this notice could
damage the machine or cause it to operate improperly.

Safety” on page 2-8. 2
2. Make sure the machine has an adequate amount of 1

DEF fluid (1) and enough fuel (2) as shown by the
gauges on the monitor home screen.
3. Start the engine and park the machine in a safe location

where the exhaust pipe will not face any combustible
surface. See “Starting the Engine” on page 4-25.
100%
Fig. 4-63 0004797
4. Move the hydraulic lockout lever (3) into the locked

(closed) position (4) and run the engine at low idle. See
“Hydraulic Lockout Control Lever” on page 3-5.
3
NOTE: Make sure the DPF regeneration icon is
illuminated. The illuminated icon indicates
that manual regeneration is permitted. See
“Home Screen Function Icons and Buttons”
on page 3-38.
4
Fig. 4-64 0005234

5. With the engine running at low idle, press the
stationary regeneration switch (5) on the right control
CONTENTS
TABLE OF
console.
NOTE: Do not move the hydraulic lockout control 5

lever or throttle control dial during
regeneration. Regeneration will stop if either
the throttle dial or hydraulic lockout lever is
INTRODUCTION
moved, which will require the process to be
started again.
Fig. 4-65 0005313
SAFETY
6. The engine rpm and turbocharger sounds may increase,
the high exhaust system temperature (HEST) lamp (6)
may illuminate, and the regeneration lamp will flash.
NOTE: When the regeneration is complete, the engine
CONTROLS
MACHINE
will return to idle speed, and the HEST and
regeneration lamps will turn off.
OPERATION
MACHINE
MAINTENANCE
SPECIFICATIONS
EQUIPMENT
OPTIONAL
0004595
Fig. 4-66

BUCKET
Replace the Bucket Teeth
WARNING!
• Unexpected machine movement can be dangerous when replacing the bucket teeth. Place
the bucket on a stable work surface. Shut down the engine and lock out the control levers.
• Roll pins may eject with extreme force when removed. Do not allow anyone to stand in front
of the pins during pin removal.
• Metal fragments from roll pins and tolls may break off during roll pin removal and
installation. Wear safety goggles, gloves, and other personal protective equipment (PPE) to
prevent serious injury.
NOTE: Bucket teeth must be replaced before the bucket tooth adapter (not shown) wears out.


See “Battery Disconnect Switch” on page 3-20.
3. Select a stable work surface. Move the hydraulic

controls to the neutral position. Keep the bottom of the
bucket level on a wooden block (1).
Fig. 4-67 0002350
4. Remove the roll pins (2) and worn bucket teeth (3).
Fig. 4-68 0002351

5. Install new bucket teeth (4) and roll pins (5) in the
reverse order of removal.
CONTENTS
TABLE OF
4
5
INTRODUCTION
Fig. 4-69 0002352
Replace the Bucket
SAFETY
CAUTION!
• Keep fingers and other body parts away from pinch points to prevent crushing injuries
while removing or installing the bucket. Never put your finger into the pin bore during
CONTROLS
MACHINE
alignment
• Secure bucket after removal and before servicing.
• Bucket pins may be ejected with force when removed forcefully. Do not allow anyone to
stand in front of the pins during removal.
OPERATION
MACHINE
• Never stand or place your feet or other body part under the bucket when removing bucket
pins.
Failure to follow these precautions could result in death or serious injury.

Remove the Bucket
MAINTENANCE
1
2
2. Lower the bucket to the ground and support the bucket
to prevent it from rolling over when the bucket pin is
removed.
SPECIFICATIONS
5 3
3. Remove the bucket pin hardware and bucket pins (2)
and (4) and remove the bucket (3) from the arm (1) and 4
linkage (5).
4. Clean the pins and pin bores. Lubricate the pin bores
with grease.
EQUIPMENT
OPTIONAL
Fig. 4-70 0004799

Install the Bucket
1. Align the arm with the new bucket. Make sure the bucket is secured and will not move.
2. Align the arm and bucket and install the bucket pin. Install the retaining fasteners into the pin.
3. Align the linkage to the bucket and install the bucket pin. Install the retaining fasteners into the pin.
4. Grease the bucket pins at grease fittings.
5. Start the engine and run it at low idle. Operate the bucket by slowly curling it in both directions to check for
binding.

COLD WEATHER OPERATION
CONTENTS
TABLE OF
The following recommendations are for operating SANY machines in below-freezing temperatures. See “Key
Switch” on page 3-14 for details on using the key switch to preheat the engine for cold-weather starting.
Battery in Cold Weather
INTRODUCTION
WARNING!
Before proceeding with any battery maintenance procedure, observe the following
precautions:
• The top of the battery must be kept clean to prevent plugging of the battery vents. Regularly
wash the top of the battery to prevent the battery vents from plugging.
SAFETY
• Battery gases are explosive. Never smoke around batteries or expose them to sparks or
open flames. Work in a well-ventilated area.
• Wear personal protective equipment (PPE) when working with batteries.
• Battery acid can cause burns or injury. If battery acid makes contact with your skin or eyes,
flush the area immediately with fresh water and seek medical attention.
CONTROLS
MACHINE
Failure to follow this warning could result in death or serious injury.
In cold climates, battery efficiency will decline. Electrolytes can freeze if the battery charge is low. Keep the
battery charged near 100% and in a warm area if possible.
OPERATION
MACHINE
Engine Lubricants, Fuel, and Engine Coolant in Cold Weather
When operating the machine in low temperatures, the engine may be difficult to start, the fuel line may freeze, and
oil may become more viscous. The correct grade of oil for the prevailing temperature must be used in the engine
crankcase. Diesel fuel must have a pour point of 10°F (6°C) lower than the lowest expected temperature.
MAINTENANCE
• See “Engine Oil Viscosity/Temperature Data” on page 5-12
• See “Lubricating Grease/Temperature Data” on page 5-12
• See “Industrial Gear Oil/Temperature Data” on page 5-12
• See “Hydraulic Oil/Temperature Data” on page 5-13

SPECIFICATIONS
Track Cleaning in Cold Weather

When the temperature is below 32°F (0°C) and mud is built up on the tracks, swing the upper structure 90° and
raise the machine so that one track is off the ground. Rotate the track forward and backward to remove the mud
from the sprocket, track rollers, and idlers.
EQUIPMENT
OPTIONAL

After the Cold Weather Season

Replace the fuel and engine oil with fuel and oil of the specified viscosity. If permanent ethylene glycol engine
coolant was not used, and ethanol engine coolant is used as an alternative, drain and flush the cooling system
completely. Add new ethylene glycol engine coolant to the cooling system.
Machine Storage in Cold Weather

Before storing the machine in cold weather:
• Clean the machine.
• Check the engine coolant and engine oil levels, and check for leaks. The machine is normally filled to
withstand a maximum low temperature of -40°F (-40°C). Change the fuel, hydraulic oil, and gear oil with
new fluids that meet the air temperature requirements as necessary.
• Check the hydraulic motors, hydraulic cylinders, pumps, circuits, and swivels for leaks. Check all cylinder
rods for scratches and corrosion. Apply grease to exposed cylinder rods.
• Remove and charge the battery. When the battery is fully charged, store it indoors.
• Start and run the machine on a monthly basis.
• Clean the battery terminals as necessary. Apply a coat of dielectric grease to the terminals.

PARK AND STORE THE MACHINE
CONTENTS
TABLE OF
Overnight Storage
1. Park the machine on a flat, level surface
2. Lower the work equipment to the ground.
INTRODUCTION
3. Run the engine at low idle for about 5 minutes to allow
the engine to cool down. Extend this cool-down time in 1
hot weather.
4. Shut down the engine. With the engine not running and
the hydraulic lockout control lever in the unlocked
(open) position, turn the key switch to ON. Operate all
SAFETY
joysticks and levers to relieve the hydraulic system
pressure. Fig. 4-71 0005234
5. Turn the key switch to OFF.
NOTE: Always remove the key when leaving the machine. Keep it with you to prevent unauthorized operation
CONTROLS
MACHINE
of the machine.
6. Remove the key from the key switch when the engine comes to a complete stop.
7. Move the hydraulic lockout control lever (1) to the locked (closed) position.
8. Close and lock the windows and exit the cab.
OPERATION
MACHINE
9. Fill the fuel tank.
10. Make sure the following items are secured and locked.
2
3
• Cab door (2)
MAINTENANCE
• Engine cover (3) 4
• Left rear access door (4)
• Air conditioner fresh-air inlet door (5) SPECIFICATIONS
Fig. 4-72 0004378

EQUIPMENT
OPTIONAL

• Right rear access door (6)
6 7
• Fuel tank cap (7)
• Diesel exhaust fluid (DEF) tank compartment (8)
8
Fig. 4-73 0004379
Short-Term Storage
NOTE: Short-term storage is defined as a storage period of 30 days or less.
Complete the “Overnight Storage” on page 4-53 and the following.
• Clean the machine and cover it to protect it from dust.
• Keep the machine dry.
• Keep the machine fully lubricated.
Long-Term Storage
NOTE: Long-term storage is defined as a storage period of more than 30 days.
Proper preparation for long-term storage will reduce the chances of machine damage and deterioration.
Preparation
1. Park the machine in a secure location and position the SAN

Y
work equipment with the arm and bucket fully

extended.
2. Run the engine at low idle for 5 minutes to cool it

down. Extend this cool-down time in hot weather.
Fig. 4-74 0004380
3. Shut down the engine and remove the key from the key
switch.
4. With the engine not running and the hydraulic lockout control lever in the unlocked (open) position, turn the
key switch to the ON position and operate all joysticks and levers to relieve the hydraulic system pressure.
5. Set the hydraulic lockout control lever to the locked (closed) position.
6. Close and lock the windows and exit the cab.
7. Fill the fuel tank.

8. Make sure that the following items are secured and
locked: 1
CONTENTS
TABLE OF
2
• Cab door (1)
3
• Engine cover (2)
INTRODUCTION
• Air conditioner fresh-air inlet panel (4)
4
Fig. 4-75 0004378
• Right rear door (5)

6
SAFETY
5
• Fuel tank cap (6)
9. Apply a thin layer of grease to any exposed cylinder

rods.
CONTROLS
MACHINE
10. Change the engine oil. See “Change the Engine Oil and 7
Filter” on page 5-37. Fig. 4-76 0004379
11. Turn the battery disconnect switch to OFF or remove the batteries and store them in a separate location.
Maintenance During Storage
OPERATION
MACHINE
WARNING!
During indoor storage, if an anti-rusting operation is performed, open the windows and doors
to provide proper ventilation and avoid gas poisoning. Failure to follow this warning could
MAINTENANCE
Once a month, perform the following procedure.
1. Start the machine and drive the machine a short distance.
2. Cycle each cylinder a few times to coat cylinder rods and seals with hydraulic oil.
3. Coat the exposed parts of the cylinder rods with spray lubricant to prevent corrosion. SPECIFICATIONS
4. Turn on the air conditioning and allow it to run for 3–5 minutes to lubricate the compressor and related parts.
5. Return the machine to the proper storage location and condition.
Return to Service
1. Check the fuel and engine oil for water contamination. Drain water or replace fluids as necessary.
EQUIPMENT
OPTIONAL
2. Examine the exterior of the machine for signs of rust or damage. Repair or replace as necessary.
3. Start the machine and test all operations.

TRANSPORTATION INFORMATION
Applicable laws and regulations must be observed when transporting the machine.
• When transporting the machine on a trailer, confirm the length, width, height, and weight capacity of the
trailer before loading.
• Investigate the road conditions in advance (for example, dimension restrictions, weight restrictions, and
traffic regulations).
• The machine may need to be disassembled to meet the local dimension and/or weight limits.
NOTE: The machine’s shipping weight and dimensions may vary, depending on its tracks and work
equipment.
Loading the Machine
WARNING!
To prevent the machine from tipping over, select a firm and level location that is a safe
distance from any road or structure:
• Make sure the trailer is properly chocked to prevent any movement.
• Use an access ramp with enough length, strength, and width to properly support the
machine. The ramp grade should not exceed 15°.
• Drive slowly at the junction of the ramp and the trailer. The machine may shift suddenly
due to a change in its center of gravity.
• Use a signal person to alert the operator to any potential hazards.
1. Clean the undercarriage (1).
2. Position the machine so the centerline of the machine

matches the centerline of the trailer.
0004071
Fig. 4-77

3. Press function button F2 (2) on the monitor home
screen to set the auto idle (3) to off.
CONTENTS
TABLE OF
4. Press function button F3 (5) on the monitor home
screen to set the travel speed to low (turtle icon) (4).
INTRODUCTION
SAFETY
CONTROLS
MACHINE
3 4
OPERATION
MACHINE
2
5
F1 F2 F3 F4 F5
MAINTENANCE
Fig. 4-78 0004595, 0004622
NOTE: If work equipment is attached to the machine,

the equipment should be positioned in front of
the machine during loading. SPECIFICATIONS
Fig. 4-79 0000098

EQUIPMENT
OPTIONAL

NOTE: If no work equipment is attached, back the
machine onto the trailer.
NOTE: The machine may lean forward when it passes

over the trailer wheels.
Fig. 4-80 0000099
5. Move the machine slowly until the tracks make full

contact with the trailer.
6. Raise the work equipment slowly and high enough to

avoid hitting the trailer or truck.
0000100
Fig. 4-81
7. Swing the machine so the work equipment faces the
back of the trailer.
Fig. 4-82 00000101
8. Place a support block (6) on the trailer under the work

equipment.
9. Fully extend the bucket cylinder and arm cylinder.
10. Lower the work equipment onto the support block. 6
11. Shut down the machine and remove the key from the
key switch.
NOTE: Wait 2 minutes before turning the battery Fig. 4-83 00000102
disconnect switch to OFF.
12. Close and lock the windows.
13. Exit the cab.

14. Turn the two flat mirrors (7) and the convex mirror (8)
inward so they are within the perimeter of the machine.
CONTENTS
TABLE OF
.
NOTICE! 7
INTRODUCTION
8
7
Never turn the battery disconnect switch to OFF
while the engine is running. This can damage
the electrical system or cause the machine to
operate improperly.
After machine shutdown, wait at least 2 minutes
SAFETY
for the Engine Control Module (ECM) to
complete its shutdown before turning the
battery disconnect switch to OFF.
Fig. 4-84 0000452

CONTROLS
MACHINE
16. Make sure that the following items are secured and
locked. 9
10
• Cab door (9) 11
• Engine cover (10)
OPERATION
MACHINE
• Air conditioner fresh-air inlet panel (12)

12
MAINTENANCE
Fig. 4-85 0004378
• Right rear access door (13)

14 15
• Exhaust opening (14)
13
• Fuel tank cap (15) SPECIFICATIONS
17. Cover the exhaust opening to prevent foreign material 16

from entering it during transport.
Fig. 4-86 0004379
EQUIPMENT
OPTIONAL

18. Secure the machine to the trailer with suitable
tie-downs (17) in accordance with all applicable laws
and regulations.
17
0004385
Fig. 4-87
Unloading the Machine
WARNING!
To prevent the machine from tipping over, select a firm and level location that is a safe
distance from any road or structure.
• Make sure the trailer is properly chocked to prevent any movement.
• Use an access ramp with enough length, strength, and width to properly support machine.
The ramp grade should not exceed 15°.
• Drive slowly at the junction of the ramp and the trailer. The machine may shift suddenly due
to a change in its center of gravity.
• Use a signal person to alert the operator to any potential hazards
1. Chock the trailer wheels to prevent movement of the

trailer during unloading.
2. Attach or construct ramps of suitable strength, width,

and length to unload the machine.
3. Remove all tie-downs (1) and blocks that secure the

machine to the trailer.
4. Turn the exterior rearview mirrors so the operator has a

clear view to the front and rear of the machine. 1
0004385
Fig. 4-88
5. Unlock and start the machine. Allow the machine to
warm up to operating temperature.

6. Press function button F2 (2) on the home screen to set
the auto idle (3) to off.
CONTENTS
TABLE OF
7. Press function button F3 (5) on the home screen to set
the travel speed (turtle icon) (4) to low.
INTRODUCTION
SAFETY
CONTROLS
MACHINE
3 4
OPERATION
MACHINE
2 5
F1 F2 F3 F4 F5
MAINTENANCE
0004595, 0004622
Fig. 4-89
SPECIFICATIONS
EQUIPMENT
OPTIONAL

8. Set the hydraulic lockout control lever to the unlocked
(open) position (6).
6
9. Raise the work equipment to clear the trailer.
Fig. 4-90 0005235
10. Lower the bucket and move slowly down the ramp
while operating the boom and arm inward to provide
support as the machine moves forward off the ramp.
11. Park the machine at the desired location.
12. Run the engine at low idle (approximately 1050 rpm)

for 5 minutes. 0000106
Fig. 4-91
NOTICE!
Never turn the battery disconnect switch to OFF while the engine is running. This can damage
the electrical system or cause the machine to operate improperly.
After machine shutdown, wait at least 2 minutes for the Engine Control Module (ECM) to
13. Shut down the engine, remove the key from the switch, and turn the battery disconnect switch to off.
Lift the Machine

To lift the machine on or off a trailer, use the lift/tie-down
points (2) identified on both sides of the machine, as well as
the center of gravity point (1) on both sides of the machine.
1 2
Fig. 4-92 0004381

CONTENTS
TABLE OF
INTRODUCTION
Maintenance
SAFETY
Maintenance Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-5
Checks Before Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-5
Checks After Maintenance or Repairs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-5
CONTROLS
MACHINE
Hour Meter Reading. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-5
Genuine SANY Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-5
SANY-Approved Lubricants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-6
Oil and Filter Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-6
Collect an Engine Oil Sample . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-6
Fuel Tank Strainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-6
OPERATION
MACHINE
Preventing Contamination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-6
Securing Access Covers and Compartment Doors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-6
Weld, Drill, Cut, or Grind on the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-7
Daily Inspection and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-7
Inspection and Maintenance for Severe Operating Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . .5-8
MAINTENANCE
Mud, Rain, or Snow Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-8
Near Ocean (Salt Air) Environments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-8
Dusty Environments. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-8
Cold Environments. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-9
Other Weather Environments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-9
Check the Maintenance Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-9
Fluids and Lubricants. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-10
SPECIFICATIONS
Hydraulic Oil Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-10

Lubrication and Grease . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-10
Windshield Washer Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-10
Diesel Exhaust Fluid (DEF) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-10
Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11
Engine Coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11
Engine Oil Viscosity/Temperature Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-12
EQUIPMENT
OPTIONAL
Lubricating Grease/Temperature Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-12

Industrial Gear Oil/Temperature Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-12
Hydraulic Oil/Temperature Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-13

Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-14
SY265C LC Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-14
SY265C LR Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-14
Other Approved Products. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-14
Maintenance Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-15
Secure the Machine for Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-15
When Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-15
Daily or Every 10 Hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-15
After the First 50 Hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-16
Weekly or Every 50 Hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-16
Monthly or Every 250 Hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-17
Every 3 Months or 500 Hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-17
Every 6 Months or 1000 Hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-18
Annually or Every 2000 Hours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-18
Hydraulic Breaker Maintenance Interval . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-19
After Maintenance is Completed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-19
Maintenance Procedures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-20
Fluid Level Checks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-20
Check the Engine Coolant Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-20
Fill the Engine Coolant. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-21
Check the Engine Oil Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-22
Add Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-23
Check the Fuel Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-24
Fill the Fuel Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-25
Check the Diesel Exhaust Fluid (DEF) Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-26
Fill the Diesel Exhaust Fluid (DEF) Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-27
Drain the Primary Fuel Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-28
Check the Hydraulic Oil Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-29
Check the Windshield Washer Fluid and Windshield Wiper . . . . . . . . . . . . . . . . . . . . . . . . .5-30
Engine Inspection and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-31
Engine Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-31
Check the Crankcase Breather Tube. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-31
Replace the Crankcase Breather. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-32
Replace the Crankcase Ventilation Filter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-34
Check and Replace the Engine Air Filter System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-34
Check the Air Intake and Charge-Air Pipes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-36
Change the Engine Oil and Filter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-37
Inspect the Engine Serpentine Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-40
Check the Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-40
Check the Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-41
Check the Aftertreatment Exhaust Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-42
Check the Engine Exhaust Pipe Clamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-43
Engine Cooling System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-44
Change the Engine Coolant. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-44
Check the Radiator, Oil Cooler, Charge-Air Cooler, and Air Conditioner Condenser . . . . . .5-46
Inspect the Engine Coolant Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-46
Heating and Air Conditioning System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-47
Check the Air Conditioning Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-47
Check the Air Conditioner Compressor Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-47
Check the Air Conditioner Fresh-Air and Recirculated-Air Filters . . . . . . . . . . . . . . . . . . . . .5-50
Exhaust System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-52

Check the Exhaust System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-52
Replace the Diesel Exhaust Fluid (DEF) Pump Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-53
CONTENTS
TABLE OF
Replace the Diesel Exhaust Fluid (DEF) Tank Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-54
Fuel System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-56
Check the Fuel Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-56
Drain the Fuel Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-56
Replace the Primary Fuel Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-57
Replace the Secondary Fuel Filter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-58
INTRODUCTION
Check the Fuel Tank Strainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-59
Check the Backup Camera . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-60
Disconnect the Electrical Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-60
Check the Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-61
Check the Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-62
Replace the Batteries. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-63
SAFETY
Check the Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-65
Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-66
Inspect the Accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-66
Check Accumulator Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-66
Relieve Hydraulic System Pressure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-67
Add Hydraulic Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-68
CONTROLS
MACHINE
Replace the Hydraulic System Breather Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-69
Replace the Hydraulic Pilot Filter Element. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-71
Replace the Hydraulic Tank Return Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-73
Clean and Replace the Hydraulic Oil Suction Strainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-74
Check the Hydraulic Hoses and Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-76
Change the Hydraulic Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-76
Check the Hydraulic Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-80
OPERATION
MACHINE
Check the Hydraulic Pump Mounting Fasteners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-80
Track Frame. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-81
Check the Track Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-81
Check the Track Shoe Fasteners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-81
Check the Idler. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-82
Check the Top Rollers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-83
MAINTENANCE
Check the Top Roller Fasteners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-83
Check and Adjust Track Tension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-83
Final Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-87
Check the Final Drive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-87
Check the Final Drive Oil Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-88
Change the Final Drive Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-89 SPECIFICATIONS
Swing Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-90

Lubricate the Swing Drive Bearing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-90
Check the Swing Drive Oil Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-91
Change the Swing Drive Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-93
Check the Swing Drive Mounting Fasteners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-97
Check the Swing Bearing Fasteners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-97
Check the Swing Grease Bath Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-98
EQUIPMENT
OPTIONAL
Collect Oil Samples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-99

Collect an Engine Oil Sample . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-99
Collect a Hydraulic Oil Sample . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-100
Collect a Final Drive Oil Sample . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-100

Collect a Swing Drive Oil Sample . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-101
Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-102
Lubrication Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-102
Boom Cylinder Base Ends . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-103
Swing Bearing Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-103
Swing Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-104
Boom Pins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-104
Boom Cylinder Rod End . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-104
Arm Cylinder Head End . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-105
Arm Cylinder Rod End . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-105
Arm-to-Boom Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-106
Bucket Cylinder Head End. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-106
Bucket Linkages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-107
Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-107
Lubricate the Cab Door Hinges and Front Window Slide Rail . . . . . . . . . . . . . . . . . . . . . . .5-108
Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-109
Check the Grab Handles and Steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-109
Check Doors and Locks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-109
Check the Decals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-109
Check the Sheet Metal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-109
Clean and Check the Upper Structure and Undercarriage . . . . . . . . . . . . . . . . . . . . . . . . .5-109
Perform a Structural Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-110
Inspect Windshield Wiper and Washer Nozzle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-110
Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-111
Replace the Bucket Teeth . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-111

MAINTENANCE INFORMATION
CONTENTS
TABLE OF
Do not perform any maintenance and/or repairs unless the procedures are covered in this manual. Always follow
all safety precautions. Read and understand the Safety section of this manual before proceeding with any
inspection or maintenance procedures. See “Maintenance Safety” on page 2-8.
Checks Before Maintenance
INTRODUCTION
Review the Maintenance Log and follow these points to make sure of your safety.
• Avoid working on the machine while the engine is running unless required to do so in the procedure. If the
engine must remain running during a procedure, always have a person in the cab who can correctly operate
the machine and who is in clear contact with you at all times.
• Contact a SANY dealer if you are unable to perform the procedures listed in this manual or if additional
SAFETY
procedures are required.
• Always use the proper tools when performing any maintenance procedures.
Checks After Maintenance or Repairs
CONTROLS
MACHINE
1. 1. Before starting the machine after maintenance or repairs, verify the following:
• If necessary, have a coworker inspect your work for correct and proper completion.
• Complete the Maintenance Log.
2. After starting the machine, verify the following:
OPERATION
MACHINE
• Check for leaks in the system that had maintenance or repairs.
• Verify there are no abnormal sounds coming from the engine or hydraulic system.
• Check for any loose parts or abnormal movement in the system you have maintained.
MAINTENANCE
• Check for any overheating in the system you have maintained.
After performing maintenance or repairs to the machine, always take time to inventory your tools, parts used, and
fasteners to be sure none of these items were left on or inside the machine. Return the machine to its proper
location. SPECIFICATIONS
Hour Meter Reading

Record the hour meter reading daily. Confirm hour meter readings with the required maintenance intervals listed in
this manual. When a maintenance service is due, an umbrella symbol will appear on the monitor display.
Genuine SANY Replacement Parts

EQUIPMENT
OPTIONAL
Use only genuine SANY replacement parts when repairing or replacing machine components. Failure to do so may
result in premature system or part failure.

SANY-Approved Lubricants
Always use SANY-approved lubricants and engine coolants. Never mix different lubricant brands or viscosities.
The use of unapproved lubricants and engine coolants, or mixing different lubricant brands or viscosities, may
result in shortened service life or system failure.
Oil and Filter Inspection
NOTICE!
Failure to inspect oils and filters for contamination may damage the machine or cause
improper operation.
Before changing the engine or hydraulic oil or filters, inspect them for contamination. If contamination is found,
send a sample of the oil for testing to help determine the cause. Consult a SANY dealer before operating the
machine.
Collect an Engine Oil Sample

Collect and send an oil sample for testing according to the maintenance schedule. Obtain and follow the
instructions within an oil analysis sample kit from a SANY dealer.
Fuel Tank Strainer

The fuel tank strainer should always be installed when fueling the machine. The fuel tank strainer prevents larger
dirt and other contaminates from entering the fuel system. The fuel tank strainer does not filter out very small or
non solid impurities.
Preventing Contamination
Clean all dirt, dust, and debris from the hydraulic tank filler cap or cover before opening. Make sure objects do not
fall into the tank and contaminate fluids during servicing. If any object falls into any tank, remove it immediately.
Failure to do so could result in component malfunction, damage to the machine, or improper machine operation.
Securing Access Covers and Compartment Doors

When servicing the machine with any access cover or compartment door open, use the lock latch or bar to secure
the cover or compartment door in the open position. Covers and doors that are not locked open can shut
unexpectedly and cause injury.

Never clean the machine with caustic chemicals or steam cleaners. Use mild soaps and a pressure washer to clean
the machine. Always protect electrical parts when cleaning the machine. Never pressure-wash the inside of the cab.
Use only nonflammable cleaning solvents.

Weld, Drill, Cut, or Grind on the Machine
CONTENTS
TABLE OF
NOTICE!
Disconnect the battery and all electrical control modules prior to welding. Failure to do this
could damage the machine and personal property or cause the machine to operate
improperly.
INTRODUCTION
NOTICE!
Contact a SANY dealer before beginning any welding repairs. Any welding repairs on the
machine must be performed by personnel who are qualified and certified to perform repairs
that require welding. Owners are responsible for the structural integrity of any completed
SAFETY
repair.
After turning off the key switch, wait 2 minutes before disconnecting the battery. Disconnect
the negative battery cable from the negative (-) post of the battery prior to welding.
The welding ground cable must be connected within 3.3 ft. (1 m) of the welding area. The
CONTROLS
welding cable must be connected directly to the part being welded. Do not ground through
MACHINE
bearings, hydraulic cylinder pins, or work equipment pins.
Failure to disconnect the negative battery cable could damage the machine or cause it
operate improperly.
Daily Inspection and Maintenance
OPERATION
MACHINE
Do the following before operation with the engine off:
• Perform daily service as necessary.
• Inspect the machine for loose or missing components.
MAINTENANCE
• Clean the cab.
• Check all controls for smooth operation and make sure they return to the neutral position.
• Make sure all safety decals are in place and are legible. SPECIFICATIONS
• Make sure safety equipment is in place and in operating condition.
• Check for fluid leaks.
Check the following during operation with the engine running:
Monitor the control panel for normal machine operating parameters.

EQUIPMENT
•
OPTIONAL
• Make sure the machine operates normally.

Check the following after operation with the engine off and cool:
• Check service points for wear or damage.
• Clean the cab.
• Check for loose or missing fasteners and components.
Inspection and Maintenance for Severe Operating Conditions

If the machine will be operating under adverse conditions:
• Check and clean any electrical components to prevent corrosion.
• Check and clean any areas where extreme heat is present, such as the exhaust system, manifold, and
turbocharger.
For heavy-load operation, add grease to the pins of the work equipment prior to each operation. Cycle the operation
of all working parts several times before filling with additional grease.
Mud, Rain, or Snow Conditions
Before operating the machine, inspect each connector for looseness.
After operating the machine, clean the machine and inspect for missing or loose fasteners. Add oil and lubricating
grease as needed.
Near Ocean (Salt Air) Environments
Before operating the machine, inspect for any signs of corrosion. Apply grease where rust is found.
After operating the machine, thoroughly wash away the salt residue, apply grease where rust is found, and perform
maintenance carefully on the electrical components to prevent corrosion.
Dusty Environments
Clean the following components:
• Engine air filter–Clean the dust valve frequently. Immediately service the air filter and housing if an
air filter restriction indicator is displayed. See “Check and Replace the Engine Air Filter System” on
page 5-34.
• Radiator–Clean the radiator core frequently to prevent blockage.
• Fuel equipment–Drain water/sediment frequently. See “Drain the Primary Fuel Filter” on page 5-28.
• Fresh-air and recirculation filters–Clean the filters frequently.

Cold Environments
CONTENTS
TABLE OF
In cold environments 32°F (0°C) or below, lubricate only with the oils and fuels shown in “Fluids and Lubricants”
on page 5-10. Prior to starting the engine, make sure that the battery is fully charged and that the battery case and
the cables have not cracked.
Other Weather Environments
INTRODUCTION
NOTE: If there is evidence of overheating of bearings or bushings, loose parts, or rust during regular
inspection, increase the frequency of lubrication.
Based on experience and suggestions by lubricating oil suppliers, the lubricating intervals listed in the
“Maintenance Schedule” on page 5-15 apply only to normal operating conditions. In harsh environments,
including those with dusty and corrosive air, abnormal external temperature, extremely heavy overload, frequent
operating times, longtime duty cycle, etc., lubricating intervals should be shortened. Always follow the
SAFETY
“Maintenance Schedule” on page 5-15 until enough experience is obtained to establish a new schedule. If there are
bearings or bushings that are overheating, loose parts, or rust during regular inspection, increase the frequency of
lubrication.
Check the Maintenance Log
CONTROLS
MACHINE
The Maintenance Log lists regularly scheduled maintenance that should be performed by the operator or service
personnel. All maintenance performed on the machine must be recorded in the Maintenance Log.
OPERATION
MACHINE
MAINTENANCE
SPECIFICATIONS
EQUIPMENT
OPTIONAL

FLUIDS AND LUBRICANTS
NOTICE!
Never mix lubricants of different types or viscosities (weights), and never overfill the system
that is being serviced. Failure to follow this notice could damage the machine or cause it to
operate improperly.
Always use SANY-approved lubricants, engine coolants, and filters. SANY is not responsible for damage caused
by using unauthorized lubricants and engine coolants.
Hydraulic Oil Description

Hydraulic oil is an important part of the hydraulic system. Hydraulic oil lubricates hydraulic system components,
carries heat away from components, and contains anti corrosion additives and detergents.
Hydraulic system malfunctions are often caused by poor machine maintenance practices. Following the guidelines
below will result in proper hydraulic system maintenance:
• Do not use any additives in the hydraulic oil.
• Replace hydraulic oil that has been subjected to overheating or damaged components.
• Change the hydraulic oil filter as recommended.
• Keep the hydraulic oil tank filled to the full level with hydraulic oil.
• Keep the hydraulic oil cooler free of dust and debris.
• Cap and plug all openings after removing components for service or repair.
Lubrication and Grease

Always use clean extreme pressure (EP) grease when greasing the machine. Avoid using low-viscosity grease.
SANY recommends EP2 or equivalent lubricants for heavy-duty plain and rolling element bearings operating
under severe conditions, including shock loading in wet environments.
Windshield Washer Fluid

Only use clean automotive windshield washer fluid. Do not mix concentrates into the washer fluid. In cold weather
areas, use washer fluid with a low temperature rating.
Diesel Exhaust Fluid (DEF)

SANY recommends using diesel exhaust fluid (DEF) that meets DIN 70700 or ISO 2224101.

Fuel
CONTENTS
TABLE OF
WARNING!
• Fuel or fuel vapors that come into contact with hot surfaces or electrical components can
cause a fire.
INTRODUCTION
• Never service the fuel system near an open flame or while smoking.
• Clean up spilled fuel immediately.
NOTICE!
SAFETY
Never dilute fuels. Damage to the injection system can result, causing the machine to operate
improperly.
Observe the following when adding fuel:
CONTROLS
MACHINE
• Use #2 diesel fuel or a mixture of #2 diesel and #1 diesel fuels in cold weather climates.
• Use only ultra-low sulfur fuel with a limit of S.15 ppm (S.15 PPM) for all normal operations.
• SANY does not recommend the use of any diesel fuel with a cetane level less than 40.
OPERATION
• Do not use gasoline, kerosene, or any unapproved fuels in the fuel system.
MACHINE
• If fuel waxing or bacterial growth occurs in the fuel system, contact a SANY dealer.
• Make sure there is no water or foreign material in the fuel. Take appropriate precautions to prevent fuel
contamination during refueling.
MAINTENANCE
Engine Coolant
Engine coolant is an important fluid, protecting the engine against overheating and freezing.
• If using concentrated engine coolant, use distilled water to dilute per instructions on the engine coolant
container. Natural water contains large amounts of minerals which can form scale in the engine and
SPECIFICATIONS
radiator. Mineral scale is not easily removed and can cause overheating.
• Precautions in this manual must be followed when working with engine coolants.
• Some engine coolants are flammable. Keep them away from open fire.
• If the engine is overheating, wait for the engine to cool before refilling engine coolant.
EQUIPMENT
OPTIONAL

Engine Oil Viscosity/Temperature Data
Temperature
Oil Type
-22°F -4°F 5°F 32°F 50°F 68°F 86°F 104°F 122°F
(-30°C) (-20°C) (-15°C) (0°C) (10°C) (20°C) (30°C) (40°C) (50°C)
SAE 15W-40
SAE 10W-30
SAE 5W-30
SAE 5W-40
SAE 40W
NOTE: Due to its comparatively better lubricating characteristics (including improved oil consumption,
engine operation in frigid climates, and continued lubrication in high temperatures), SAE 15W-40
is recommended for most climates. In some circumstances, short-term use of low-viscosity engine
oil in temperatures below 23°F (-5°C) is acceptable. However, long-term use can reduce engine
life.
Lubricating Grease/Temperature Data
Temperature
Grease Type
Summer Winter
NGLI #2 molybdenum disulfide

lithium-based grease
NGLI #1 molybdenum disulfide

lithium-based grease
NOTE: Always use clean EP (extreme pressure) grease when applying grease to the machine. Avoid using
low-viscosity grease.
Industrial Gear Oil/Temperature Data
Temperature
Oil Type
-4°F 14°F 32°F 50°F 68°F 86°F 104°F 122°F
(-20°C) (-10°C) (0°C) (10°C) (20°C) (30°C) (40°C) (50°C)
Gear oil with EP additive

API GL4 or GL5
NOTE: Any brand meeting AGMA standard 9005-D94, ISO 3448 grade 220 is acceptable.

Hydraulic Oil/Temperature Data
CONTENTS
TABLE OF
Temperature
Oil Type
-22°F -4°F 14°F 32°F 50°F 68°F 86°F 104°F 122°F
(-30°C) (-20°C) (-10°C) (0°C) (10°C) (20°C) (30°C) (40°C) (50°C)
INTRODUCTION
ISO VG 46 antiwear
hydraulic oil
ISO VG 32 low-
temperature antiwear
hydraulic oil
NOTE: Selection of the proper hydraulic oil is based on local operating climate and conditions:
SAFETY
• Use ISO VG 46 antiwear hydraulic oil in general temperate climates.
• Use ISO VG 32 low-temperature antiwear hydraulic oil (pour point is -43.6°F [-42°C]) in generally
arctic areas where ambient temperatures can reach -22°F (-30°C) during operation.
Hydraulic oil is an important part of the hydraulic system. Hydraulic oil lubricates hydraulic system components,
CONTROLS
MACHINE
carries heat away from components, and contains anti corrosion additives and detergents. Hydraulic system
malfunctions are often caused by poor machine maintenance practices. Following the guidelines below will result
in proper hydraulic system maintenance:
• Do not use any additives in the hydraulic oil.
OPERATION
• Replace hydraulic oil that has been subjected to overheating or damaged components.
MACHINE
• Change the hydraulic filter as recommended.
• Keep the hydraulic oil tank filled.
• Cap and plug all openings after removing components for service or repair.
MAINTENANCE
SPECIFICATIONS
EQUIPMENT
OPTIONAL

Capacities
The capacities shown in the table are approximate. For exact capacities, use the inspection points, inspection plugs,
dipsticks, and sight glasses.
SY265C LC Capacities
Capacities
Hydraulic Diesel
Engine Swing
Fuel Swing System Exhaust
Engine Cooling Final Drive Bearing
System Drive (including Fluid
System Gear Bath
tank) (DEF)
1.06 gal.
6.5 gal. 122.8 gal. 10.6 gal. 2.77 gal. 73.2 gal. 75.0 lb. 10.0 gal.
(4.0 L)
(24.7 L) (465.0 L) (40.0 L) (10.5 L) (277.0 L) (34.0 kg) (38.0 L)
(each side)
SY265C LR Capacities
Capacities
Hydraulic
Engine Swing Diesel
Fuel Swing System
Engine Cooling Final Drive Bearing Exhaust
System drive (including
System Gear Bath fluid (DEF)
tank)
1.06 gal.
6.5 gal. 122.8 gal. 10.6 gal. 2.77.0 gal. 73.2 gal. 75.0 lb. 10.0 gal.
(4.0 L)
(24.7 L) (465.0 L) (40.0 L) (10.5 L) (277.0 L) (34.0 kg) (38.0 L)
(each side)
Other Approved Products
NOTICE!
Commercially available lubricants and additives may cause harm. Use only the lubricants
recommended in this manual. The use of other lubricants can damage the machine and could
cause it to operate improperly.
Approved products include:
• Any thread-locking compound having properties that offer high temperature performance and oil tolerance
to prevent the loosening of fasteners.
• Any lithium grease-based spray lubricant.
• Mineral spirits, Type II odorless and/or Class 1 (high flash point).

MAINTENANCE SCHEDULE
CONTENTS
TABLE OF
Secure the Machine for Maintenance
NOTICE!
INTRODUCTION
Failure to perform the following procedures when and as directed could result in machine
damage and improper machine operation.
1. Park the machine on a flat, firm surface.
2. Obtain the Maintenance Log for this machine and complete it at the close of all maintenance procedures.
3. Read and understand all of the procedures to be performed.
SAFETY
4. Prepare the machine for checks and inspections. See “Maintenance Safety” on page 2-8.
5. Allow the machine to cool before performing maintenance.
When Required
CONTROLS
MACHINE
• Check air conditioner fresh-air and recirculation filters. (See page 5-50.)
• Perform a stationary regeneration. (See page 3-19.)
• Replace engine primary air filter. (See page 5-34.)
OPERATION
MACHINE
• Replace hydraulic system breather filter. (See page 5-69.)
• Check the radiator, oil cooler, charge-air cooler, and the air conditioner condenser fins. (See page 5-46.)
• Check the track tension. (See page 5-83.)
MAINTENANCE
• Replace the bucket teeth. (See page 5-111.)
• Check the windshield washer fluid and windshield wiper. (See page 5-30.)
Daily or Every 10 Hours SPECIFICATIONS
• Lubricate the work equipment. (See page 5-102.)
• Check the seat belt and buckle. (See page 4-14.)
• Check decals. (See page 5-109.)
• Check sheet metal. (See page 5-109.)

EQUIPMENT
OPTIONAL
• Check idler wheels. (See page 5-82.)

• Drain the primary fuel filter/water separator. (See page 5-28.)
• Check the hydraulic pump mounting fasteners. (See page 5-80.)
• Check the hydraulic tank oil level. (See page 5-29.)
• Check the hydraulic line connections. (See page 5-76.)
• Check the pattern change (SAE/BHL) valve. (See page 3-12.)
• Check the engine coolant level. (See page 5-20.)
• Check the engine oil level. (See page 5-22.)
• Check and adjust the air conditioner compressor belt. (See page 5-47.)
• Check the engine accessory belt. (See page 5-40.)
• Check the crankcase breather tube. (See page 5-32.)
• Check the air intake and charge-air piping. (See page 5-36.)
• Check the aftertreatment exhaust piping. (See page 5-42.)
• Check the swing drive. (See page 5-90.)
• Check the escape tool. (See page 4-23.)
• Check the fire extinguisher. (See page 4-23.)
• Check the front window latches. (See page 4-18.)
• Adjust the mirrors. (See page 4-20.)
• Check the electrical system. (See page 5-60.)
• Check the fuel level. (See page 5-24.)
• Check the operator controls. (See page 3-4.)
• Check air conditioning operation. (See page 5-47.)
After the First 50 Hours

• Initial change of the engine oil and the filter. (See page 5-37.)
Weekly or Every 50 Hours

• Lubricate the work equipment. (See page 5-102.)
• Check the engine air filter system. (See page 5-34.)

• Check the batteries. (See page 5-62.)
CONTENTS
TABLE OF
• Check the hydraulic hoses and lines. (See page 5-76.)
• Check the final drive oil level. (See page 5-88.)
• Check the top roller fasteners. (See page 5-83).
INTRODUCTION
• Check the track shoe fasteners. (See page 5-81).
• Check and adjust the track tension. (See page 5-83.)
• Check the final drive. (See page 5-87.)
Monthly or Every 250 Hours
SAFETY
NOTE: Make sure all daily and 50-hour maintenance tasks have been completed before proceeding with the
250-hour maintenance tasks.
• Check the doors and locks. (See page 5-109.)
CONTROLS
MACHINE
• Check the grab handles and steps. (See page 5-109.)
• Perform a structural inspection. (See page 5-110.)
• Initial replacement of the hydraulic pilot oil filter element. (See page 5-71.)
Initial replacement of the hydraulic oil tank return filter. (See page 5-73.)
OPERATION
•
MACHINE
• Check the track assemblies. (See page 5-81.)
• Check and adjust track tension. (See page 5-83.)
• Check windshield washer fluid and windshield wiper. (See page 5-30.)
MAINTENANCE
• Check the electrical system. (See page 5-52.)
Every 3 Months or 500 Hours

NOTE: Make sure all daily, 50-hour, and 250-hour maintenance tasks have been completed before proceeding SPECIFICATIONS
with the 500-hour maintenance tasks.
• Replace the primary and secondary fuel filter. (See page 5-57 and page 5-58.)
• Collect an engine oil sample. (See page 5-6.)
• Collect a hydraulic oil sample. (See page 5-29.)

EQUIPMENT
OPTIONAL
• Collect a final drive oil sample. (See page 5-100.)
• Collect a swing drive oil sample. (See page 5-101.)

• Clean and check the upper structure and undercarriage. (See page 5-109.)
• Check the swing grease bath level. (See page 5-98.)
• Check the swing drive fasteners. (See page 5-97.)
• Lubricate the swing drive bearing. (See page 5-90.)
• Check the final drive. (See page 5-87.)
• Check the hydraulic pump. (See page 5-80.)
• Check the hydraulic hoses and lines. (See page 5-76.)
• Check the radiator, hydraulic oil cooler, and air conditioner condenser fins. (See page 5-46.)
• Check the air conditioner fresh-air and recirculation filters. (See page 5-50.)
• Replace the hydraulic system breather filter. (See page 5-69.)
• Change the engine oil and filter. (See page 5-37.)
• Replace the primary and secondary engine air filter. (See page 5-34.)
• Replace the swing drive oil. (See page 5-93.)
• Check the stationary regeneration. (See page 3-19.)
Every 6 Months or 1000 Hours

NOTE: Make sure all daily, 50-hour, 250-hour, and 500-hour maintenance tasks have been completed before
proceeding with the 1000-hour maintenance tasks.
• Check accumulator function. (See page 5-66.)
• Check the fuel tank strainer. (See page 5-59.)
• Replace the hydraulic pilot filter element. (See page 5-71.)
• Replace the hydraulic return filter. (See page 5-73.)
• Check the fuel lines. (See page 5-56.)
• Check the aftertreatment exhaust piping. (See page 5-42.)
• Replace the diesel exhaust fluid (DEF) tank filter. (See page 5-43.)
Annually or Every 2000 Hours

NOTE: Make sure all daily, 50-hour, 250-hour, 500-hour, and 1000-hour maintenance tasks have been
completed before proceeding with the 2000-hour maintenance tasks.

• Perform a structural inspection. (See page 5-110.)
CONTENTS
TABLE OF
• Replace the crankcase ventilation filter. (See page 5-32.)
• Check the swing bearing fasteners. (See page 5-97.)
• Check hydraulic hoses and lines. (See page 5-76.)
INTRODUCTION
• Change the hydraulic oil. (See page 5-29.)
• Replace the diesel exhaust fluid (DEF) pump filter. (See page 5-32.)
• Replace the engine air filter. (See page 5-34.)
• Change the engine coolant. (See page 5-44.)
SAFETY
• Check the crankcase breather tube. (See page 5-32.)
• Change the final drive oil. (See page 5-89.)
• Replace the diesel exhaust fluid (DEF) pump filter. (See page 5-53.)
CONTROLS
MACHINE
Hydraulic Breaker Maintenance Interval
Hydraulic oil breaks down faster on machines equipped with a hydraulic breaker than on machines equipped with a
bucket.
Change the hydraulic oil and filters every 400 hours on breaker-equipped machines.
OPERATION
MACHINE
NOTICE!
A breaker operating at a rate over 50% for 250 hours must have the hydraulic oil filter
replaced. Failure to do so could result in damage to the machine.
MAINTENANCE
See “Check the Hydraulic Oil Level” on page 5-29.
After Maintenance is Completed

Record the completion of all of the maintenance tasks in the Maintenance Log. If authorized, remove all lockout/
SPECIFICATIONS
tagout warnings and machine-securing elements and fully activate the machine. Return the machine to operation.
EQUIPMENT
OPTIONAL

MAINTENANCE PROCEDURES
Fluid Level Checks
Check the Engine Coolant Level
WARNING!
• Engine coolant is toxic. Avoid inhaling or ingesting engine coolant. If eyes or skin are
contaminated by coolant, wash the affected area with plenty of water and seek medical
treatment immediately.
• Do not remove the radiator cap while the engine is hot. Engine coolant is under pressure
when the engine is hot. Avoid contact with hot engine coolant. Allow the engine to cool
before removing the radiator cap.
NOTICE!
Dispose of the engine coolant in accordance with all applicable environmental regulations.
Failure to follow this notice could damage the environment.

2. Open the engine compartment door (1). See “Engine 1

Compartment Door” on page 4-11.
Fig. 5-1 0005314

3. Check the engine coolant level in the sight glass (2) on
the side of the expansion tank. The acceptable engine
CONTENTS
TABLE OF
coolant level is the middle of the sight glass.
INTRODUCTION
2
Fig. 5-2 0005184
SAFETY
Fill the Engine Coolant
WARNING!
CONTROLS
MACHINE
OPERATION
MACHINE

2. Open the engine compartment door. See “Engine
MAINTENANCE
1
3. Slowly loosen the expansion tank cap (1) to relieve any

engine cooling system pressure. 2
4. Remove the expansion tank cap when engine cooling

SPECIFICATIONS
system pressure has been relieved.
5. For engine coolant capacity, see “Capacities” on

page 5-14.
Fig. 5-3 0005184
6. Add new engine coolant through the expansion tank

until the engine coolant level reaches the middle of the sight glass (2).
EQUIPMENT
OPTIONAL
7. Install the expansion tank cap.
8. Start the engine and run it at low idle for several minutes to allow engine coolant to circulate.
9. Shut down the engine.
10. Check the engine coolant level. See “Check the Engine Coolant Level” on page 5-20.
11. Close the engine cover.
Check the Engine Oil Level

1
2. Open the engine compartment door (1). See “Engine

Fig. 5-4
3. Remove the engine oil dipstick (2) from the engine,
wipe it with a clean cloth, then insert the dipstick into
the holder. 2
Fig. 5-5 0005314
4. Remove the dipstick and note the oil level.
NOTE: The oil level should be within the etched area

(3) of the dipstick.
5. Install the dipstick into the holder.
6. If the oil level is not within the etched area, remove the
3
engine oil filler cap and add oil until the level is within
the etched area.
Fig. 5-6

Add Engine Oil
CONTENTS
TABLE OF
CAUTION!
Do not perform engine maintenance when the engine is hot. Hot engine oil or engine
components may cause severe burns. Allow the engine to cool before performing engine
maintenance. Failure to follow this caution could result in injury.
INTRODUCTION
1

SAFETY
CONTROLS
MACHINE
Fig. 5-7
3. Remove either of the engine oil filler caps (3) and add
engine oil. See “Capacities” on page 5-14. 2
NOTICE!
OPERATION
MACHINE
Do not overfill the engine with oil. Overfilling
could result in machine damage and improper 3
machine operation.
4. Install the engine oil filler cap.
MAINTENANCE
wipe it with a clean cloth, then insert the dipstick in its Fig. 5-8 0005314
holder.
6. Remove the dipstick, note the oil level. Install the dipstick.
SPECIFICATIONS
EQUIPMENT
OPTIONAL

(4). If the oil is not within the etched area,
remove the engine oil filler cap, then add oil
until the level is within the etched area.
7. Start and run the engine at low idle for several minutes,
shut off the engine, and check for oil leaks.
8. Check the oil level. Add oil as needed. 4
Fig. 5-9
Check the Fuel Level
Turn the key switch to ON and check the fuel level

displayed (1) on the system monitor.
Fig. 5-10 0004595

Fill the Fuel Tank
CONTENTS
TABLE OF
1
2. Remove the fuel tank cap (1).
3. Add clean, fresh fuel as needed until the tank is full.
INTRODUCTION
4. Install the fuel tank cap.
SAFETY
Fig. 5-11 0004153
CONTROLS
MACHINE
OPERATION
MACHINE
MAINTENANCE
SPECIFICATIONS
EQUIPMENT
OPTIONAL

Check the Diesel Exhaust Fluid (DEF) Level
Check the DEF level (1) on the monitor home screen.
NOTE: The DEF tank should be at least 10% full.
Fig. 5-12 0004595

Fill the Diesel Exhaust Fluid (DEF) Tank
CONTENTS
TABLE OF
CAUTION!
It is critical when working with the DEF system that all materials used are absolutely clean.
Failure to follow this caution can cause equipment damage.
INTRODUCTION
2. Open the DEF compartment door (1) on the right front

side of the machine. See “Right Front Access Door” on
page 4-8.
1
SAFETY
CONTROLS
MACHINE
Fig. 5-13 0005188
3. Remove the DEF tank cap (2).
4. Add DEF through the filler neck as needed.
OPERATION
5. Install the DEF tank cap.
MACHINE
6. Close the DEF compartment door.
MAINTENANCE
Fig. 5-14
SPECIFICATIONS
EQUIPMENT
OPTIONAL

Drain the Primary Fuel Filter
WARNING!
Never service the fuel system near an open flame or while smoking. Failure to follow this
warning may result in death or serious injury.

2. The primary fuel filter (1) is behind the right rear door.
See “Right Rear Access Door” on page 4-9.
Fig. 5-15 0005321
3. Place an appropriately sized container under the

primary fuel filter.
4. Open the drain valve (3) to allow all water and/or

contaminated fuel to drain from the filter.
2
NOTICE!
Dispose of contaminated fuel in accordance

with local environmental regulations. Failure to
do so could result in damage to the 3
environment.
5. Close the drain valve when the fuel is free of water and Fig. 5-16
0005319
contamination.
NOTE: SANY recommends draining the fuel tank and replacing the filter if an excessive amount of water or
contaminant is found while draining the fuel filter.

Check the Hydraulic Oil Level
CONTENTS
TABLE OF
1. Park the machine on a flat, level surface and position
the work equipment as shown on the hydraulic tank
decal.
1
INTRODUCTION
3. Open the right rear door (1). See “Right Rear Access
Door” on page 4-9.
4. Check the tank for leaks, exterior rust, and other

damage.
SAFETY
Fig. 5-17
5. Check the oil level using the sight glass (2) on the side
of the hydraulic tank. Make sure the oil level is
between the level marks in the sight glass.
CONTROLS
MACHINE
6. Add hydraulic oil to the system as necessary. See “Add
Hydraulic Oil” on page 5-68. 2
OPERATION
MACHINE
Fig. 5-18
MAINTENANCE
SPECIFICATIONS
EQUIPMENT
OPTIONAL

Check the Windshield Washer Fluid and Windshield Wiper
1. Prepare the machine for service. See “Maintenance Safety”

on page 2-8. 1
2. Check the washer fluid level inside the windshield washer

tank (2), located behind the left front door. See “Left Access
Doors” on page 4-10.
2
NOTE: Use windshield washer fluid appropriate for very
cold or winter climates as required.
3. Remove cap (1) and add windshield washer fluid as

necessary.
Fig. 5-19 0005322
4. Check the operation of the windshield washer nozzle (3) and

wiper (4) to make sure there is no smearing across the
windshield during operation. Replace the wiper blade with a 3
new one if smearing occurs.
5. Adjust the spray nozzle (3) to make sure fluid spray is

properly directed.
4
NOTICE!
Do not operate the wiper on a dry window.

Failure to observe and follow this could result
in machine damage and improper machine
Fig. 5-20 0003692
operation.
6. Inspect the windshield wiper for excessive wear. Replace as necessary.

Engine Inspection and Maintenance
CONTENTS
TABLE OF
Engine Inspection
NOTE: Regular inspection of the engine and engine compartment helps to identify potential problems and
prevent defects that may lead to service interruption and costly repair.
1. Prepare the machine for service. See “Maintenance Safety” on page 2-8.
INTRODUCTION
2. Open the appropriate access covers or compartment doors. See “Doors, Escape Hatch, and Filler Caps” on
page 4-6.
3. Turn the battery disconnect switch to the OFF position. See “Battery Disconnect Switch” on page 3-20.
4. Inspect the engine and engine compartment for the following:
SAFETY
• Oil, fuel, and engine coolant leaks.
• Loose fasteners and connections.
• Worn or loose drive belts.
CONTROLS
MACHINE
• Damaged hoses and wiring harnesses.
• Engine air filter.
Check the Crankcase Breather Tube
OPERATION
MACHINE
2. Open the engine compartment door. See “Engine 1

MAINTENANCE
3. Visually inspect the crankcase breather tube (1) for the
following conditions.
• Cracks
• Restriction
SPECIFICATIONS
• Material deterioration
Fig. 5-21 0005314
• General damage
NOTE: If any of the above conditions exist, replace the crankcase breather tube.
EQUIPMENT
OPTIONAL

Replace the Crankcase Breather
NOTICE!
• Make sure the battery disconnect switch is OFF before removing the crankcase breather.
• Never turn the battery disconnect switch to OFF while the engine is running. This can
damage the electrical system or cause the machine to operate improperly.
Failure to follow this notice could cause damage to the machine or cause it to operate
improperly.

3. Clean the crankcase breather cover (1).
Fig. 5-22 0005314

4. Remove the breather cover fasteners (2).
3
CONTENTS
TABLE OF
5. Remove the crankcase breather cover (3). 2
6. Remove the breather (4) and tray (5).
7. Inspect the breather cover and tray for damage.

Replace as necessary.
INTRODUCTION
4
8. Check for internal obstructions or sludge buildup.
9. Clean the breather cover with hot, soapy water and a 5

soft brush.
10. Rinse the cover with clean water and dry with
SAFETY
compressed air.
CAUTION!
• Do not allow compressed air to come into
contact with skin. Fig. 5-23 0000247
CONTROLS
MACHINE
• Always wear goggles, gloves, and other
personal protective equipment (PPE).
Failure to follow these precautions could result

in injury.
OPERATION
MACHINE
NOTE: Do not use soapy water to clean or rinse the
breather base (6).
11. Clean the breather base with a damp rag to prevent

water from entering the crankcase.
MAINTENANCE
6
SPECIFICATIONS
0000248
Fig. 5-24
EQUIPMENT
OPTIONAL

12. Lubricate the breather O-ring seal (7) with clean
lubricating oil.
13. Install the new breather onto the breather tray.

7
14. Install the tray into the base.
15. Install the breather cover.
16. Install the breather cover fasteners.

Fig. 5-25 0000249
17. Tighten the fasteners in the sequence shown (1–11) to

7 lb-ft (10 N•m). 10 6 2 3 7
18. Turn the battery disconnect switch to the ON position. 11
20. Start the engine and run for 10 minutes at low idle.
NOTE: Open the engine cover and check the cover for
leaks. 9 5 1 4 8
Fig. 5-26 0000246
Replace the Crankcase Ventilation Filter
NOTE: Replace the crankcase ventilation filter every 4000 hours.
Check and Replace the Engine Air Filter System

2. The air filter housing (1) is behind the left front door. 1
See “Left Access Doors” on page 4-10.
Fig. 5-27 0005317

3. Check the condition of the dust valve and replace if
required.
CONTENTS
TABLE OF
NOTE: If the dust valve is cracked, torn, remains
open, or is missing, dust particles that are
normally expelled can collect on the air filter
and shorten the air filter service life.
INTRODUCTION
SAFETY
Fig. 5-28 0004113
4. Open the air filter housing and remove the primary air
filter (2).
CONTROLS
MACHINE
5. Clean the inside of the air filter housing with a clean
cloth.
OPERATION
MACHINE
MAINTENANCE
SPECIFICATIONS
Fig. 5-29 0005323

EQUIPMENT
OPTIONAL

6. Remove the secondary air filter (3).
NOTICE! 3
Do not attempt to clean the air filter. Failure to

replace a damaged, damp, or clogged air filter
could cause the engine or machine to operate
improperly.
7. Inspect the secondary air filter and replace as

necessary.
8. Inspect the primary air filter and replace as necessary.
9. Close the air filter housing.
10. Close and secure left access doors.
Fig. 5-30
Check the Air Intake and Charge-Air Pipes

2. Open the appropriate access panels and doors. See

“Doors, Escape Hatch, and Filler Caps” on page 4-6.
3. Inspect the intake piping daily for wear points, damage

to piping, loose hose clamps, and punctures that can 1 3
damage the engine.
4. Replace damaged pipes and tighten loose hose clamps

as necessary to prevent the air system from leaking.
2
NOTE: Tighten hose clamps (2) to 72 lb-in (0.5 N•m).
Fig. 5-31 0005314
5. Check for corrosion under the hose clamps and hoses
of the intake system piping. Corrosion can allow
corrosive products and dirt to enter the intake system. Disassemble and clean as required.
6. Inspect the charge-air piping (3) and hoses for leaks, holes, cracks, or loose connections.
7. Tighten the hose clamps as necessary.

Change the Engine Oil and Filter
CONTENTS
TABLE OF
WARNING! 1
Do not perform this procedure when the engine

is hot. Wait for the engine to cool before
proceeding. Failure to follow this warning could
INTRODUCTION
result in burns or other serious injury.

SAFETY
Fig. 5-32
3. Loosen the engine oil filler cap (2).
CONTROLS
MACHINE
OPERATION
MACHINE
Fig. 5-33 0005314
MAINTENANCE
SPECIFICATIONS
EQUIPMENT
OPTIONAL

4. Remove fasteners (3) and the engine compartment
bottom cover (4).
3
3
Fig. 5-34
5. Place an appropriately sized container under the engine
oil drain valve (5). See “Capacities” on page 5-14 for
more information.
5
6. Open the engine oil drain valve.
7. Allow the engine oil to completely drain into the

container.
8. Close the engine oil drain valve.
9. Install the engine compartment bottom cover.
Fig. 5-35
NOTICE!
Dispose of drained oil in accordance with local

environmental regulations. Failure to do so
could damage the environment.

10. The engine oil filter (6) is behind the right rear door.
CONTENTS
TABLE OF
11. Place a catch container under the engine oil filter.
12. Remove the oil filter.
13. Inspect the drained oil and the filter for metal particles
and foreign material.
INTRODUCTION
14. Clean the engine oil filter mating surface. 6
15. Apply a thin film of clean engine oil to the new filter
gasket.
16. Install the new engine oil filter until the filter gasket
SAFETY
Fig. 5-36 0005320
makes contact with the filter mating surface, then
tighten the filter 3/4 turn more.
17. Remove either of the engine oil filler caps (7) and add
engine oil. See “Capacities” on page 5-14.
7
CONTROLS
MACHINE
NOTICE!
Do not overfill the engine with oil. Overfilling

could result in machine damage and improper 8
machine operation.
OPERATION
MACHINE
18. Install the engine oil filler cap.
wipe it with a clean cloth, then insert the dipstick in its
holder. Fig. 5-37 0005314
MAINTENANCE
20. Remove the dipstick, note the oil level. Install the
dipstick.

(9). If the oil is not within the etched area,
remove the engine oil filler cap, then add oil
SPECIFICATIONS
until the level is within the etched area.
21. Start and run the engine at low idle for several minutes, 9
shut off the engine, and check for oil leaks.
22. Check the oil level. Add oil as needed. Fig. 5-38
EQUIPMENT
OPTIONAL

Inspect the Engine Serpentine Belt
CAUTION!
Rotating parts inside the engine compartment can cause injury. Make sure the engine is off
and that all components have stopped moving.
2. Open the appropriate access covers or compartment doors. See “Doors, Panels, Covers, and Filler Cap” on
page 4-5.
4. Check the engine serpentine belt and pulleys for wear

or damage.
5. Press on the engine serpentine belt (1) between the fan 1

and component pulley.
NOTE: The belt should deflect 0.20 in.–0.31 in.

(5 mm–8 mm) (2). 2
• If using a tension meter to check the belt tension of

the engine serpentine belt, the tension should
measure 143 lbf. (636 N).
6. Replace the belt if:

Fig. 5-39 0003255
• It has stretched past the point of being correctable.
• Cuts or cracks are found in the belt.
• The belt slips or squeals.
Check the Starter
CAUTION!
Rotating parts inside the engine compartment can cause injury. Make sure the engine is off
and that all components have stopped moving.
page 4-6.
3. Turn the key switch to the START position and listen for abnormal noise and operation that may indicate a
faulty starter:

• High-pitched screeching sounds.
CONTENTS
TABLE OF
• Grinding noise.
• Intermittent whirring sound (starter not engaging engine flywheel).
• Starter turns engine over slowly.
INTRODUCTION
• Burning smell or smoke coming from the starter.
4. If the starter is malfunctioning, contact a SANY dealer for additional information.
Check the Alternator
Contact a SANY dealer for inspection.
SAFETY
CONTROLS
MACHINE
OPERATION
MACHINE
MAINTENANCE
SPECIFICATIONS
EQUIPMENT
OPTIONAL

Check the Aftertreatment Exhaust Piping
WARNING!
Never operate a machine with a damaged or defective exhaust system, exhaust leaks, or
restrictions. Failure to follow this warning could result in death or serious injury.
CAUTION!
Make sure that the engine is shut down and that the exhaust components have cooled down
to a point where they can be touched without burning. Failure to follow this caution could
result in injury.

2. Open the engine compartment cover (1). See “Engine

Fig. 5-40
3. Locate the exhaust system (2) under the engine
compartment cover, next to the engine.
4. Inspect the exhaust system and its mount for leaks or

signs of damage.
5. Check the connection to the expansion pipe (3) for

3
leaks or signs of damage.
6. Make sure the exhaust pipe is clear and not restricted.

2
Fig. 5-41 0005324

Check the Engine Exhaust Pipe Clamps
CONTENTS
TABLE OF
1

INTRODUCTION
CAUTION!
Make sure that the engine is off and that the 0000240
Fig. 5-42
exhaust components have cooled down to a
point where they can be touched without
burning. Hot engine and exhaust components
SAFETY
can cause burns and injury.
3. Check the clamps (2) on the exhaust system for

tightness.
4. Tighten as required. Replace damaged or missing
CONTROLS
clamps. Not all clamps are shown in this illustration.
MACHINE
2
2 2
OPERATION
MACHINE
Fig. 5-43 0005324
MAINTENANCE
SPECIFICATIONS
EQUIPMENT
OPTIONAL

Engine Cooling System

Change the Engine Coolant
WARNING!
1. Position the upper structure as shown to allow access

to the radiator drain valve. 1


Fig. 5-44
4. Slowly loosen the expansion tank cap (2) to relieve any
engine cooling system pressure.
5. Remove the expansion tank cap when engine cooling

system pressure has been relieved. 2
Fig. 5-45 0005184

6. Remove the bottom access panel (3).
3
CONTENTS
TABLE OF
INTRODUCTION
Fig. 5-46
SAFETY
radiator drain hose (4). For engine coolant capacity, see
“Capacities” on page 5-14.
8. Open the radiator drain valve (5).
CONTROLS
9. Allow the engine coolant to completely drain into the
MACHINE
5
container. 4
10. When the engine cooling system is empty, close the

radiator drain valve.
OPERATION
MACHINE
NOTICE!
Dispose of drained engine coolant in

accordance with local environmental
regulations. Failure to do so could
damage the environment.
MAINTENANCE
11. Add new engine coolant through the expansion tank
until the engine coolant level reaches the bottom of the Fig. 5-47
filler neck.
12. Install the expansion tank cap. SPECIFICATIONS
13. Start the engine and run it at low idle for several minutes to allow engine coolant to circulate.
14. Shut down the engine, then check the engine coolant level. See “Check the Engine Coolant Level” on page 5-
20.
15. Install the bottom access cover.

EQUIPMENT
OPTIONAL

Check the Radiator, Oil Cooler, Charge-Air Cooler, and Air Conditioner Condenser
WARNING! 1
Do not allow compressed air, pressurized water,

or steam to come into contact with skin. Always
wear goggles, gloves, and other personal
protective equipment (PPE). Failure to follow 2
these warnings could result in death or serious
injury.
1. Open the engine compartment access door. See “Engine

Compartment Door” on page 4-11. 3
2. Open the left rear access door. See “Left Access Doors”
on page 4-10.
Fig. 5-48
3. Clean the engine coolant radiator (1), air conditioner
condenser (2), and hydraulic oil cooler (3) using
low-pressure compressed air.
NOTICE!
• Compressed air, high-pressure water, or steam can damage the cooling fins if the nozzle is
too close to the fins. To prevent cooling fin damage, keep the nozzle at a safe distance
while cleaning.
• Damaged cooling fins may lead to leaks and overheating. In dusty environments, inspect
the cooling fins daily regardless of the maintenance schedule.
4. Clean out any debris that has accumulated during operations and cleaning.
5. Close and secure all doors.
Inspect the Engine Coolant Pump
page 4-6.
3. Turn the battery disconnect switch to OFF. See “Battery Disconnect Switch” on page 3-20.
4. Check the engine coolant pump for signs of leakage. This indicates a faulty seal on the pump shaft.
5. If the fan pulley has play, the bearings inside the engine coolant pump are worn. Contact a SANY dealer for
replacement of an engine coolant pump.

Heating and Air Conditioning System
CONTENTS
TABLE OF
Check the Air Conditioning Operation
CAUTION!
The air conditioning system is under pressure. Working on it could create a hazardous
INTRODUCTION
situation, which could result in injury. Contact a SANY dealer for repairs.
With the engine running:

1 2 3
• Press the OFF button (1) and make sure no heat is
present.
OFF
SAFETY
• Press the fan switch (2) to check start-up, airflow, FULL AUTO AIRCONDITIONER
TEMP MODE AUTO
and fan speed.
A/C
• Press the temperature control button (3) to adjust
the heat temperature and check if the air 5 4
temperature changes from warm to hot.
CONTROLS
Fig. 5-49
MACHINE
• Press the A/C button (4) and check if the air
temperature changes from warm to cool.
6. Check the recirculated-fresh-air control switch (5) function.
Check the Air Conditioner Compressor Belt
OPERATION
MACHINE
CAUTION!
Make sure the engine is off and that all rotating parts inside the engine compartment have
stopped moving. Failure to follow this caution could result in injury.
MAINTENANCE

SPECIFICATIONS
3. Remove fasteners (1) that secure the shroud around the

air conditioner compressor and drive belt. Remove
shroud from machine.
4. Check for damaged pulleys and worn V-groove or

V- belt.
EQUIPMENT
OPTIONAL
5. Make sure the V-belt does not rub against the bottom of Fig. 5-50
the V-groove.
6. Examine the belt for signs of damage.

7. Use a belt tension gauge to apply a force of 80 lbf to 120 lbf (356 N to 534 N) halfway between the air
conditioner pulley and engine fan pulley.
8. The belt should deflect 0.20 in.–0.31 in. (5 mm–8 mm).
9. Adjust belt tension as necessary.
10. Install the shroud.
Adjust the Air Conditioner Compressor Belt

NOTE: Do not repair the air conditioning system beyond the tasks described in this manual.
CAUTION!
Make sure the engine is off and that all rotating parts inside the engine compartment have
stopped moving. Failure to follow this caution could result in injury.


3. Remove fasteners (1) that secure the shroud around the

air conditioner compressor and drive belt. Remove
shroud from machine.
Fig. 5-51

4. Loosen the compressor bracket fasteners (2).
CONTENTS
TABLE OF
NOTE: Not all bracket fasteners are shown.
5. Loosen the jam nut (3) on the tension adjustment bolt

(4).
INTRODUCTION
2
SAFETY
CONTROLS
MACHINE
Fig. 5-52 0000239
6. Use a tensioning gauge to check the tension of the air

conditioner compressor belt between two pulleys. 3 4
7. With a force of 80–120 lbf (356–534 N), the belt should

deflect 0.20 in.–0.31 in. (5 mm–8 mm).
OPERATION
MACHINE
8. Turn the tension adjustment bolt to adjust the belt
tension.
NOTE: If the belt is out of the tension range, replace the

belt and perform the belt tension check again.
MAINTENANCE
9. Tighten the jam nut to lock the tension adjustment bolt
in place.
10. Tighten the compressor bracket fasteners.

Fig. 5-53 SPECIFICATIONS
NOTE: Replace the belt if:
• It has stretched and there is little margin left for adjustment.
• Cuts or cracks are found in the belt.
• The belt slips or squeals.

EQUIPMENT
OPTIONAL
NOTE: Newly installed V-belts need to be adjusted after the first hour of operation.

Check the Air Conditioner Fresh-Air and Recirculated-Air Filters
Fresh-Air Filter
2. Unlock and open the fresh-air filter door (1).

See “Fresh-Air Filter Access Door” on page 4-11.
1
Fig. 5-54
3. Remove hardware (2) that secures the fresh-air filter (3).
4. Remove the fresh-air filter.
5. Clean the fresh-air filter using compressed air.
NOTE: Replace the fresh-air filter after cleaning five

times or it cannot be cleaned. 2
6. Install or replace the fresh-air filter.
7. Install the hardware.
8. Close and lock the fresh-air filter access door.
Fig. 5-55

Recirculated-Air Filters
CONTENTS
TABLE OF
2. Remove fasteners (1) that secure the recirculated-air

filter cover (2).
INTRODUCTION
NOTE: The recirculated-air filter is behind the seat.
SAFETY
2
Fig. 5-56
3. Remove fasteners (3) that secure the recirculated-air
CONTROLS
MACHINE
filter (4).
3
4. Remove the recirculated-air filter.
5. Clean the recirculated-air filter using compressed air.
OPERATION
NOTE: Replace the recirculated-air filter after five
MACHINE
cleanings or if it cannot be cleaned.
6. Install or replace the recirculated-air filter and fasteners.
7. Install the recirculated-air filter cover and fasteners.
4 MAINTENANCE
SPECIFICATIONS
Fig. 5-57
EQUIPMENT
OPTIONAL

Exhaust System
Check the Exhaust System
CAUTION!
Make sure that the engine is off and that the exhaust components have cooled to a point
where they can be touched without burning. Hot engine and exhaust components can cause
burns and injury.


Fig. 5-58
3. Locate the exhaust components (2) and exhaust pipe
(3) next to the engine.
4. Inspect the exhaust components and its mount for leaks

or signs of damage.
5. Be sure the exhaust pipe is clear and not restricted.

4
6. Check the connection to the expansion pipe (4) for
leaks or signs of damage. 2
3
NOTICE!
Never operate a machine with a damaged or Fig. 5-59 0005324
defective exhaust system, exhaust leaks, or

restrictions. A damaged exhaust system could
result in engine damage.

Replace the Diesel Exhaust Fluid (DEF) Pump Filter
CONTENTS
TABLE OF
CAUTION!
Dispose of the DEF pump filter in accordance with all applicable environmental regulations.
Failure to follow this caution could damage the machine or environment.
INTRODUCTION
2. Open the right rear access door.See “Right Rear Access

SAFETY
3. The DEF pump (1) is mounted on the right side center
of the machine near the case drain filter.
4. Remove the DEF pump filter housing (2) from the

bottom of the DEF pump.
1
CONTROLS
5. Remove and replace the DEF pump filter element.
MACHINE
6. Replace the DEF pump filter housing O-ring.
7. Install the DEF pump filter housing to the bottom of

the DEF pump.
OPERATION
MACHINE
MAINTENANCE
2
Fig. 5-60
SPECIFICATIONS
EQUIPMENT
OPTIONAL

Replace the Diesel Exhaust Fluid (DEF) Tank Filter
CAUTION!
Failure to follow this caution can cause equipment damage.

1
2. Open the right front access door (1). See “Right Front
Fig. 5-61
3. Disconnect the DEF sending unit electrical connector
(2). 2 3
NOTE: For proper installation, label all hoses and note

their positions before disconnecting.
4. Disconnect the two engine coolant hoses (3) from the

DEF sending unit.
5 4
NOTE: Place a suitable container under the coolant
hoses as they are removed to catch any
coolant. Clamp or plug the engine coolant
hoses to prevent excess leakage.
5. Disconnect the two DEF lines (4) from the DEF Fig. 5-62
sending unit.
NOTE: Place a suitable container under the DEF lines as they are removed to catch any DEF fluid. Clamp or
plug the DEF lines to prevent excess leakage.
6. Remove the DEF sending unit fasteners (5), then lift the DEF sending unit (6) from the tank.

7. Remove the old DEF tank filter (7).
CONTENTS
TABLE OF
8. Install the new DEF tank filter.
9. Install the DEF sending unit in the reverse order of

removal.
10. Close and secure the right front access door.
INTRODUCTION
6
SAFETY
7
CONTROLS
MACHINE
Fig. 5-63
OPERATION
MACHINE
MAINTENANCE
SPECIFICATIONS
EQUIPMENT
OPTIONAL

Fuel System
Check the Fuel Lines
Inspect all fuel lines and hoses on the machine and the engine. Replace as necessary.
Drain the Fuel Tank

the upper structure to allow access to the right cover
plate under the fuel tank. 1

3. Open the right rear access door. See “Right Rear

4. Unlock and remove the fuel tank filler cap (1). See
“Fuel Tank Filler Cap” on page 4-12.
Fig. 5-64 0004153
5. Direct the drain tube (3) from the fuel tank down
through the floor grating.
6. Place an appropriately sized container under the end of

drain tube. See “Capacities” on page 5-14 for more
information.
2
7. Open the drain valve (2).
8. Close the drain valve when the fuel flow stops.
NOTICE! 3
Dispose of contaminated fuel in accordance Fig. 5-65 0005327

do so could damage the environment.
9. Add fuel to the system as necessary.
10. Install and lock the fuel tank filler cap.
11. Start the engine and allow it to run at low idle.
12. Check for leaks in the fuel system, repair as necessary.
13. Close and lock the right access door.

Replace the Primary Fuel Filter
CONTENTS
TABLE OF
WARNING!
INTRODUCTION
2. The primary fuel filter (1) is behind the right rear door.
See “Right Rear Access Door” on page 4-9. 2
3. Place an appropriately sized container under the 1
SAFETY
primary fuel filter.
4. Slowly loosen the priming pump knob (2).
5. Open the drain valve (3) to allow all water and fuel to
drain from the primary fuel filter. 3
CONTROLS
MACHINE
6. Remove the primary fuel filter. Fig. 5-66 0005319
NOTICE!
Dispose of the filter and fuel in accordance with local environmental regulations. Failure to do
OPERATION
MACHINE
so could damage the environment.
7. Fill the primary fuel filter with clean fuel.
8. Install a new primary fuel filter onto the primary fuel filter mount until the gasket contacts the primary fuel
filter mount.
MAINTENANCE
9. Tighten the primary fuel filter an additional 1/4 turn.
10. Start the engine and run at low idle and check for leaks in the fuel system.
11. Shut down the engine, close and secure the access door. SPECIFICATIONS
EQUIPMENT
OPTIONAL

Replace the Secondary Fuel Filter
WARNING!

2. Open right rear access door. See “Right Rear Access


1
secondary fuel filter (2).
2
4. Remove the secondary fuel filter from the filter mount 2
(1).
5. Clean the bottom of the filter mount.
Fig. 5-67 0005319

NOTICE!
Dispose of the filter and fuel in accordance with

local environmental regulations. Failure to do
6. Install a new secondary filter onto the filter mount until the gasket contacts the filter mount.
7. Tighten the secondary filter an additional 1/4 turn.
8. Turn pump priming knob (3) counterclockwise to release priming knob.
9. Pump the priming knob until resistance is felt.
10. Push in pump priming knob and turn clockwise to lock the priming knob.
11. Start the engine and run at low idle.
12. Check for leaks in the fuel system.

Check the Fuel Tank Strainer
CONTENTS
TABLE OF
2. Unlock and remove the fuel tank filler cap (1). See
“Fuel Tank Filler Cap” on page 4-12.
INTRODUCTION
SAFETY
Fig. 5-68 0004153
3. Remove the fuel tank strainer element (2) from the fuel
tank filler neck.
4. Clean and inspect the fuel tank strainer.
CONTROLS
MACHINE
5. Install or replace the fuel tank strainer.
2
6. Install and lock the fuel tank filler cap.
OPERATION
MACHINE
Fig. 5-69 000513
MAINTENANCE
SPECIFICATIONS
EQUIPMENT
OPTIONAL

Electrical System SY265C LC/SY265C LR Excavator OMM
Check the Backup Camera
1. Turn the key switch to the ON position.
2. Push button F4 on the monitor to activate the backup

1
camera (1) and view activity behind the machine.
3. Make sure the backup camera is operating correctly

and is free of all obstructions.
Fig. 5-70
Disconnect the Electrical Power
WARNING!
When working with any open electrical power source, make sure that your hands are free of
any metal objects (rings, watches, jewelry, etc.) that could come in contact with electrical
power points. Failure to avoid this hazardous situation could result in death or serious injury.
1. Prepare the machine for checks and inspections. See
“Maintenance Safety” on page 2-8.
2. The batteries are behind the left rear access door. See 1
“Left Access Doors” on page 4-10.
3. Allow several minutes for any accumulated battery

gases to clear before servicing the batteries.

See “Battery Disconnect Switch” on page 3-20. 2
5. Remove the fasteners (2) and remove the battery

cover (1). Fig. 5-71

6. Remove the black ground (–) cables (4) first, then
disconnect the red positive (+) cables (3).
CONTENTS
TABLE OF
7. To reconnect power, connect the red cable first, 3 4
followed by the black cable.
8. Install the battery cover with the fasteners.
INTRODUCTION
9. Turn the battery disconnect switch to the ON position.
Fig. 5-72
10. Close and secure the access door.
Check the Electrical System
The electrical system check should start with the fuse box. Inspect all electrical equipment. Replace all faulty
SAFETY
items, including loose electrical connectors, worn or degraded wiring, cables, etc.
Locate and remove the cause of any electrical faults.
Use only genuine SANY parts and fuses.
CONTROLS
MACHINE
Shut down the engine immediately if a fault occurs with the power supply.
Do not modify the electrical system, contact a SANY dealer to repair or replace any damaged wiring.
OPERATION
MACHINE
MAINTENANCE
SPECIFICATIONS
EQUIPMENT
OPTIONAL

Check the Batteries
WARNING!
Before proceeding with any battery maintenance procedure, observe the following:
• The top of the battery must be kept clean to prevent plugging of the battery vents. Regularly
wash the top of the battery to prevent the battery vents from plugging.
• Battery acid can cause burns or injury. If battery acid makes contact with skin or eyes, flush
the area immediately with fresh water and seek medical attention.

1
NOTICE!
• There are two 12-volt batteries connected in

series to provide 24 volts to the electrical
system.
• After machine shutdown, wait at least 2 2

minutes for the engine control module (ECM)
to complete its shutdown before
disconnecting the battery. Fig. 5-73
Failure to follow this notice can damage the

3. Disconnect the electrical power. See “Disconnect the Electrical Power” on page 5-60.
4. The batteries are under the cover (1) behind the left rear access door. See “Left Access Doors” on page 4-10.
5. Allow several minutes for any accumulated battery gases to clear before servicing the batteries.
6. Remove the fasteners (2) and remove the battery cover.

7. Check the top surfaces and all battery connections (3)
for signs of corrosion or dirt buildup.
3
CONTENTS
TABLE OF
8. Use a clean rag to wipe any dirt from the batteries.
NOTE: If corrosion is found, flush the area with a

battery cleaning solution.
INTRODUCTION
9. Remove any trash, tools, parts, or debris from the
battery compartment. Fig. 5-74
10. Install the cover.
11. Close and secure left access doors.
SAFETY
Replace the Batteries
WARNING!
Before proceeding with any battery maintenance procedure, observe the following:
CONTROLS
MACHINE
• The top of the battery must be kept clean to prevent plugging of the battery vents.
Regularly wash the top of the battery to prevent the battery vents from plugging.
OPERATION
MACHINE
• Battery acid can cause burns or injury. If battery acid makes contact with skin or eyes,
flush the area immediately with fresh water and seek medical attention.
MAINTENANCE
2. The batteries are under the cover (1) behind the left 1
rear access door. See “Left Access Doors” on page 4-
10.
SPECIFICATIONS
2
EQUIPMENT
OPTIONAL
Fig. 5-75

NOTICE!
• There are two 12-volt batteries connected in series to provide 24 volts to the electrical
system.
complete its shutdown before disconnecting the battery.
Failure to follow this notice can damage the machine or cause it to operate improperly.
3. Allow several minutes for any accumulated battery

gases to clear before servicing the batteries.
4. Turn the battery disconnect switch to the OFF position. +

_
5. Disconnect the electrical power. See “Disconnect the
Electrical Power” on page 5-60.
6. Remove the fasteners (2) and remove the battery cover.
7. Disconnect the black ground (-) battery cables first,

then disconnect the red positive (+) cables.
Fig. 5-76
8. Remove the battery hold-down brackets (3).
9. Remove the batteries.

3
10. Install the new batteries.
11. Install the battery hold-down brackets over the

batteries and secure them.
12. Connect the red positive (+) cables. Fig. 5-77
13. Connect the black ground (-) cables.
NOTE: The two 12-volt batteries are connected in series. Make sure they are installed in the same manner.
NOTICE!
Dispose of batteries in accordance with all applicable environmental regulations. Failure to

follow this notice could result in damage to the environment.
14. Install the battery cover and secure with the fasteners.

Check the Fuses
CONTENTS
TABLE OF
NOTICE!
If fuses fail frequently, the wiring harness must be inspected for broken or damaged wire
insulation or a component placing a high electrical load on the system. Repair as necessary
INTRODUCTION
or contact a SANY dealer.
Check all fuses for corrosion and proper function. The fuse
box is behind the left rear access door. For locations and
descriptions see “Fuses” on page 3-32.
If a fuse is corroded, or a white powdery substance can be
SAFETY
seen on it, contact a SANY dealer for repair information
regarding the electrical circuit in question. 1
CONTROLS
MACHINE
Fig. 5-78 000513
OPERATION
MACHINE
MAINTENANCE
SPECIFICATIONS
EQUIPMENT
OPTIONAL

Hydraulic System
Inspect the Accumulator
WARNING!
Never open a hydraulic component under pressure. Escaping hydraulic oil is under high
pressure and can penetrate the skin and cause serious injury or death. Do not use hands to
check for leaks. Wear gloves, eye protection, and other personal protective equipment (PPE)
and use a piece of cardboard or paper to search for suspected leaks.

2. Open the appropriate access covers or compartment

doors. See “Doors, Escape Hatch, and Filler Caps” on
page 4-6. 1

4. The accumulator (1) is behind the left rear access door.
5. Inspect the accumulator and surrounding surfaces for

signs of leaks and worn or damaged hoses.
Fig. 5-79 0005318
6. If any damages is found, replace immediately.
Check Accumulator Function
NOTE: Perform this procedure every 6 months (1000 hours) of service on machines with optional equipment
attached. Perform this procedure annually (or every 2000 hours) on machines with a bucket attached.
1. Position the work equipment (1) 18 in.–24 in.

(457 mm–610 mm) from the ground.

4. Turn the key switch to the ON position.

Fig. 5-80 0004379

5. Place the hydraulic lockout control lever (2) in the
open (unlocked) position.
2
CONTENTS
TABLE OF
6. Move the right joystick down.
7. If the boom goes down to the ground, no action is

needed.
INTRODUCTION
8. If the boom does not go down to the ground, contact a
SANY dealer.
9. Start the engine and run it at idle speed for about 1

minute to pressurize the accumulator.
SAFETY
0005235
Fig. 5-81
Relieve Hydraulic System Pressure
NOTE: Hydraulic system pressure must be relieved before disconnecting or servicing hydraulic system
components.
CONTROLS
MACHINE
the work equipment on the ground.
1
3. Turn the key switch to ON. Do not start the engine.
OPERATION
MACHINE
4. Place the hydraulic lockout lever in the open
(unlocked) position.
5. Fully cycle each pedal, joystick, and travel control two

to three times to release the system pressure remaining
MAINTENANCE
in the hydraulic lines. Fig. 5-82 00004158
6. Turn the key switch to OFF and place the hydraulic lockout lever in the closed (locked) position.
7. Clean the top of the hydraulic tank.

SPECIFICATIONS
8. Remove the wing nut (1) from the breather valve.

EQUIPMENT
OPTIONAL

9. Press the hydraulic tank vent button (2) to relieve
pressure in the hydraulic tank.
2
10. Install the wing nut.
Fig. 5-83 00004159
Add Hydraulic Oil
WARNING!
Hydraulic oil may be hot and under pressure. Always wait for the machine to cool down
before attempting to open the hydraulic oil system. Failure to follow this process could result
in injury.

level decal.

2
3. Relieve hydraulic system pressure. See “Relieve
4. Clean the top of the hydraulic tank. 1
5. Remove four fasteners (1) and the hydraulic suction

strainer cover (2). Fig. 5-84 00004158
CAUTION!
Hydraulic oil may be hot and under pressure. Always use caution when opening the hydraulic
system. Failure to follow this process could result in injury.
6. Add hydraulic oil to the tank through the suction strainer opening.

7. Check the hydraulic oil level using the sight glass (3)
on the side of the hydraulic tank. See “Check the
CONTENTS
TABLE OF
Hydraulic Oil Level” on page 5-29.
3
NOTICE!
INTRODUCTION
Do not overfill the hydraulic tank. This could
result in machine damage and improper
machine operation.
8. Install the suction strainer cover and secure using the

fasteners.
SAFETY
9. Start the engine. 0000257
Fig. 5-85
10. Run the engine for 10 minutes to circulate hydraulic oil
through the hydraulic system.
11. Recheck the hydraulic oil level.
CONTROLS
MACHINE
12. Check for leaks.
Replace the Hydraulic System Breather Filter

OPERATION
1
MACHINE
2. Clean the top of the hydraulic tank around the breather
housing (2).
3. Remove the wing nut (1) from the breather valve. 2
MAINTENANCE
Fig. 5-86 00004158
SPECIFICATIONS
EQUIPMENT
OPTIONAL

4. Press the hydraulic tank vent button (3) to relieve
pressure in the hydraulic tank.
3
Fig. 5-87 00004159
5. Remove the breather filter element cover (4) from the

breather valve and discard.
6. Install a new breather filter element (5).

5
7. Install the breather filter element cover.
8. Install the wing nut.
Fig. 5-88 00004157

Replace the Hydraulic Pilot Filter Element
CONTENTS
TABLE OF
WARNING!
• Allow the hydraulic system to cool before servicing. Hot oil may cause burns or other
serious injury.
INTRODUCTION
• The hydraulic tank may be under pressure, and hydraulic oil may be present at the filler cap.
Relieve any pressure to prevent injury.

SAFETY
2
3. Open the right rear door and locate the hydraulic pilot
filter housing (1) behind the hydraulic oil filter.
CONTROLS
MACHINE
4. Place an appropriately sized container under the pilot
filter housing to catch leaking hydraulic oil.
NOTICE!
Fig. 5-89 0005320
OPERATION
MACHINE
Dispose of drained hydraulic oil in accordance
do so could damage the environment.
5. Remove the pilot filter bowl (2).
MAINTENANCE
SPECIFICATIONS
EQUIPMENT
OPTIONAL

6. Remove the filter element (3) from the filter housing.
7. Clean the inside of the pilot filter bowl with clean fuel.
8. Install a new gasket and O-ring.
9. Install a new pilot filter element inside the pilot filter

bowl.
10. Install the pilot filter bowl.
11. Check the oil level in the tank and add oil if needed.
See “Add Hydraulic Oil” on page 5-68.
12. Start the machine and check for leaks.
Fig. 5-90 0005270

Replace the Hydraulic Tank Return Filter
CONTENTS
TABLE OF
WARNING!
serious injury.
INTRODUCTION

SAFETY
decal.


1
CONTROLS
MACHINE
2
4. Remove the fasteners (1) and the hydraulic return filter
cover (2).
Fig. 5-91 0004166
OPERATION
5. Remove the spring (3) and withdraw the return filter
MACHINE
(4).
3
6. Check the bottom of the return filter housing and 4
remove any debris.
7. Insert a new return filter in the return filter housing. 5
MAINTENANCE
8. Replace the O-ring (5).
9. Position the spring (3) on top of the return filter (4).
10. Install the hydraulic return filter cover and tighten the
SPECIFICATIONS
fasteners.
Fig. 5-92 0004161

EQUIPMENT
OPTIONAL

11. Add hydraulic oil to the tank through the suction
strainer opening until the hydraulic oil level displays
full in the sight glass (6) on the hydraulic tank. See
“Add Hydraulic Oil” on page 5-68.
6
12. Inspect and clean the suction strainer. Replace the
suction strainer as needed.
14. Run the engine for 10 minutes to circulate the oil in the
hydraulic system.
15. Check the level in the tank and add hydraulic oil if
needed. See “Add Hydraulic Oil” on page 5-68.
Fig. 5-93 0000257
Clean and Replace the Hydraulic Oil Suction Strainer
WARNING!
serious injury.

decal.
1
2
4. Remove four fasteners (1) and remove the hydraulic

1
suction strainer cover (2).
Fig. 5-94 0004158

5. Remove spring (3), rod (4), and strainer (5).
3
CONTENTS
TABLE OF
6. Clean the strainer of all debris.
NOTE: Replace the strainer if damaged.
7. Replace the O-ring on the suction strainer cover.
INTRODUCTION
8. Install the suction strainer with the rod and spring.
SAFETY
5
CONTROLS
MACHINE
Fig. 5-95 0002408

full in the sight glass (6) on the hydraulic tank. See
“Check the Hydraulic Oil Level” on page 5-29.
6
OPERATION
10. Install the suction strainer cover and fasteners.
MACHINE
12. Run the engine for 10 minutes to circulate hydraulic oil

in the hydraulic system.
MAINTENANCE
13. Recheck the level in the tank and add hydraulic oil if
needed.
14. Check for leaks. Fig. 5-96 0000257
SPECIFICATIONS
EQUIPMENT
OPTIONAL

Check the Hydraulic Hoses and Lines
WARNING!
Never open a hydraulic component under pressure. Escaping hydraulic oil is under high
pressure and can penetrate the skin and cause serious injury or death. Do not use hands to
check for leaks. Wear gloves, eye protection, and other personal protective equipment (PPE)
and use a piece of cardboard or paper to search for suspected leaks.
Check all hydraulic hoses and lines for leaks. Replace damaged or leaking hydraulic hoses and lines immediately.
Make sure there is sufficient distance between all lines and hoses and the high-temperature engine components (for
example, the exhaust system).
Prepare the machine for service. See “Maintenance Safety” on page 2-8. Examine hydraulic hoses and lines for the
following:
• Couplings that are cracked or have become loose.
• Damage, cuts, or abrasions.
• Hardening, chapping, or burning of hose.
• Cracks or serious corrosion on the couplings.
• Leaks at the couplings.
• Twisted, broken, flat, or distorted hoses or lines.
• Blisters or softness in the external hose layer.
Change the Hydraulic Oil
WARNING!
serious injury.
1. Park the machine on a flat, level surface and position the work equipment as shown on the hydraulic tank
decal.
3. Relieve hydraulic system pressure. See “Relieve Hydraulic System Pressure” on page 5-67.

4. Remove four fasteners (1) and remove the hydraulic
suction strainer cover (2).
CONTENTS
TABLE OF
5. Place the suction strainer cover back over the opening.
Do not secure at this time. 1
INTRODUCTION
1
Fig. 5-97 0004158
6. Remove the bottom cover (3) to access the hydraulic
SAFETY
tank drain plug.
CONTROLS
MACHINE
Fig. 5-98
OPERATION
7. Clean the area around the hydraulic tank drain plug (4).
MACHINE
8. Place an appropriately sized container under the drain
plug. See “Capacities” on page 5-14.
9. Remove the hydraulic tank drain plug and allow the

tank to drain.
MAINTENANCE
NOTICE!
Dispose of used hydraulic oil properly. Failure

to do so could damage the environment. 4
SPECIFICATIONS
10. Replace the O-ring on the hydraulic tank drain plug.
11. Install the hydraulic tank drain plug.

EQUIPMENT
OPTIONAL
Fig. 5-99

12. Remove fasteners (5) and the hydraulic return filter
cover (6).
5
6
Fig. 5-100 0004166
13. Remove the spring (7) and withdraw the return filter
(9).
14. Check the bottom of the return filter housing and

7
remove any debris.
15. Insert a new return filter in the return filter housing. 8
16. Replace the O-ring (8).
17. Position the spring (9) on top of the return filter (7).
9
18. Install the hydraulic return filter cover and tighten the
fasteners.
19. Remove the hydraulic suction strainer cover that was

Fig. 5-101 0004161
previously removed and placed over the suction
strainer opening.

20. Remove spring (10).
10
CONTENTS
TABLE OF
21. Pull up on rod (11) and remove suction strainer (12).
22. Clean the strainer of all debris.
NOTE: Replace the strainer if damaged.
INTRODUCTION
23. Replace the O-ring on the suction strainer cover.
24. Install the suction strainer with the rod and spring. 11
25. Replace the hydraulic system breather filter. See

“Replace the Hydraulic System Breather Filter” on
page 5-69.
SAFETY
12
CONTROLS
MACHINE
Fig. 5-102 0002408

full in the sight glass (13) on the hydraulic tank.
27. Install the suction strainer cover and fasteners. 13
OPERATION
MACHINE
29. Run the engine for 10 minutes to circulate the

hydraulic oil in the hydraulic system.
30. Check the level in the tank and add hydraulic oil if
MAINTENANCE
needed. See “Add Hydraulic Oil” on page 5-68.

Fig. 5-103 0000257
SPECIFICATIONS
EQUIPMENT
OPTIONAL

Check the Hydraulic Pump
WARNING!
serious injury.


4. Check the hydraulic pump (1) for leaks, function, and 1

abnormal noise.
Fig. 5-104 0005321
Check the Hydraulic Pump Mounting Fasteners

1

3. Inspect the hydraulic pump for loose, broken, or

missing pump mounting fasteners (1).
1
NOTE: Not all pump mounting fasteners (1) are
shown here. Be sure to inspect all pump
mounting fastener locations.
4. Tighten any loose fasteners to 36 lb-ft (49 N•m).

Fig. 5-105 0005321

Track Frame
CONTENTS
TABLE OF
Check the Track Assembly
NOTE: Use a pry bar to shift and/or lift the track shoes as needed to perform this procedure.
INTRODUCTION
2. Remove as much accumulated dirt as possible from the track assemblies.
3. Check track shoes (5) for damage, wear, unevenness, looseness, raised sections, binding, or any other
abnormality.
SAFETY
1
CONTROLS
MACHINE
5
4 3 5
Fig. 5-106 0005212
OPERATION
MACHINE
4. Replace track shoes as necessary.
5. Check the idler (2), track rollers (3), and top rollers (1) for wear and proper operation.
6. Check the track final drives (4) for wear and proper operation.
MAINTENANCE
Check the Track Shoe Fasteners

SPECIFICATIONS
2. Make sure that all fasteners are in place for each track
shoe (1) and not broken, bent, damaged, or loose.
3. Replace any broken, bent, or damaged fasteners.
4. Tighten all loose fasteners.

EQUIPMENT
OPTIONAL
1
Fig. 5-107 0005236

NOTE: Tighten the fasteners in crisscross sequence,
making sure the hardware and track shoe are
in close contact with the link mating surfaces.
2 4
3 1
Fig. 5-108 0000225
Check the Idler

1
2. Inspect the idler (1). If the idler is cracked or distorted,

contact a SANY dealer for replacement parts.
Fig. 5-109 0004728

Check the Top Rollers
CONTENTS
TABLE OF
2. Inspect each top roller (1). If a top roller is cracked, 1

distorted, or leaking, contact a SANY dealer for
replacement parts.
INTRODUCTION
SAFETY
Fig. 5-110 0004188
Check the Top Roller Fasteners
CONTROLS
MACHINE
2. Inspect the top roller mounting fasteners (1) that secure

the top rollers to the track frame for rust, damage, or
looseness.
OPERATION
MACHINE
3. Replace any damaged or defective fasteners and
tighten any loose fasteners.
NOTE: NOTE: Use thread-locking compound when

tightening loose fasteners and installing new
fasteners. Tighten the fasteners to a torque of
MAINTENANCE
399 lb-ft–485 lb-ft (540 N•m–658 N•m).
Fig. 5-111 0004188
SPECIFICATIONS
Check and Adjust Track Tension
Check Track Tension

2. Clean the track, rollers, and frame.

EQUIPMENT
OPTIONAL
3. Drive the machine forward two machine-lengths on a flat, level, stable surface.
4. Park and prepare the machine for service.

5. Lay a straightedge from the forward top roller to the idler.
0000226
Fig. 5-112
6. Measure the gap at location (1) (to the top of the track shoe).
7. Lay a straightedge from the rear top roller to the final drive sprocket.
Fig. 5-113 0000227
8. Measure the gap at location (2) (to the top of the track shoe).
9. Add dimensions (1) and (2).
NOTE: The total should be 3–4 in. (76.2–101.6 mm).
10. Adjust the track tension as needed.

Increase Track Tension
CONTENTS
TABLE OF
2. To increase track tension, add grease through the grease fitting (1).
INTRODUCTION
1
SAFETY
Fig. 5-114 0000224, 0000228
CONTROLS
MACHINE
3. Slowly move the machine forward two machine-lengths.
4. Stop the machine and verify that the track tension now meets the requirement in “Check and Adjust Track
Tension” on page 5-83.
5. Adjust the track tension as needed.
OPERATION
MACHINE
MAINTENANCE
SPECIFICATIONS
EQUIPMENT
OPTIONAL

Decrease Track Tension
WARNING!
• The track tension grease fitting is under extreme pressure. Grease can exit the grease valve
at high pressure and cause serious injury.
• Wear safety goggles, gloves, and other personal protective equipment (PPE) to prevent
serious injury.
• Do not stand directly in front of the track tension grease fitting valve when loosening the
valve.
1. Make sure there is no gravel or mud between the sprocket and the track shoe before releasing track tension.
2. Do not loosen the grease fitting (1).
3. Position yourself off to the side, not in front of the

grease valve (2). 1
4. Using the proper tools, slowly loosen the grease valve

(2) counterclockwise in 90° increments (1/4 turn) to
decrease track tension.
NOTE: The grease will come out from behind the

grease valve.
5. Move the machine back and forth for a short distance if 2

the grease does not come out smoothly.
6. Check track tension. When it is correct, turn the grease Fig. 5-115 0000229
valve (2) clockwise until it is tight.
7. Move the machine forward at low idle speed for a distance equivalent to the length of an unfolded track.
8. Stop the machine.
9. Check the track for proper tension. Adjust track tension as needed.

Final Drive
CONTENTS
TABLE OF
Check the Final Drive
NOTE: Perform this procedure after the first 50 hours

or week of service, then every 500 hours or 3 1
months afterwards.
INTRODUCTION

3. Remove fasteners (2) and the final drive cover (1).
SAFETY
Fig. 5-116 0004744
4. Inspect the travel motor (3) to make sure all hoses are
secured.
CONTROLS
MACHINE
5. Check for leaks.
6. Make sure all fasteners (4), including the final drive

motor mounting fasteners, are present and tight.
7. Replace any damaged or defective fasteners and

tighten any loose fasteners.
OPERATION
4
MACHINE
3
NOTE: Use anaerobic thread sealant when installing
loose fasteners and installing new fasteners. Fig. 5-117 0000157
Tighten fasteners securely.
8. Check the final drive oil level. See “Check the Final Drive Oil Level” on page 5-88.
MAINTENANCE
9. Install the final drive cover.
10. Repeat steps for the final drive on the opposite side.
SPECIFICATIONS
EQUIPMENT
OPTIONAL

Check the Final Drive Oil Level
CAUTION!
• Allow the final drive to cool before servicing. Hot oil may cause burns or other serious
injury.
serious injury.
• The final drive oil may be under pressure. Remove the plugs slowly to prevent injury.
1. Park the machine on a flat, level surface, positioning

the oil drain plug (2) on the final drive cover at the
bottom and the oil level mark parallel with the ground.

3. Remove any dirt from around the oil level check plug
(1).
2
4. Slowly loosen the oil level check plug to relieve
pressure within the final drive.
5. Remove the oil level check plug and make sure that the
oil level is within 0.4 in. (10 mm) of the bottom of the Fig. 5-118 0004729
plug hole.
6. Add oil through the oil level check plug hole as necessary until the level is within 0.4 in. (10 mm) of the bottom
of the plug hole.
7. Replace the O-ring on the oil level check plug.
8. Install the oil level check plug.
9. Repeat steps 3 through 8 for the opposite final drive.

Change the Final Drive Oil
CONTENTS
TABLE OF
CAUTION!
• Allow the final drive to cool before servicing. Hot oil may cause burns or other serious
injury.
INTRODUCTION
serious injury.
• The final drive oil may be under pressure. Remove the plugs slowly to prevent injury.
SAFETY
1. Park the machine on a flat, level surface, positioning
the oil drain plug (2) on the final drive cover parallel
with the ground.

CONTROLS
2
MACHINE
3. Remove any dirt from around the oil level check plug
(1) and the drain plug.
12
4. Place an appropriately sized container under the drain
plug. See “Capacities” on page 5-14.
OPERATION
MACHINE
5. Slowly loosen the oil level check plug to relieve
pressure within the final drive. Fig. 5-119 0004729
6. Remove the drain plug.
7. Allow the oil to drain completely.
MAINTENANCE
NOTICE!
Dispose of drained oil in accordance with local environmental regulations. Failure to do so

could damage the environment. SPECIFICATIONS
8. Replace the O-ring on the drain plug and install the drain plug.
9. Add oil through the check plug hole to a point 0.4 in. (10 mm) below the bottom of the plug hole.
10. Replace the O-ring on the check plug and install the check plug.
EQUIPMENT
11. Repeat steps 3 through 11 for the opposite final drive.

OPTIONAL

Swing Drive
Lubricate the Swing Drive Bearing

2. Grease the fittings (1) on the swing drive bearing until

grease seeps out of the seal (2).
3. Check the seal condition.
NOTE: If damaged, replace the seal immediately. 1

5. Lift the arm off the ground. 2
6. Rotate the upper structure 90° and shut down the Fig. 5-120 0005214
engine.
7. Repeat steps 2 through 6 until a full 360° rotation has been made.

Check the Swing Drive Oil Level
CONTENTS
TABLE OF
2. Inspect the swing drive (1) for damage.
INTRODUCTION
NOTICE!
If oil leaks are found during the oil level

inspection, stop the inspection. Locate and
repair the cause of the oil leaks. Failure to do so
could result in damage to the swing drive.
1
SAFETY
3. Remove the dipstick (2) from the swing drive and note
the oil level.
CONTROLS
MACHINE
OPERATION
MACHINE
Fig. 5-121
MAINTENANCE
(3).
4. Install the dipstick.
SPECIFICATIONS
Fig. 5-122
EQUIPMENT
OPTIONAL

5. Remove the swing drive oil filler cap (4) to add oil as
needed.
4
NOTICE!
Do not overfill. This could result in machine

damage and improper machine operation.
6. Recheck the swing drive oil level.
7. Install the swing drive oil filler cap.
Fig. 5-123

Change the Swing Drive Oil
CONTENTS
TABLE OF
3. Rotate the upper structure 90° in both directions five
INTRODUCTION
times to warm the oil. If the weather temperature is
below 0° F (-18° C), rotate the upper structure 90° in
both directions 10 times.
CAUTION!
1
SAFETY
The engine and oil could be hot. Be sure to use
personal protective equipment (PPE). Failure to
follow this caution could result in injury.
CONTROLS
5. Locate the swing drive (1).
MACHINE
OPERATION
MACHINE
Fig. 5-124
MAINTENANCE
SPECIFICATIONS
EQUIPMENT
OPTIONAL

6. Loosen the swing drive oil fill cap (2).
2
Fig. 5-125
7. Remove the bottom cover (3) for access to the swing
drive drain hose.
8. Place an appropriately sized container under the oil

drain hose. See “Capacities” on page 5-14.
3
Fig. 5-126

9. Open the drain valve (4) and allow the oil to drain.
CONTENTS
TABLE OF
10. Close the drain valve.
NOTICE!
INTRODUCTION
Dispose of the drained oil in accordance with
SAFETY
4
CONTROLS
MACHINE
Fig. 5-127
11. Install the bottom cover (5).
OPERATION
MACHINE
5
MAINTENANCE
Fig. 5-128
SPECIFICATIONS
EQUIPMENT
OPTIONAL

12. Remove the swing drive oil filler cap (6).
13. Fill the swing drive with clean oil. 6
NOTICE!
Dispose of the drained oil in accordance with

14. Remove the swing drive oil dipstick (7) and note the
oil level.
Fig. 5-129
(8). Add oil as necessary.
15. Install and tighten the swing drive oil filler cap.
Fig. 5-130

Check the Swing Drive Mounting Fasteners
1
CONTENTS
TABLE OF
2. Check the swing drive for missing or broken mounting

fasteners (1).
INTRODUCTION
3. Tighten loose fasteners.
NOTICE!
Fig. 5-131
If oil leaks are found during the oil level
inspection, stop the inspection. Locate and
SAFETY
repair the cause of the oil leaks. Failure to do so
could result in damage to the swing drive.
Check the Swing Bearing Fasteners

CONTROLS
MACHINE
2. Inspect both rows of swing bearing mounting fasteners

(1) for missing or damaged fasteners.
3. Start the engine and turn the cab 90° to the right.
OPERATION
MACHINE
5. Repeat steps 1 through 3 until inspection of all of the

fasteners is completed.
1
MAINTENANCE
NOTE: Contact a SANY dealer if any fasteners are
missing. Tighten fasteners to a torque of 879 Fig. 5-132 0005214
lb-ft to 1073 lb-ft (1176 N•m to 1470 N•m).
SPECIFICATIONS
EQUIPMENT
OPTIONAL

Check the Swing Grease Bath Level
2. Remove the inspection/fill cover (2).
3. Insert a ruler into the grease through the 2

inspection/ filler hole.
4. Check the grease level.
NOTE: The minimum level is 0.75 in. (19 mm).
5. Check the grease color.
NOTE: Milk-white grease indicates that the grease has

been contaminated and must be replaced. Fig. 5-133
6. Add grease through the inspection/filler hole as needed.
7. Install the inspection/fill cover (2).

Collect Oil Samples
CONTENTS
TABLE OF
1. Obtain an oil analysis sample kit from a SANY dealer.
2. Operate the machine until the lubricant in the compartment being tested is up to normal operating temperature.
NOTICE!
INTRODUCTION
It is critical that all material used to collect the sample is absolutely clean. Failure to follow
this notice can damage equipment and contaminate the sample.
4. Obtain and send the oil sample for testing in accordance with the instructions included with the sample kit.
SAFETY
Follow the instructions included with the sample kit to send the sample for testing.
Collect an Engine Oil Sample

CONTROLS
MACHINE
1
2. Start the engine and operate the machine until all
systems reach normal operating temperature.
OPERATION
MACHINE
5. Clean the area around the engine oil dipstick (1).
6. Remove the dipstick.
MAINTENANCE
Fig. 5-134 0005314
7. Insert the oil sample tube into the dipstick tube.
8. Collect a sample of engine oil.
9. Remove the oil sample tube. SPECIFICATIONS
11. Follow the instructions included with the sample kit to send the sample for testing.
EQUIPMENT
OPTIONAL

Collect a Hydraulic Oil Sample



4. Remove four fasteners (1) and remove the hydraulic oil

suction strainer cover (2). 1
5. Insert the sample tube into the hydraulic oil tank.
6. Collect a sample of hydraulic oil. 2
7. Remove the sample tube. Fig. 5-135 0000487
8. Replace the hydraulic oil suction strainer cover (3).
Collect a Final Drive Oil Sample

2. Park the machine on a flat, level surface, placing the oil

drain plug (1) on the final drive cover at the bottom,
and the oil level check plug (2) parallel with the 2
ground. 2

4. Remove any dirt from the area around the oil level
check plug.
5. Slowly loosen the oil level check plug to relieve any Fig. 5-136 0004729
pressure within the final drive.
6. Remove the oil level check plug.
7. Insert the sample tube into the oil level check plug hole.
8. Collect a sample of oil from the final drive.
9. Remove the sample tube.

10. Install the oil level check plug.
CONTENTS
TABLE OF
NOTE: Repeat preceding steps for the other final drive as needed.
Collect a Swing Drive Oil Sample
INTRODUCTION
1
systems reach normal operating temperatures.
SAFETY
4. Remove the dipstick (1) from the swing drive.
5. Insert the sample tube into the swing drive dipstick

tube.
CONTROLS
MACHINE
6. Collect a sample of swing drive oil.
Fig. 5-137 00005215
7. Remove the sample tube.
OPERATION
MACHINE
MAINTENANCE
SPECIFICATIONS
EQUIPMENT
OPTIONAL

Lubrication
Lubrication Points
Fig. 5-138 0003799
NOTE: A new machine must be greased every 8 hours within the initial 50 service hours.
If the lubricated location produces abnormal noise, additional lubrication is required besides regular maintenance.
More frequent lubrication is required when the machine is operated with heavy optional equipment (e.g., a
hydraulic breaker).
After operating in water, grease the machine to expel any water from the lubrication points.

CONTENTS
TABLE OF
3. Using a grease gun, pump grease into the grease fittings.
4. Clean off all excess grease
INTRODUCTION
Boom Cylinder Base Ends

2. Grease the two boom cylinder head end pin grease

fittings (2).
SAFETY
NOTE: Left side boom cylinder is shown, right side
boom cylinder is similar.
CONTROLS
MACHINE
1
Fig. 5-139 0005218
OPERATION
MACHINE
Swing Bearing Fittings

MAINTENANCE
2. Grease the swing bearing fittings (1) until the grease
seeps out of the seal (2).
4. Lift the arm off the ground. SPECIFICATIONS
5. Rotate the upper structure 90° and repeat step 2.

2
6. Rotate the upper structure until a full 360° rotation has 1
been made.
Fig. 5-140 0005214
7. Shut down the engine

EQUIPMENT
OPTIONAL

Swing Gear

2. Grease the swing gear fitting (1).
0005217
Fig. 5-141
Boom Pins

2. Grease the two boom pin grease fittings (1). 1
Fig. 5-142 0005216
Boom Cylinder Rod End

2. Grease the two boom cylinder rod end pin grease 1

fittings (2).
Fig. 5-143 0005216

Arm Cylinder Head End
CONTENTS
TABLE OF
2. Grease the arm cylinder head end pin grease fitting (1). 1
INTRODUCTION
SAFETY
Fig. 5-144 0005216
Arm Cylinder Rod End
CONTROLS
MACHINE
1
2. Grease the arm cylinder rod end grease fitting (1).
OPERATION
MACHINE
MAINTENANCE
0005353
Fig. 5-145
SPECIFICATIONS
EQUIPMENT
OPTIONAL

Arm-to-Boom Pin

1
2. Grease the arm-to-boom pin grease fitting (1).
Fig. 5-146 0005353
Bucket Cylinder Head End

2. Grease the bucket cylinder head end grease fitting (1).
Fig. 5-147 0005353

Bucket Linkages
CONTENTS
TABLE OF
2
2. Grease the H-link grease fittings (1).
1
3. Grease the bucket linkage grease fitting (2).
INTRODUCTION
3
4. Grease the H-link grease fitting (3).
SAFETY
Fig. 5-148 0005252
CONTROLS
MACHINE
Bucket

2. Grease both bucket pin grease fittings (1). 1
OPERATION
MACHINE
MAINTENANCE
SPECIFICATIONS
Fig. 5-149 0005252

EQUIPMENT
OPTIONAL

Lubricate the Cab Door Hinges and Front
Window Slide Rail

2. Open the appropriate access or compartment doors. 1

See “Doors, Escape Hatch, and Filler Caps” on page 4- 1
6.

4. Grease the two cab door hinges (1) until grease comes
out of the hinge.
5. Wipe off excess grease.
Fig. 5-150 0005219
6. Apply lubricating silicone to the windshield slide rails

(2) on both sides of the cab door ceiling.
Fig. 5-151 0005220

Cab
CONTENTS
TABLE OF
Check the Grab Handles and Steps

2. Check the mounting fasteners on grab handles (1).
INTRODUCTION
3. Replace any missing or damaged mounting fasteners
and tighten any loose fasteners.
4. Remove any tools, lubricants, or debris from the steps

(2). Never allow loose items to remain on the machine.
2
SAFETY
5. Clean the grab handles and steps.
Fig. 5-152
Check Doors and Locks
CONTROLS
MACHINE
1. Check the cab door, all access doors, and locks to make sure they close and lock properly.
2. Repair or replace any damaged cab door, access doors, or locks.
Check the Decals
OPERATION
MACHINE
All safety decals must be visible and complete. See “Machine Decals” on page 2-3 for additional information.
Check the Sheet Metal
Check all sheet-metal covers and doors for damage, loose connections, or missing fasteners.
MAINTENANCE
Repair or replace sheet metal as needed using SANY-approved parts.
Clean and Check the Upper Structure and Undercarriage
The machine consists of two major component groups:

SPECIFICATIONS
• The undercarriage with its various components and assemblies
• The upper structure with its various components and assemblies
Wash the exterior of the machine, then check the entire structure of the machine for signs of damage or excessive
wear.
EQUIPMENT
Notify a SANY dealer if any cracks or distortion are found.

OPTIONAL

Perform a Structural Inspection
2. Thoroughly wash the machine.
3. Inspect the machine structure for signs of damage or excessive wear.
Inspect Windshield Wiper and Washer Nozzle
1. Prepare the machine for service. See “Maintenance Safety”

on page 2-8.
1
2. Check the washer fluid level inside the windshield washer
reservoir. See “Check the Windshield Washer Fluid and
Windshield Wiper” on page 5-30.
2
NOTICE!
Do not operate the wiper on a dry window. 3 4

Doing so could result in machine damage and
improper machine operation.
3. Check the operation of the windshield washer nozzle (1) and Fig. 5-153
0003692
wiper (2) to make sure there is no smearing across the

windshield during operation. Replace the wiper blade if smearing occurs.
4. If necessary, adjust the spray nozzle to make sure the fluid spray is properly directed.
5. Lift the cover (3) and make sure the wiper arm nut (4) is tight. If the wiper arm nut is loose, tighten to
26 lb-ft to 33 lb-ft (35 N·m to 40 N·m).

Bucket
CONTENTS
TABLE OF
Replace the Bucket Teeth
WARNING!
• Unexpected machine movement can be dangerous when replacing the bucket teeth. Place
INTRODUCTION
the bucket on a stable work surface. Shut down the engine and lock out the control levers.
• Roll pins may eject with extreme force when removed. Do not allow anyone to stand in
front of the pins during pin removal.
• Metal fragments from roll pins and tools may break off during roll pin removal and
installation. Wear safety goggles, gloves, and other personal protective equipment (PPE)
SAFETY
to prevent serious injury.
NOTE: Bucket teeth must be replaced before the bucket tooth adapter wears out.
CONTROLS
MACHINE

3. Select a stable work surface. Move the hydraulic
OPERATION
MACHINE
controls to the neutral position. Keep the bottom of the
bucket level on a wooden block (1).
1
MAINTENANCE
Fig. 5-154 0002350
4. Remove the roll pins (2) and worn bucket teeth (3).
2
SPECIFICATIONS
Fig. 5-155 0002351

EQUIPMENT
OPTIONAL

5. Install new bucket teeth (4) and roll pins (5) in the
reverse order of removal.
4
5
Fig. 5-156 0002352

CONTENTS
TABLE OF
INTRODUCTION
Specifications
SAFETY
Machine Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-2
SY265C LC Machine Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-3
SY265C LR Machine Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-3
CONTROLS
MACHINE
Operating Ranges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-4
SY265C LC Operating Ranges and Digging Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-5
SY265C LR Operating Ranges and Digging Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-5
Technical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-6
Lift Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-7
SY265C LC Lift Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-7
OPERATION
MACHINE
SY265C LR Lift Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-8
SY265C LR Lift Chart Continued . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-9
MAINTENANCE
SPECIFICATIONS
EQUIPMENT
OPTIONAL

MACHINE DIMENSIONS
1
2
3
4
11 6
10
7
8
9
Fig. 6-1 0004013

SY265C LC Machine Dimensions
CONTENTS
TABLE OF
Item SY265C LC Description Dimensions
1 Transport length 33 ft. 9 in. (10.29 m)
2 Tail swing radius 10 ft. 2 in. (3.10 m)
INTRODUCTION
3 Track length on ground 12 ft. 7 in. (3.83 m)
4 Track length 15 ft. 3 in. (4.64 m)
5 Upper structure width 10 ft. 4 in. (3.15 m)
6 Transport height 10 ft. 8 in. (3.26 m)
7 Track shoe width (standard) 2 ft. 7 in. (0.78 m)
8 Track gauge 8 ft. 6 in. (2.59 m)
9 Transport width 11 ft. 1 in. (3.38 m)
SAFETY
10 Minimum ground clearance 1 ft. 7 in. (0.48 m)
11 Cab height 10 ft. 1 in. (3.08 m)
Boom length 19 ft. 4 in. (5.89 m)
Arm length 9 ft. 8 in. (2.95 m)
Operating weight 59,525 lb. (27,000 kg)
CONTROLS
MACHINE
SY265C LR Machine Dimensions
Item SY265C LR Description Dimensions
OPERATION
1 Transport length 46 ft. 2 in. (14.07 m)
MACHINE
2 Tail swing radius 10 ft. 3 in. (3.12 m)
3 Track length on ground 12 ft. 7 in. (3.84 m)
4 Track length 15 ft. 3 in. (4.65 m)
5 Upper structure width 10 ft. 4 in. (3.15 m)
6 Transport height 12 ft. (3.66 m)
MAINTENANCE
7 Track shoe width (standard) 2 ft. 7 in. (0.78 mm)
8 Track gauge 8 ft. 6 in. (2.59 m)
9 Transport width 11 ft. 1 in. (3.38 m)
10 Minimum ground clearance 1 ft. 7 in. (0.48 mm)
11 Cab height 10 ft. 1 in. (3.07 m) SPECIFICATIONS
Boom length 32 ft. 2 in. (9.80 m)

Arm length 24 ft. 7 in. (7.49 m)
Operating weight 69,446 lb. (31,500 kg)
EQUIPMENT
OPTIONAL

OPERATING RANGES
5
6
0004956
Fig. 6-2

SY265C LC Operating Ranges and Digging Performance
CONTENTS
TABLE OF
Item Description Dimensions
1 Maximum digging height 31 ft. 11 in. (9.73 m)
2 Maximum dumping height 22 ft. 0 in. (6.71 m)
INTRODUCTION
3 Minimum swing radius 12 ft. 6 in. (3.81 m)
4 Maximum digging reach 33 ft. 7 in. (10.24 m)
5 Maximum vertical wall digging depth 18 ft. 7 in. (5.66 m)
6 Maximum digging depth 22 ft. 0 in. (6.71 m)
Bucket Breakout Force (ISO) 42,039 lbf (187.0 kN)
Stick (Arm) Digging Force (ISO) 29,225 lbf (130.0 kN)
SAFETY
SY265C LR Operating Ranges and Digging Performance
Item Description Dimensions
CONTROLS
MACHINE
1 Maximum digging height 48 ft. 7 in. (14.81 m)
2 Maximum dumping height 41 ft. 1 in. (12.52 m)
3 Minimum swing radius 18 ft. 8 in. (5.69 m)
4 Maximum digging reach 57 ft. 9 in. (17.60 m)
5 Maximum vertical wall digging depth 41 ft. 10 in. (12.45 m)
OPERATION
6 Maximum digging depth 43 ft. 8 in. (13.31 m)
MACHINE
Bucket Breakout Force (ISO) 19,334 lbf (86.0 kN)
Stick (Arm) Digging Force (ISO) 14,410 lbf (64.1 kN)
MAINTENANCE
SPECIFICATIONS
EQUIPMENT
OPTIONAL

TECHNICAL SPECIFICATIONS
Description Specifications
Operating weight (with operator, standard bucket, and

59,525 lb. (27,000 kg)
full fuel tank)
Engine type CUMMINS® QSB6.7T4F
SY265C LC = 194.4 hp/145.0 kW
Maximum engine power (gross)
SY265C LR = 190.0 hp/142.0 kW
Engine displacement 408.9 cu. in. (6.7 L)
Number of upper rollers 2
Number of lower rollers 9
Fuel tank capacity 122.8 gal. (465.0 L)
Diesel exhaust fluid (DEF) capacity 10.0 gal. (38.0 L)
Hydraulic tank capacity 73.2 gal. (277.0 L)
Cooling system capacity 10.6 gal. (40.0 L)
Engine oil capacity 6.5 gal. (24.7 L)
SY265C LC = 5.7 psi (39.3 kPa)
Ground pressure
SY265C LR = 6.7 psi (46.2 kPa)
SY265C LC = 19 ft. 4 in. (5.89 m)
Boom length
SY265C LR = 32 ft. 2 in. (9.80 m)
SY265C LC = 9 ft. 8 in. (2.94 m)
Arm length
SY265C LR = 24 ft. 7 in. (7.5 m)
Grade capability (maximum) 35°
Main hydraulic pump Axial piston with variable displacement
Main hydraulic pump operating flow (maximum) 137.4 gpm (520.0 Lpm)
Main hydraulic pump operating pressure (maximum) 4975 psi (34.30 MPa)
Main hydraulic pump power boost pressure (maximum) 5410 psi (37.30 MPa)
Swing motor Axial piston with swing brake
Swing speed (maximum) 10.6 rpm
Swing pressure (maximum) 3989 psi (27.50 MPa)
Travel motor Axial piston with park brake
Travel speed 2.2/3.4 mph (3.5/5.5 kph)
Travel pressure (maximum) 4975 psi (34.3 MPa)
Travel effort 51,032 lb-ft (227.0 kN)

LIFT CHART
CONTENTS
TABLE OF
SY265C LC Lift Chart
Load Lift capacity at

10 ft. (3.0 m) 15 ft. (4.5 m) 20 ft. (6 m) 25 ft. (7.5 m)
INTRODUCTION
Radius max. radius
Load
Point End Side End Side End Side End Side End Side
Height
(LPH)
SAFETY
25 ft. *13,186 *13,186 *13,228 *13,228
(7.5 m) (*5,981) (*5,981) (*6,000) (*6,000)
9.8 ft. *13,411 *13,411 12,732 12,507 *12,500 *12,434

(6.0 m) (*6,083) (*6,083) (5,775) (5,673) (*5,670) (*5,640)
15 ft. *13,761 *13,761 12,870 12,527 12,489 11,045

(4.5 m) (*6,242) (*6,242) (5,838) (5,682) (5,665) (5,010)
CONTROLS
MACHINE
10 ft. *20,853 *20,853 17,319 16,539 6,724 11,872 13,494 10,187
(3.0 m) (*9,459) (*9,459) (7,856) (7,502) (14,824) (5,385) (6,121) (4,621)
5 ft. 25,822 23,885 19,555 15,692 7,037 11,444 13,115 9,764

(1.5 m) (11,713) (10,834) (8,870) (7,118) (15,514) (5,191) (5,949) (4,429)
0.0 ft. 28,195 23,098 21,034 15,121 15,194 11,131 13,479 9,980
(0.0 m) (12,789) (10,477) (9,541) (6,859) (6,892) (5,049) (6,114) (4,527)
OPERATION
MACHINE
-5 ft. *24,451 *24,451 28,836 22,855 21,107 15,165 15,329 11,261 14,777 10,983
(-1.5 m) (*11,091) (*11,091) (13,080) (10,367) (9,574) (6,879) (6,953) (5,108) (6,703) (4,982)
-10 ft. *39,032 39,032 27,652 23,054 20,589 15,265 17,485 12,934
(-3.0 m) (*17,705) (17,705) (12,543) (10,457) (9,339) (6,924) (7,931) (5,867)
-15 ft. *33,644 *33,644 23,735 23,735 19,010 17,780
MAINTENANCE
(-4.5 m) (*15,261) (*15,261) (10,814) (10,766) (8,623) (8,065)
SPECIFICATIONS
EQUIPMENT
OPTIONAL

SY265C LR Lift Chart
Load
5 ft. (1.5 m) 10 ft. (3.0 m) 15 ft. (4.5 m) 20 ft. (6 m) 25 ft. (7.5 m)
Radius
Load
Height
(LPH)
39.3 ft.
(12.0 m)
34.4 ft.
(10.5 m)
29.5 ft.
(9.0 m)
25 ft.
(7.5 m)
9.8 ft.
(6.0 m)
15 ft.
(4.5 m)
10 ft. *12,811 *12,811 *8935 5221

(3.0 m) (*5811) (*5811) (*4053) (2368)
5 ft. *4795 *4795 16378 7846 *13,349 5595 *10,375 4059

(1.5 m) (*2175) (*2175) (*7429) (3559) (*6055) (2538) (*4706) (1841)
0.0 ft. *5198 *5198 11,360 5496 *15,227 4085 *11,649 3073
(0.0 m) (*2358) (*2358) (*5153) (2493) (*6907) (1853) (*5284) (1394)
-5 ft. *5020 *5020 *6711 *6711 11,153 4365 *16,519 3109 *12,648 2339
(-1.5 m) (*2277) (*2277) (*3044) (*3044) (*5059) (1980) (*7493) (1410) (*5737) (1061)
-10 ft. *6927 *6927 *8554 8554 12,348 3913 *17264 2566 *13,331 1861
(-3.0 m) (*3142) (*3142) (*3880) (3880 (*5601) (*1775) (*7831) (1164) (*6047) (844)
-15 ft. *8885 *8885 *10,613 8547 14,240 3836 *17540 2332 *13,693 15,931
(-4.5 m) (*4030) (*4030) (*4814) (3877) (*6459) (1740) (*7956) (1058) (*6211) (7226)
-9.8 ft. *10,957 *10,957 *12,901 9169 *16671 4008 *17,394 2321 *13,733 1519
(-6.0 m) (*4970) (*4970) (*5852) (4159) (*7562) (1818) (*7890) (1053) (*6229) (689)
-25 ft. *13,210 *13,210 *15492 10,055 *19,687 4383 *16821 2489 *13,419 1592
(-7.5 m) (*5992) (*5992) (*7027) (4561) (*8930) (1988) (*7630) (1129) (*6087) (722)
-29.5 ft. *15,715 *15,715 *18,503 11,241 *20,421 4956 *15745 2826 *12,679 1814
(-9.0 m) (*7128) (*7128) (*8393) (5099) (*9263) (2248) (*7142) (1282) (*5751) (823)
-34.4 ft. *22,141 12,809 *17,872 5763 *13993 3353 *11,336 2207
(-10.5 m) (*10043) (5810) (*8107) (2614) (*6347) (1521) (*5142) (1001)
-39.3 ft. *15,009 2440 *11,863 1561 *8971 2846

(-12.0 m) (*6808) (1107) (*5381) (708) (*4069) (1291)

SY265C LR Lift Chart Continued
CONTENTS
TABLE OF
Load
29.5 ft. (9.0 m) 34.4 ft. (10.5 m) 39.3 ft. (12 m) 44.3 ft. (13.5 m) 49.2 ft. (15.0 m)
Radius
Load
INTRODUCTION
Height
(LPH)
39.3 ft.
(12.0 m)
34.4 ft. *3869 2019

(10.5 m) (*1755) (916)
SAFETY
29.5 ft. *4815 2011
(9.0 m) (*2184) (912)
25 ft. *4936 1907 *3854 1171

(7.5 m) (*2239) (865) (*1748) (531)
9.8 ft. *5324 2555 *5152 1735 *4709 1080
CONTROLS
MACHINE
(6.0 m) (*2415) (1159) (*2337) (787) (*2136) (490)
15 ft. *6142 3175 *5734 2235 *5437 1519 *5236 944

(4.5 m) (*2786) (1440) (*2601) (1014) (*2466) (689) (*2375) (428)
10 ft. *7650 3719 *6797 2665 *6197 1883 *5765 1274 *5459 783
(3.0 m) (*3470) (1687) (*3083) (1209) (*2811) (854) (*2615) (578) (*2476) (355)
5 ft. *8613 2967 *7469 2154 *6680 1526 *6113 1025 *5701 615
OPERATION
MACHINE
(1.5 m) (*3907) (1346) (*3388) (977) (*3030) (692) (*2773) (465) (*2586) (279)
0.0 ft. *9506 2297 *8111 1684 *7147 1193 *6453 791 *5939 459
(0.0 m) (*4312) (1042) (*3679) (764) (*3242) (541) (*2927) (359) (*2694) (208)
-5 ft. *10,256 1759 *8671 1294 *7564 911 *6757 591 *6142 324
(-1.5 m) (*4652) (798) (*3933) (587) (*3431) (413) (*3065) (268) (*2786) (147)
MAINTENANCE
-10 ft. *10,814 1378 *9107 1001 *7893 692 *6989 439 *6277 234
(-3.0 m) (*4905) (625) (*4131) (454) (*3580) (314) (*3170) (199) (*2847) (106)
-15 ft. *11,155 1144 *9387 811 *8100 553 *7112 348 *4985 201
(-4.5 m) (*5060) (519) (*4258) (368) (*3674) (251) (*3226) (158) (*2261) (91)
-9.8 ft. *11,248 1047 *9471 730 *8135 500 *7061 337
(-6.0 m) (*5102) (475) (*4296) (331) (*3690) (227) (*3203) (153)
SPECIFICATIONS
-25 ft. *11,050 1082 *9299 758 *7923 547

(-7.5 m) (*5012) (491) (*4218) (344) (*3594) (248)
-29.5 ft. *10,470 1250 *8757 913 *7277 732

(-9.0 m) (*4749) (567) (*3972) (414) (*3301) (332)
-34.4 ft. *9306 1583 *7544 1252

(-10.5 m) (*4221) (718) (*3422) (568)
EQUIPMENT
OPTIONAL
-39.3 ft.
(-12.0 m)


SY265C LC/SY265C LR Excavator OMM Optional Equipment
CONTENTS
TABLE OF
INTRODUCTION
Optional Equipment
SAFETY
Optional Equipment Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-2
Read Equipment Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-2
Installation and Removal Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-2
CONTROLS
MACHINE
Equipment Operation Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-3
Optional Equipment System Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-4
Equipment Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-4
Stop Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-4
Return Flow Selector Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-5
Monitor Tool Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-5
OPERATION
MACHINE
Install Optional Equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-6
Remove Optional Equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-7
Optional Equipment Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-8
Breaker Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-8
Shear Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-9
MAINTENANCE
SPECIFICATIONS
EQUIPMENT
OPTIONAL

Optional Equipment SY265C LC/SY265C LR Excavator OMM
OPTIONAL EQUIPMENT SELECTION

Consult a SANY dealer before installing any optional equipment onto the machine. Depending on the type of
optional equipment selected, protective structures (such as front guards or top guards) may need to be installed on
the machine.
Only install SANY-approved optional equipment. SANY assumes no responsibility for accidents, loss, or failures
caused by unapproved optional equipment.
READ EQUIPMENT INSTRUCTIONS

Read and understand the optional equipment manual before installing and operating any optional equipment. Do
not exceed the manufacturer’s specifications for maximum flow and pressure of optional equipment.
If the optional equipment manual is missing or damaged, contact the manufacturer of the optional equipment to
obtain a replacement.
INSTALLATION AND REMOVAL PRECAUTIONS
NOTICE!
The following precautions must be strictly observed when selecting, installing, and operating
optional equipment. Failure to observe and follow this notice can damage the machine and
• Follow the instructions in this manual and in the optional equipment manual.
• Remove and install equipment only on a firm, level surface.
• Use an appropriate lifting device when handling heavy objects.
• Never stand under a suspended load.
• Make sure the machine is well-balanced and supported whenever installing or removing equipment.
For additional information on removing and installing optional equipment, consult a SANY dealer.

EQUIPMENT OPERATION PRECAUTIONS
CONTENTS
TABLE OF
NOTICE!
The following precautions must be strictly observed when selecting, installing, and operating
optional equipment. Failure to observe and follow this notice can damage the machine and
INTRODUCTION
• Prior to the operation, move the machine to a safe area and test its operation.
• Be aware of how the machine will move with an optional piece of equipment, since the machine’s center of
gravity and working range may change.
Make sure the machine is well-balanced.
SAFETY
•
• Maintain a safe distance from all surrounding barriers during machine operation.
• To prevent the machine from tipping over, never swing, lower, or stop the machine suddenly.
• To prevent impact that may cause the machine to tip over, never raise or lower the boom suddenly.
CONTROLS
MACHINE
• Install front guard on the machine as necessary per the nature of the optional equipment.
OPERATION
MACHINE
MAINTENANCE
SPECIFICATIONS
EQUIPMENT
OPTIONAL

OPTIONAL EQUIPMENT SYSTEM FUNCTIONS

Equipment Controls
The equipment controls include two stop valves and a
return flow selector valve. The two stop valves (1) are on 1
the arm, and the return flow selector valve is near the boom
base in the center of the machine.
0005330
Fig. 7-1
Stop Valves
2
1
Stop valves stop or allow the flow of hydraulic oil:
• In the ON position (1), the stop valve is rotated 3

counterclockwise until it contacts the stop (3). The
ON position is shown. This allows hydraulic oil to
flow to the equipment.
• In the OFF position (2), the stop valve is rotated

clockwise until it contacts the stop (3). This
prevents hydraulic oil from flowing past the stop
valve.
NOTE: Turn the stop valve to the closed position when Fig. 7-2 0005331
installing or removing optional equipment.

Return Flow Selector Valve
CONTENTS
TABLE OF
A variety of optional one-way and two-way flow equipment is available for use on this machine. A hydraulic
breaker is an example of one-way flow equipment, and a shear is an example of two-way flow equipment.
The return flow selector valve (1) has a one-way (2) or two-way (3) position for operating optional equipment. It is
on the side of the fuel tank.
INTRODUCTION
NOTE: Check the work tool operator manual for hydraulic flow rate information.
One-Way Hydraulic Attachment Two-Way Hydraulic Attachment
Lever position shown for shear attachment use. Lever position shown for breaker attachment use.
SAFETY
1 3
CONTROLS
1
MACHINE
2
OPERATION
MACHINE
Fig. 7-3 0005328
Fig. 7-4 0005329
Monitor Tool Selection
MAINTENANCE
Use the Tool Select screen to specify the work tool attached to the machine and, if needed, adjust the hydraulic oil
flow for the tool. See “Tool Select Screen” on page 3-49.
SPECIFICATIONS
EQUIPMENT
OPTIONAL

INSTALL OPTIONAL EQUIPMENT

WARNING!
• Do not release equipment unless it is on the ground or on a solid, supportive surface. Block
or support equipment to prevent rolling or tipping that could result in death or serious
injury.
• Hydraulic systems operate under extremely high pressure. Escaping hydraulic oil under
pressure is dangerous and could result in death or serious injury. Always relieve pressure
before disconnecting hoses.

1. Prepare machine for service. See “Maintenance Safety” on page 2-8.
NOTICE!
Dispose of hydraulic oil according to all applicable environmental regulations. Failure to

follow this notice could damage the environment.
3. Place a suitably sized container under the hydraulic connections to catch any residual hydraulic oil.
4. Remove the caps and plugs from the hydraulic lines.
5. Connect the optional equipment to the machine according to the manufacturer’s instructions.
6. Connect the optional equipment hydraulic lines and operate the optional equipment according to the
manufacturer’s instructions.
7. Adjust the return flow selector valve according to the optional equipment being installed. The return flow
selector valve is located near the boom base in the center of the machine. See “Return Flow Selector Valve” on
page 7-5.
NOTE: A variety of optional one-way and two-way flow equipment is available for use on this machine. A
hydraulic breaker is an example of one-way flow equipment. A bucket thumb or shear are examples of
two-way flow equipment.
8. Check hydraulic oil level and add oil if necessary. See “Check the Hydraulic Oil Level” on page 5-29.
9. Select the correct operating mode from the monitor. See “Tool Select Screen” on page 3-49.

REMOVE OPTIONAL EQUIPMENT
CONTENTS
TABLE OF
WARNING!
• Do not release equipment unless it is on the ground or on a solid, supportive surface. Block
or support equipment to prevent rolling or tipping that could result in death or serious
injury.
INTRODUCTION
• Hydraulic systems operate under high pressure. Escaping hydraulic oil under pressure is
dangerous and could result in death or serious injury. Always relieve pressure before
disconnecting hoses.
SAFETY
1. Prepare machine for service. See “Maintenance Safety” on page 2-8.
NOTICE!
CONTROLS
MACHINE
Dispose of hydraulic oil according to all applicable environmental regulations. Failure to
follow this notice could damage the environment.
3. Place a suitably sized container under the hydraulic connection to catch any residual hydraulic oil.
4. Disconnect the optional equipment hydraulic lines according to the manufacturer’s instructions.
OPERATION
MACHINE
5. Install caps and plugs on the hydraulic lines.
6. Disconnect optional equipment from the machine according to the manufacturer’s instructions.
7. Adjust the return flow selector valve as necessary. See “Return Flow Selector Valve” on page 7-5.
MAINTENANCE
8. Select the correct operating mode from the monitor. See “Tool Select Screen” on page 3-49.
9. Check the hydraulic oil level. See “Check the Hydraulic Oil Level” on page 5-29.
SPECIFICATIONS
EQUIPMENT
OPTIONAL

OPTIONAL EQUIPMENT CONTROLS
WARNING!
Do not operate the joystick control buttons when you are not operating the attachments.
Accidental operation of an attachment could result in death or serious injury.
The control switch and buttons on top of the left joystick (1)
and right joystick (2) are used to control the optional
equipment operation.
The control switch on the right joystick is used to control 1 2

hydraulic flow in the lines.
Fig. 7-5 0005255
Breaker Control
Press the upper part of the rocker switch (1) on the right
joystick to send flow down the right side of the arm. 1
Press the lower part of the rocker switch (2) on the right 2
joystick to send flow down the left side of the arm.
Fig. 7-6 0005259

Shear Control
CONTENTS
TABLE OF
Press the upper part of the control switch (1) on the right 1
joystick to open the shear. Press the lower part of the control
switch (2) to close the shear.
2
INTRODUCTION
SAFETY
CONTROLS
MACHINE
Fig. 7-7 0005259
Press the left button (3) on the left joystick to swing the
OPERATION
shear to the left. Press the right button (4) on the left 4
MACHINE
3
joystick to swing the shear to the right.
MAINTENANCE
SPECIFICATIONS
EQUIPMENT
OPTIONAL
0005230
Fig. 7-8


Page Intentionally Blank
318 Cooper Circle
Peachtree City, Georgia 30269
Sales E-mail: [email protected]
E-mail: [email protected]
Service Hotline: 678-374-4122
sanyamerica.com [email protected]
SANY Part Number SSY005080427

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Operation and Maintenance Manual

SY265C LC/SY265C LR Excavator

SANY Operation and Maintenance Manual — 0420

This manual is prepared by SANY Technical Publications,

Operation and Maintenance Manual — 0420 SANY

Machine Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-6

Authorized Use of This Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-6

SANY Operation and Maintenance Manual – 0420 i

ii Operation and Maintenance Manual – 0420 SANY

Home Screen Notification Icons. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-36

Tool Select Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-49

SANY Operation and Maintenance Manual – 0420 iii

iv Operation and Maintenance Manual – 0420 SANY

Replace the Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-49

After the Cold Weather Season . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-52

SANY Operation and Maintenance Manual – 0420 v

vi Operation and Maintenance Manual – 0420 SANY

Heating and Air Conditioning System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-47

Replace the Diesel Exhaust Fluid (DEF) Tank Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-54

SANY Operation and Maintenance Manual – 0420 vii

viii Operation and Maintenance Manual – 0420 SANY

Equipment Operation Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-3

Remove Optional Equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-7

This Page Intentionally Left Blank

x Operation and Maintenance Manual – 0420 SANY

SANY Contact Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-9

SANY Operation and Maintenance Manual – 0420 1-1

ABOUT THIS MANUAL

• Understand the controls and the operation of the machine.

• Increase machine efficiency during operation.

• Prolong the service life of the machine.

• Reduce maintenance costs.

1-2 Operation and Maintenance Manual – 0420 SANY

Operation and Maintenance Manual

SANY Operation and Maintenance Manual – 0420 1-3

ORGANIZATION OF THIS MANUAL

1-4 Operation and Maintenance Manual – 0420 SANY

The excavator can also operate a variety of optional equipment.

3) Sprocket 6) Operator seat

SANY Operation and Maintenance Manual – 0420 1-5

SERIAL NUMBER LOCATION

Machine Identification Plate

Fig. 1-2 0005197

Frame Serial Number

1-6 Operation and Maintenance Manual – 0420 SANY

Swing Motor Identification Plates

The swing motor identification plate is on top of the swing motor.

Fig. 1-5 0005185 MAINTENANCE

The engine identification plate (1) is on the top of the engine.

SANY Operation and Maintenance Manual – 0420 1-7

Hydraulic Pump Identification Plate

Kawasaki Precision Machinery

Fig. 1-6 0005200

Travel Motor Identification Plate

Fig. 1-7 0000802

1-8 Operation and Maintenance Manual – 0420 SANY

SANY CONTACT INFORMATION

Engine Serial Number

Right Travel Motor Serial Number

Left Travel Motor Serial Number