Uncoated Stress Relieved Low Relaxation Seven-Wire (Ply) Strand For Prestressed Concrete - Specification
Uncoated Stress Relieved Low Relaxation Seven-Wire (Ply) Strand For Prestressed Concrete - Specification
© BIS 2022
FOREWORD
This Indian Standard (Second Revision) was adopted by the Bureau of Indian Standards, after the draft finalized by
the Concrete Reinforcement Sectional Committee had been approved by the Civil Engineering Division Council.
This standard has been published to cover the requirements of low relaxation seven-ply strands for prestressed
concrete. These types of strands are capable of developing and retaining large concentrated prestressing forces.
The low relaxation property is achieved by a process called stabilizing. This is essentially a hot stretching process,
in which prestressing strand is subjected to a pre-determined tension during stress-relieving heat treatment. This
results in linear hardening of the steel which substantially increases the resistance to creep and thereby reduces
the relaxation losses.
The standard was first published in 1995 and subsequently revised in 2017. The first revision was taken up with a
view of incorporating modifications found necessary as a result of use of this standard both by the manufacturers
and the users. Time and again strand biting during tensile testing of strands were been reported on account of
using improper gripping arrangements. In order to ensure that the criticality of proper gripping of strand to get
correct test results is understood and applied by the industry, a need was felt for revision of the standard suggesting
various gripping procedures and methods for minimizing these difficulties. In the first revision of the standard,
following modifications were incorporated:
a) Method for measurement of length of lay of strand was incorporated,
b) Method for measurement of nominal diameter and difference in diameter of central wire and
surrounding wire of strand was incorporated,
c) Method for determining nominal cross-sectional area and nominal mass per unit length of strand was
incorporated,
d) 1.0 percent extension method for determining elongation was elaborated to provide more clarity,
e) Methods to be adopted for minimizing difficulties of premature failure of the test specimens while
conducting mechanical tests on strands were incorporated, and
f) Various methods of gripping test specimen for tensile testing of strands were suggested.
This revision of the standard has been taken up to update it so as to take into account current practice of
manufacturing and use. The following major modifications have been incorporated in this standard:
a) Compacted and indented strands have also been covered in addition to plain strands already covered
in the standard;
b) Requirement for wire rod to be used for drawing wires has been specified;
c) Nominal sizes have been aligned with international practices, taking care to include sizes close to
those already being manufactured in the country. Accordingly, sizes 6.4, 6.9, 7.0, 8.0, 8.6, 9.0, 9.3,
9.6, 11.0, 11.3, 12.5, 12.9, 13.0, 15.7 and 18.0 mm have been added, and 9.5 and 11.1 mm have been
deleted;
d) Strands of higher tensile strengths have been added, and therefore the existing classification of
strength grades as Class 1 (1 770 MPa) and Class 2 (1 860 MPa) has been deleted, however, these
tensile strengths have been retained;
e) Requirement for straightness of strand has been added; and
f) Requirement for behaviour of strand at the time of their cutting has been added.
In the formulation of this standard, due weightage has been given to international co-ordination among the
standards and practices prevailing in different countries in addition to relating it to the practices in the field in
this country. Assistance has been derived from the following International Standards in the formulation of this
standard:
ISO 6934-1 : 1991 Steel for the prestressing of concrete — Part 1: General requirements
ISO 6934-4 : 1991 Steel for the prestressing of concrete — Part 4: Strand
IS 14268 : 2022
Indian Standard
UNCOATED STRESS RELIEVED LOW RELAXATION
SEVEN-WIRE (PLY) STRAND FOR PRESTRESSED
CONCRETE — SPECIFICATION
( Second Revision )
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IS 14268 : 2022
3.10 Compacted Strand — A seven wire strand with 4.3.3 During fabrication of the seven wire (ply) strand,
plain surface, which after stranding is compacted butt-welded joints may be made in the individual wires,
either by rolling or drawing through a die, before stress provided there is not more than one such joint in any
relieving. 45 m section of the completed strand.
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Table 2 ( Concluded )
Sl No. Strand Diameter Tensile Cross- Mass Per Tolerance on Minimum Minimum
Designation Strength Sectional Metre Nominal Mass Breaking 0.2 Percent
Area Per Metre Load Proof Load
mm MPa mm2 g/m Percent kN kN
(1) (2) (3) (4) (5) (6) (7) (8) (9)
xxxii) 11.0-1960-P 11.0 1 960 70 546.7 ±2 137 122
xxxiii) 11.3-1960-P 11.3 1 960 75 585.8 ±2 147 131
xxxiv) 12.5-1960-P 12.5 1 960 93 726.3 ±2 182 162
xxxv) 12.9-1960-P 12.9 1 960 100 781 ±2 196 174
xxxvi) 13.0-1960-P 13.0 1 960 102 796.6 ±2 200 178
xxxvii) 15.2-1960-P 15.2 1 960 139 1 086 ±2 272 242
xxxviii) 15.7-1960-P 15.7 1 960 150 1 172 ±2 294 262
xxxix) 6.4-2060-P 6.4 2 060 25 195.3 ±2 51.5 45.8
xl) 6.9-2060-P 6.9 2 060 29 226.5 ±2 58.1 51.7
xli) 7.0-2060-P 7.0 2 060 30 234.3 ±2 61.8 55
xlii) 8.6-2060-P 8.6 2 060 45 351.5 ±2 92.7 82.5
xliii) 11.3-2060-P 11.3 2 060 75 585.8 ±2 155 138
xliv) 12.5-2060-P 12.5 2 060 93 726.3 ±2 192 171
xlv) 12.9-2060-P 12.9 2 060 100 781 ±2 206 183
xlvi) 6.9-2160-P 6.9 2 160 29 226.5 ±2 60.9 54.2
NOTES
1 The modulus of elasticity may be taken as 195 GPa.
2 The nominal cross-sectional area and the nominal mass of strand are given for information only. The method for measuring nominal
cross-sectional area and the nominal mass per unit length of the strand is given in Annex B.
6.2 Physical and Mechanical Properties 6.2.1.1 Tests in which fracture of any of the wires occur
within a distance of 3 mm from the jaws of the machine
6.2.1 General shall be discarded, if the results do not comply with the
While conducting the tests for mechanical properties requirements of this standard. In such cases, the test
as specified in 6.2.2 to 6.2.4, premature failure of the shall be repeated.
test specimens may result if there is any appreciable
notching, cutting or bending of the specimen by the 6.2.2 Breaking Strength and 0.2 Percent Proof Load
gripping devices of the testing machine. Errors in 6.2.2.1 The breaking strength and 0.2 percent proof
testing may result, if all the wires constituting the load of the strand shall be determined in accordance
strand are not loaded uniformly. In order to minimize with IS 1608 (Part1) and shall be not less than the
these difficulties, the following should be adopted: values specified in Table 2.
a) Length of grip should be at least equal to one lay
length of the strand being tested, 6.2.2.2 Alternatively by mutual agreement between the
purchaser and the manufacturer, the load at 1.0 percent
b) Wedge and barrel type of grips should be avoided,
extension may be determined. In this test, an initial load
c) Grip jaws should be semi-circular with serrations equivalent to 10 percent of specified minimum breaking
for developing adequate grip and ensuring no strength shall be applied to the test piece and a sensitive
slippage. The above method of gripping along extensometer then attached. The dial of the latter shall
with other suggested methods has been described be adjusted to read 0.001 mm/mm of the gauge length
in Annex C, to represent the extension due to the initial load. The
d) Gripping force should be developed either load shall be increased until the extensometer shows
hydraulically or pneumatically, an extension corresponding to 1.0 percent. The load
e) Additional inserts may be used to prevent biting of at this extension shall not be less than the minimum
wire surface, and 0.2 percent proof load specified in Table 2. In case of
dispute, 0.2 percent proof load shall apply.
f) Load should be applied gradually.
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ANNEX A
(Clauses 4.2 and 6.1.1)
MEASUREMENT OF LENGTH OF LAY, NOMINAL DIAMETER OF STRAND AND DIFFERENCE
IN DIAMETER OF CENTRE WIRE AND SURROUNDING WIRE OF STRAND
ANNEX B
( Table 2 )
B-1 NOMINAL CROSS-SECTIONAL AREA B-2 NOMINAL MASS PER UNIT LENGTH OF
STRAND
The strand sample shall be unraveled to separate
individual wires. The diameter of individual wires, that A sample of 100 cm length shall be cut and its mass
is, six surrounding wires and one centre wire of the shall be measured, in kg. The length of the core wire
strand shall be measured and the cross-sectional area of in that sample shall then be measured, in metres. The
each wire shall then be computed. The sum of the areas nominal mass per unit length of a seven-wire strand,
of individual wires is the nominal cross-sectional area in kg/m shall be the ratio of the obtained mass of the
of the strand. sample to the measured length of the centre/core wire.
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IS 14268 : 2022
ANNEX C
( Clause 6.2.1 )
SUGGESTED METHODS OF GRIPPING FOR TENSILE TESTING OF STRANDS
C-1 The true mechanical properties of the strand The type and thickness of material required is dependent
are determined by a test in which fracture of the on the shape, condition, and coarseness of the teeth.
specimen occurs in the free span between the jaws
of the testing machine. Therefore, it is desirable to C-1.4 Standard V-Grips with Serrated Teeth Using
establish a test procedure with suitable apparatus that Special Preparation of the Gripped Portions of the
consistently produces such results. Due to inherent Specimen
physical characteristics of individual machines, it is not The number of teeth and minimum effective gripping
practical to recommend a universal gripping procedure length should be as given in C-1.2. In this method,
that is suitable for all testing machines. Therefore, it some special preparation is done in the gripped portions
is necessary to determine which of the methods of of the specimen so as to minimize the notching and
gripping described below is most suitable for the testing cutting effect of the teeth. One of the methods used
equipment available. is tinning, in which the gripped portions are cleaned,
fluxed, and coated by multiple dips in molten tin alloy
C-1.1 Special Grips with Smooth, Semi-Cylindrical held just above the melting point. Another method
Grooves of preparation is encasing the gripped portions in
The radius of curvature of the grooves is approximately metal tubing or flexible conduit, using epoxy resin
the same as the radius of the strand being tested, and as the bonding agent. The encased portion should be
is located 0.8 mm above the flat face of the grip. This approximately twice the length of lay of the strand.
prevents the two grips from closing tightly when the
specimen is in place. The grooves and the gripped C-1.5 Standard Sockets of the Type Used for Wire
portions of the specimen are coated with an abrasive Rope
slurry which holds the specimen in the smooth grooves, The gripped portions of the specimen are anchored
preventing slippage. The slurry consists of abrasive, in the sockets with zinc. The special procedures for
such as Grade 3-F aluminium oxide and a carrier, such socketing usually employed in the wire rope industry
as water or glycerin. should be followed.
C-1.2 Standard V-Grips with Serrated Teeth C-1.6 Dead-End Eye Splices
The number of teeth should be approximately 6 to These devices are available in sizes designed to fit each
12 per centimetre and the minimum effective gripping size of strand to be tested.
length should be approximately 10 cm.
C-1.7 Chucking Devices
C-1.3 Standard V-Grips with Serrated Teeth Using Use of chucking devices of the type generally employed
Cushioning Material for applying tension to strands in casting beds is not
The number of teeth and minimum effective gripping recommended for testing purposes.
length should be as given in C-1.2. In this method, NOTE— If the molten-metal temperatures employed during
some material is placed between the grips and the hot-dip tinning or socketing with material are too high, over
specimen to minimize the notching effect of the teeth. approximately 370 °C, the specimen may be heat-affected with
Materials like lead foil, aluminium foil, carborundum a subsequent loss of strength and ductility. Careful temperature
cloth, emery cloth, etc are being used for this purpose. controls should be maintained if such methods of specimen
preparation as in C-1.4 and C-1.5 are used.
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ANNEX D
( Foreword )
COMMITTEE COMPOSITION
Concrete Reinforcement Sectional Committee, CED 54
Organization Representative(s)
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Organization Representative(s)
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Organization Representative(s)
Member Secretary
Shrimati Madhurima Madhav
Scientist ‘D’ (Civil Engineering), BIS
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Provisions in this standard are at variance with similar provisions in the above international standards, in view of:
a) Geographical factors which determine the earthquake zoning and consequently the structural design
considerations, structural design method/principles adopted, the design parameters and required
material properties;
b) Technological factors associated with the process of manufacture of the product, which influence the
product characteristics; and
c) Construction techniques and practices adopted in the country, the equipment used and the skill level
of construction workers which also influence the product characteristics.
The major deviations are:
a) The requirement for minimum diameter of central wire of strand is lower and strand construction is
different, in view of the prevailing manufacturing practices;
b) Nominal diameter of strand with applicable tolerance has been specified and nominal mass has been
given for information only;
c) 0.2 percent proof load has been specified in line with similar requirement in other steel reinforcement
standards; and
d) Requirements such as for crack and fatigue test have not been specified.
The composition of the Committee responsible for the formulation of this standard is given in Annex D.
For the purpose of deciding whether a particular requirement of this standard is complied with, the final
value, observed or calculated expressing the result of a test or analysis, shall be rounded off in accordance with
IS 2 : 2022 ‘Rules for rounding off numerical values (second revision)’. The number of significant places retained
in the rounded off value should be the same as that of the specified value in this standard.
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development of the activities of standardization, marking and quality certification of goods and attending to
connected matters in the country.
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standard, of necessary details, such as symbols and sizes, type or grade designations. Enquiries relating to
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Amendments are issued to standards as the need arises on the basis of comments. Standards are also reviewed
periodically; a standard along with amendments is reaffirmed when such review indicates that no changes are
needed; if the review indicates that changes are needed, it is taken up for revision. Users of Indian Standards
should ascertain that they are in possession of the latest amendments or edition by referring to the website-
www.bis.gov.in or www.standardsbis.in.
This Indian Standard has been developed from Doc No.: CED 54 (14912).