SY75C - Operations Manual
SY75C - Operations Manual
SY75C - Operations Manual
SY75 Excavator
[email protected]
SANY Part Number SSY005081688
SY75C Excavator
SY75 Excavator
WARNING!
Read and understand all safety precautions and instructions in this manual before reading
any other manuals provided with this machine and before operating or maintaining it. Failure
to do this could result in death or injury.
This manual and its contents prepared by SANY Technical Publications while
deemed to be accurate, is based upon technical information
provided, and for equipment designed, manufactured and tested by:
SANY HEAVY INDUSTRY CO., LTD
NO.8 Beiqing Road,
Huilongguan, Changping District,
Beijing, China, 102206
It is the responsibility of the owner, user, properly trained operator and lessor to be
knowledgeable of, and comply with, all industry standards, government regulations, workplace
rules and other directives that may govern and/or apply to this equipment as well as
its environment/conditions of use.
SANY
318 Cooper Circle
Peachtree City, Georgia 30269
http://www.sanyamerica.com
Phone: 470-552-SANY (7269)
www.sanyamerica.com/find-a-dealer
WARNING!
WARNING!
© 2020 by SANY America, Inc. All rights reserved. No part of this publication may be reproduced, used,
distributed or disclosed except for normal operation and maintenance of the machine as described herein. All
information included within this publication was accurate at the time of publication. Product improvements,
revisions, etc., may result in differences between your machine and what is presented here. For more information,
contact SANY America, Inc.
CONTENTS
TABLE OF
Table of Contents
INTRODUCTION
Introduction
About This Manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-3
Your Documentation Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-4
Operation and Maintenance Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-4
SAFETY
Parts Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-4
Maintenance Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-4
Organization of This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-5
Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-5
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-5
Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-5
CONTROLS
MACHINE
Machine Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-5
Machine Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-5
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-5
Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-5
Optional Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-5
Serial Number Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-6
OPERATION
Record of Serial Number and Dealer Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-6
MACHINE
Correction Request Form . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-7
Safety
General Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2
MAINTENANCE
Hazard Alerts in This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2
Preparations for Work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3
Precautions During Work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3
Lifting Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-4
Operator Safety Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-5
Mount and Dismount the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-5 SPECIFICATIONS
Refuel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-8
High-Pressure Oil Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-8
Accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-8
Machine Controls
Exterior Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-3
Cab Interior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-4
Seat and Seat Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-5
Hydraulic Lockout Control Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-5
Left Control Console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-6
Climate Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-7
Radio Control Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-9
Right Control Console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
Indicator Lights. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-11
Key Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-12
Throttle Control Dial . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-12
Dozer Blade Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-12
Work Lamp Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-12
Windshield Wiper Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-13
Windshield Washer Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-13
12V Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-13
Emergency Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-14
Joystick Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-14
SAE/BHL Joystick Operating Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-14
SAE/BHL Selector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-14
SAE Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-16
BHL Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-17
Left Joystick Buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-18
Right Joystick Buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-19
Travel Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-20
Auto Deceleration Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-21
Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-21
Monitor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-23
Screen Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-25
Main Operator Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-25
Password Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-25
Main Menu Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-26
Running Information Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-26
Engine and Throttle Signals Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-26
Switch Signals Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-27
Machine Configuration Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-27
Failure Codes Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-28
Maintenance Information Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-28
GPS Information Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-30
Language Selection Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-31
Date and Time Setup Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-31
CONTENTS
TABLE OF
Machine Operation
Work Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-3
General Job Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-3
Work Crew . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-4
Operator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-4
INTRODUCTION
New Machine Run-In . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-5
Pre-Start Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-6
Daily Maintenance Record. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-6
Clean . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-6
Monitor Settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-7
First-Time Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-7
Access the Main Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-7
SAFETY
Language Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-9
Time and Date Display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-9
Engine Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-10
Cold Weather Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-10
Jump-Start the Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11
Engine Start Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-12
CONTROLS
Idle the Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-13
MACHINE
Engine Shutdown Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-14
Machine Warm Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-15
Travel Operations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-17
Before Travel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-17
Track Direction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-18
Right Turn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-18
OPERATION
MACHINE
Left Turn. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-19
Straight Travel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-19
Left Zero Radius Turn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-19
Right Zero Radius Turn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-20
Slopes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-20
Operations in Water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-20
MAINTENANCE
Release Machine from Mud . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-21
One Track Stuck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-21
Two Tracks Stuck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-21
Control Work Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-22
SAE Control Pattern. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-22
Swing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-22
Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-22
SPECIFICATIONS
Boom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-23
Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-23
BHL Control Pattern. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-24
Swing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-24
Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-24
Boom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-24
Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-25
EQUIPMENT
OPTIONAL
Maintenance
Maintenance Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-4
Checks Before Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-4
Checks After Maintenance or Repairs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-4
Hour Meter Reading. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-5
Genuine SANY Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-5
SANY Approved Lubricants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-5
Collect Oil Samples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-5
Weld, Drill, Cut or Grind on the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-5
Clean Parts or the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-6
Covers and Locks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-6
Inspection and Maintenance in Adverse Environments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-6
Mud, Rain or Snow Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-6
Near Ocean (Salt Air) Environments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-6
Dusty Environments. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-7
Rocky Ground Surface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-7
Cold Environments. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-7
Other Weather Environments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-7
Fluids and Lubricants. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-8
Location, Capacity, Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-8
Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-9
Engine Oil Viscosity/Temperature Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-9
Lubricating Grease/Temperature Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-10
Industrial Gear Oil/Temperature Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-10
Hydraulic Oil/Ambient Temperature Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-10
Engine Coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11
Lubricants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11
Grease . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11
Windshield Washer Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-12
Maintenance Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-13
Secure the Machine for Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-13
As Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-13
Daily or 10 Hour . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-13
Weekly or 50 Hour . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-14
Monthly or 250 Hour . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-15
CONTENTS
TABLE OF
Annually or 2,000 Hour . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-16
Maintenance Procedures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-17
Accumulator Function - Check. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-17
Air Conditioner - Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-17
Air Conditioner Compressor Belt - Check and Adjust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-18
Air Conditioner Compressor Belt - Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-18
INTRODUCTION
Air Conditioner Compressor Belt - Adjust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-18
Air Conditioning Fresh Air Filter - Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-19
Batteries - Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-21
Battery - Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-22
Bucket - Replace . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-23
Decals - Check. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-24
Doors and Locks - Check. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-24
SAFETY
Electrical System - Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-25
Engine Air Filter - Replace . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-27
Engine Air Intake System - Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-29
Engine Coolant - Change. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-32
Engine Coolant Level - Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-35
Engine Exhaust Pipe Clamps - Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-36
CONTROLS
MACHINE
Collect Engine Oil Sample . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-36
Engine Oil and Filter - Replace . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-37
Engine Oil Level - Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-41
Engine V Belts - Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-42
Escape Tool - Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-43
Final Drive - Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-44
Final Drive Gearbox Oil Level - Check. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-44
OPERATION
MACHINE
Collect Final Drive Oil Sample . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-45
Final Drive Motor Mounting Bolts - Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-45
Final Drive Oil - Change. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-46
Fire Extinguisher - Check. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-48
Front Window Locks - Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-48
Fuel Level - Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-49
MAINTENANCE
Fuel Lines - Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-49
Fuel Tank - Drain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-49
Fuel Tank Strainer - Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-50
Grab Handles and Steps - Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-51
Hydraulic Hoses - Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-51
Hydraulic Line Connections - Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-52 SPECIFICATIONS
Specifications
Machine Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-2
Operating Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-4
Lifting Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-6
Lift Chart: Blade Down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-7
Lift Chart: Blade Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-8
Optional Equipment
Optional Equipment Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-2
Optional Equipment Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-2
Read Equipment Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-2
Removal and Installation Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-2
Optional Equipment Operation Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-3
Optional Equipment Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-4
Component Location and Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-4
Auxiliary Line Caps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-4
Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-4
Right Joystick. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-5
0-vi Operation and Maintenance Manual — 0220 SANY
SY75C Excavator OMM Table of Contents
Optional Equipment Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-6
Attach Optional Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-6
CONTENTS
TABLE OF
Optional Equipment Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-8
Blade Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-9
Disconnect Optional Equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-9
INTRODUCTION
SAFETY
CONTROLS
MACHINE
OPERATION
MACHINE
MAINTENANCE
SPECIFICATIONS
EQUIPMENT
OPTIONAL
CONTENTS
TABLE OF
INTRODUCTION
Introduction
SAFETY
About This Manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-3
Your Documentation Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-4
CONTROLS
Operation and Maintenance Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-4
MACHINE
Parts Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-4
Maintenance Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-4
Organization of This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-5
Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-5
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-5
Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-5
OPERATION
MACHINE
Machine Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-5
Machine Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-5
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-5
Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-5
Optional Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-5
Serial Number Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-6
MAINTENANCE
Record of Serial Number and Dealer Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-6
Correction Request Form . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-7
SPECIFICATIONS
EQUIPMENT
OPTIONAL
WARNING!
CONTENTS
TABLE OF
This manual provides safety, operation, maintenance and
technical specification information. A copy must be kept in
the cab at all times. If you sell the machine, a copy of this
manual must be provided to the new owner.
INTRODUCTION
It is important to read this manual carefully before
beginning any operation or maintenance. All personnel
involved with this machine must read this manual
periodically to remain knowledgeable about its operation
and maintenance.
SAFETY
• Understand the different systems and performance
of your machine. Fig. 1-1
a
• Reduce improper operation.
• Point out possible hazardous situations when operating and maintaining the machine.
CONTROLS
MACHINE
• Increase machine efficiency during operation.
OPERATION
MACHINE
Continuing improvements in the design of this machine can lead to changes in detail which may not be covered in
this manual. Always consult your SANY dealer for the latest available information on your machine or if you have
questions regarding information in this manual.
MAINTENANCE
SPECIFICATIONS
EQUIPMENT
OPTIONAL
A copy of this Operation and Maintenance manual must always remain in the operator cab (a) at all times.
A copy of this manual should be made available to maintenance personnel when maintaining the machine.
Parts Manual
The Parts Manual consists of parts lists and matching drawings used for ordering spare parts as needed. The Parts
Manual is best left in the workshop area or office. It should be available to the maintenance and service personnel.
Maintenance Log
The Maintenance Log lists regularly scheduled maintenance to be performed by the operator or maintenance
personnel. All maintenance performed upon the machine must be recorded in the Maintenance Log.
CONTENTS
TABLE OF
Table of Contents
List of the general topics that are contained in this manual along with the page number each starts on.
INTRODUCTION
NOTE: There is also a table of contents at the start of each section in this manual.
Introduction
Overview of what is covered in the rest of this manual, including serial number information and SANY contact
information.
SAFETY
Safety
General and product-specific safety information relating to this machine. It describes what the hazard alerts that are
used throughout the manual mean.
CONTROLS
MACHINE
Machine Controls
Machine Operation
OPERATION
MACHINE
Detailed perstart checks, operating procedures, and end-of-day checks and storage information.
Maintenance
MAINTENANCE
Specifications
Optional Equipment
SPECIFICATIONS
Information on the function and operation of optional equipment that can be used with this machine.
EQUIPMENT
OPTIONAL
Fig. 1-2
a
This location is for you to record information relating to your machine. It is required that you keep this manual
with your machine at all times for reference.
Dealer Name:
Address:
Phone Numbers:
CONTENTS
TABLE OF
If you find a problem with this manual, make a copy of this page, complete the form below and send it to us,
attention Technical Publications. You can also email us at [email protected].
INTRODUCTION
Date of This Request
Your Name
Company Name
Your Department
Street Address
SAFETY
City, State and ZIP
Phone
E-mail
Machine Model and Serial No.
CONTROLS
Description of Problem (wrong information, unclear or erroneous procedure, etc.)
MACHINE
OPERATION
MACHINE
MAINTENANCE
Corrective Action by You (if any)
SPECIFICATIONS
EQUIPMENT
OPTIONAL
CONTENTS
TABLE OF
INTRODUCTION
Safety
SAFETY
General Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2
Hazard Alerts in This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2
CONTROLS
Preparations for Work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3
MACHINE
Precautions During Work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3
Lifting Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-4
Operator Safety Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-5
Mount and Dismount the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-5
Unauthorized Machine Modifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-6
Job Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-6
OPERATION
MACHINE
Personal Protective Equipment (PPE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-7
Fire Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-7
Dust and Chemical Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-7
Weld, Drill, Cut or Grind on the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-7
Oil Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-7
Add Oils to the Machine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-7
MAINTENANCE
Refuel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-8
High-Pressure Oil Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-8
Accumulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-8
Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-8
Environmental Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-9
Lockout/Tagout Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-9
Machine Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-10
SPECIFICATIONS
GENERAL PRECAUTIONS
The safety information in this manual provides basic guidelines for safe operation of the machine. SANY is unable
to foresee all risks on work sites, so workers, operators and owners must consider if there are other safety concerns
that must be addressed for specific job situations.
All procedures and precautions outlined in this manual apply only to intended use of this machine. If the machine is
used for any unintended use that is not specifically prohibited, be sure that it is safe. In no event should the machine
be used for any prohibited uses or actions as described in this manual.
This machine complies with all applicable regulations and standards of the country to which the machine has been
shipped. If there is any question about whether your machine complies with the applicable standards and
regulations of your country, contact your SANY dealer before operating this machine.
Hazard alerts in this manual are used to alert operators, job supervisors, maintenance staff and job site workers to
hazardous operating practices and maintenance procedures, hazard alerts are used throughout this manual. Each
hazard alert contains a hazard alert symbol and a signal word to identify the hazard’s degree of consequence if the
message is ignored.
The following signal words are used to inform that there is a potentially hazardous situation that may lead to
damage, personal injury or even death. In this manual and on the machine decals, different signal words or
illustrations are used to express the potential level of hazard.
DANGER!
Indicates a hazardous situation which, if not avoided, will result in death or injury.
WARNING!
Indicates a hazardous situation which, if not avoided, could result in death or injury.
CAUTION!
Indicates a hazardous situation which, if not avoided, could result in injury.
NOTICE!
Indicates a situation which can cause damage to the machine, personal property and/or the
environment, or cause the equipment to operate improperly.
This symbol is used within a graphic to alert the user not to do something.
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TABLE OF
SANY cannot foresee every circumstance that might involve a potential hazard in operation or maintenance.
Therefore, hazard alerts in this manual and on the machine may not include all possible safety precautions.
If any procedure or action not specified, recommended or allowed in this manual is used, be sure that such
procedures and actions can be safely performed without damaging the machine or causing injury. When unsure
INTRODUCTION
about the safety of some procedures, contact your SANY dealer.
Before carrying out any repair, read all the safety messages on the machine and associated with the specific
procedure.
Choose a place in the repair shop to keep tools and parts. Keep the tools and parts in their correct places and keep
the working area clean, especially the floor.
SAFETY
Wear and use the proper Personal Protective Equipment (PPE). PPE includes and is not limited to safety shoes,
hard hat and goggles.
When carrying out any operation with two or more workers, always agree on the operating procedure before
starting. Always inform your fellow workers before starting any step of the operation. Before starting the work,
CONTROLS
hang Lockout/Tagout tags in the operator’s cab.
MACHINE
Keep all tools in good condition, know how to use them, and use the correct one. Thoroughly check all tools before
starting any procedure.
Before adding oil or making any repairs, park the machine on a hard and level surface, and block the tracks to
prevent the machine from moving.
OPERATION
MACHINE
Before starting work, lower the work equipment (breaker, bucket, etc.) to the ground. Install Lockout/Tagout tags
where necessary.
When disassembling or assembling the machine, support the machine with blocks, jacks, or stands before starting
work.
MAINTENANCE
Remove all mud and oil from the steps or other places used to get on and off the machine. Always use the
handrails, ladders or steps when getting on or off the machine. Never jump on or off the machine. If it is impossible
to use the handrails, ladders or steps, use a stand to provide safe footing.
Relieve the pressure before disconnecting or removing components of the hydraulic or coolant systems. When
removing the oil filler cap, a drain plug, or an oil pressure measurement plug, loosen it slowly to prevent the fluids
from squirting out.
The coolant and oil in the circuits may be hot after the engine is stopped, so be careful not to get scalded. Wait for
the oil and coolant systems to cool before carrying out any work on them.
EQUIPMENT
OPTIONAL
When checking the machine with the engine running (i.e. measuring oil pressure, revolving speed, temperature,
etc.), take extreme care not to get caught in rotating parts or moving parts.
When lifting a heavy component, use a hoist or crane. Before starting work, check that the slings (wire ropes,
chains, and hooks) are free from damage. Always use slings which have enough capacity and attach them to proper
places. Operate the hoist or crane slowly to prevent the component from hitting any other part. Do not work on any
component suspended by the hoist or crane.
When removing a cover which is under internal pressure or under pressure from a spring, always leave two bolts in
diagonal positions. Loosen those bolts gradually and alternately to release the pressure, and then remove the cover.
When removing hoses or lines, stop fuel or oil from spilling out. If any fuel or oil drips onto the floor, clean it up
immediately.
When installing high pressure hoses, make sure they are not twisted. Damaged hoses are dangerous, so be
extremely careful when installing hoses for high pressure circuits. Make sure fittings are correctly installed.
When assembling or installing parts, always tighten them to the specified torques. When installing protective parts
such as guards, or parts which vibrate violently or rotate at high speed, be particularly careful to check that they are
installed correctly.
When aligning two or more parts, never insert your fingers or hand where they might be caught.
When measuring hydraulic pressure, ensure that the test equipment is properly assembled.
Take care when removing or installing the tracks. The track can snap apart suddenly when it is being separated.
Never let anyone stand at either end of the track when removing it.
Keep windows and doors open to provide enough ventilation in the shop, to vent outside, when operating the
engine.
Lifting Precautions
One worker should give signals and co-workers must be able to communicate with each other as needed. The
appointed signal person must signal clearly from a place where he can be seen from the operator's seat and where
he can see the work area. The signal person must always stand in front of the load and guide the operator.
• Do not stand under the load.
Wear appropriate PPE (i.e. leather gloves) when handling chains or slings.
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TABLE OF
WARNING!
Never sling a load with only one rope. Slinging with one rope could cause the load to slip
away from the sling which could cause death or injury.
INTRODUCTION
Operator Safety Information
No one other than the operator is to be anywhere on the machine while it is in operation.
The operator’s first priority is to ensure his safety and the safety of those around him.
Only qualified personnel who have been specially trained are permitted to operate and/or work on this machine.
SAFETY
Operator aids such as warning lights, horns, or buzzers, along with displays on the monitors are designed to alert
the operator to potential problems. Any faults found shall be reported to your SANY dealer. Stop all work
immediately if any operator aid is found to not be working properly. Sole reliance on these operator aids, in place
of good operating practices, can lead to an accident. Inspect the operator aids of this machine daily and make sure
each operator aid is in normal working condition.
CONTROLS
MACHINE
Mount and Dismount the Machine
Mounting or dismounting could pose some hazards.
Observe the following:
OPERATION
MACHINE
• Always be sure the machine is at a full stop before
attempting to access the machine. Never jump onto
or off of the machine.
MAINTENANCE
handles (b).
SPECIFICATIONS
b
EQUIPMENT
OPTIONAL
Fig. 2-3
a
• Always keep grab handles, steps and walkway areas clean and clear of mud, oil, grease or debris. If these
areas are damaged, have them repaired or replaced immediately.
Job Safety
• Never leave the machine running and unattended. Always park the machine in a safe, level area, lower any
work equipment to a safe position, lock the controls to secure the machine to prevent tampering by
unauthorized personnel and shut down the engine before exiting the machine even for a moment.
• Before starting any work operations, travel or maintenance procedures, be sure all personnel are at a safe
distance from the machine. Never allow anyone to stand near the machine while it is in operation, under
maintenance or repair. Remember, the larger the machine, the more restricted the visibility will be.
• It is the responsibility of the operator’s employer to conduct periodic safety training and familiarize all
personnel with emergency procedures.
• If pedestrians are in the area, proceed slowly and sound the horn. Pedestrians have the right of way; a
loaded or smaller machine has the right away over an unloaded or larger machine.
• Never drive up to anyone standing in the path of travel. Always be sure all personnel are standing to the
side when approached and they acknowledge the approach.
• When working with another person on a job site, ensure that all personnel involved understand all industry
standard hand signals that are to be used.
• The operator shall respond to operating signals only from the proper signal person only, but shall obey a
stop signal at any time from anybody.
2-6 Operation and Maintenance Manual — 0220 SANY
SY75C Excavator OMM General Precautions
• The operator must always be able to see the point of work location. If this is not possible then a signal
person must be used. If visibility becomes blocked for any reason, stop operation immediately.
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TABLE OF
Personal Protective Equipment (PPE)
Wear close fitting clothing and safety equipment appropriate for the job.
INTRODUCTION
Before using personal protective equipment, be sure it is in good condition and will be able to perform its task.
Fire Safety
Fuel, oil and some coolants are flammable. Always observe the following:
• Keep open flames, airborne sparks and burning embers away from the machine.
SAFETY
• Shut down the engine and do not smoke when refueling or servicing the machine.
CONTROLS
MACHINE
• Check the machine daily for excess debris buildup.
Performing operations and/or encountering hazardous materials on the job site may release substances that could
OPERATION
MACHINE
pose a hazard. Exposure to hazardous chemicals or dusts poses a danger when they are released or mishandled. All
workers involved should use approved personal protective equipment and follow all environmental safety
regulations.
MAINTENANCE
NOTE: Contact your SANY dealer for proper guidance before any welding is attempted.
Personnel who weld on the machine must be fully qualified and certified to use the processes and equipment they
may operate in making these repairs. Customers are responsible for the structural integrity of any completed repair.
Components should be replaced if they are damaged.
SPECIFICATIONS
Disconnect the battery prior to welding. Failure to do so may damage the machine or cause personal injury.
Oil Systems
When oil must be added to the machine, be aware that the oil systems may be pressurized and hot.
Shut down the machine before removing the fuel tank cap. Failure to do so may result in burns or a sudden loss of
fuel.
Refuel only in a well-ventilated area. Never smoke or allow open flames nearby while refueling the machine.
Never mix gasoline with diesel fuel. Gasoline is extremely flammable and could cause an explosion.
Always allow room for the fuel to expand when filling the fuel tank.
Never perform inspections or replace items while the system is under pressure. Working on a system still under
pressure could lead to injury.
Never use any body part to check or feel for leaks. Always wear safety glasses and leather gloves when checking
for leaks and use a piece of wood or cardboard when checking leaks from small holes.
Check for cracks in the piping or hoses and for swelling in the hoses.
If there is any leakage from a line or hose, the surrounding area will be wet.
If high-pressure oils penetrate skin or get into eyes, seek medical attention immediately.
Accumulator
This machine is equipped with an accumulator charged with high-pressure nitrogen gas. Do not disassemble the
accumulator.
• Never expose the accumulator to high heat or open flames.
• Never weld on the accumulator.
• Never drill or cut on the accumulator.
• Never strike the accumulator.
Electrical System
Always clean the electrical system using only approved electrical cleaners.
Never use caustic soaps, high-pressure water or steam cleaners to clean the electrical system, as these could
damage the system or cause intermittent system failures.
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TABLE OF
Recycling used oil, coolants and filters conserves a natural resource and is good for the environment. Engine oils
poured onto the ground, in bodies of water, into storm drains, or tossed into trash cans (even in a sealed container)
can contaminate and pollute the soil, groundwater, streams, and rivers. Recycling used oils reduces this pollution
threat.
INTRODUCTION
Always drain oils from the machine into an appropriate container. Drain, crush and dispose of all filters properly.
Obey all local regulations when disposing of harmful items such as oil, fuel, filters, batteries, hydraulic oil or used
parts. Failure to do so may result in fines or punishment.
Lockout/Tagout Procedures
SAFETY
Lockout/tagout the machine in accordance with local regulations.
CONTROLS
MACHINE
OPERATION
MACHINE
MAINTENANCE
SPECIFICATIONS
EQUIPMENT
OPTIONAL
MACHINE DECALS
All safety, alert and warning decals must be in place, undamaged, and not covered. You must be thoroughly
familiar with the location and content of all decals on the machine. Walk around the machine and review each of
them. Decals provide important instructions and warnings and must be read prior to any operational or
maintenance function. Do not remove any decal from this machine.
NOTE: Your SANY distributor can supply you with new replacement decals if needed. Never modify or
change existing decal information unless authorized by your SANY distributor.
When replacing decals, be sure they are placed in the proper locations. Please note that the decals shown in this
manual may not exactly match what you have on your machine. Contact your SANY dealer if you have any
questions as to meaning and placement.
NOTE: Additional safety or warning decals may be added to your machine if necessary.
1. Back-up warning
Fig. 2-5
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TABLE OF
• Located on either side of the arm, centered between
the top and the bottom of the length of the arm.
INTRODUCTION
overhead objects and machine components.
SAFETY
CONTROLS
MACHINE
OPERATION
MACHINE
Fig. 2-6
3. Exit
MAINTENANCE
centered toward the top.
Fig. 2-7
SPECIFICATIONS
EQUIPMENT
OPTIONAL
Fig. 2-8
5. Fan belt warning
Fig. 2-9
6. Fan warning
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TABLE OF
• Located inside the cab on the upper level of the
back window.
INTRODUCTION
SAFETY
Fig. 2-11
CONTROLS
window.
MACHINE
• Gives warning to make sure the front window is
locked in place.
Fig. 2-12
OPERATION
9. Grease point pressure warning
MACHINE
• Located next to the opening for the track tensioning
grease point on either side of the tracks.
MAINTENANCE
Fig. 2-13
piping.
Fig. 2-14
EQUIPMENT
OPTIONAL
Fig. 2-15
12. No step warning
Fig. 2-16
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TABLE OF
•
•
Located near the valve.
INTRODUCTION
SAFETY
Fig. 2-17
14. Pattern Change
CONTROLS
MACHINE
• Located next to the SAE/BHL Selector located
behind the left rear access panel.
OPERATION
engine before switching modes.
MACHINE
Fig. 2-18
15. Pattern change instruction
MAINTENANCE
the operator.
Fig. 2-20
Fig. 2-21
18. Seat belt
Fig. 2-22
19. Track tension
Fig. 2-23
Fig. 2-24
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TABLE OF
injury or death could result if a disabled machine is towed or lifted incorrectly or if there is a mistake in the
selection of cable or towing locations. Adhere to the following:
• Use only the designated lift points to lift the machine and designated tow points to tow the machine. Be
sure the lift and tow points are undamaged and in good working order.
INTRODUCTION
• Always tow or lift in the direction indicated by the decal. If the decal is missing or damaged, contact your
SANY dealer for the proper procedures.
• During the towing operation, never stand between the towing machine and the machine being towed.
SAFETY
• Never tow a machine on a slope. Never use towing equipment that is damaged, stretched or overstressed.
CONTROLS
MACHINE
OPERATION
MACHINE
MAINTENANCE
SPECIFICATIONS
EQUIPMENT
OPTIONAL
CONTENTS
TABLE OF
INTRODUCTION
Machine Controls
SAFETY
Exterior Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-3
Cab Interior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-4
CONTROLS
Seat and Seat Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-5
MACHINE
Hydraulic Lockout Control Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-5
Left Control Console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-6
Climate Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-7
Radio Control Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-9
Right Control Console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
Indicator Lights. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-11
OPERATION
MACHINE
Key Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-12
Throttle Control Dial . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-12
Dozer Blade Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-12
Work Lamp Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-12
Windshield Wiper Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-13
Windshield Washer Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-13
MAINTENANCE
12V Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-13
Emergency Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-14
Joystick Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-14
SAE/BHL Joystick Operating Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-14
SAE/BHL Selector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-14
SAE Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-16
BHL Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-17
SPECIFICATIONS
EXTERIOR COMPONENTS.
CONTENTS
TABLE OF
4 5
INTRODUCTION
3 6
SAFETY
7
CONTROLS
MACHINE
16
OPERATION
MACHINE
9
15 14 13 12 11 10
Fig. 3-1
MAINTENANCE
2. Bucket cylinder 10. Track frame
CAB INTERIOR
4 3
1 8
Fig. 3-2
1. Left control console 5. Display
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A multi-position, adjustable seat is provided for operator
a
comfort. The front/rear positions, up/down positions, and
the front/rear incline angle seat back can be adjusted. b
INTRODUCTION
c
• The seat has two armrests (b).
SAFETY
• The adjusting lever (e) adjusts the seat suspension. e
CONTROLS
MACHINE
Fig. 3-3
Hydraulic Lockout Control Lever
WARNING!
OPERATION
MACHINE
Always place the hydraulic lockout control lever in the LOCKED position before leaving the
operator cab. If this lever is not in the LOCKED position, any unintended movement of the
joysticks or travel control levers may cause death or injury.
Avoid moving either joystick or travel control lever when you pull (up) or push (down) the
hydraulic lockout control lever. Failure to observe and follow this warning could result in
MAINTENANCE
death or injury.
NOTICE!
If any part of the machine moves when the hydraulic lockout control lever is at the LOCKED
position, shut down the engine immediately. Failure to do so can result in damage to the
machine.
SPECIFICATIONS
EQUIPMENT
OPTIONAL
The left control console is to the left of the operator when seated.
AUTO
A/C
MODE
VOL
TEMP
TUNUNG
TIME
SEL
PRESET STATION
AM/FM
AS/PS
OFF
Fig. 3-5
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TABLE OF
1 2 3 4 5
INTRODUCTION
OFF
A/C
SAFETY
6 7 8
Fig. 3-6
1. OFF 5. Automatic temperature control selection
CONTROLS
MACHINE
2. Fan speed control 6. Fresh air/recirculation selection
OFF (1) - Press this key to stop the fan and shut off the display screen (7).
OPERATION
MACHINE
Fan speed control (2) - Press this key to set the fan speed to any of six levels.
Temperature selection (3) - Press this key to set the inside cab temperature between 65° F (18° C) and 90° F (32°
C).
MAINTENANCE
NOTE: With the A/C on, press and hold both the up and down arrows for 3 seconds to toggle between
Fahrenheit (F) and Celsius (C) temperature display.
Vent mode selection (4) - Press this key to select which vent or vents should be used for air flow inside the cab:
NOTE: With automatic temperature control selected, the fan HIGH speed will remain on until the selected
temperature is reached.
Fresh air/recirculation selection (6) - Press these keys to choose either recirculated air inside the cab or fresh air
from outside.
Display screen (7) - Shows the preset temperature, fan speed and vent selection during operation.
A/C power (8) - Press this key to switch the air conditioner compressor either on or off.
F4
F3
F2 nte
r
E
F1
c
Es
Fig. 3-7
A/C Operation Precautions
NOTICE!
When running the air conditioning system, always start with the engine running at a low
speed. Starting the air conditioner when the engine is running at a high speed can result in
damage to the machine or cause the machine to operate improperly.
If water gets on the control panel or sunlight sensor, a failure may result. Always keep these
components clear and dry. Failure to do so can result in damage to the machine or cause the
machine to operate improperly.
“A/C controller failure” will be displayed on the air conditioner display screen if there is a problem with the a/c
unit. If this occurs, contact your SANY dealer to investigate and repair it.
CONTENTS
TABLE OF
6 5 4 3 2
INTRODUCTION
SAFETY
8 9
7 1
Fig. 3-8
CONTROLS
MACHINE
1. Power 6. AS/PS
OPERATION
5. AM/FM selector 10. Volume control
MACHINE
Power (1) - Press this key to turn on the radio on or off. The currently selected radio station frequency will appear
on the display screen when the radio is turned on.
Display screen (2) - The band (either AM or FM), currently tuned radio station frequency, preset station number
MAINTENANCE
and current time will be shown on the display screen.
Audio selection (3) - Press this key to adjust the sound quality. Pressing the key at first allows for setting the bass
level. Pressing it once more allows for setting the treble, pressing it once more allows for setting the balance
(between the in-cab speakers) and pressing it again allows for setting the volume. The current radio station
frequency displays if the button is not pressed within 5 seconds. SPECIFICATIONS
NOTE: Use the VOL keys to increase and decrease the setting of the selected audio category.
Time display (4) - Press this key to display the local time for 5 seconds. The current radio station frequency
displays when the button is not pressed within 5 seconds.
AM/FM selector (5) - Press this key to toggle between AM and FM bands.
EQUIPMENT
OPTIONAL
AS/PS key (6) - Use this key to automatically scan (AS) through the preset stations (PS) and also to remain at the
desired radio station.
Preset Stations (7) - Press and hold any of these six keys to assign the current radio station to that key. Afterwards,
press and release any of the keys to select its preselected station. Pressing the ASPS key (5) longer than 2 seconds
activates the auto scanning of all preselected stations. The six radio stations with the strongest signal will be stored
to the six Preset Station keys (1-6).
Tuning key (8) - Press this key to move either back to the previously set radio station or on to the next previously
set radio station.
• H: Hour
• M: Minute
CONTENTS
TABLE OF
The right control console is to the right of the operator when seated. It contains switches, indicator lights, throttle
control dial, dozer blade control, and a joystick.
INTRODUCTION
• Right joystick (a)
SAFETY
• Windshield wiper switch (e)
b
• Windshield washer switch (g)
c
• Throttle control dial (h)
d
CONTROLS
MACHINE
• Key switch (k)
e
OPERATION
MACHINE
Fig. 3-9 k h
Indicator Lights
MAINTENANCE
Preheat indicator (a) - The preheat indicator is normally off.
It will light when the keyswitch is set to the preheat
position.
on the monitor.
NOTICE!
Except for emergencies, never shut off the engine while it is running at high speed. Stopping
the engine at high speed can cause damage to the machine or cause the machine to run
improperly.
• START - Hold the key at this position to start the engine, then immediately release it after the engine has
started. The key returns to the ON position when released.
Throttle control dial (b) is used to adjust engine speed and output power. Turn the dial clockwise to increase speed
and counterclockwise to decrease speed.
Dozer blade control (c) is a lever located on the right console. Push the lever forward to lower the dozer blade. Pull
the lever backwards to raise the dozer blade.
Switch (d) is used to turn the work (boom and chassis) lamps on/off.
CONTENTS
TABLE OF
Switch (a) is used to activate the wiper.
NOTICE!
Ensure that the windshield of the cab is closed
INTRODUCTION
before activating the windshield wiper. Damage
to the wiper blade, wiper arm or wiper motor
may result if the wiper is activated with the
windshield open.
SAFETY
Fig. 3-12 b
a
Windshield Washer Switch
Press switch (b) to eject fluid. Hold the switch down to keep ejecting fluid. The flow of fluid stops and the switch
returns to its off position when released.
CONTROLS
MACHINE
12V Power Supply
OPERATION
MACHINE
a
MAINTENANCE
AV01
3801-300045
SPECIFICATIONS
Fig. 3-13
EQUIPMENT
OPTIONAL
Emergency Stop
Fig. 3-14
Joystick Controls
WARNING!
Never extend any part of your body outside the operator cab window while the machine is
running. Know the positions and functions of each joystick. Failure to observe and follow this
warning may cause unexpected movement of the machine which could result in death or
injury.
SAE/BHL Selector
NOTICE!
Shut down the engine before adjusting the SAE/BHL selector. Failure to do so can cause
damage to the machine, personal property and/or the environment, or cause the machine to
operate improperly.
CONTENTS
TABLE OF
The SAE/BHL selector (a) changes control of the boom and
the arm from one joystick to the other. The position shown
is the SAE mode position (b). To change to the BHL
position, pull up on the pin and rotate the bar to the right (c).
INTRODUCTION
Release the pin to lock the bar in place. a
• In SAE (Society of Automotive Engineers) mode, the
arm is controlled using the left joystick and the boom
using the right joystick.
Fig. 3-15
SAFETY
• In BHL (Backhoe Loader) mode, the arm is controlled
SAE
using the right joystick and the boom is controlled b SAE
using the left joystick.
CONTROLS
MACHINE
Fig. 3-16
OPERATION
BHL
BHL
MACHINE
c
MAINTENANCE
Fig. 3-17
SPECIFICATIONS
EQUIPMENT
OPTIONAL
Front
Front Front
Front
Left Right
Arm OUT Boom DOWN
Arm IN Boom UP
Fig. 3-18
NOTE: When the joystick is released, it returns to neutral and machine movement stops.
CONTENTS
TABLE OF
INTRODUCTION
SAFETY
CONTROLS
MACHINE
Front
Front Front
Front
Left Right
Boom DOWN Arm OUT
OPERATION
MACHINE
Swing Swing Bucket Bucket
Left Right Dig Dump
MAINTENANCE
Boom UP Arm IN
Fig. 3-19
NOTE: When the joystick is released, it returns to neutral and machine movement stops.
SPECIFICATIONS
EQUIPMENT
OPTIONAL
Fig. 3-20
NOTE: Starting with serial number 15SY0075R0618
left joystick (a) has been replaced with a
different joystick (b). Button functionality has
not changed, none of the buttons are b
operational.
Fig. 3-21
CONTENTS
TABLE OF
The right joystick contains two buttons:
a
• Button (a) activates the horn.
INTRODUCTION
SAFETY
CONTROLS
MACHINE
Fig. 3-22
OPERATION
MACHINE
NOTE: Starting with serial number 15SY0075R0618
right joystick has been replaced with a d
different joystick (c). Button (d) activates the
horn, button (e) is not operational, and button
e
(f) is used to control optional equipment.
MAINTENANCE
f
SPECIFICATIONS
c EQUIPMENT
OPTIONAL
Fig. 3-23
Travel Controls
WARNING!
Take extra care when using the pedals to steer the machine. Never rest your foot on a pedal
unless you are driving or steering the machine. Failure to observe and follow this warning
could cause an unexpected movement of the machine which could result in death or injury.
WARNING!
The center of gravity position and boom length is different on machines with a long arm. Take
extra care when traveling with this machine and be aware of the extra clearances needed
when turning the machine and operating a long arm. Failure to do so could result in death or
injury.
Fig. 3-25
d
c
CONTENTS
TABLE OF
• Forward travel (1) - Push the control lever (pedal
tilts forward). N
N
• Backward travel (2) - Pull the control lever (pedal
INTRODUCTION
tilts backward).
2 2
• Neutral Position (N) - Machine stops.
Fig. 3-26
SAFETY
Auto Deceleration Function
The auto deceleration function automatically activates when the machine engine is started and acts to reduce fuel
consumption and noise levels.
CONTROLS
With the engine running, the auto deceleration function works as described below:
MACHINE
• If the joysticks and travel controls remain in their neutral positions for at least 5 seconds, the engine speed
drops from the current speed to the factory set auto idle speed (approximately 1,350 +50 rpm).
NOTE: If the engine speed is set to below the factory set auto idle speed, the auto deceleration function will
not change the engine speed.
OPERATION
MACHINE
• If either of the joysticks or travel controls are operated or the throttle control dial is adjusted while the
engine is at the lower, factory-set auto idle speed, the engine speed automatically returns to its higher,
previously set level or the newly set level.
• If the engine is shut down and then restarted, the auto deceleration function is automatically re-activated.
MAINTENANCE
Fuses
The fuses are located in the cab behind the operators seat
behind panel (a).
SPECIFICATIONS
a
EQUIPMENT
OPTIONAL
Fig. 3-27
NOTICE!
When performing a battery disconnect, wait for at least one full minute before disconnecting
the battery so the machine ECM can complete the shutdown procedure.
Before replacing a fuse, make sure that the key switch is in the OFF position and the batteries
disconnected.
Always replace a fuse with one of the same capacity. Never replace a fuse with one of a higher
capacity.
Failure to observe and follow this notice can result in damage to the machine or cause the
machine to operate improperly.
MONITOR
CONTENTS
TABLE OF
When the key switch is turned to the ON position, the monitor is energized. A display of the monitor home screen
is shown below:
INTRODUCTION
A B
Sany Hydraulic Excavator
2013/12/09 1
S1
SAFETY
2
00006 h 20 m 14:30:20
CONTROLS
MACHINE
S
3
F1 F2 F3 F4
OPERATION
MACHINE
Esc Enter
4
Fig. 3-29
MAINTENANCE
1. LCD display 3. Function keys
2. Function icons 4. Navigation keys
SPECIFICATIONS
EQUIPMENT
OPTIONAL
4 5
1 00006 h 20 m 14:15:21 8
S
11 9
15 14 13 12 10
Fig. 3-30
1. Total service hours 9. System information (F4)
8. Local time
Screen Displays
CONTENTS
TABLE OF
Main Operator Screen
This is the default screen after the machine has been started:
Sany Hydraulic Excavator
•Working mode: S 2013/12/09
INTRODUCTION
S1
•Auto deceleration: Off
SAFETY
•Coolant temperature: low S
Press F1 to cycle through the three working modes S, L, and Fig. 3-31
B.
CONTROLS
MACHINE
Press F3 to toggle between the low and high travel modes.
Press the down arrow key to display the Failure Codes screen when a code is shown.
OPERATION
MACHINE
Press the right arrow key to display a maintenance screen only when the maintenance icon is displayed.
Password Screen
MAINTENANCE
screens. Attempting to display any screen other than the
Failure Codes screen will display the Password screen.
Please enter password :
Each digit is indicated by an asterisk (*) standing for a value
from 0 to 9. A number appears at the digit where the cursor
is located, while the other four digits remain as asterisks. SPECIFICATIONS
• GPS Information
Fig. 3-33
• Engine Speed Calibration
• Language Selection
Press the up or down arrows to scroll through the list of display options.
Press F2 or Enter to select the highlighted option and displays the corresponding screen.
There are two separate Running Information screens; the Engine and Throttle Signals and the Switch Signals
screen. To toggle between these screens press F1 or press the up or down arrows.
CONTENTS
TABLE OF
Press F1 or the up or down arrows to toggle between this and the Switch Signals screens.
INTRODUCTION
The Switch Signals screen displays:
ƫɅȷɂȱȶΎƫȷȵȼȯȺɁ
• Start Input
Start Input Start Output
• Air Cleaner Plugged Air Cleaner
Preheat Output
Plugged
• Shutdown Input Shutdown Shutdown
Output
SAFETY
Input
• Hi/Lo Speed Input Pilot Input Pilot Output
Hi/Lo Speed Hi/Lo Speed
• Start Output Input Output
• Preheat Output
CONTROLS
MACHINE
• Hi/Lo Speed Output
Press F1 or the up or down arrows to cycle through the running parameter screens.
OPERATION
MACHINE
Machine Configuration Screen
MAINTENANCE
• Machine S/N
• Control System
Fig. 3-36
EQUIPMENT
OPTIONAL
The machine maintenance system has a pop up notice that will display during start-up when scheduled
maintenance is required. The pop up block will disappear after one minute. The popup will not display during
operation.
Fig. 3-38
CONTENTS
MAINTENANCE INFORMATION
TABLE OF
250 H MAINTENANCE SCHEDULE
1. SWING REDUCER ASSY BEARING GREASE - ADD
2. SWING REDUCER ASSY GEAR OIL LEVEL - CHECK
3. AIR CLEANER OUTER ELEMENT - CLEAN
4. ENG OIL AND OIL FILTER - REPLACE
INTRODUCTION
5. FUEL FILTER ELEMENT - REPLACE
Fig. 3-39
SAFETY
MAINTENANCE INFORMATION
500 H MAINTENANCE SCHEDULE
1. 250-HOUR MAINTENANCE
2. SWING BEARING LUBRICANT - ADD
3. SWING BEARING INTERNAL GEAR LUBRICANT- ADD
4. TRAVEL REDUCER ASSY GEAR OIL LEVEL - CHECK
CONTROLS
5. RETURN/SUCTION/PILOT FILTER ELEMENT - REPLACE
MACHINE
6. FAN BELT TENSION - ADJUST
7. RADIATOR INSIDE/OUTSIDE SURFACE - CLEAN
8. TRACK DEFLECTION - CHECK
9. OIL COOLER FRONT STRAINER - CLEAN
10. AIR CLEANER ELEMENT - REPLACE
Fig. 3-40
OPERATION
MACHINE
MAINTENANCE INFORMATION
MAINTENANCE
3. SWING REDUCER ASSY GEAR OIL - REPLACE
4. TENSIONER - RELEASE GREASE AND RETIGHTEN
SPECIFICATIONS
Fig. 3-41
EQUIPMENT
OPTIONAL
MAINTENANCE INFORMATION
Fig. 3-42
GPS Information Screen
NOTE: This system may or may not be active on your machine.
Altitude m : 311.19 P
• Latitude - N indicates north of the equator and S Vel Km/h : 1. 1000
indicates south of the equator No.of Sat. : 9
indication :
615 39 33 30 29
• Altitude - P indicates above sea level and N
indicates below sea level
• The bars and numbers indicate the signal to noise Fig. 3-43
ratio 0-99
• Indication - Displays 1023 when GPS is normal and 615 when GPS is abnormal
NOTE: When the altitude display is not zero and both the longitude and latitude display 0 the system is
processing the signals to provide a precise location.
NOTE: When Indication changes to 0 from 7, it means that there is a connection loss in the SIM card or the
antenna may be inoperative. When the Indication changes to 0 from 15, it means that the GPS service
is not available, the SIM card replacement is overdue, or the GPS system is inoperative.
When the Indication changes to 0 from 31, it means that the monitoring system is inoperative.
CONTENTS
TABLE OF
The Language Selection screen displays the available
languages. ƤȯȼȵɃȯȵȳΎƫȳȺȳȱɂȷȽȼ
INTRODUCTION
Press F2 to set the system to English. ƝȼȵȺȷɁȶ
Press F4 to display the main operator screen.
Eng
SAFETY
Fig. 3-44
The Date and Time Setup screen displays the current date
and time. ƜȯɂȳΎ˱ΎƬȷȻȳΎƫȳɂɃȾ
CONTROLS
MACHINE
Press the up and down arrows to change the digits shown in
the display. Y/M/D h/m/s TZ
OPERATION
MACHINE
Press F4 to display the Main Menu.
MAINTENANCE
SPECIFICATIONS
EQUIPMENT
OPTIONAL
CONTENTS
TABLE OF
INTRODUCTION
Machine Operation
SAFETY
Work Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-3
General Job Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-3
Work Crew . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-4
CONTROLS
MACHINE
Operator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-4
New Machine Run-In . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-5
Pre-Start Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-6
Daily Maintenance Record. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-6
Clean . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-6
Monitor Settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-7
First-Time Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-7
OPERATION
MACHINE
Access the Main Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-7
Language Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-9
Time and Date Display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-9
Engine Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-10
Cold Weather Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-10
Jump-Start the Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11
MAINTENANCE
Engine Start Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-12
Idle the Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-13
Engine Shutdown Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-14
Machine Warm Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-15
Travel Operations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-17
Before Travel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-17 SPECIFICATIONS
Track Direction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-18
Right Turn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-18
Left Turn. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-19
Straight Travel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-19
Left Zero Radius Turn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-19
Right Zero Radius Turn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-20
Slopes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-20
EQUIPMENT
WORK AREA
CONTENTS
TABLE OF
The “work area” is where the actual job function is being performed. Included within the work area are “hazard
areas”, that is, areas immediately surrounding the machine where personnel may be at risk due to machine
operation or movement.
INTRODUCTION
WARNING!
Do not move the machine onto a surface or area that has not been approved for the machine.
The machine is heavy and could possibly break through surfaces that are not strong enough
to support the machine. Failure to observe and follow this warning could result in death or
injury.
SAFETY
Those within the work area must wear personal protective equipment.
The safety of all personnel within the hazard area is the responsibility of the machine operator.
CONTROLS
MACHINE
NOTE: See “Job Safety” on page 2-6.
OPERATION
MACHINE
MAINTENANCE
SPECIFICATIONS
EQUIPMENT
OPTIONAL
WORK CREW
Operator
Operator responsibilities include but are not limited to:
• Become familiar with the work area and surroundings before beginning work.
• Read and completely understand the instructions in this manual prior to operation.
• Know and obey the operating procedures, relevant laws and regulations.
• Know and use the required safety precautions and protective devices.
• Know and use the correct hand signals between the machine operator and a signal person.
• Stop machine operations in case any defects endangering safety are found.
• The operator must control the machine to protect the personnel or other facilities in the vicinity of the
machine.
• Ensure that all control devices are set to neutral or idle position before supplying power to the drive
components.
• Ensure that the control devices are set to neutral or idle position and the power supply is shut off before
leaving the operator cab.
CONTENTS
TABLE OF
Your machine has been thoroughly adjusted and tested before shipment. However, initial operation of the machine
under severe conditions can adversely affect the performance of the machine or shorten the machine life.
Therefore, SANY recommends that you allow a run-in period of 100 operating hours for a new machine.
Properly running in a new machine is crucial for guaranteeing a long service life of the machine by allowing time
INTRODUCTION
for new cylinder piston rings and other internal engine parts to wear in properly. Ensure that the machine is in a
normal working condition before proceeding with the running-in.
Refer to the applicable engine manual for details on running-in the engine.
The following points are not limitations but instead guidelines for the machine running-in period:
SAFETY
• Operate as much as possible in the half to three-quarters throttle or load range.
• Keep the engine speed at or near idle until the engine reaches its normal operating temperature.
• Avoid long periods of operation with the engine at idle or continuous maximum horsepower levels.
CONTROLS
MACHINE
• Manage engine power to a point that allows acceleration to governed speed when conditions require more
power. Do not over rev the engine.
• Monitor the instruments frequently — especially the engine oil and coolant pressures. Shut down the
machine at the first indication of an abnormal reading.
OPERATION
MACHINE
• Shift down to a lower speed setting before climbing up a slope to keep the engine speed elevated.
• Check all components frequently for proper operation, unusual noises, and excessive heating.
• Frequently check all operating temperatures. Determine the cause if overheating occurs and perform
adjustments or repairs immediately.
MAINTENANCE
• Always let the system cool down before turning off the engine at the end of the working day.
• After running-in has been completed, check “Track Bolts - Check” on page 5-86, “Top Roller Bolts -
Check” on page 5-85, and “Track Tension - Check and Adjust” on page 5-86. SPECIFICATIONS
EQUIPMENT
OPTIONAL
PRE-START CHECKS
CAUTION!
Perform this inspection and have needed issues resolved before operation. Failure to observe
and follow this caution could result in minor or moderate injury.
Always complete a walk-around visual inspection of the machine with special attention to structural damage, loose
equipment, leaks or other conditions that require immediate correction for safe operation.
Check the Maintenance Log to verify that all required maintenance checks have been performed before operating
the machine. If the checks and actions have not been performed, notify your supervisor.
Clean
• Windows (a)
• Mirrors (b)
• Steps (d)
MONITOR SETTINGS
CONTENTS
TABLE OF
Monitor (a) is mounted in the front right of the cab.
INTRODUCTION
a
Fig. 4-2
SAFETY
First-Time Setup
Access the Main Menu
CONTROLS
MACHINE
OPERATION
MACHINE
Fig. 4-3
a
MAINTENANCE
NOTE: Main Screen displays.
Sany Hydraulic Excavator
2013/12/09
S1
SPECIFICATIONS
00006 h 20 m 14:15:21
S
Fig. 4-4
EQUIPMENT
OPTIONAL
A B
Sany Hydraulic Excavator
2013/12/09
S1
b 00006 h 20 m 14:30:20
F1 F2 F3 F4
Esc Enter
Fig. 4-5
3. Enter the password digits.
System Information
Fig. 4-6
CONTENTS
TABLE OF
Running Information
Machine Configuration
Failure Information
Maintenance Information
GPS Information
INTRODUCTION
Engine Speed Calibration
Language Selection
Fig. 4-7
Language Selection
SAFETY
NOTE: See “Language Selection Screen” on page 3-32.
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MACHINE
OPERATION
MACHINE
MAINTENANCE
SPECIFICATIONS
EQUIPMENT
OPTIONAL
ENGINE PROCEDURES
WARNING!
Never attempt to start the machine if it has been locked out by maintenance personnel. If in
doubt, contact the maintenance supervisor. Failure to observe and follow this warning could
result in death or injury.
Check the work area to be sure all personnel and equipment are clear from your machine. Before starting the
machine, sound your horn to warn others you are about to start the machine.
Start-up and shut-down procedures for most diesel engines are generally the same. Therefore, use the following
procedures except where specific differences are noted. (Refer to the OEM engine manual for detailed procedures.)
WARNING!
Diesel engine exhaust can be harmful to your health or even fatal. Operate the engine only in a
well-ventilated area or vent the exhaust to the outside. Failure to observe and follow this
warning could result in death or injury.
NOTE: See “Key Switch” on page 3-12 for details on using the ignition key to preheat the engine for cold-
weather starting.
NOTE: Detailed cold weather starting and operating procedures are covered in the engine manual.
The correct grade of oil for the prevailing temperature must be used in the crankcase. Diesel fuel must have a pour
point of 10° F (6° C) less than the lowest expected temperature.
This machine must have appropriate hydraulic oil, lubricants and other auxiliary items required for operation in
sub-zero temperatures. Individual machine functions should be operated to ensure they are sufficiently warmed
prior to performing work.
Operation of machine at full-rated capacities in temperatures between 0° F (-18° C) and -40° F (-40° C) or lower
should be accomplished only by competent operators who possess the skill, experience and dexterity to ensure
smooth operation. Shock-loading must be avoided.
• Do not touch metal surfaces that could cause you to be frozen to them.
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WARNING!
When working with any open electrical power circuit, ensure that your hands are free of any
metal objects (rings, watches, jewelry, etc.) that could come in contact with electrical power
points. Failure to observe and follow this warning could result in death or injury.
INTRODUCTION
CAUTION!
Before proceeding with any battery maintenance procedure, remember and follow these
points:
• Battery gases are explosive. Never smoke around batteries or expose them to sparks or
SAFETY
open flames.
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• If battery acid contacts your skin or your eyes, flush the area immediately with fresh
MACHINE
water and seek medical attention.
NOTICE!
OPERATION
MACHINE
The starting system voltage and the battery voltage in the boosting machine should be no
more than 24V. Never use a welder or equipment with a higher voltage system to jump-start
the machine. Using a higher voltage to jump-start the engine may damage the electrical
system or cause an unexpected explosion or fire. Always jump-start the engine with equal
voltages.
MAINTENANCE
The jumper cables and their clamps must be undamaged, have no corrosion and be suitable
for the amperage. All clamps must be securely attached to their jumper cable ends.
Be careful when disconnecting jumper cables after both engines are running. Never allow SPECIFICATIONS
the jumper cable clamps to touch each other.
Failure to observe and follow this notice could result in damage to the machine or cause the
machine to operate improperly.
EQUIPMENT
OPTIONAL
6. Start the engine of the machine with the charged battery and run it at medium speed.
7. Attempt to start the engine of the machine with the drained battery. Retry every three minutes if the engine will
not start.
NOTE: Contact your SANY dealer if the engine will not start after five attempts.
8. Disconnect the jumper cables from the machine that had the drained battery in reverse order as shown above.
9. Disconnect the cables from the machine with the charged battery in the same way.
CAUTION!
Do not spray starting fluid into the air inlet. The spray will contact the heater elements and
could explode. Failure to observe and follow this caution could result in injury.
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a UNLOCKED
WARNING!
INTRODUCTION
position contact your SANY dealer to solve LOCKED
this problem. Failure to observe and follow
this warning could result in death or injury.
Fig. 4-8
2. Set throttle (b) to the MIN position.
SAFETY
3. Turn ignition key (c) from OFF to ON.
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MACHINE
4. Turn the ignition key to START and release it d
immediately when the engine starts.
NOTICE!
Never crank the engine for more than 15
seconds. If the engine fails to start after 15
OPERATION
MACHINE
seconds, stop and allow the starter motor to
cool for at least 10 seconds before attempting
another start. Failure to observe and follow this
notice can cause damage to the machine or b
cause the machine to operate improperly.
MAINTENANCE
NOTE: If the engine fails to start after five attempts, c
correct the malfunction before attempting
further starts.
5. Immediately check for black exhaust smoke, very loud Fig. 4-9
noise, or excessive vibration. If found, shut down
SPECIFICATIONS
6. Check the engine instruments and monitor for any alarm codes after starting. Shut down the engine if a failure
code is displayed on the display screen.
Idling the engine for long periods of time wastes fuel. Unburned fuel causes carbon formation, oil dilution,
formation of lacquer or gummy deposits on the valves, pistons, and rings, and rapid accumulation of sludge in the
engine.
NOTICE!
Except for emergencies, never shut down the engine while it is running at high speed.
Stopping the engine at high speed can cause damage to the machine or cause the machine to
operate improperly.
3. Run the engine at idle speed (about 1,050 rpm) for about 5 minutes.
NOTICE!
If performing a battery disconnect, wait for at least one full minute before disconnecting the
battery cables so the machine ECM can complete its updating procedure. Failure to observe
and follow this notice can cause damage to the machine or cause the machine to operate
improperly.
MACHINE WARM UP
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NOTICE!
Do not begin machine operation immediately after starting the engine. Perform the following
warm-up procedures to prepare the system for operations. Failure to do so can cause damage
to the machine, personal property and/or the environment, or cause the machine to operate
INTRODUCTION
improperly.
2. Immediately check for black exhaust smoke, very loud noise, or excessive vibration. If found, shut down
immediately and notify your SANY dealer for assistance.
SAFETY
3. Adjust the throttle to run the engine unloaded at low speed (about 1,050 rpm) for about five minutes.
NOTICE!
Never race the engine during the warm-up period and never operate the engine beyond the
design levels. Engine bearings, pistons, and valves may be damaged if these precautions are
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MACHINE
not taken. Failure to observe and follow this notice can cause damage to the machine or
cause the machine to operate improperly.
5. Adjust the throttle to run the engine at moderate speed (about 1,400 rpm), then slowly operate the bucket for
OPERATION
MACHINE
five minutes.
6. Adjust the throttle to run the engine at high speed (about 2,000 rpm), then operate the boom, arm and bucket
for 5-10 minutes.
MAINTENANCE
SPECIFICATIONS
EQUIPMENT
OPTIONAL
c
00006 h 20 m 14:30:20
F1 F2 F3 F4
Esc Enter
Fig. 4-10
TRAVEL OPERATIONS.
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WARNING!
Never allow any personnel to be within 26 ft. (8 m) of the machine while it is moving.
INTRODUCTION
Be aware of all crush points on the machine and ensure that all personnel keep clear of these
areas.
Avoid moving any control lever or pedal to abruptly change the direction of the machine.
Avoid stopping the machine suddenly by releasing the lever or pedal while traveling at high
speed.
SAFETY
Failure to observe and follow these warnings could result in death or injury.
Before Travel
1. Turn throttle control dial (a) clockwise to increase the
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MACHINE
engine speed.
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MACHINE
a
Fig. 4-11
MAINTENANCE
2. Place hydraulic lockout control lever (b) in the
UNLOCKED position.
SPECIFICATIONS
LOCKED
Fig. 4-12
b
EQUIPMENT
OPTIONAL
Track Direction
Fig. 4-13
When the cab faces backward, the machine moves forward when you pull control levers and backward when you
push them.
Always keep in mind the travel lever controls will be working in the opposite direction from normal travel.
CAUTION!
Travel with the lower structure reversed could pose a hazard. Failure to observe and follow
this caution could result in injury.
Right Turn
Move the left travel control lever to cause the left track to
move forward or backward depending on which direction
the control is moved.
Fig. 4-47
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Move the right travel control lever to cause the right track to
move forward or backward depending on which direction
the control is moved.
INTRODUCTION
the illustration.
Fig. 4-48
SAFETY
Straight Travel
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MACHINE
NOTE: Forward direction of both tracks is shown in
the illustration.
OPERATION
MACHINE
Fig. 4-49
Push the right lever forward and pull the left lever rearward
MAINTENANCE
to cause a left zero radius turn.
SPECIFICATIONS
Fig. 4-50
EQUIPMENT
OPTIONAL
Push the left lever forward and pull the right lever rearward
to cause a right zero radius turn.
Fig. 4-51
Slopes
• Do not travel on a slope exceeding 15° (26.8%) side-to-side or 35° (70%) fore-and-aft.
• Avoid holes, rocks, extremely soft surfaces, and other obstacles that might subject the machine to undue
stresses and possible tipover.
• Position the bucket 16 - 20 in. (20 - 30 cm) above the ground while traveling.
• Always set the throttle control dial to maintain a slow speed while traveling up or down a slope.
Operations in Water
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NOTICE!
If the swing bearing and swing gearbox have been submerged in water, the swing gearbox
drain plug should be removed to drain mud and water. Refill the swing gearbox and lubricate
the swing bearing. Failure to follow this notice can cause damage to the machine, the
INTRODUCTION
environment, or cause the machine to operate improperly.
If the machine becomes stuck in the mud, drive it out of the mud using the following methods:
SAFETY
1. Position the boom and arm at an angle between 90° and 110°.
2. Pivot the upper structure to position the boom over the track that is stuck.
3. Curl the bucket so that the back of the bucket contacts the ground.
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MACHINE
NOTE: Use cribbing to provide a firm surface if necessary.
OPERATION
MACHINE
6. Drive the machine out of the mud.
1. Position the boom and arm at an angle between 90° and 110°.
MAINTENANCE
2. Pivot the upper structure to position the boom over the front of the machine.
3. Curl the bucket so that the back of the bucket contacts the ground.
7. Retract the arm as done with normal excavating while driving the machine forward out of the mud.
EQUIPMENT
OPTIONAL
WARNING!
Never allow any personnel to be within 26 ft. (8 m) of the rear of the machine while it is
moving.
Be aware of all crush points on the machine and ensure that all personnel keep clear of these
areas.
Failure to observe and follow these warnings could result in death or injury.
Swing
Fig. 4-53
Arm
Move the left joystick forward to extend the arm. Move the
left joystick rearward to retract the arm.
Fig. 4-54
Boom
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Move the right joystick forward to lower the boom. Move
the right joystick rearward to raise the boom.
INTRODUCTION
Fig. 4-55
SAFETY
Bucket
Move the right joystick to the left to curl the bucket. Move
the right joystick to the right to dump the bucket.
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MACHINE
NOTE: The bucket function is the same for SAE and
BHL.
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Fig. 4-56
MAINTENANCE
SPECIFICATIONS
EQUIPMENT
OPTIONAL
Swing
Fig. 4-57
Arm
Fig. 4-58
Boom
Move the left joystick forward to lower the boom. Move the
left joystick rearward to raise the boom.
Fig. 4-59
Bucket
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Move the right joystick to the left to curl the bucket. Move
the right joystick to the right to dump the bucket.
INTRODUCTION
Fig. 4-60
SAFETY
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OPERATION
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MAINTENANCE
SPECIFICATIONS
EQUIPMENT
OPTIONAL
RECOMMENDED APPLICATIONS
WARNING!
Contact the site supervisor before any digging to ensure that all underground hazards have
been located. Failure to observe and follow this warning could result in death or injury.
Never allow any personnel to be within 26 ft. (8 m) of the machine while it is moving.
Be aware of all crush points on the machine and ensure that all personnel keep clear of these
areas.
Avoid moving any control lever or pedal to abruptly change the direction of the machine.
Failure to observe and follow these warnings could result in death or injury.
Backhoe Operation
Fig. 4-61
Fig. 4-62
Digging a Trench
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Trench work can be done efficiently by using a suitable
bucket and positioning the tracks parallel to the trench line.
When digging a wider trench, excavate the sides first then
remove the middle.
INTRODUCTION
SAFETY
Fig. 4-63
Loading Operations
It is more convenient to load material if the truck is loaded
from the rear than from the side.
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MACHINE
Fig. 4-64
OPERATION
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MAINTENANCE
SPECIFICATIONS
EQUIPMENT
OPTIONAL
END-OF-WORKDAY CHECKS
1. Collect any trash or debris from the cab and deposit it into a trash can.
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Overnight Storage
1. Park the machine on a flat, level and stable surface away from people, traffic or other machines.
INTRODUCTION
2. Lower the work equipment to the ground.
3. Run the engine at low idle speed (1,050 rpm) for about five minutes to allow for heat dissipation. Extend this
cool-down time in hot weather.
5. Remove the ignition key when the engine comes to a complete stop.
SAFETY
6. Place hydraulic lockout control lever (a) in the
LOCKED position.
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MACHINE
8. Exit the cab and lock the cab door.
NOTICE! LOCKED
If performing a battery disconnect, wait for at
least one full minute before disconnecting the
OPERATION
battery cables so the machine ECM can
MACHINE
Fig. 4-14
complete its shutdown procedure. Failure to
a
observe and follow this notice can cause
damage to the machine or cause the machine to
operate improperly.
MAINTENANCE
9. Fill the fuel tank.
10. Ensure that the following items are secured and locked.
d e
EQUIPMENT
OPTIONAL
Fig. 4-15 c d
k
h
Fig. 4-16
Short Term Storage
Complete the “Overnight Storage” procedure (see page 4-29), and then:
• Keep it dry.
Proper preparation for long term storage will reduce the chances for damage or deterioration of the machine.
Preparation
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UNLOCKED
5. Close and lock the windows.
INTRODUCTION
LOCKED
Fig. 4-18
a
6. Exit cab (b).
SAFETY
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MACHINE
c
OPERATION
MACHINE
Fig. 4-19 b
7. Turn both of the outside rear view mirrors inward so
that they are within the perimeter of the machine.
MAINTENANCE
attached to the right-side of the upper
structure; see “Exterior Components.” on
page 3-3 for mirror locations. d
Fig. 4-20
EQUIPMENT
OPTIONAL
Fig. 4-21 e f g
• Fuel tank cap (h)
Fig. 4-22
NOTICE!
When performing a battery disconnect, wait for at least one full minute before disconnecting
the battery cables so the machine ECM can complete its updating procedure. Failure to
observe and follow this notice can cause damage to the machine or cause the machine to
operate improperly.
During Storage
WARNING!
When operating the machine inside a building, it is necessary to open doors and windows to
provide adequate ventilation to prevent asphyxiation. Failure to observe and follow this
warning could result in death or injury.
Once a month:
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3. Cycle each cylinder a few times to coat cylinder rods with oil and exercise the seals.
4. Coat the exposed parts of the cylinder rods with spray lubricant to prevent corrosion.
5. Turn on the air conditioner and allow it to run for 3 to 5 minutes to lubricate the compressor and related parts.
INTRODUCTION
6. Return the machine to the proper storage location and condition.
Return to Service
1. Check the fuel and engine oil for water contamination. Drain water or replace fluids as necessary.
2. Examine the exterior of the machine for signs of rust or damage and repair as necessary.
SAFETY
3. Start the machine and test all operations.
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MACHINE
OPERATION
MACHINE
MAINTENANCE
SPECIFICATIONS
EQUIPMENT
OPTIONAL
WARNING!
• Select a firm and level location a safe distance from any road or structure.
• Ensure that the trailer wheels are properly chocked to prevent any movement.
• Use an access ramp with enough length, strength and width to properly support the
machine. The ramp grade should not exceed 15°.
• Use a signal person to observe and alert the operator of any potential hazards.
Failure to observe and follow these warnings could result in death or injury.
b Typical
Fig. 4-66 a
3. Verify that the ramp to the vehicle has adequate strength and width and has a slope of 15 degrees or less.
4. Position the machine so that the centerline of the machine matches the centerline of the trailer.
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7. Maintain control of the machine while driving it onto the vehicle.
9. Run the engine at low idle speed for about five minutes to allow for heat dissipation if necessary.
INTRODUCTION
NOTE: Extend this cool-down time in hot weather.
11. Remove the key from the key switch when the engine comes to a complete stop.
12. Place the hydraulic lockout control lever in the LOCKED position.
SAFETY
13. Close and lock the windows.
15. Ensure that the following items are secured and locked:
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MACHINE
b
• Cab door (a)
OPERATION
MACHINE
• A/C fresh air inlet door (d)
c
e d
• DEF tank compartment (e)
a
Fig. 4-67
MAINTENANCE
Typical
• Fuel tank filler cap (f)
f
SPECIFICATIONS
EQUIPMENT
g
OPTIONAL
2. Verify that the ramp to the vehicle has adequate strength and width and has a slope of 15 degrees or less.
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NOTE: See “Main Operator Screen” on page 3-25.
INTRODUCTION
9. Place the hydraulic lockout control lever in the UNLOCKED position.
12. Keep the work equipment as low as possible as the machine moves forward off the ramp.
SAFETY
13. Park the machine at the desired location.
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MACHINE
OPERATION
MACHINE
MAINTENANCE
SPECIFICATIONS
EQUIPMENT
OPTIONAL
CONTENTS
TABLE OF
INTRODUCTION
Maintenance
SAFETY
Maintenance Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-4
Checks Before Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-4
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Checks After Maintenance or Repairs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-4
MACHINE
Hour Meter Reading. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-5
Genuine SANY Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-5
SANY Approved Lubricants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-5
Collect Oil Samples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-5
Weld, Drill, Cut or Grind on the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-5
Clean Parts or the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-6
OPERATION
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Covers and Locks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-6
Inspection and Maintenance in Adverse Environments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-6
Mud, Rain or Snow Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-6
Near Ocean (Salt Air) Environments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-6
Dusty Environments. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-7
Rocky Ground Surface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-7
MAINTENANCE
Cold Environments. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-7
Other Weather Environments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-7
Fluids and Lubricants. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-8
Location, Capacity, Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-8
Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-9
Engine Oil Viscosity/Temperature Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-9
Lubricating Grease/Temperature Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-10
SPECIFICATIONS
CONTENTS
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Operator Controls - Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-71
Operating Functions - Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-71
Operation and Maintenance Manual - Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-72
Primary and Secondary Fuel Filters - Replace . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-73
Primary Fuel Filter - Drain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-75
INTRODUCTION
Pump Mounting Bolts - Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-76
Radiator, Oil Cooler, and A/C Condenser Fins - Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-77
SAE/BHL Selector Switch - Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-78
Seat Belt - Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-79
Sheet Metal - Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-80
Swing Bearing - Lubricate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-80
Swing Bearing Bolts - Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-81
Swing Drive - Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-81
SAFETY
Swing Drive Oil - Change. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-82
Swing Gearbox Bearing - Lubricate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-84
Swing Grease Bath Level - Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-84
Top Roller Bolts - Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-85
Track Assemblies - Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-85
Track Bolts - Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-86
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MACHINE
Track Tension - Check and Adjust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-86
Track Tension - Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-86
Track Tension - Increase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-88
Track Tension - Reduce. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-89
Upper Structure and Lower Structure - Check. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-89
Windshield Washer and Windshield Wiper - Check. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-90
OPERATION
Work Equipment - Lubricate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-91
MACHINE
Machine Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-96
Short Term Storage (Less than 30 days) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-96
Long Term Storage (Longer than 30 days) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-96
MAINTENANCE
SPECIFICATIONS
EQUIPMENT
OPTIONAL
MAINTENANCE INFORMATION
Review the Maintenance Log and follow these points to Fig. 5-1
ensure your safety:
• Do not perform any maintenance unless authorized in this manual’s Maintenance section for this machine.
• Avoid working on the machine while the engine is running unless required to do so in the procedure. If the
engine must remain running during a procedure, always have a person in the cab who can correctly operate
the machine and who is in clear contact with you at all times.
• Contact your SANY dealer if you are unable to perform the procedures listed in this manual or if additional
procedures are required.
• Always use the proper tools when performing any maintenance procedures.
• If necessary, have a coworker inspect your work for correct and proper completion.
• Complete the Maintenance Log for this machine and return it to its storage location.
• Be sure there are no abnormal sounds coming from the engine or hydraulic system.
• Check for any loose or abnormal movement in the system you have maintained.
After performing maintenance or repairs to the machine, always take time to inventory your tools, parts used and
nuts and bolts to be sure none of these items were left on or inside the machine.
5-4 Operation and Maintenance Manual — 0220 SANY
SY75C Excavator OMM Maintenance Information
CONTENTS
TABLE OF
Keep track of the hour meter reading on a daily basis. Confirm meter readings with the required maintenance
intervals listed in this manual.
INTRODUCTION
Use genuine SANY replacement parts when repairing or replacing a part on the machine. Failure to do so may
result in premature system or part failure.
Always use SANY approved lubricants and coolants. Never mix different lubricant brands or viscosities. The use
SAFETY
of unapproved lubricants and coolants or mixing different lubricant brands or viscosities may result in shortened
service life or system failure of the machine.
Collect and send oil samples for testing in accordance to the maintenance schedule. Obtain and follow the
CONTROLS
MACHINE
instructions within an Oil Analysis Sample Kit from a SANY dealer.
NOTE: Contact your SANY dealer for proper guidance on any welding being attempted.
OPERATION
MACHINE
CAUTION!
Disconnect the battery prior to welding. Failure to disconnect the battery could result in minor
or moderate injury.
MAINTENANCE
NOTICE!
Failure to disconnect the battery frame ground could result in damage to the machine,
personal property, or cause the machine to operate improperly.
Personnel welding on the machine must be fully qualified and certified to use the processes and equipment they
may operate in making these repairs. Owners are responsible for the structural integrity of any completed repair.
SPECIFICATIONS
EQUIPMENT
OPTIONAL
NOTICE!
Failure to protect the electrical system when cleaning the machine may damage the machine
or cause it to operate improperly.
• Check and clean any areas where extreme heat is present, such as the exhaust system, manifold and
turbocharger.
For heavy load operation and deep excavation, add grease to the pins of the work equipment prior to each
operation. Cycle the operation of the boom, arm and bucket several times before refilling with additional grease.
After operating the machine, clean the machine, inspect for missing or loose bolts and nuts. Add oil and lubricating
grease as needed.
Before operating the machine, inspect the machine for signs of corrosion. Apply grease where rust is found.
After operating the machine, thoroughly wash away the salt residue, apply grease where rust is found, and perform
maintenance carefully on the electric components to prevent corrosion.
CONTENTS
TABLE OF
Clean the following components:
• Engine air filter: Clean the dust evacuator frequently.
INTRODUCTION
• Fuel equipment: Clean the filter parts frequently.
Tracks should be set slightly loose from what is required for other environments. While track tension is normally
0.75 - 1.75 in. (20 - 45 mm), SANY recommends that you loosen the track track tension to 1.75 in. (45 mm) for
SAFETY
rocky ground surfaces. Inspect the tracks for damage, such as cracks, or loose or missing bolts or nuts.
NOTE: This applies to metal track only, SANY does not recommend using rubber track on rocky ground
surface.
Cold Environments
CONTROLS
MACHINE
In extremely cold environments (below 32° F (0° C)), lubricate only with the oils shown in “Engine Oil Viscosity/
Temperature Data” on page 5-9. SANY recommends the use of fuels identified in “Fluids and Lubricants” on
page 5-8 for extremely cold environments. Prior to starting the engine, ensure that the battery is fully charged and
that the battery case and the cables have not cracked.
OPERATION
MACHINE
Other Weather Environments
NOTE: If there is evidence of overheating of bearings or bushings, loose parts or rust during regular
inspection, increase the frequency of lubrication.
Based on past experience and suggestions by lubricating oil suppliers, the lubricating intervals listed in the
MAINTENANCE
following tables apply only to normal operating conditions. In harsh environments, including dusty and corrosive
air, abnormal external temperature, extremely heavy overload, frequent operating times, long time duty cycle, etc.,
lubricating intervals should be shortened.
SPECIFICATIONS
EQUIPMENT
OPTIONAL
Swing gearbox 1.06 gal. (4.0 L) See “Industrial Gear Oil/Temperature Data” on
page 5-10 for additional information.
Final Drive Recommended brands are produced by Mobil,
1.45 gal. (5.5 L)
Chevron and others.
NOTE: The capacities in the above table are approximations. For exact capacities, use the inspection points,
inspection plugs, dipsticks, and sight glasses.
Fuel
CONTENTS
TABLE OF
DANGER!
Never maintain the fuel system near an open flame or while smoking. Failure to follow this rule
will result in death or injury.
SANYrecommends the use of No. 2 ultra low sulfur diesel (ULSD) fuel for all normal operations. Use of No. 1
INTRODUCTION
diesel fuel in a blend with No. 2 diesel fuel is permitted in cold weather environments (below 32° F (0° C)).
NOTE: SANY does not recommend the use of any diesel fuel with a cetane level less than 40.
NOTE: Do not use gasoline, kerosene or any unapproved fuels in the fuel system.
NOTE: If fuel waxing or bacteria should occur in the fuel system, contact your SANY dealer.
SAFETY
Be sure that there is no water or any foreign material in the fuel.
Take appropriate precautions to prevent fuel contamination during refueling.
NOTICE!
CONTROLS
MACHINE
Never dilute fuels. Damage to the injection system can result which causes the machine to
operate improperly.
NOTE: B5 Biodiesel blend has been approved by Isuzu® for Tier 4i engines.
OPERATION
MACHINE
Temperature
° F (° C) -22 -4 5 32 50 68 86 104 122
(-30) (-20) (-15) (0) (10) (20) (30) (40) (50)
Oil Type
MAINTENANCE
SAE 15W-40
SAE 10W-30
SAE 5W-30
SAE 40W
NOTE: For engine oil, use API grade: CD,CE,CF,CF-4,CH-4,CI-4,CI-4 plus or ACEA grade: A3/B3,A3/B4,A5/
B5,E2,E3,E4,E5,E7 or JASO grade: DH-1.
EQUIPMENT
OPTIONAL
Temperature
° F (° C)
Summer Winter
Grease Type
NOTE: Always use clean EP (extreme pressure) grease when greasing the machine. Avoid using low viscosity
greases. SANY recommends Chevron Starplex® Grease EP 2 or equivalent. See “Grease” on page 5-11.
Temperature
° F (° C) -4 14 32 50 68 86 104 122
(-20) (-10) (0) (10) (20) (30) (40) (50)
Oil Type
NOTE: Any brand meeting AGMA standard 9005-D94, ISO 3448 grade 220 is acceptable. Short term use of
low viscosity engine oil in cold temperatures (below 23° F / -5° C) promotes engine life; long term use of low
viscosity engine oil can reduce engine life.
Temperature
° F (° C) -22 -4 14 32 50 68 86 104 122
(-30) (-20) (-10) (0) (10) (20) (30) (40) (50)
Oil Type
NOTE: Selection of the proper hydraulic oil is based on local operating climate and conditions:
• Use ISO VG 46 antiwear hydraulic oil in generally temperate climates.
• Use ISO VG 32 low temperature antiwear hydraulic oil (pour point is -43.6° F (-42° C)) in generally
arctic areas where ambient temperatures can reach -22° F (-30° C) during operation.
CONTENTS
TABLE OF
NOTICE!
To prevent damage to the hydraulic system, perform the following warm up procedure in
ambient temperatures below 32° F (0° C):
INTRODUCTION
Start the engine and run it at idle speed for 7 - 10 minutes; then increase the engine speed to
1,000 - 1,200 rpm and perform only no load traveling for at least 30 minutes or until the
hydraulic oil temperature is at least 68° F (20° C).
Proceed with normal operation only after completing warm up as described above or else
adjust the warm up period according to the ambient temperature. During normal construction
operation, take care to operate the controls slowly and observe the traveling system for any
signs of trouble. Operation with oil temperature of 68° F (20° C) or below may damage the
SAFETY
hydraulic system.
Engine Coolant
Engine coolants used can be any brand meeting ASTM-6210 standard. Brands meeting these requirements include
CONTROLS
MACHINE
Isuzu Long Life or Pre Mixed Antifreeze, Zerox G 05, Valvoline HD Extended Life and others.
Lubricants
SANY recommends using only those lubricants listed in “Fluids and Lubricants” on page 5-8.
OPERATION
MACHINE
NOTICE!
Use only those lubricants recommended in this manual. Using other lubricants can cause
damage to the machine and could cause the machine to operate improperly.
Contact your SANY dealer for assistance if the machine will be operated in subzero temperatures where the aid of
MAINTENANCE
an auxiliary heating device is needed.
Grease
Always use clean EP (extreme pressure) grease when greasing the machine. Avoid using low viscosity greases.
SANY recommends Chevron Starplex® Grease EP 2 or equivalent designed for: SPECIFICATIONS
• Heavy duty plain and rolling element bearings operating under severe conditions, including shock loading
in wet environments.
EQUIPMENT
OPTIONAL
NOTICE!
Never use tap water, dirty water or fluids that could freeze, clog or damage the system. Using
these fluids could result in damage to the machine and improper machine operation.
MAINTENANCE SCHEDULE
CONTENTS
TABLE OF
NOTICE!
Failure to perform the following procedures when and how directed could result in machine
damage and improper machine operation.
INTRODUCTION
Secure the Machine for Maintenance
1. Obtain the Maintenance Log for this machine and complete it at the close of all maintenance procedures.
SAFETY
3. Follow the local Lockout/Tagout procedure.
As Required
CONTROLS
MACHINE
• Air Conditioning Fresh Air Filter - Check (See page 5-19.)
• Radiator, Oil Cooler, and A/C Condenser Fins - Check (See page 5-77.)
OPERATION
Daily or 10 Hour
MACHINE
• Decals - Check (See page 5-24.)
MAINTENANCE
• Idler - Check (See page 5-67.)
• Air Conditioner Compressor Belt - Check and Adjust (See page 5-18.)
Weekly or 50 Hour
• Engine Oil and Filter - Replace (See page 5-37.)
CONTENTS
TABLE OF
• Doors and Locks - Check (See page 5-24.)
INTRODUCTION
• Hydraulic Tank Return Filter - Replace (See page 5-65.)
SAFETY
• Track Tension - Check and Adjust (See page 5-86.)
• Air Conditioner Compressor Belt - Check and Adjust (See page 5-18.)
CONTROLS
MACHINE
3 Months or 500 Hour
• Upper Structure and Lower Structure - Check (See page 5-89.)
OPERATION
MACHINE
• Final Drive - Check (See page 5-44.)
• Radiator, Oil Cooler, and A/C Condenser Fins - Check (See page 5-77.)
MAINTENANCE
• Hydraulic System Breather Filter - Replace (See page 5-64.)
At the completion of the maintenance tasks, record the completion of all maintenance tasks and fully activate the
machine and, if authorized, remove all lockout/tagout warnings and machine securing elements. Return the
machine to operation.
MAINTENANCE PROCEDURES
CONTENTS
TABLE OF
Accumulator Function - Check
CAUTION!
INTRODUCTION
Hydraulic oil is hot and under pressure. Always wait for the machine to cool down before
proceeding. Failure to do so could result in minor or major injury.
1. Lower the work equipment to a point 12-18 (300-457mm) inches above the ground.
SAFETY
3. Turn the ignition key to the ON position.
CONTROLS
three times within 15 seconds in order to release the
MACHINE
internal pressure remaining in the hydraulic lines.
OPERATION
MACHINE
6. Start the engine and let it run for about five minutes to Fig. 5-2
pressurize the accumulator.
MAINTENANCE
CAUTION!
This system is under pressure and working on it could cause a hazardous situation which,
could result in minor or moderate injury. Contact your SANY dealer for repairs.
With the engine running, press air conditioning fan switch SPECIFICATIONS
(a) inside the cab to check startup, air flow and fan speed OFF
A/C
a
Fig. 5-3
EQUIPMENT
OPTIONAL
CAUTION!
Ensure that the engine is off and that all rotating
parts inside the engine compartment have
stopped moving. Failure to do so could result in Fig. 5-4 a
minor or moderate injury.
CONTENTS
TABLE OF
NOTE: Newly installed V belts need to be readjusted after the first hour of operation.
INTRODUCTION
1. Unlock and open fresh air filter door (a).
SAFETY
CONTROLS
MACHINE
Fig. 5-7 a
OPERATION
MACHINE
MAINTENANCE
SPECIFICATIONS
EQUIPMENT
OPTIONAL
Fig. 5-8
Batteries - Check
CONTENTS
TABLE OF
CAUTION!
Before proceeding with any battery maintenance procedure, follow and remember these
points:
INTRODUCTION
• Battery gases are explosive. Never smoke around batteries or expose them to sparks or
open flames.
• If battery acid contacts your skin or your eyes, flush the area immediately with fresh water
SAFETY
and seek medical attention.
Failure to observe and follow this caution could result in minor or moderate injury.
1. Locate the batteries under cover (a) behind the left rear
door.
CONTROLS
MACHINE
2. Remove two nuts and washers (b) securing the cover a
over the batteries.
OPERATION
MACHINE
Fig. 5-9 b
MAINTENANCE
3. Check the top surfaces and all battery connections (c)
for signs of corrosion or dirt build up. Use a clean rag to
wipe any dirt from the batteries.
c
NOTE: If corrosion is found, flush the area with a
battery cleaning solution.
SPECIFICATIONS
c
OPTIONAL
Fig. 5-11 b
Fig. 5-12 c
5. Install the new battery (or batteries).
6. Connect red positive (+) cables first. Connect black
ground (-) cables. +
NOTE: Both 12 volt batteries are attached in series. Be _
sure they are installed in the same manner.
NOTICE!
Dispose of batteries in accordance with local Fig. 5-13
environmental regulations. Failure to do so
could result in damage to the environment.
7. Replace battery hold down (a) bracket over the battery and secure in place with nuts.
8. Reinstall cover (a) and two nuts and washers (b).
Bucket - Replace
CONTENTS
TABLE OF
CAUTION!
Driving a pin with a hammer can cause metal pieces to fly off, leading to severe injuries. Wear
adequate personal protective equipment during these operations.
INTRODUCTION
Make sure that the surrounding area is clear of personnel when hammering any of the pins;
the pins could fly out and cause personal injury.
SAFETY
Do not put your finger into the bore during alignment.
Failure to observe and follow these cautions could result in minor or moderate injury.
CONTROLS
MACHINE
2. Lower bucket (a) to where it just contacts the ground.
b
NOTE: If downward force is used, pin removal could
become difficult.
OPERATION
MACHINE
4. Remove the bucket pin and link pin, and then remove
the bucket. (Pin removed (c))
MAINTENANCE
a
SPECIFICATIONS
Fig. 5-14
EQUIPMENT
OPTIONAL
Fig. 5-15
NOTICE!
Replace any broken seals when replacing a
bucket. Usage with broken seals could allow
sand or dust to penetrate through to the seals
and cause abnormal wear. Failure to follow this
notice can cause damage to the machine or
cause the machine to operate improperly.
Decals - Check
1. Inspect cab door (a), rear doors (b) and locks (c) to be
a
sure they close and lock properly.
SY75C
Fig. 5-16
c
CONTENTS
TABLE OF
1. The fuse box is located in the rear of the cab behind the seat.
INTRODUCTION
SAFETY
Fig. 5-17
2. Remove back panel (a) to access fuse box (b) on the right.
CONTROLS
MACHINE
OPERATION
MACHINE
Fig. 5-18
MAINTENANCE
SPECIFICATIONS
EQUIPMENT
OPTIONAL
Fig. 5-19
NOTICE!
Before replacing a fuse, make sure that the ignition key is in the OFF position and the battery
disconnected. A fuse should be replaced if it is corroded, produces white powder, has a black
mark, or becomes loose in the fuse panel.
Always replace a fuse with one of the same capacity. Never replace a fuse with one of a higher
capacity. Doing this may cause the machine to catch on fire.
• Inspect all electrical equipment and circuitry regularly; if necessary, remove and replace all faulty items,
including loose connectors, worn or degraded wiring, cables, etc.
• Shut off the machine immediately if a fault occurs with the power supply.
CONTENTS
TABLE OF
NOTE: Depending on the work environment and the degree of contamination, the filter may need to be
replaced more frequently than every 500 hours.
1. Locate the air intake system behind the left rear door.
INTRODUCTION
2. Squeeze dust evacuator (a) mounted the end cap of filter
housing (b) to release any dust.
SAFETY
a
CONTROLS
MACHINE
OPERATION
MACHINE
Fig. 5-20
3. Open air filter housing (c) and remove primary air filter
MAINTENANCE
(d). d
NOTICE!
Do not attempt to clean the air filter. Failure to
SPECIFICATIONS
Fig. 5-22
Fig. 5-23
CONTENTS
TABLE OF
1. Locate the air intake system behind the left rear door.
INTRODUCTION
SAFETY
a
CONTROLS
MACHINE
OPERATION
MACHINE
Fig. 5-24
MAINTENANCE
open or is missing, dust particles that are
normally expelled can deposit themselves
onto the filter and will shorten air filter
service life. c
SPECIFICATIONS
Fig. 5-25
EQUIPMENT
OPTIONAL
NOTICE!
Do not attempt to clean the air filter. Failure to
replace a damaged, damp or clogged air filter
Fig. 5-26
could result in machine damage and improper c
machine operation.
Fig. 5-27
CONTENTS
TABLE OF
b
INTRODUCTION
a
SAFETY
CONTROLS
MACHINE
Fig. 5-28
OPERATION
MACHINE
MAINTENANCE
SPECIFICATIONS
EQUIPMENT
OPTIONAL
DANGER!
Inhaling or ingesting coolant is toxic. If not avoided, this will result in death or injury.
CAUTION!
Do not remove the filler cap while the engine is hot. Engine coolant is under pressure when
hot and will spurt out. Always wait for the engine to cool before removing the filler cap. Failure
to follow this warning will result in creating a hazardous situation which could result in minor
or moderate injury.
a
Fig. 5-29
Fig. 5-30
CONTENTS
TABLE OF
5. Remove radiator fill cap (c) when all pressure has been
relieved.
INTRODUCTION
Fig. 5-31
c
6. Remove radiator tank bottom cover (d).
SAFETY
CONTROLS
MACHINE
Fig. 5-32
d
7. Place an appropriate sized container under radiator
drain hose (e).
OPERATION
8. Open radiator drain valve (f).
MACHINE
9. Allow the coolant to completely drain into the catch
container.
f
NOTICE!
MAINTENANCE
Dispose of drained coolant in accordance with
local environmental regulations. Failure to do so
could result in damage to the environment.
10. Close drain valve (f) after the cooling system is empty.
e
SPECIFICATIONS
EQUIPMENT
OPTIONAL
Fig. 5-33
12. Start the engine and run it at idle speed (1,050 rpm) for
about 5 minutes and allow the coolant level to drop.
16. Add new coolant to expansion tank (h) until the coolant level is between the Full and Low marks on the
expansion tank.
Fig. 5-35
CONTENTS
TABLE OF
DANGER!
Inhaling or ingesting coolant is toxic. If not avoided, this will result in death or injury8.
WARNING!
INTRODUCTION
Do not remove the radiator cap while the engine is hot. Engine coolant is under pressure
when hot and will spray out. Always wait for the engine to cool before removing the radiator
cap. Failure to follow this warning could result in death or injury.
NOTICE!
Dispose of the coolant oil in accordance with local environmental regulations. Failure to do so
SAFETY
could result in damage to the environment.
1. Locate coolant recovery tank (a) behind the left rear door.
2. Verify that the coolant level is between the L and H marks on the coolant recovery tank.
CONTROLS
MACHINE
3. Add coolant as necessary to a level between the L and H
marks on recovery tank (a).
4. Start the engine and run it at low idle speed (1,050 rpm)
for five minutes.
OPERATION
a
MACHINE
5. Shut down the engine.
MAINTENANCE
Fig. 5-36
SPECIFICATIONS
EQUIPMENT
OPTIONAL
CAUTION!
Ensure that the engine is shut down and that the
exhaust has cooled down to a point where it can
be touched without burning. Failure to do so
could result in minor or moderate injury.
Fig. 5-37
a
2. Check clamps (b) on the exhaust system for tightness.
3. Tighten as required.
Fig. 5-38
Collect Engine Oil Sample
2. Operate the machine until the engine oil is up to normal operating temperature.
NOTICE!
It is critical that all material used to collect the sample is absolutely clean. Failure to adhere to
this warning can cause equipment damage and contaminate the sample.
4. Clean the area around the engine oil dipstick and remove the dipstick.
5. Insert the oil sample tube into the dipstick tube and collect a sample of engine oil. Replace the dipstick.
CONTENTS
TABLE OF
WARNING!
Do not perform this task when the engine is hot. Wait for the engine to cool before proceeding.
Failure to do so could result in burns or other injury.
INTRODUCTION
NOTE: Replace engine oil after the initial 50 hours of service, then every 500 hours.
SAFETY
a
CONTROLS
MACHINE
Fig. 5-39
2. Open engine cover (b).
OPERATION
MACHINE
MAINTENANCE
b
SPECIFICATIONS
Fig. 5-40
EQUIPMENT
OPTIONAL
Fig. 5-41
Fig. 5-42
NOTICE!
Dispose of the drained oil in accordance with local environmental regulations. Failure to do so
could result in damage to the environment.
CONTENTS
TABLE OF
12. Place a container under the engine oil filter.
INTRODUCTION
Fig. 5-44 f
14. Clean engine oil filter mount (g).
SAFETY
g
15. Coat the new filter seal ring with a thin layer of engine
oil.
16. Thread the new filter into place on its mount (f) until the
filter gasket contacts the filter mount, then tighten the
filter 3/4 turn more.
CONTROLS
MACHINE
OPERATION
MACHINE
Fig. 5-45
MAINTENANCE
17. Remove engine oil filler cap (h).
NOTICE!
SPECIFICATIONS
Fig. 5-47
21. Remove the dipstick from the engine and note the oil
level.
k
NOTE: The oil level should be within the area shown
(k).
22. Start and run the engine at idle speed (1,050 rpm) for a
short time and check for oil leaks.
23. Shut down the engine, wait for several minutes, then Fig. 5-48
remove dipstick (k) from the engine and note the oil
level.
NOTE: The oil level should be within the area shown (k).
24. Remove the oil filler cap, add oil as needed, then reinstall the cap.
CONTENTS
TABLE OF
1. Open engine cover (a).
INTRODUCTION
a
SAFETY
Fig. 5-49
CONTROLS
MACHINE
2. Locate engine oil dipstick (b).
OPERATION
MACHINE
Fig. 5-50
MAINTENANCE
3. Remove the dipstick from the engine and note the oil
level on the dipstick.
c
NOTE: The oil level should be within area (c) marked
on the dip stick surface. SPECIFICATIONS
Fig. 5-51
EQUIPMENT
OPTIONAL
NOTICE!
Do not overfill the engine with oil. Failure to
observe and follow this directive may result in
d
severe damage to the engine.
Fig. 5-53
CONTENTS
TABLE OF
d. Uneven rib wear: Belt shows damage to the side with the possibility of breaks in the tensile cord or
jagged edged ribs. A thumping/grinding noise may also be heard when running.
e. Improper installation: A belt rib begins separating from the strands. If left unattended, the panel will
INTRODUCTION
often separate, causing the belt to unravel.
f. Cracking: Small visible cracks along the length of a rib or ribs. With continuous exposure to high
temperatures, the stress of bending around the pulley leads to cracking.
g. Misalignment: Sidewalls of the belt may appear glazed or the edge cord may become frayed. A
noticeable noise may result.
SAFETY
h. Gravel penetration: Small pinholes are visible on the backside of the belt. Bumps may be visible and
fabric around the holes can be frayed, indicating damage from foreign objects such as dirt, gravel or
similar debris.
CONTROLS
MACHINE
Check that escape tool (a) is mounted on the right side of
the back wall of the cab.
OPERATION
MACHINE
MAINTENANCE
a
SPECIFICATIONS
Fig. 5-55
EQUIPMENT
OPTIONAL
Fig. 5-56
3. Inspect final drive (b) to ensure all hoses are connected
tightly.
5. If the oil level is low, add oil through filler plug hole (c) until the level is within 0.4 in. (10 mm) of the bottom
of check plug hole (b).
NOTICE!
Overfilling the final drive case may damage the case seals. This could result in machine
damage and improper machine operation.
CONTENTS
TABLE OF
7. Reinstall and tighten both plugs.
NOTICE!
INTRODUCTION
If oil leaks are found during the oil level inspection, stop the inspection, locate and repair the
cause of the oil leaks. Failure to avoid doing this could result in machine damage and
improper machine operation.
SAFETY
1. Obtain an Oil Analysis Sample Kit from a SANY dealer.
CONTROLS
MACHINE
NOTICE!
It is critical that all material used to collect the sample is absolutely clean. Failure to adhere to
this warning can cause equipment damage and contaminate the sample.
4. Remove the final drive check plug. See “Final Drive Gearbox Oil Level - Check” on page 5-44.
OPERATION
MACHINE
5. Insert the oil sample tube into the final drive and collect a sample of final drive oil. Install the final drive check
plug.
6. Send the sample for testing in accordance with the instructions packaged with the sample kit.
MAINTENANCE
Final Drive Motor Mounting Bolts - Check
SPECIFICATIONS
a
EQUIPMENT
OPTIONAL
Fig. 5-59
Fig. 5-60
b
3. Inspect all of travel motor mounting bolts (c) for rust,
damage or looseness.
d
4. Replace any damaged, defective, or missing bolts and
tighten any loose bolts.
Fig. 5-72
c
Final Drive Oil - Change
CAUTION!
When the engine has just shut down, the oil and final drive components are still hot and can
cause burns. Wait until the oil in the final drive has cooled before servicing.
Residual pressure in the final drive can cause oil to squirt out or the screw plug to fly out with
extreme force. Slowly loosen the screw plug in order to gradually release the pressure. Failure
to follow this process could result in minor or moderate injury.
CONTENTS
TABLE OF
5. Remove drain plug (d) slowly taking care not to stand in front of the drain plug.
INTRODUCTION
NOTICE!
Dispose of drained oil in accordance with local environmental regulations. Failure to do so
could result in damage to the environment.
SAFETY
9. Replace and tighten drain plug (d)
CONTROLS
MACHINE
e
OPERATION
MACHINE
MAINTENANCE
Fig. 5-63
10. Add new oil through filler cap plug (b) to a point 0.4 in.
(10 mm) below the bottom of screw plug opening (c). b
12. Repeat this process for the other final drive, dispose of
c
all used oil.
Fig. 5-64 d
EQUIPMENT
OPTIONAL
Fig. 5-65
WARNING!
CONTENTS
TABLE OF
1. Turn the ignition key to the ON position.
Sany Hydraulic Excavator
2. Check fuel level display (a) on the system monitor. a
2013/12/09
S1
3. Add fuel as necessary.
INTRODUCTION
00006 h 20 m 14:15:21
SAFETY
Fig. 5-67
Inspect all steel, plastic and rubber fuel lines including those on the engine.
CAUTION!
CONTROLS
MACHINE
Failure to perform this procedure as directed could result in a fire during operation which
could result in minor or moderate injury.
NOTE: Replace any fuel lines which show signs of deterioration, wear, damage or leaks.
OPERATION
MACHINE
Fuel Tank - Drain
1. Locate drain valve (a) for the fuel tank below the fuel
tank on the right side of the machine.
MAINTENANCE
(a).
4. Close valve (a) when the fuel flow is free of water and
contaminants. SPECIFICATIONS
. Fig. 5-68
NOTICE! a
Dispose of the contaminated fuel in accordance with local environmental regulations. Failure
to do so could result in damage to the environment.
EQUIPMENT
OPTIONAL
Fig. 5-69 a
2. Lift fuel tank strainer element (b) out of the tank filler
neck.
Fig. 5-70
CONTENTS
TABLE OF
1. Check mounting bolts (a) on the grab handles.
INTRODUCTION
3. Remove any tools, lubricants or debris from steps (b).
SAFETY
CONTROLS
MACHINE
Fig. 5-71
b
Hydraulic Hoses - Check
Check all hoses for leaks and replace damaged or leaking hoses immediately.
OPERATION
Ensure that there is a sufficient distance between all lines and hoses and high temperature engine components (for
MACHINE
example, the exhaust system) and that there is no friction between them.
MAINTENANCE
• Damage, cuts or abrasions in the external rubber layer.
Fig. 5-72 a
2. Examine hydraulic hose (b) between the tank and the
hydraulic pump for cracks, damage, or abnormal wear.
NOTICE!
These bolts/screws at each end of the hoses
may loosen occasionally due to vibration. Leaks
at the angled seals will eventually result in pump Fig. 5-73 b
failure.
CAUTION!
Hydraulic oil may be hot and under pressure. Always wait for the machine to cool down
before attempting to open the hydraulic oil system. Failure to follow this process could result
in minor or moderate injury.
1. Position the machine work equipment as shown on the hydraulic oil tank decal.
CONTENTS
TABLE OF
3. Shut down the engine.
INTRODUCTION
LOCKED
SAFETY
Fig. 5-74
5. Remove butterfly nut (b) from the breather valve.
CONTROLS
MACHINE
b
OPERATION
MACHINE
Fig. 5-75
6. Press hydraulic tank vent button (c) to relieve pressure
in the hydraulic tank.
MAINTENANCE
8. Clean the top of the hydraulic tank.
SPECIFICATIONS
EQUIPMENT
OPTIONAL
Fig. 5-76
CAUTION!
Hydraulic oil may be hot and under pressure. d
Always use caution when opening the hydraulic
system.
Fig. 5-77
Fig. 5-78
12. Reinstall suction strainer filter cover (d).
Fig. 5-79
CONTENTS
TABLE OF
a
15. Run the engine at low idle speed for 10 minutes to vent UNLOCKED
the air from the hydraulic system.
INTRODUCTION
LOCKED
17. Recheck the hydraulic oil level at the sight glass decal.
SAFETY
20. Check for leaks.
CONTROLS
MACHINE
1. Obtain an Oil Analysis Sample Kit from a SANY dealer.
2. Operate the machine until the hydraulic oil is up to normal operating temperature.
OPERATION
MACHINE
NOTICE!
It is critical that all material used to collect the sample is absolutely clean. Failure to adhere to
this warning can cause equipment damage and contaminate the sample.
MAINTENANCE
4. Remove the hydraulic suction strainer cover. See “Hydraulic Oil - Add” on page 5-52.
5. Insert the oil sample tube into the hydraulic tank and collect a sample of hydraulic oil.
NOTICE!
If used or using the breaker attachment, note that you need to change hydraulic oil every 500
hours to avoid damage to the machine.
NOTE: Perform this procedure on machines with optional equipment every 3 months (500 hours of service).
NOTE: Perform this procedure on machines with a bucket annually (2,000 hours of service).
Fig. 5-81
Fig. 5-82
CONTENTS
TABLE OF
7. Reinstall butterfly nut (b).
INTRODUCTION
c
SAFETY
Fig. 5-83
CONTROLS
8. Remove hydraulic suction strainer cover (d).
MACHINE
9. Obtain a hydraulic oil sample.
10. Place the suction strainer cover back over the opening,
d
but do not secure it in place.
OPERATION
MACHINE
Fig. 5-84
11. Remove bottom cover (a) to access the hydraulic tank
drain plug.
MAINTENANCE
12. Clean the area around the hydraulic tank drain plug. a
SPECIFICATIONS
Fig. 5-85
EQUIPMENT
OPTIONAL
14. Remove the drain plug and allow the tank to completely
drain.
NOTICE!
Dispose of drained hydraulic oil properly.
Failure to do so could result in damage to the
environment.
f
Fig. 5-86
16. Reinstall and tighten the drain plug after the tank has
completely drained.
Fig. 5-87
CONTENTS
TABLE OF
h
INTRODUCTION
Fig. 5-88
18. Remove spring (i), then withdraw filter (j).
SAFETY
remove any debris.
CONTROLS
MACHINE
Fig. 5-89
i
21. Replace O-ring (k).
OPERATION
MACHINE
23. Reinstall hydraulic return filter cover (h) and tighten the
bolts. j
MAINTENANCE
Fig. 5-90
SPECIFICATIONS
EQUIPMENT
OPTIONAL
d
n
Fig. 5-91
Fig. 5-92
CONTENTS
TABLE OF
30. Start the engine.
INTRODUCTION
32. Recheck the oil level in the tank and add oil through the
suction strainer opening if needed.
SAFETY
CAUTION!
Hydraulic oil may be hot and under pressure. Always wait for the machine to cool down
before attempting to open the hydraulic oil system. Failure to follow this process could result
CONTROLS
in minor or moderate injury.
MACHINE
1. Position the work equipment as shown on the decal on the hydraulic tank.
2. Open right rear door to access (a) the hydraulic oil tank.
OPERATION
MACHINE
MAINTENANCE
Fig. 5-94 a
SPECIFICATIONS
EQUIPMENT
OPTIONAL
3. Check the fluid level using sight glass (b) on the side of
the tank. Ensure that the fluid level is between the level
marks on sight glass decal (c).
Fig. 5-95
CONTENTS
TABLE OF
NOTE: Perform this procedure after the first month (250 hours) and then every 1,000 service hours or at least
once each year, whichever occurs first.
NOTE: Ensure that the machine is on flat, level ground before proceeding.
INTRODUCTION
1. Locate hydraulic pilot line filter (a) behind the right rear door
SAFETY
CONTROLS
MACHINE
a
Fig. 5-96
OPERATION
MACHINE
NOTICE!
Dispose of the drained oil in accordance with
local environmental regulations. Failure to do so b
could result in damage to the environment.
MAINTENANCE
4. Remove filter lower housing (b).
SPECIFICATIONS
Fig. 5-97
EQUIPMENT
OPTIONAL
Fig. 5-98 c
Fig. 5-99 a
3. Remove butterfly nut (b) and spacer from the top of the
breather valve.
b
4. Unscrew and remove filter element cover (c) off of
filter (d).
Fig. 5-100
CONTENTS
TABLE OF
7. Reinstall breather filter cover (c).
INTRODUCTION
SAFETY
Fig. 5-101
Hydraulic Tank Return Filter - Replace
NOTE: Perform this procedure after the first month (250 hours) of service, then annually (every 2,000 hours
CONTROLS
MACHINE
of service) thereafter.
CAUTION!
Hydraulic oil is hot and under pressure. Always wait for the machine to cool down before
attempting to open the hydraulic oil system. Failure to do so could result in injury.
OPERATION
MACHINE
1. Position the work equipment as shown on the hydraulic tank decal.
MAINTENANCE
SPECIFICATIONS
Fig. 5-102
EQUIPMENT
OPTIONAL
Fig. 5-103
6. Remove hydraulic return filter cover (c).
CAUTION!
Hydraulic oil may be hot and under pressure.
Always use caution when opening the hydraulic c
system.
Fig. 5-104
7. Remove spring (d), then withdraw filter (e).
Fig. 5-105 d
CONTENTS
TABLE OF
11. Position spring (d) on top of filter (e).
d
INTRODUCTION
f
Fig. 5-106
SAFETY
13. Start and run the engine for 10 minutes to circulate the
oil in the hydraulic system.
14. Recheck the oil level in the tank and add oil if needed.
c
CONTROLS
MACHINE
15. Check for leaks.
Fig. 5-107
Idler - Check
OPERATION
MACHINE
Check idler (a) for cracks and distortion.
a
NOTE: Contact your SANY dealer for replacement if
the idler is cracked or distorted.
MAINTENANCE
SPECIFICATIONS
Fig. 5-108
EQUIPMENT
OPTIONAL
• Horn (c)
Fig. 5-1
Fig. 5-109
Mirrors - Adjust
Adjust both of the outside rear view mirrors for clear vision
and safe driving. a
Fig. 5-109
CONTENTS
TABLE OF
CAUTION!
Ensure that the engine is off and that the exhaust components have cooled down to a point
where they can be touched without burning. Failure to avoid this could result in minor or
moderate injury.
INTRODUCTION
1. Open right rear door (a).
SAFETY
CONTROLS
MACHINE
Fig. 5-110 a
OPERATION
MACHINE
MAINTENANCE
SPECIFICATIONS
EQUIPMENT
OPTIONAL
Fig. 5-111
4. Check the connection to expansion pipe (c) for leaks or
signs of damage.
WARNING!
Fig. 5-112 c
CONTENTS
TABLE OF
Check all operator control lever movements for smooth
operation with the ignition key at the OFF position. The
control levers should return to neutral freely and there
should not be any excessive play in the control levers.
INTRODUCTION
Fig. 5-113
SAFETY
Operating Functions - Check
1. Turn the ignition key to the ON position to provide power to the machine and check that all functions in the
operator cab work correctly.
CONTROLS
MACHINE
2. Ensure that the following lamps and other devices work properly:
• Horn (a)
OPERATION
MACHINE
a
MAINTENANCE
b
SPECIFICATIONS
Fig. 5-114
EQUIPMENT
OPTIONAL
Fig. 5-115 c
• Windshield wiper and washer (e).
Fig. 5-116
CONTENTS
TABLE OF
DANGER!
Never smoke or service the fuel system near open burning locations. Doing so will result in
fire, explosion, injury or death.
INTRODUCTION
1. Locate filter (a) behind the right rear door.
SAFETY
a
CONTROLS
MACHINE
OPERATION
MACHINE
MAINTENANCE
Fig. 5-117
SPECIFICATIONS
EQUIPMENT
OPTIONAL
3. Open drain valve (b), to drain all water and fuel from
the filter.
NOTICE!
Dispose of the filter and fuel in accordance with b
local environmental regulations. Failure to do so
could result in damage to the environment.
11. Start the engine and allow it to run at idle speed (1,050
rpm).
Fig. 5-119
CONTENTS
TABLE OF
DANGER!
Never maintain the fuel system near an open flame or while smoking. Failure to follow this rule
will result in death or injury.
INTRODUCTION
1. Locate primary fuel filter (a) behind the right rear door.
SAFETY
a
CONTROLS
MACHINE
Fig. 5-120
OPERATION
MACHINE
NOTICE!
Dispose of the contaminated fuel in accordance
with local environmental regulations. Failure to
do so could result in damage to the
MAINTENANCE
environment.
4. Close drain valve (b) when the flow from the primary SPECIFICATIONS
fuel filter is free of water or contamination.
Fig. 5-122 b
Fig. 5-123
CONTENTS
TABLE OF
1. Open left rear door (a).
INTRODUCTION
a
SAFETY
Fig. 5-124
NOTICE!
CONTROLS
MACHINE
Use low pressure compressed air and keep the
nozzle away from the radiator fins to avoid
damaging the fins or causing other engine
damage.
OPERATION
3. Remove the panels below the coolers and clean out any
MACHINE
debris that has accumulated during operations and
cleaning.
MAINTENANCE
Fig. 5-125
SPECIFICATIONS
EQUIPMENT
OPTIONAL
NOTICE!
Shut down the engine before adjusting the SAE/BHL selector. Failure to do so can cause
damage to the machine, personal property and/or the environment, or cause the machine to
operate improperly.
2. Loosen butterfly bolt (b) and rotate bar (c) to the desired a
position.
Fig. 5-126
BHL SAE
b
Fig. 5-2
NOTE: Two patterns are printed on a card posted in the cab and on a decal on the right hand window. Make
sure the card matches the machine operation. If it does not turn the card over to show the correct
pattern.
4. Close door.
CONTENTS
TABLE OF
1. Check the seat belt by fastening it snuggly around your waist.
INTRODUCTION
a
SAFETY
Fig. 5-3
CONTROLS
MACHINE
3. Check that the belt fits securely and that there is no
slack in belt (c).
WARNING!
OPERATION
Keep any belt slack to no more than 1 in. (25
MACHINE
mm). Belt slack beyond this amount could
significantly reduce your protection in an
accident. Failure to observe and follow this
warning could result in death or injury. Fig. 5-4
c
MAINTENANCE
SPECIFICATIONS
EQUIPMENT
OPTIONAL
WARNING!
Fig. 5-5
Sheet Metal - Check
Check sheet metal for loss, damage, loose connections or missing bolts.
NOTE: Repair or replace sheet metal parts as needed using SANY approved parts.
WARNING!
Ensure that this procedure is followed exactly. Failure to do so could result in death or injury.
CONTENTS
TABLE OF
1. Locate and inspect swing bearing mounting bolts (a) for
presence and physical damage of any kind.
2. Turn the engine on, turn the cab 90° to the right.
a
INTRODUCTION
3. Turn the engine off.
Fig. 5-128
4. Repeat step 1 through 3 until you have inspected all of
the bolts.
SAFETY
1. Locate and inspect swing drive (a) for physical damage
of any kind.
a
CONTROLS
MACHINE
Fig. 5-129
OPERATION
MACHINE
note the oil level.
MAINTENANCE
4. Reinstall the plug.
NOTICE!
Do not overfill. This could result in machine SPECIFICATIONS
Fig. 5-130 b
EQUIPMENT
OPTIONAL
2. In an open area, rotate the upper structure 90° in both directions five times to warm the oil. If cold weather
conditions 0° F (-18° C) exist, rotate the upper structure 90° in both directions 10 times.
CAUTION!
Because the engine and oil are hot, be sure to wear protective clothing. Failure to observe and
follow this caution could result in minor or moderate injury.
Fig. 5-131
Fig. 5-132
CONTENTS
TABLE OF
c
INTRODUCTION
Fig. 5-133
7. Place an appropriately sized container beneath the oil
drain hose.
SAFETY
8. Open drain valve (d) and allow all of the oil to drain
into the container.
NOTICE! d
CONTROLS
Dispose of the drained oil in accordance with
MACHINE
local environmental regulations. Failure to do
so could result in damage to the environment.
Fig. 5-134
9. Close drain valve (d) after oil stops draining from the
gearbox.
OPERATION
MACHINE
10. Reinstall the bottom cover.
12. Fill the swing gearbox with clean oil through the oil fill plug hole.
MAINTENANCE
NOTICE!
Do not overfill the gearbox with oil. Failure to observe and follow this notice could result in
damage to the gearbox.
NOTE: The fluid level should be no more than 1/4” (25mm) below the seat of the plug.
NOTICE!
If oil leakage is found during the oil level inspection, stop the inspection, locate and repair the
cause of the oil leakage. Failure to do this may result in low oil level during operation and
component failure.
Fig. 5-135
Swing Grease Bath Level - Check
Fig. 5-136
2. Remove cover (b) to open the inspection/filler hole.
b
3. Check the grease level.
CONTENTS
TABLE OF
6. Reinstall cover (b).
INTRODUCTION
1. Inspect mounting bolts (a) that secure the support roller
to the side frame for rust, damage or looseness.
SAFETY
bolts and installing new bolts.
Fig. 5-138
CONTROLS
MACHINE
Track Assemblies - Check
NOTE: Use a pry bar to shift and/or lift the track shoes as needed to perform this procedure.
OPERATION
MACHINE
1. Remove as much accumulated dirt as possible from the track assemblies. Excess dirt requires more energy to
operate the crawlers and causes severe wear of moving parts of the track.
2. Check track pads (a) for damage, wear, unevenness, looseness, raised sections, and tightening of crawler pads
or any other abnormality.
MAINTENANCE
a
b SPECIFICATIONS
e
c
d
Fig. 5-139
3. Check idler (b) track roller (c) and supporting rollers (d) for wear, leaks, lubrication and proper operation.
EQUIPMENT
OPTIONAL
4. Check crawler final drive motors (e) for wear and lubrication of the gearbox.
Fig. 5-140
a
2. Replace any bolts that are broken, bent or damaged.
Fig. 5-141
b
Track Tension - Check and Adjust
Track Tension - Check
NOTE: With new rubber track, check track tension between 5-30 hours of usage to make sure the track does
not come off the machine.
1. Clean the track, rollers and frame of accumulated dirt, mud and other debris.
CONTENTS
TABLE OF
A
INTRODUCTION
Fig. 5-1
SAFETY
4. Measure the gap at location “A” (to the top of the grouser).
5. Lay a taut string or straight edge from the rear carrier roller to the sprocket.
CONTROLS
MACHINE
B
OPERATION
MACHINE
Fig. 5-2
MAINTENANCE
6. Measure the gap at location “B” (to the top of the grouser).
7. Dimensions “A” and “B” should be 0.4 - 1.2 in. (10 - 30 mm).
Fig. 5-142
2. Slowly move the machine forward two machine lengths, then stop the machine.
4. Pump additional grease through into fitting (a) if the tension is still out of the acceptable range.
NOTE: Contact your SANY dealer if the acceptable tension adjustment cannot be completed.
CONTENTS
TABLE OF
WARNING!
Do not loosen the grease fitting (a)! The grease fitting is under extreme pressure and can exit
the grease valve (b) quickly and forcefully.
INTRODUCTION
Do not place yourself or others directly in front of the grease valve (b) when loosening the
valve.
Wear suitable personal protective equipment in the form of protective clothing, gloves, safety
glasses and head protection to protect against the sudden release of pressurized grease.
Failure to observe and follow these warnings could result in death or injury.
SAFETY
1. Ensure that there is no gravel or mud between the
sprocket and the track link before decreasing track
tension.
a
2. Position yourself off to the side, not in front of grease
valve (b).
CONTROLS
MACHINE
3. Slowly turn grease valve (b) counterclockwise in 90°
increments (one quarter turn) to release grease and
decrease track tension. b
OPERATION
grease valve.
MACHINE
Fig. 5-143
NOTE: Do NOT remove the grease valve.
4. If grease does not come out smoothly, move the machine back and forth for a short distance, then repeat step 3.
MAINTENANCE
5. Check track tension.
NOTE: When the correct track tension has been achieved, turn the grease valve clockwise in 90° increments
until it is tightened to a torque of 35 lb-ft (47 N·m).
6. Move the machine forward at idle speed for a distance that is equivalent to the length of an unfolded track. SPECIFICATIONS
7. Check track tension again and repeat this procedure as needed until the correct track tension is achieved.
Fig. 5-144
CONTENTS
TABLE OF
windshield during operation. Replace the wiper blade
with a new one if smearing does occur.
INTRODUCTION
d
NOTICE!
Do not operate the wiper on a dry window.
Failure to observe and follow this could result in c
machine damage and improper machine
operation.
SAFETY
Fig. 5-145
CONTROLS
MACHINE
Work Equipment - Lubricate
Pump grease through the work equipment greasing points as indicated in the following illustration and as shown in
the decal next to the cab door.
OPERATION
MACHINE
2 1
MAINTENANCE
SPECIFICATIONS
3 4 5 6 7 8 9 10
Fig. 5-146
Fig. 5-147 a
3. Pump grease into boom cylinder rod fitting (c).
Fig. 5-148
c d
CONTENTS
TABLE OF
e
INTRODUCTION
SAFETY
CONTROLS
MACHINE
Fig. 5-149
OPERATION
MACHINE
MAINTENANCE
SPECIFICATIONS
EQUIPMENT
OPTIONAL
Fig. 5-150
Fig. 5-151
g
CONTENTS
TABLE OF
INTRODUCTION
Fig. 5-152
h k
9. Pump grease into two rod joining pin fittings (m).
SAFETY
10. Pump grease into bucket cylinder piston rod end fitting n
(n).
11. Pump grease into and bucket rod joining pin fitting (o).
CONTROLS
MACHINE
m
OPERATION
MACHINE
MAINTENANCE
Fig. 5-153 o
12. Pump grease into dozer blade cylinder (p). SPECIFICATIONS
p
EQUIPMENT
OPTIONAL
Fig. 5-154
MACHINE STORAGE
Follow these procedures when placing the machine in storage. Store the machine in a secure area free of public
access. If your storage area is near the ocean or other salt water environment, it is important to be aware of salt
damage. Contact your SANY dealer for additional storage procedures if this is case.
CONTENTS
TABLE OF
INTRODUCTION
Specifications
SAFETY
Machine Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-2
Operating Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-4
CONTROLS
Lifting Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-6
MACHINE
Lift Chart: Blade Down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-7
Lift Chart: Blade Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-8
OPERATION
MACHINE
MAINTENANCE
SPECIFICATIONS
EQUIPMENT
OPTIONAL
MACHINE DIMENSIONS
A D
C
E N O
F M
G
L
I
P K
J B
Fig. 6-1
CONTENTS
TABLE OF
Weight (unloaded) 16,050 lb (7,280 kg)
INTRODUCTION
D. Upper Width 6 ft. 8 in. (2.04 m)
SAFETY
I. Length Center Idler to Center Sprocket 7 ft. 2 in. (2.195 m)
CONTROLS
MACHINE
M: Std. Track Shoe Width 1 ft.6 in. (0.45 m)
OPERATION
MACHINE
Std Arm Length 6 ft.9 in. (2.05 m)
MAINTENANCE
SPECIFICATIONS
EQUIPMENT
OPTIONAL
OPERATING RANGE
a
g
Fig. 6-2
CONTENTS
TABLE OF
a Maximum Digging Height 24 ft. 4 in. (7.42 m)
INTRODUCTION
e Maximum Digging Reach 21 ft. 11 in. (6.66 m)
SAFETY
CONTROLS
MACHINE
OPERATION
MACHINE
MAINTENANCE
SPECIFICATIONS
EQUIPMENT
OPTIONAL
LIFTING RANGE
8.0 m
26.3 ft
7.0
23.0
6.0
19.7
5.0
16.4
4.0
13.1
3.0
9.8
2.0
6.6
1.0
3.3
0
0
-1.0
-3.3
-2.0
-6.6
-3.0
-9.8
-4.0
-13.1
m 0 1.0 2.0 3.0 4.0 5.0 6.0 7.0
19.7 23.0
ft 0 3.0 6.0 9.0 13.1 16.4
Fig. 6-3
CONTENTS
TABLE OF
Rated capacity in pounds (kg)
LPR in feet(m)
Lift capacity at
LPH in 3 (1) 7 (2) 10 (3) 13 (4) 16 (5) max radius
INTRODUCTION
feet (m)
End Side End Side End Side End Side End Side End Side
SAFETY
16 *2,975 *2,975 *2,250 *2.250
(5.0) (*1,350) (*1,350) (*1,020) (*1,020)
13 *2,900 *2,900 *2,985 *2,985 *2,335 *2,335 *2,095 *2,095
(4.0) (*1,315) (*1,315) (*1,335) (*1,335) (*1,060 *1,060) (*950) (*950)
10 *4,650 *4,650 *3,770 *3,770 *3,385 *3385 *3,220 2,700 *2,050 *2,050
CONTROLS
(3.0) (*2,110) (*2,110) (*1,710) (*1,710) (*1,535) (*1,535) (*1,460) (1,225) (*930) (*930)
MACHINE
7 *5,015 *5,015 *3,925 3,660 3,495 2,625 *2,095 *2,095
(2.0) (*2,275) (*2,275) (*1,780) (1,660) (1,585) (1,190) (*950) (*950)
3 6,150 5,290 *4,550 3,305 *3,780 2,545 *2,115 2,095
(1.0) (2,790) (2,400) (*2,065) (1,590) (*1,715) (1,155) (*960) (950)
*4,820 *4,820 *6,800 5,100 *4,970 3,375 *4,000 2,480 *2,435 2,160
0.0
OPERATION
(*2,185) (*2,185) (*3,085) (2,315) (*2,255) (1,530) (*1,815) (1,125) (*1,105) (980)
MACHINE
-3 *4,640 *4,640 *7,500 *7,500 6,920 5,015 *5,105 3,320 *3,980 2,460 *2,870 2,360
(-1.0) (*2,105) (*2,105) (*3,405) (*3,405) (3,138) (2,275) (*2,315) (1,505) (*1,805) (1,115) (*1,300) (1,070)
-7 *7,530 *7,530 *9,390 *9,390 *6,515 5,025 *4,805 3,330 *3,705 2,810
(-2.0) (*3,415) (*3,415) (*4,260) (*4,260) (*2,955) (2,280) (*2,180) (1,510) (*1,680) (1,275)
-10 *5,280 5,160 *4,155 4,010
MAINTENANCE
(-3.0) (*2,395) (2,340) (*1,885) (1.820)
Capacities marked with an asterisk (*) are limited by hydraulic capacities. (See Note 2)
NOTE 1 Lift capacities shown are without power boost feature.
NOTE 2 Lift capacities shown do not exceed 75% of minimum tipping loads or 87% of hydraulic capacities.
NOTE 3 Least stable position is over the side. SPECIFICATIONS
NOTE 4 Lift capacities apply only to the machine as originally manufactured and normally equipped by the manufacturer
Included in this mass are triple grouser shoes, 3,720 mm boom, 2,050 mm stick, all operating fluids, and a 75 kg
NOTE 5
operator.
NOTE 6 Lift capacities are in compliance with ISO 10567:2007
NOTE 7 The load point is the centerline of the bucket pivot mounting pin on the arm.
NOTE 8 No bucket
EQUIPMENT
OPTIONAL
Lift capacity at
LPH in 3 (1) 7 (2) 10 (3) 13 (4) 16 (5) max radius
feet (m)
End Side End Side End Side End Side End Side End Side
NOTE 7 The load point is the centerline of the bucket pivot mounting pin on the arm.
NOTE 8 No bucket
CONTENTS
TABLE OF
INTRODUCTION
Optional Equipment
SAFETY
Optional Equipment Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-2
Optional Equipment Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-2
CONTROLS
Read Equipment Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-2
MACHINE
Removal and Installation Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-2
Optional Equipment Operation Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-3
Optional Equipment Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-4
Component Location and Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-4
Auxiliary Line Caps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-4
Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-4
OPERATION
MACHINE
Right Joystick. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-5
Optional Equipment Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-6
Attach Optional Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-6
Optional Equipment Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-8
Blade Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-9
Disconnect Optional Equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-9
MAINTENANCE
SPECIFICATIONS
EQUIPMENT
OPTIONAL
NOTICE!
The following precautions must be strictly observed when selecting, installing and operating
optional equipment. Failure to observe and follow this notice can cause damage to the
machine or cause the machine to operate improperly.
Only install SANY-approved optional equipment. SANY America assumes no responsibility for accidents, loss or
failures caused by any optional equipment that has not been provided by SANY.
Read an understand the optional equipment optional equipment manual before installing and operating any
optional equipment. Do not exceed the manufacturer’s specifications for maximum flow of optional equipment.
If the optional equipment manual is missing or damaged, contact the manufacturer of the optional equipment to
obtain a replacement.
NOTICE!
The following precautions must be strictly observed when selecting, installing, and operating
optional equipment. Failure to follow this notice can damage the machine or cause it to
operate improperly.
• Follow the instructions in this manual and the optional equipment manual.
• Use an appropriate lifting device when handling heavy objects weighing more than 55 lb. (25 kg).
• Ensure your machine is well-balanced and supported whenever you add or remove an optional equipment.
• For more information about removal and installation, consult your SANY dealer.
CONTENTS
TABLE OF
Keep the following procedures in mind when operating any optional equipment:
• Prior to the operation, move your machine to a safe area and test its operation.
• Become aware of how it will move with an optional equipment, the machine’s center of gravity, and
INTRODUCTION
working range.
• Ensure the machine is well-balanced and does not lean to one side.
• Maintain a safe distance from all surrounding barriers during machine operations.
• In order to prevent the machine from tipping over, never swing, lower or stop your machine suddenly.
SAFETY
In order to prevent impact that may cause the machine to tip over, never raise or lower the boom suddenly.
CONTROLS
MACHINE
OPERATION
MACHINE
MAINTENANCE
SPECIFICATIONS
EQUIPMENT
OPTIONAL
Fig. 7-1 a
Monitor
F1 F2 F3 F4
Esc Enter
Fig. 7-2
CONTENTS
TABLE OF
The optional equipment is controlled using slide switch (a)
on the right joystick.
INTRODUCTION
a
SAFETY
CONTROLS
MACHINE
Fig. 7-3
OPERATION
MACHINE
MAINTENANCE
SPECIFICATIONS
EQUIPMENT
OPTIONAL
CAUTION!
Do not release equipment unless it is on the ground or on a solid supportive surface. Failure
to observe this could result in damage to the equipment and or personal injury.
Fig. 7-4
7. Remove butterfly nut (c) from the breather valve.
Fig. 7-5
CONTENTS
TABLE OF
9. Reinstall butterfly nut (c).
INTRODUCTION
d
SAFETY
Fig. 7-6
10. Place a catch container under one of the screw caps to
CONTROLS
MACHINE
catch any residual hydraulic oil.
11. Remove screw cap (d) from the end of the line and
allow any residual hydraulic oil to drain into the
container.
OPERATION
12. Repeat steps 10 and 11 on the other screw cap.
MACHINE
NOTICE!
Dispose of drained hydraulic oil properly.
Failure to do so could result in damage to the Fig. 7-7 d
environment.
MAINTENANCE
13. Remove existing optional equipment.
15. Connect the optional equipment and its hydraulic lines in accordance with the manufacturer’s instructions.
SPECIFICATIONS
16. Set the monitor to the correct working mode and attachment.
EQUIPMENT
OPTIONAL
WARNING!
Do not touch the joystick control buttons when you are not operating the attachments.
Accidental operation of an attachment could result in death or injury.
The control switch and buttons on top right joystick are used to control equipment operation.
Fig. 7-8
Blade Control
CONTENTS
TABLE OF
Blade control (a) is located on the right side console. Push
joystick forward (b) to lower the blade and pull it back (c)
to raise the blade.
INTRODUCTION
SAFETY
a b
CONTROLS
MACHINE
c
OPERATION
Fig. 7-9
MACHINE
Disconnect Optional Equipment
MAINTENANCE
2. Shut down the engine.
Fig. 7-10
Fig. 7-11
8. Press vent button (d) to relieve the pressure in the
hydraulic tank.
11. Disconnect the attachment hose from this line and allow
any residual hydraulic oil to drain into the container.
Fig. 7-12
12. Reinstall cap (e).
NOTICE!
Dispose of drained hydraulic oil properly.
Failure to do so could result in damage to the
environment.