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IS 14268 (1995): Uncoated stress relieved low relaxation

seven-ply strand for prestressed concrete - [CED 54:
Concrete Reinforcement]

“!ान $ एक न' भारत का +नम-ण”

Satyanarayan Gangaram Pitroda
“Invent a New India Using Knowledge”

“!ान एक ऐसा खजाना > जो कभी च0राया नहB जा सकता ह”

है”
ह
Bhartṛhari—Nītiśatakam
“Knowledge is such a treasure which cannot be stolen”
 IS14268:1995
( Reaffirmed 2003 )

Indian Standard
UNCOATEDSTRESSRELIEVEDLOW
RELAXATIONSEVEN-PLYSTRANDFOR
PRESTRESSEDCONCRETE-
SPECIFICATION

UDC 666.982-426

0 BIS 1995

BUREAU OF INDIAN STANDARDS

MANAK BHAVAN, 9 BAHADUR SHAH ZAFAR MARG
NEW DELHI 110002

May 1995 Price Group 3

Concrete Reinforcement Sectional Committee, CED 54

FOREWORD

This Indian Standard was adopted by the Bureau of Indian Standards, after the draft finalized by the
Concrete Reinforcement Sectional Committee had been approved by the Civil Engineering Division
Council.

With the development of prestressed concrete technology and its successful application in the field of
construction, it became necessary to use prestressing tendons capable of developing and retaining large
concentrated prestressing forces. This led to the development of stress relieved strand. Low relaxation
strand is further improvement in this field.

The low relaxation property is achieved by a process called ‘stabilising’. This is essentially a hot stretching
process, in which prestressing strand is subjected to a pre-determined tension during stress-relieving heat
treatment. This results in linear hardening of the steel which substantially increases the resistance to creep
and thereby reduces the relaxation losses.

The composition of the Committee responsible for the formulation of this standard is given at Annex A.

For the purpose of deciding whether a particular requirement of this standard is complied with, the final
value, observed or calculated, expressing the result of a test or analysis, shall be rounded off in accordance
with IS 2 : 1960 ‘Rules for rounding off numerical values (rev&d)‘. The number of significant places
retained in the rounded off value should be the same as that of the specified value in this standard.
 IS 14268 : 1995

Indian Standard
UNCOATEDSTRESSRELIEVEDLOW
RELAXATIONSEVEN-PLYS?XANDFOR
PRESTRESSEDCONCRETE-
SPECIFICATION
1 SCOPE 3.2 Breaking Load
This stan~dard covers the requirements for The maximum load reached in a tensile test of the
manufacture, sunnly and testing of uncoated, strand.
stress relieved ‘low relaxation’ seven-ply steel
strands for prestressed concrete. 3.3 Coil or Reel

2 REFERENCES One continuous length of strand in the form of a

coil or reel.
The Indian Standards listed below are necessary
adjuncts to this standard: 3.4 Elongation
IS No. Title The increase in length of a tensile test piece under
228 Methods of chemical analysis of stress. In case of strands, the elongation is measured
(Part 3) : 1987 steel: Part 3 Determination of immediately prior to fracture of any of the com-
phosphorus by alkalimetric ponent-wires and is expressed at the percentage of
method (third revision) the original gauge length of a strand test piece.
228 Methods of chemical analysis of
3.5 Length of Lay
(Part 9) : 1989 steel : Part 9 Determination of sul-
phur in plain carbon steel by It is the distance (measured along a straight line
evaluation method (third revision) parallel to the strand) in which a wire forms one
1521 : 1972 Method of tensile testing of steel complete helix.
wire (@t revision)
3.6 Parcel
1956 Glossary of terms relating to iron
(Part 1) : 1976 and steel: Part 1 General metallur- Any quantity of finished strand presented for
gy, heat treatment and testing examination and test at any one time.
(first revision)
3.7 Production Length
1956 Glossary of terms relating to iron
(Part 2) : 1976 and steel: Part 2 Steel making The maximum length of strand which can be
(/irst revision) manufactured, with or without welds, being made
1956 Glossary of terms relating to iron after drawing, in any of its component wire.
(Part 3) : 1975 and steel : Part 3 Hot rolled steel
3.8 Proof Load
products (excluding sheet and
strip) The load which produces a residual strain of 0.2
1956 - Glossaryof terms relating to iron percentage of the original gauge length (non-
(Part 5) : 1976 and steel: Part 5 Bright steel bar proportional elongation).
and steel wire
4 MANUFACTURE
3 TERMINOLOGY
4.1 Wire
3.0 For the purpose of this standard the definitions
given in IS 1956 (Part 1) : 1976, IS 1956 (Part 2) : 4.1.1 The base metal shall be carbon steel of such
1976, IS 1956 (Part 3) : 1975 and IS 1956 (Part 5) : quality that when drawn to wire, fabricated into
1976 and the following shall apply. strand and then thermally treated, shall have the
3.1 Seven Wire Strand properties and characteristics prescribed in this
specification.
Any length of finished material which comprises six
wires formed together in helical form around a 4.1.2 The’element wire to be used for strand shall
centre line. be cold-drawn from plain carbon steel (see 4.1.1)
IS 14268 : I995

and shall contain not more than 0.050 percent 5 CLASS

sulphur and not more than 0.050 percent of phos-
The strand shall be either Class I or Class II depend-
phorus, when tested in accordance withIS
ing on the breaking strength of the strand given in
(Part 3) : 1987 and IS 228 (Part 9) : 1989, respec-
Table 1.
tively.
6 DIMENSION, TOLERANCE AND UNIT
4.1.3 The wire used in the manufacture of the
strand shall be well and cleanly drawn to the WRIGIIT
specified dimensions and shall be’ sound and free 6.1 The nominal diameter, tolerance, nominal
from splits, surface flaws, piping and any other cross sectional area and nominal mass per unit
defects likely to impair its use in the manufacture length of the strand shall be as given in Table 2.
of the strand and the performance of the strand in
prestressed concrete. 6.2 Physical Requirements or Mechanical
Properties
4.2 Strand
6.2.1 The breaking strength,and 0.2 percent proof
The seven wires strand shall have a centre wire at- load of the strand shall be determined in accord-
least 1.5 percent greater in diameter than the sur- ance with IS 1521: 1972 and shall be not less than
rounding wires enclosed tightly by six helically the values specified in Table 1.
placed outer wires with a uniform length of lay
6.2.2 Alternatively by mutual agreement between
of atleast 12 times but not more than 16 times
the purchaser and the manufacturer, the load at 1.0
of the nominal diameter of the strand. The wire in
percent extension may be determined. In this test,
the strand shall be so formed that they shall not
an initial load equivalent to 10 percent of
fly out of position when the strand is cut without
specified minimum breaking strength shall be ap-
seizing.
plied to the test piece and a sensitive extensometer
4.3 ‘Joints then attached. The dial of the latter shall be ad-
justed to read 0.001 mm/mm of the gauge length to
4.3.1 There shall be no strand joints or strand
represent the extension due to the initial load. In
splices in any length of the completed strand, unless
case of dispute, 0.2 percent proof stress shall apply.
specifically permitted by the purchaser.
The load shall be increased until the extensometer
4.3.2 During process of manufacture of individual shows an extension corresponding to 1.0 percent.
wires for stranding, welding is permitted only prior The load at this extension shall not be less than
to or at the time of last heat treatment. the minimum 0.2 percent proof load specified in
4.3.3 During fabrication of the seven wire strand, Table 1.
buttwelded joints may be made in the individual 6.3 Elongation
wires, provided there is not more than one such
joint in any 45 msection of the completed strand. 6.3.1 The total elongation under load shall not be
less than 3.5 percent on a minimum gauge length of
4.4 Treatment of Strand 600 mm. The total elongation shall be measured by
4.4.1 After stranding, all strands shall be subjected a suitable extensometer which is attached to the test
to a continuous thermal-mechanical treatment to piece, after an initial load equivalent to 10 percent
produce the prescribed mechanical properties. of the required minimum breaking load as specified
in Table 1 has been applied.
4.4.2 Temper colours that may result from the Following an extension of 1 percent, the exten-
thermal operation are considered normal for the someter may be removed and loading continued
finished appearance of this strand. to ultimate failure. The elongation value is then
4.4.3 After thermo-mechanical treatment, the determined by the movement between the jaw
strand shall be reformed into coils or wound on to gripping the test piece on the new base length of jaw
reels, having core diameter of sufficient size and in to jaw distance to which will be added the value
any case not less than 600 mm to ensure that the of 1 percent determined by the extensometer.
strand will lay out straight. 6.4 Relaxation Properties
4.5 Workmanship and Finish 6.4.1 Low relaxation strand, when initially loaded
The finished strand shall be uniform in diameter to 70 percent of specified minimum breaking
and shall be free from injuries, flaws and imperfec- strength of the strand shall have relaxation losses
tions. Slight rusting, provided it is not sufficient to of not more than 1.8 percent after 100 h and not
cause pits visible to the naked eye, shall not be a more than 2.5 percent after 1 000 h when tested
cause for rejection. under the conditions given in 6.4.2 to 6.4.8.

2
 IS 14268:1995

Table 1 Physical Properties

(Clauses 5,6.2.1,6.2.2 and 6.3)
Class Nominal Dia Breakhg Sirength 0.2 96 Proof Load
of Strand of Strand (90% of Breaking
1 S~~n%h)
f
mm kgs ’ fkN W’
(1) (2) ti (4) (5) (6)
I 9.5 89.0 9 078 80.1 8 170
11.1 120.1 12 250 108.1 11026
12.7 160.1 16 330 144.1 14 698
15.2 240.2 2a500 216.2 22 052

II 9.5 102.3 10 434 92.1 9 394

11.1 137.9 14 065 124.1 12 658
12.7 183.7 18 737 165.3 16860
15.2 260.7 26592 234.6 23929

Table 2 Dimensions, Tolerances and Mass of Wire Strands

(Clause 6.1)
Class Nominal Dia Tolerance Nominal Nominal
of Strand Area of Mass of
Strand
(1) (2) (3) (4) (5)
mm mm mm2 kgflun

I 9.5 kO.40 51.6 405

11.1 LO.40 69.7 548
12.7 kO.40 92.9 730
15.2 kO.40 139.4 1094

II 9.5 +0.66 54.8 432

-0.15
11.1 +0.66 74.2 582
-0.15
12.7 +0.66 98.7 775
-0.15
15.2 +0.66 140.0 1102
-0.15

6.4.2 If required, the manufacturer shall provide 6.4.7 The duration of the test shall be 1000 h or a
relaxation evidence from the manufacturer’s short computed period, extrapolated to 1 OtXlh,
records of tests on similarly dimensioned strand of which can be shown by records to provide similar
the same grade. relaxation values.
6.4.3 The temperature of the test piece shall be
6.4.8 The test gauge length should be atleast 40
maintained at 20 +- 2°C.
times the nominal strand diameter.
6.4.4 The test piece shall not be subjected to load-
ing prior to the relaxation test. 7 SAMPLING AND CRITERIA FOR
6.4.5 The initial load shall be applied uniformly CONFORMITY
over a period of not less than 3 minutes and not
7.1 Selection of Test Samples
more than 5 days and the gauge length shall be
maintained constant. Load relaxation readings Test samples of sufficient length to permit the tests
shall commence 1 minute after application of the for breaking load, 0.2 percent proof load and
total load. elongation shall be cut from one end of a coil
6.4.6 Over-stressing of the test sample during the selected at random from a group of every 5 numbers
loading operations shall not be permitted. of coils.

3
7.1.1 The test piece shall not be detached from the Lengths on reels or reelless packs shall be as per
coil or length of strand, except in’ the presence of agreement between the manufacturer and the
purchaser or his author&d representative. purchaser.
7.1.2 Before test pieces are selected, the manufac-
8.1.2 The coil shall be securely strapped to prevent
turer or supplier shall furnish the purchaser or his
distortion of the coil in transit and unless otherwise
author&d representative with copies of the mill
specified the coil shall be protected against damage
records giving number of coils in each cast with
in transit by wrapping with hessian.
sizes as ,well as the identification marks, whereby
each coil can be identified.
8.1.3 By mutual agreement between the purchaser
7.2 Criteria for Conformity and the manufacturer, water soluble oil may be
applied on strands.
7.2.1 Should any sample fail any of the tests, by
agreement between the manufacturer and the pur- 9 MARKING
chaser, two additional test samples from the same
end of the same coil shall be taken and subjected 9.1 Each reel or reelless pack shall carry a label
to the test or tests in which the original sample giving the following details:
failed. Should both additional samples pass the test Indication of the source of manufacture,
a)
or tests, the coil from which they were taken shall Coil number,
b)
be deemed to comply with the requirements of this
c) Nominal diameter of strand, and
standard. Shot&d either of them fail, the coil shall
d) Class, where applicable.
be deemed not to comply.
7.3 Should 10 percent or more of the selected coils 9.2 BIS Certification Marking
fail to fulfil the requirement of this standard, the
parcel from which they were taken shall be deemed 9.2.1 Each coil containing the strands may also be
not to comply with this standard. suitably marked with the standard mark

8 PACKING 9.2.2 The use of Standard Mark is governed by the

provisions of Bureatf ofIndian Standards Act, 19%
8.1 Unless otherwise agreed to between the and the Rules and Regulations made thereunder.
purchaser and the supplier the strands shall be The details of conditions under which the licence
supplied as indicated in 8.1.1 or 8.1.2. for the use of Standard Mark may be granted to
8.1.1 Strand shall be supplied in reels or in reelless manufacturers or producers may be obtained from
packs having a minimum core diameter of 600 mm. the Bureau of Indian Standards.

4
 IS 14268 : 1995

ANNEX A
( Foreword )
COMMI’ITEE COMPOSITION

Concrete Reinforcement Sectional Committee, CED 54

Chairman Representing
SHRIK K. MADAN Central Public Works Department, New Delhi
&mbers
SHR~Cr,R. AL~MCHANDA~~~ Stup Consultants Ltd, Bombay
SH~S. G. JOGLEKAR(Alternate)
DRK.K.AF!XHANA Central Building Research Institute, Roorkee
SHRIK. G. BALRAM Multiweld Wire Co Pvt Ltd, Bombay
SHRIV. NARAVAN~~WAMY (Alternate)
SHRIP. BHADRA Bhilai Steel Plant, Bhilai
SHRIS. K JAIN (Alternate)
SHRIS. K CHELLANI Usha Martin Industries Ltd, Calcutta
SHRIRAMESHKOHLI(Alternate)
CHIEF ENGINEER(DESIGN) Central public Works Department, New Delhi
SLJ~TDG ENGINEER(CDO) (Alternate)
CHIEF ENGINEER(KAD) Irrigation Department, Government of Punjab
DIR!XTOR (PP-III) (Alternate)
SHRID. I. DESAI Gammon India Ltd, Bombay
SHRIA. L. BHATIA(Alternate)
SHRIR. R. DFSA~ Tensile Steels Ltd, Bombay
SHRIM. S. PATHAK(Alternate)
SHRIS. D. DHIMAN Engineer-in-Chief’s Branch, Army Headquarter, New Delhi
SHRIP. P: S. GUMBER(Alternate)
DIRECTOR(HCD-NW&S) Central Water Commission, New Delhi
DIRECTOR(N&W) (Alternate)
SHRIM.R.DQCT& Special Steels Ltd, Bombay
SHRIV. C. TRICHUR(Alternate)
SHRIB. K DUTTA Steel Re-rolling Mills Association of India, Calcutta
SHRIV. K. GHANEKAR Structural Engineering Research Centre, Ghaziabad
SHRID. S. PRAKA~HRAO (Alternate)
SHRIP. K. GLUTA National Metallurgical Laboratory (CSIR), Jamshedpur
SHRIJ. N. JAMBUSERIA Killick Nixon Ltd, Bombay
SHRIP. S. VENKATSU~%AMANIAN (Alternate)
SHRIM. P. JA~UJA Reasearch and Development Centre for Iron and Steel (Steel
Authority of India), Ranchi
JOINTDIRECTORSTANDARDS (B&S) CB-II Research Designs and Standards Organizaton, Lucknow
ASSISTANT DEFXGNENGINEER
(B&S) (CS-I) (Alternate)
SHRIPRUFULLAKUMAR Ministry of Transport, Roads Wing, New Delhi
SHRIN. K SINHA(Alternate)
SHRIH. N. KRISHNAMURTHY Tor Steel Research Foundation in India, Calcutta
DR P. C. CHOWDHURY(Alternate)
SHR~B.M. MADGE Hindustan Construction Co Ltd, Bombay
SHRIS. B. MALE&U (Alternate)
DR S. C. Mow The Tata Iron & Steel Co Ltd, Jamshedpur
D&R. JHA (Alternate)
SHRIR. K MATHUR Public Works Department, Government of UP, Lucknow
SHRIS. N. PAL M. N. Dastur SKCo Pvt Ltd, Calcutta
SHRISALILROY (Alternate)
DR C. RAJKUMAR National Council for Cement and Building Materials, New Delhi
DR ANIL KUMAR(Alternate)
DR N. S. RANGA~WAMY Central Electrochemical Research Institute, Tamil Nadu
SHRIS. SRINIVASAN (Alternate)
SHRIS. C. SARKAR Metallurgical & Engineering Consultants (India) Ltd, Ranchi
SHRIS. DU?TA (AZtemate)
SHRI T. SEN IRC Steelsltd, Calcutta
SHFUH. G. SREENATH Structural Engineering Research Centre, Madras
SHFUR. JAY-N (Alternate)
DR C. N. SRINIVA~AN C. R. Narayana Rao, Madras
SHR~C. R. AR~IND(Alternate)
SHRIJ. VENKATARAMAN, Director General (Ex-officio Member, BIS)
Director (Civ Engg)
Member Secretary
SHRIJ. K PRA~AD
Joint Director (Civ Engg), BIS
Bureau of Indian Standards

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harmonious development of the activities of standardization, marking and quality certification of goods
and attending to connected matters in the country.

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Review of Indian Standards

Amendments are issued to standards as the need arises on the basis of comments. Standards are also
reviewed periodically; a standard along with amendments is reaffirmed when such review indicates that
no changes are needed, if the review indicates that changes are needed, it is taken up for revision. Users
of Indian Standards should ascertain that they are in possession of the latest amendments or edition by
referring to the latest issue of ‘BIS Handbook’ and ‘Standards Monthly Additions’.

This Indian Standard has been developed from Dot : No. CED 54 ( 53% ).

Amendments Isshed Since Publication

Amend No. Date of Issue Text Affected

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Printed at Printograph, New Delhi-5 (INDIA)

 AMENDMENT NO. 1 JUNE 1997
TO
IS 14268 : 1995 UNCOATED STRESS RELIEVED LOW
RELAXATION SEVEN-PLY STRAND FOR
PREZSTRESSEDCONCRETE - SPECIFICATION
(Page 1, clause 3.1, fine 3 ) - Substitute ‘central wire’ for ‘centre line’.
( Page 1, clause 4.1.1, line 3 ) - Substitute ‘thermomechanically’ for
‘thermally’.
( Page 2, clause 6.2.2, lines 9 and 10 ) - Delete the following from ninth
and tenth line and insert at the end:
‘In case of dispute, 0.2 percent proof-stress shall apply.’
(Puge 3, Table 1) -Insert the following Note below the table:
‘NOTE -The modulus of elasticity is to be taken as 195 * 10 W/mm*, unless otherwise
indicated by the manufacture.’

(Puge 3, Table 2) - Insert the following Note below the table:

‘NOTE -The nominal cross-sectional area and the nominal mass of strand are given for
information only.’

(Page 3, clause 6.4.5, line 3 ) - Substitute ‘5 minutes’ for ‘ 5 days’.

(CED 54)

Reprography Unit,BIS,NewDelhi,India