TECH MANUAL

TECH-3.06 10K ES34 DUAL BOP

3.06”, 10,000 PSI WORKING PRESSURE, ES

SERIES, 3,000 PSI HYDRAULICS, DUAL
BLOW OUT PREVENTER

RIG/PLANT REFERENCE REFERENCE DESCRIPTION

ADDITIONAL CODE SDRL CODE TOTAL PGS

This document contains proprietary and confidential information TEXAS OIL TOOLS
which belongs to National-Oilwell Varco, L.P., its affiliates or
subsidiaries (all collectively referred to hereinafter as "NOV"). It is 3770 Pollok Dr.
REMARKS
loaned for limited purposes only and remains the property of NOV. Conroe, TX 77305
Reproduction, in whole or in part, or use of this design or Phone 936-777-6100
distribution of this information to others is not permitted without the
MAIN TAG NUMBER DISCIPLINE
express written consent of NOV. This document is to be returned to Fax 936-756-8102
NOV upon request and in any event upon completion of the use for
which it was loaned. This document and the information contained
CLIENT PO NUMBER and represented herein is the copyrighted property of NOV.
 National Oilwell Varco
CLIENT DOCUMENT NUMBER DOCUMENT NUMBER REV

Client Document Number M60ES34-N349X-MAN-001 04

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REVISION HISTORY

04 11/Dec/2015 Revision CP MD JD
03 09/Sept/2014 Revision CP KM MD
02 16/June/2014 Revision CP MD KM
01 07/July/2013 Initial Release CP KJM MW
Rev Date (dd.mm.yyyy) Reason for issue Prepared Checked Approved

CHANGE DESCRIPTION

Revision Change Description

01 Initial Release
02 Add Actuator Torque Chart
03 Add Multi-cut Shear/Seal Ram Assy; Remove Slip Ram Assy; Add Pipe/Slip Ram Assy
04 Revise pipe/slip open and close hydraulic volumes, weight

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TABLE OF CONTENTS

31.0 INTRODUCTION

2.0 FEATURES

3.0 CERTIFICATION

4.0 OPERATION

5.0 RECOMMENDED MAINTENANCE PROGRAM

6.0 FIELD TESTING

7.0 GENERAL TECHNICAL DATA

8.0 M60ES34-N349X
3.06 10K ES34 DUAL BOP
Reference Drawing M60ES34-N349X-ART-001

8.1 M60ES34-ACT3
3.06 10K ES SHEAR/SEAL ACTUATOR
Reference Drawing M60ES34-ACT3-ART-001

8.2 M60ES34-ACT4
3.06 10K ES PIPE/SLIP ACTUATOR
Reference Drawing M60ES34-ACT4-ART-001

8.3 EVA4-T00XB
10K STANDARD EQUALIZING VALVE
Reference drawing EQ10-000X-ART-001

8.4 M60ES3R-VS45A
SHEAR/SEAL RAM DISASSEMBLY/ASSEMBLY
Reference Drawing M60ES3R-VS45-ASM-001

8.5 M60ES3R-VT***
PIPE/SLIP RAM DISASSEMBLY/ASSEMBLY
Reference Drawing No. M60ES3R-VT00-ART-001

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M60ES34-N349X
3.06" 10K ES34 DUAL BOP

1.0 INTRODUCTION

The 3.06" 10K ES BOP is designed for coiled tubing and snubbing operations. The ES is
the lightest in the industry, yet retains all the field-proven designs you have come to expect
from Texas Oil Tools.

The compact size allows easier handling along with easier maintenance. All actuators
feature power hydraulic ram change, low bonnet bolt torque requirement, and a pressure
balance piston (Pat, Pend). For shear operations (no booster required).

Internally ported hydraulics (no external plumbing) eliminates the making and breaking of
oil seals when changing or servicing rams; thus removing the possibility of environmental
pollution.

2.0 FEATURES

• Light and Compact

• Pressure Balance Piston
• Low Bonnet Bolt Torque
• Internal Equalizing Valves
• Well Pressure Isolated Seals
• Hydraulic Ram Change
• Internal Porting
• Independent Bonnet Testing
• No Welds - Solid Body
• Ram Position Indicator
• Manual Locks
• Rams - Blind, Pipe, Slip, Shear/Seal

3.0 CERTIFICATION - Testing - All BOPs are hydrostatic and function tested per API 6A.

H2S Service - Materials in contact with pressured well fluids conform to NACE Specification
MR-01-75 for H2S Service.

Arctic Service - In addition to the NACE Specifications above meets the API 6A with
Charpy Impacts at -50°F.

North Sea Service - In addition to the NACE Specification s and API requirements
additional Charpy Impact and NDE are carried out. A Design Review and Certificate of
Compliance by DNV, Lloyds, or Bureau Veritas are furnished with the Data Book.

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4.0 OPERATION

Ram Open and Close - Before opening the rams be sure the lock screws are backed fully
out (turn counter clockwise). If lock screws do not turn out easily after a closed and locked
wellbore pressure test apply 1,500 to 3,000 psi hydraulic pressure to the "CLOSE"
hydraulic port to relieve the load from the end of the tail rod.

To open the rams apply 1,500 psi hydraulic pressure to the body port marked "OPEN".
Close the rams by applying 1,500 to 3,000 psi hydraulic pressure to the body port marked
"CLOSE".

Bonnet Open and Close - Remove the bonnet bolts (23).

To open the bonnets apply 500 to 1,500 psi hydraulic pressure to the body port marked
"CLOSE" (ram close). To close the bonnets apply 1,500 psi operating pressure to the body
port marked "OPEN" (ram open). After closing the bonnets maintain the 1,500 psi
hydraulic pressure to keep the bonnet pulled tightly against the body as the bonnet bolts
are reinstalled.

Ram Change - Vent all hydraulic pressure to zero.

Remove the bonnet bolts and open the bonnets as described above. Maintain hydraulic
pressure until the bonnets have fully retracted and the rams have fully extended making
them accessible. Vent all hydraulic pressure to zero to prevent personal injury in the event
that the bonnet is closed prematurely during the ram change procedure.

Remove the ram by lifting up and over the ram change rod. NOTE: Do not scratch ram
change rods.

Front and rear seals may be replaced without fully removing the rams. Lift the ram up until
it clears the ram guide rod and rotate slightly to gain access to the front seal.

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5.0 RECOMMENDED MAINTENANCE PROGRAM

After Each Job - Inspect Ram Rubber Seals

Normal wear will be a moderate amount of extrusion downstream of the pressured side.

Replace the ram seals when usage has resulted in any noticeable loss of rubber. Field testing only
to the maximum anticipated well pressure will extend the life of the seals.

Inspect Bonnet Seal - Any extrusion indicates improper tightening of the bonnet bolts. Extrusion all
around the o-ring indicates even, but inadequate tightening of the bonnet nuts. Extrusion over only
a part of the o-ring indicates uneven tightening of the bonnet bolts. Replace if any extrusion is
evident.

Check cutting edges of the shear or shear seal inserts. If the blade is chipped then the cutting
action of the insert may be impaired and therefore it should be discarded.

Check the teeth of the slip inserts. If the slip teeth are blunt or dulled then the gripping action of the
ram may be impaired and therefore the slips should be discarded.

Always store and operate the BOP with the equalizing valve closed.

After 20 Jobs or 12 Months Maximum - Completely disassemble the equalizing valve, replace all
seals and worn parts.

Completely disassemble and inspect the bonnet assemblies. Replace all seals and worn parts.
Inspect all threads, connections, bushings and fittings. Replace and repair as required.

6.0 FIELD TESTING

Function Test Bonnets - All actuators should be pressure tested to 3,000 psi working pressure in
both the ram open and ram close positions. A minimum hold time of 15 minutes is required without
leakage.

Check the manual lock system when in the ram closed position.

Function Tests: Blind Seal Tests - The blind rams seal should be closed using 1,500 psi
hydraulic pressure and pressure tested separately to 10,000 psi from below. The test medium
should be water with a rust inhibitor.

Function Test Slip Ram with Pipe Ram Seal Test - The slip rams should be closed around a
suitable diameter test bar, using 1,500 psi hydraulic pressure. The pipe rams should then be
closed using 1,500 psi hydraulic pressure and pressure tested to 10,000 psi from below. A
minimum hold time of 15 minutes is required without leakage. The test medium should be water
with a rust inhibitor.

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7.0 GENERAL TECHNICAL DATA

Maximum Working Pressure............................................................................. 10,000 psi

Hydraulic Working Pressure ...................................................... 1,500 psi (3000 psi Max.)
Service ........................................................................................... H2S, NACE MR-01-75
Approx Weight
Combi……. ................................................................................................. 1600 lbs

Hydraulic Volumes
Pipe/Slip
Open (per set) ………………………………………………………………….124.01 in3
Close (per set) .......................................................................................... 119.37 in3
Shear/Seal
Open (per set) ............................................................................................. 79.5 in3
Close (per set) .............................................................................................. 79.5 in3

Hydraulics/Wellbore Ratio

Pipe Actuator .............................................................................................................. 9.08

Shear Actuator ............................................................................................................... ∞

Tightening Torques

Bonnet Bolts (assumes coated or lubrication) ................................................... 200 ft. lbs.

End Flanges (assumes coated or lubrication) ................................................... 188 ft. lbs.
Side Outlet (assumes coated or lubrication)

Actuator Tightening Torques

Item Description Qty Torque

Pipe/Slip Actuator
11 GUIDE ROD M602009-0015B 1 50 ft·lbs
13 SHCS M602007-1548B 6 160 ft·lbs
14 SHCS M602007-1549B 4 100 ft·lbs
17 SHCS 7935-1018G 6 60 ft·lbs
Shear/Seal Actuator
13 GUIDE ROD M602009-0022 1 50 ft·lbs
15 SHCS M602007-1548B 6 160 ft·lbs
16 SHCS M602007-1549B 4 100 ft·lbs
19 SHCS 7935-1018G 6 60 ft·lbs

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8.0 M60ES34-N349X
3.06 10K DUAL BOP
Reference Drawing M60ES34-N349X-ART-001

ITEM PART NO. QTY DESCRIPTION

1 M602009-2950B 1 3.06 10K ES DUAL BODY
2 M60ES34-ACT3 2 3.06 10K ES SHEAR/SEAL ACTUATOR ASSEMBLY
3 M60ES34-ACT4 2 3.06 10K ES PIPE/SLIP ACTUATOR ASSEMBLY
4 2000-FP34 1 FLANGE PROTECTOR
5 ES46-SCG1 2 CONNECTOR GUARD
6 EH44-NTAG 1 TAG KIT
7 EVA4-T00XB 2 10K EQUALIZING VALVE ASSEMBLY
8 7934-0208 4 PLUG SKT #8
9 7934-0511 4 ADAPTER #8 SAE
10 7949-0029B 8 STUD .750 F/ BX152
11 7937-0512B 8 NUT .750-10UNC
12 7949-1644B 8 STUD 1.000-8UNC X 5.375
13 7937-0816B 8 NUT 1.000-8UNC
14 M602007-1513 1 HANDLE LOCK SCREW
15 P601000029 1 PIN LINCH

M60ES34-N349X-ART-001

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M60ES34-ACT3
3.06 10K ES SHEAR/SEAL ACTUATOR
Reference Drawing M60ES34-ACT3-ART-001

DISASSEMBLY

Open the bonnets; vent all hydraulic pressure to zero. Remove the rams and remove piston rod
head (11) and guide (12). Remove bonnet seal (1-4). Remove socket head cap screws (19) and
lock screw housing (17) from end cap (3).

Remove socket head cap screws (15) and (16). Remove end cap (3) and indicator rod (18).
NOTE: Do not scratch inside surface of main cylinder (5) when removing indicator rod. Remove o-
rings (1-2) and (1-3), seal (1-7) and retainer (1-8) from end cap (3). Remove indicator rod poly pak
(1-9) and retainer (23) from end cap (3).

Remove change cylinders (4) and main cylinder (5) from bonnet (2). Remove piston (7) and T-seal
(1-5) from bonnet (2). Support weight of bonnet (2) and remove ram change rod (9) and (10) from
body with Allen wrench. NOTE: Do not scratch surfaces of ram change rods. Note specific
location of change rods as they have differing thread sizes.

Remove o-rings (1-1) from body. Remove ram change rods (9) and (10) from bonnet (2). Remove
T-seals (1-6) from ram change rods (9) and (10). Remove o-rings (1-2) and (1-3), poly pak (1-7)
and retainers (1-8) from bonnet (2). Clean and inspect all parts for wear before reassembly.

ASSEMBLY

Typical reverse order of disassembly - pay careful attention to ram change rod surface - do not
scratch.

M60ES34-ACT3-ART-001

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M60ES34-ACT3
3.06 10K ES SHEAR/SEAL ACTUATOR
Reference Drawing M60ES34-ACT3-ART-001

ITEM PART NO. QTY DESCRIPTION

1 M60ES34-SK03 1 SEAL KIT F/ 3.06 10K ES SHEAR/SEAL ACTUATOR
2 M602007-1540B 1 BONNET
3 9905-2842B 1 HYDRAULIC CAP
4 M602007-1542B 2 CHANGE CYLINDER
5 M602007-1541B 1 MAIN CYLINDER
6 M602007-1544XB 1 PISTON ROD
7 2003-2530B 1 PISTON
8 79C4-0401 1 SSCR SKT .250 X 20 UNC X .250
9 M602007-1545B 1 RAM CHANGE ROD OPEN
10 M602007-1546B 1 RAM CHANGE ROD CLOSE
11 M602007-1547B 1 HEAD PISTON ROD
12 2003-2534B 1 RAM GUIDE
13 M602009-0022 1 GUIDE ROD
14 9905-2937B 4 BONNET BOLT
15 M602007-1548B 6 SHCS .750-10UNC X 9.875
16 M602007-1549B 4 SHCS .500-13UNC X .500
17 9905-2422B 1 HOUSING LOCK SCREW
18 9905-2853B 1 INDICATOR ROD
19 7935-1018G 6 SHCS .625-11UNC X 4.50
20 M602007-1543B 1 LOCK SCREW
21 9905-2855 2 SPACER
22 7934-0202 4 PLUG SKT # 2
23 8007-3038 1 RETAINER

M60ES34-SK03
SEAL KIT F/ 3.06 10K ES SHEAR/SEAL ACTUATOR
Reference Drawing M60ES34-ACT3-ART-001

ITEM PART NO. QTY DESCRIPTION

1-1 7813-3220 2 O-RING 90 NITRILE
1-2 7813-3225 4 O-RING 90 NITRILE
1-3 7813-3248 2 O-RING 90 NITRILE
1-4 7813-4348 1 O-RING 90 NITRILE
1-5 7951-3350 1 T-SEAL
1-6 7951-3220 2 T-SEAL
1-7 7821-1379 6 SEAL POLYMYTE DEEP B
1-8 7826-1756 5 RETAINER RING INTERNAL
1-9 7821-0251 1 SEAL POLYMYTE DEEP B
1-10 7813-3148 1 O-RING 90 NITRILE
1-11 2005-0099 1 THREADLOCKER

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M60ES34-ACT4
3.06 10K ES PIPE/SLIP ACTUATOR
Reference Drawing M60ES34-ACT4-ART-001

DISASSEMBLY

Open the bonnets (2); vent all hydraulic pressure to zero. Remove the rams and ram guide (10).
Remove the bonnet seal (1-4). Remove socket head cap screws (13) and (14).

Remove end cap (3) with o-rings (1-2) and (1-3), poly pak (1-7), and retainers (1-8). Remove and
inspect lock screw (18). Remove change cylinders (4) and main cylinder (5) from bonnet (2).
Remove piston (7) and T-seal (1-5) from bonnet (2). NOTE: Do not remove piston from rod.

Support weight of bonnet (2) and remove ram change rod (8) and (9) from body with Allen wrench.
NOTE: Do not scratch surfaces of ram change rods. Note specific location of change rods as they
have differing thread sizes. Remove o-rings (1-1) from body. Remove ram change rods (8) and (9)
from bonnet (2).

Remove T-seals (1-6) from ram change rods (8) and (9). Remove o-rings (1-2) and (1-3), poly pak
(1-10), wiper ring (1-11) and retainers (1-12) from bonnet (2). Remove spacer (19) and poly pak (1-
10) from bonnet (2). Clean and inspect all parts for wear before reassembly.

ASSEMBLY

Typical reverse order of disassembly - pay careful attention to ram change rod surface - do not
scratch.

M60ES34-ACT4-ART-001

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M60ES34-ACT4
3.06 10K ES PIPE/SLIP ACTUATOR
Reference Drawing M60ES34-ACT4-ART-001

ITEM PART NO. QTY DESCRIPTION

1 M60ES34-SK04 1 SEAL KIT F/ 3.06 10K ES PIPE/SLIP ACTUATOR
2 M602009-0012B 1 BONNET
3 9905-2842B 1 HYDRAULIC CAP
4 M602007-1542B 2 CHANGE CYLINDER
5 M602007-1541B 1 MAIN CYLINDER
6 M602009-0014B 1 PISTON ROD
7 M602009-0011B 1 PISTON
8 M602007-1545B 1 RAM CHANGE ROD OPEN
9 M602007-1546B 1 RAM CHANGE ROD CLOSE
10 M602009-0016B 1 RAM GUIDE
11 M602009-0015B 1 GUIDE ROD
12 9905-2853B 4 BONNET BOLT
13 M602007-1548B 6 SHCS .750-10UNC X 9.875
14 M602007-1549B 4 SHCS .500-13UNC X 11.00
15 9905-2422B 1 LOCK SCREW HOUSING
16 9905-2853B 1 INDICATOR ROD
17 7935-1018G 6 SHCS .625-11UNC X 4.50
18 M602007-1543B 1 LOCK SCREW
19 9905-2855 2 SPACER
20 7934-0202 4 PLUG SKT # 2
21 8007-3038 1 RETAINER
22 8801-1438AB 1 ROCKER
23 8802-0722 1 PIVOT PIN

M60ES34-SK04
SEAL KIT F/ 3.06 10K ES PIPE/SLIP ACTUATOR
Reference Drawing M60ES34-ACT3-ART-001

ITEM PART NO. QTY DESCRIPTION

1-1 7813-3220 2 O-RING 90 NITRILE
1-2 7813-3225 4 O-RING 90 NITRILE
1-3 7813-3248 2 O-RING 90 NITRILE
1-4 7813-4348 1 O-RING 90 NITRILE
1-5 7951-3350 1 T-SEAL
1-6 7951-3220 2 T-SEAL
1-7 7821-1379 3 SEAL POLYMYTE DEEP B
1-8 7826-1756 3 RETAINER RING INTERNAL
1-9 7821-0251 1 SEAL POLYMYTE DEEP B
1-10 7821-1009 3 SEAL POLYMYTE DEEP B
1-11 9809-3021 1 WIPER RING
1-12 7826-1377 2 RETAINER RING INTERNAL
1-11 2005-0099 1 THREADLOCKER

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EVA4-T00XB
10K STANDARD EQUALIZING VALVE
Reference drawing EQ10-000X-ART-001

ITEM DESCRIPTION QTY. H2S & NORTH SEA -25°F PART NO.
1 BONNET 1 7808-1422B
2 STEM 1 7808-1426XB
3 SEAT 1 7903-1122XB
4 SEAL KIT 1 EVA4-S000*
EVA4-S000*
SEAL KIT F/ STANDARD 10K EQUALIZING VALVE
Reference Drawing EQ10-000X-ART-001

ARCTIC SERVICE -50°F

ITEM DESCRIPTION QTY. H2S & NORTH SEA -25°F
EVA4-S000 EVA4-S000B
4-1 SPACER 1 7808-1427 7808-1427
4-2 O-RING 4 7813-4911 7813-A911
4-3 SEAL 1 7817-0371 7817-0371B
NP WRENCH 1 7940-2501 7940-2501

EQ10-000X-ART-001

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8.4 M60ES3R-VS45A
SHEAR/SEAL RAM DISASSEMBLY/ASSEMBLY
Reference Drawing M60ES3R-VS45-ASM-001

Disassembly - Remove socket head cap screw (1) and blade assembly (6 or 7) by pushing
assembly out the side of the ram body (4 or 5). Remove blade retainer (3) from blade assembly.
Remove rear seal (2). Clean and inspect all parts before replacement.

Assembly - Place blade retainer (3) into blade assembly (6 or 7) while holding blade retainer (3) in
position in the blade assembly (6 or 7). Slide both into position in the ram body (4 or 5). Secure in
place with socket head cap screw (1). Install rear seal (2) to fit flush with surface of ram body (4 or
5).
M60ES3R-VS45A
SHEAR/SEAL RAM ASSEMBLY H2S, NORTH SEA OR ARCTIC SERVICE
Reference Drawing M60ES3R-VS45-ASM-001

SHEAR/SEAL RAM ASSEMBLY F/ .625” TO 1.75” CT

ITEM PART NUMBER QTY. DESCRIPTION
1 7935-0605 2 SHCS
2 8301-2822D 2 REAR SEAL
3 8507-5112 2 BLADE RETAINER
4 M602007-5444AB 1 RAM BODY LH
5 M602007-5344AB 1 RAM BODY RH
6 8703-7345 1 BLADE RH
7 8703-7445 1 BLADE LH

M60ES3R-VS45-ASM-001

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8.5 M60ES3R-VT**AL
PIPE/SLIP RAM DISASSEMBLY/ASSEMBLY
Reference Drawing M60ES3R-VT**AL-ASM-001
Disassembly - Remove front seal (4) and retainer bar (2). Push slip insert (3) toward rear of ram (1)
to access retainer ring (7). Remove compression pin (6) and slip insert (3) by pushing compression
pin toward front of ram. Remove O-ring (8) and rear seal (5). Clean and inspect all parts - replace as
needed.
Assembly - Install rear seal (5) to fit flush with surface of ram body (1). While holding the retainer bar
(2) in position in the front seal (4), slide both into position in the ram body (1). Place O-ring (8) onto
compression pin (6). Slide compression pin into slot on rear of slip insert (3). Install compression and
slip insert assembly into body and secure with retainer (7).
M60ES3R-VT**AL
3.06” PIPE SLIP RAM ASSEMBLY H2S NORTH SEA -25°F
Reference Drawing M60ES3R-VT**AL-ASM-001

ITEM PART NO. QTY. DESCRIPTION ** CT SIZE

58 .625” COIL
1 M602009-03**B 2 RAM BODY
33 .750” COIL
2 8703-5721 2 RETAINER BAR 35 1.00” COIL
3 8703-67** 2 SLIP INSERT 37 1.25” COIL
4 8703-64**D 2 FRONT SEAL 41 1.50” COIL
44 1.75” COIL
5 8710-2437 2 REAR SEAL
6 8802-0721XB 2 COMPRESSION PIN
7 7824-0877 2 RETAINER RING EXTERNAL
8 7813-4208 2 O-RING
Note: Replace ** with two digits in CT size chart for coil size specific part numbers

M60ES3R-VT**AL-ASM-001

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